JP4150784B2 - Foamed sheets, foamed adhesive sheets and methods for producing them - Google Patents

Foamed sheets, foamed adhesive sheets and methods for producing them Download PDF

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JP4150784B2
JP4150784B2 JP12707498A JP12707498A JP4150784B2 JP 4150784 B2 JP4150784 B2 JP 4150784B2 JP 12707498 A JP12707498 A JP 12707498A JP 12707498 A JP12707498 A JP 12707498A JP 4150784 B2 JP4150784 B2 JP 4150784B2
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sheet
release paper
foamed
elastic modulus
thickness
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JPH11322999A (en
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容一 滝沢
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Soken Chemical and Engineering Co Ltd
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Soken Chemical and Engineering Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は発泡粘着シート類等として使用できる発泡シート類およびその製造方法に関し、更に詳細には、粘着剤組成物層中に空泡を有するため、不平滑表面にも接着しやすく、しかも「やせ」、「巻きす」等の原因となる体積減少を生じない発泡シート類およびその製造方法に関する。
【0002】
【従来の技術】
不平滑な面に接着させても十分な接着力を得ることを目的として、感圧接着テープや感圧接着シート等の粘着シート類の粘着剤層に空泡を形成する成分、例えば、中空ガラス微小球を配合することは公知である。
【0003】
この粘着剤層に配合された中空ガラス微小球は、接着の際の圧力により破壊されるものであり、圧力が強くかかる部分(接着面として凸の部分)ではより多く破壊され、また、圧力がそれほどかからない部分(接着面として凹の部分)ではあまり破壊されない結果、凹凸を有する接着面に平均的に接着し、優れた接着力を示すものである。
【0004】
ところが、中空ガラス微小球は極めて脆いものであるため、他の粘着剤層構成成分と混合することが難しく、より簡単な手段で粘着剤層中に中空球を形成する手段の開発が求められていた。
【0005】
一方、内部に揮発性炭化水素液体を含み、この炭化水素を揮発させることにより、膨張、発泡するマイクロカプセル型球状重合体(以下、「発泡剤」という)が知られている。この発泡剤は、エクスパンセル、マイクロパール等の商品名で、未発泡あるいは発泡状態で市販されている。
【0006】
このような発泡剤を中空ガラス微小球に代えて利用し、前記の空泡を有する粘着剤を得ようとすることは当業者が容易に着想することであり、実際、このようなアイデアは特公平8−32435号に開示されている。
【0007】
しかしながら、発泡剤を含む粘着剤組成物を用い、実際に商品として受け入れられる粘着テープや粘着シート等の粘着シート類を製造することは極めて困難であった。 すなわち、前記の発泡剤を含む粘着剤組成物を使用し、一般的なフィルムに塗布後、これに一般剥離紙を付して加熱発泡させれば空泡を有する粘着シート類が得られるが、発泡直後より経時的に粘着剤層の体積が減少し、いわゆる「やせ」や「巻きす」と呼ばれる欠陥が生じ、商品としての価値をなくすという問題があった。
【0008】
「やせ」とは、粘着剤表面に生じる波紋状のしわや、両端部に比べて中心部がへこむ現象をいい、また「巻きす」とは、粘着テープにおいて生じる粘着剤層と被覆物(剥離紙)間の剥がれをいうのであるが、これらが生じると外観が低下するのみならず、実際の接着能力も低下するため、これらの現象は大きな問題であった。
【0009】
従って、前記特許には発泡剤を用いた粘着剤が開示されているにも関わらず、出願人の知る限りでは、現在に至るもこの技術を利用した商品は提供されていない。
【0010】
【発明が解決しようとする課題】
従って、前記の発泡剤を用いながら、「やせ」や「巻きす」の原因となる体積減少を抑制した発泡粘着シート類の開発が求められていた。
また、粘着性が低いかあるいは全くない樹脂に発泡剤を入れて調製した発泡シートも、この片面ないしは両面に粘着剤層を設けることにより上記と同様の発泡粘着シートとして利用可能であるので、発泡粘着シートのみならず一般的な発泡シートとして体積減少を抑制したものの開発が求められていた。
【0011】
【課題を解決するための手段】
本発明者は、上記課題を解決すべく鋭意研究を行っていたところ、意外にも利用する剥離紙と樹脂組成物の選択により発泡シートにおける経時的な体積減少を抑制し、「やせ」や「巻きす」の問題を解決しうることを見出し、本発明を完成した。
【0012】
すなわち、本発明の第一の目的は、熱膨張性樹脂粒子を膨張、発泡させることにより得られる中空球を含む、120℃における貯蔵弾性率および損失弾性率が10dyne/cm以下で、厚さが0.2〜3mmである樹脂組成物層を、無機粉体コート紙を用いた剥離紙に剥離できる様に接着した後、熟成させることにより得られる体積減少を抑制した発泡シート類を提供するものである。
また、本発明の第二の目的は、熱膨張性樹脂粒子を含有する、120℃における貯蔵弾性率および損失弾性率が10dyne/cm以下の樹脂組成物を無機粉体コート紙を用いた剥離紙に厚さ0.2〜3mmとなるよう塗布し、これを乾燥させた後、加熱発泡処理を行うことを特徴とする体積減少を抑制した発泡シート類の製造方法を提供することである。
更に、本発明の第三の目的は、熱膨張性樹脂粒子を膨張、発泡させることにより得られる中空球を120℃における貯蔵弾性率および損失弾性率が10dyne/cm以下の樹脂組成物中に混入し、これを無機粉体コート紙を用いた剥離紙に、樹脂組成物の厚さが0.2〜3mmとなるよう塗布し、これを熟成することを特徴とする体積減少を抑制した発泡シート類の製造方法を提供することである。
更にまた、本発明の第四の目的は、上記の発泡シート類あるいはその製造方法を利用する発泡粘着シート類あるいはその製造方法を提供することである。
【0013】
【発明の実施の形態】
本発明の発泡シート類は、発泡剤を膨張、発泡させて得た中空球を内部に保持させた、120℃における貯蔵弾性率および損失弾性率が10dyne/cm以下の樹脂組成物を無機粉体コート紙を用いた剥離紙に剥離できる様に接着させることにより調製される。
【0014】
本発明において弾性率とは高分子物質の動的粘弾性測定により得られる弾性率をいい、貯蔵弾性率は、試料の弾性的な特性を示し、損失弾性率は試料の粘性的な特性を反映する。 そして、樹脂組成物についての弾性率は、例えば岩本製作所株式会社製のVES−F−IIIなどの粘弾性測定機を用いて測定することができる。
【0015】
本発明において使用される樹脂組成物は、上記のようにして測定される貯蔵弾性率および損失弾性率が120℃以下で10dyne/cm以下であることが必要であり、より好ましくは10dyne/cm以上、10dyne/cm以下である。
【0016】
これらの弾性率が10dyne/cm以上である場合、樹脂層の変形性が小さく、発泡粒子が十分に発泡せず、発泡シートが得られないことがある。 また、これらの弾性率が10dyne/cm以下である場合、樹脂層の変形性が大きすぎるため、接着シート等として利用可能な発泡シートとしては不適切なものが得られることがある。
【0017】
本発明の樹脂組成物は、貯蔵弾性率および損失弾性率が上記の条件を満たすとともに、後記の中空粒子との親和性が良いものであれば特に制限はないが、好ましいものの例としては、(メタ)アクリル酸エステル系、スチレン−(メタ)アクリル酸エステル共重合系、酢酸ビニル系等の樹脂を主成分とする樹脂組成物が挙げられる。
【0018】
特に樹脂組成物として、(メタ)アクリル酸エステル系の粘着性樹脂を主成分とする樹脂組成物を利用すれば、簡単に発泡粘着シートが得られるので好ましい。
【0019】
また、本発明において、樹脂組成物中に配合する中空球は、エクスパンセルDU−551、DU−461(エクスパンセル社製)、マイクロパール F−30(松本油脂製薬社製)等の商品名で販売されている未発泡の発泡剤を樹脂組成物に混合し、均一とした後加熱して発泡剤を発泡させることにより得られる。また、すでに発泡された製品として市販されている発泡済みの発泡剤、例えば、エクスパンセル551DE、461DE(エクスパンセル社)等を利用しても良い。
【0020】
上記のうち、未発泡の発泡剤としては、膨張温度が80〜160℃程度、膨張後平均粒子径が、0.02〜0.3mm程度の範囲のものを利用することが好ましい。
【0021】
樹脂組成物中に配合する中空粒子の量は、特に制限されるものではないが、発泡シート類として優れた性質の製品を得るためには、樹脂組成物に対する中空球の体積比が、1:0.2〜1:5程度であることが望ましい。
【0022】
一方、上記の中空球を含む樹脂組成物を塗布する剥離紙としては、クレー等の無機粉体をコートした紙を用いる剥離紙(以下、「無機粉体コート剥離紙」という)を利用することが必須である。一般に、粘着シートや粘着テープ等に用いられる剥離紙は、剥離成分であるシリコーンが浸透しないように目止め処理した紙や、あるいは初めから目止め効果のあるグラシン紙、プラスチックフィルム等の上にシリコーンを塗布したりすることにより調製される。この場合の紙に対する目止め処理の例としては、ポリエチレンを押出し塗工する方法、クレー等の無機粉体をコートする方法、スーパーカレンダーがけをする方法、水溶性塗料を塗工する方法が知られており、日本では剥離紙としてポリエチレンを押出し塗工した紙にシリコーンを塗布したものを用いることが一般的である。
【0023】
本願発明においては、無機粉体コート剥離紙以外の他の剥離フィルムあるいは剥離紙を用いても、経時的な体積減少を防ぐことはできず、この結果、「やせ」や「巻きす」が生じる。 例えば上記の発泡剤を含む樹脂組成物を、一般的な剥離フィルムあるいは剥離紙に塗布後、加熱発泡を行ない発泡シート類を作製すると、発泡は行えるものの、発泡直後より経時的にフォームが体積減少を起こし、24時間後には数10%の体積減少が生じ、ロール状物で保管すると、ロール表面が凸凹になる「やせ」や、多数の「巻きす」が生じ、商品価値がなくなる。従って、本発明の発泡シート類では、剥離紙として無機粉体コート剥離紙を使用しなければならない。
【0024】
本発明の発泡シート類を調製する具体的方法としては、例えば次の例が挙げられる。 すなわち、まず、樹脂、未発泡の発泡剤および溶剤を十分混合して樹脂組成物を得、これを必要により脱泡器で減圧脱泡した後、無機粉体コート剥離紙に塗布する。 次いで80℃程度の温度で乾燥し、樹脂組成物中の溶剤を除去した後、更に100〜120℃程度の温度に加熱し、発泡剤を発泡させて樹脂組成物中に中空球を形成せしめる。 発泡後、一定時間樹脂層を養生させ、必要により小巻にしたり、あるいはセパレータを代えて発泡シート類とする。なお、上記工程において、乾燥工程と加熱工程の間や、加熱工程と養生工程の間に巻き取り工程を加えても良い。
【0025】
上記方法において、樹脂として粘着性のものを用いれば、直接発泡粘着シート類を得ることができる。
【0026】
また、本発明の発泡シート類を製造する別の方法の例としては、既に発泡により得られた中空球を樹脂中に加えて混合し、常法に従ってこの組成物を無機粉体コート剥離紙に塗布後、乾燥させ、発泡シート類とする方法が挙げられる。 この方法においても、樹脂として粘着性のものを用いれば、直接発泡粘着シート類を得ることができる。
【0027】
更に、上記の両方法において、粘着性が低いかあるいは全くない発泡シート類を得た場合には、更にそのシート類の片面あるいは両面に粘着剤層を設けることにより発泡粘着シート類を調製することができる。 発泡シート類上に粘着剤層を設けるには既に公知の方法を利用すればよい。
【0028】
【作用】
本発明の発泡シート類は体積減少が抑制されたもので、「やせ」や「巻きす」が生じない理由は未だ明らかではないが、無機粉体コート剥離紙に目止め剤として用いられる無機粉体の吸着力が関係するものと考えられている。
【0029】
すなわち、樹脂組成物中には溶媒が使用されており、これを除去するために乾燥工程が設けられてはいるが、微量の溶剤は樹脂層中に残存する。この溶剤は徐々に揮発し、剥離紙でトラップされて剥離紙と樹脂層の間に集まる。通常の樹脂シート類ではこれが問題になることもないが、発泡シート類では、この溶剤が表面に近い中空球に作用し、これを破壊する結果、樹脂層の厚みが損なわれ、結果として体積が減少する。
【0030】
これに対し、無機粉体コート剥離紙を利用した場合は、徐々に揮発した溶剤は無機粉体に吸着される結果、中空球が破壊されず、体積変化が抑制されているものと推定される。
【0031】
【発明の効果】
かくして得られる本発明の発泡シート類は、これを粘着シートとした場合に凹凸を有する不平滑な接着面にも平均的に接着し、優れた接着力を示すとともに、体積減少が抑制され「やせ」や「巻きす」が生じないものであり、車両や建材用の構造用等の粘着シートやフックハンガーや家具用等の粘着テープなどとして有利に用いられるものである。
【0032】
【実施例】
次に実施例および試験例を挙げ、本発明を更に詳しく説明するが、本発明はこれら実施例等により何ら制約されるものではない。
【0033】
実 施 例 1
下記組成を十分混合することにより粘着性樹脂組成物を調製し、クレーコートした剥離紙(125Y−832(IR/B);厚さ125μ;藤森工業(株)製/剥離紙1)の重面上にドクターブレードを用いて塗工した。これを80℃の送風乾燥機中で5分間乾燥し、厚さ0.25mmのシート状物を得た。 得られたシート状物の動的粘弾性を岩本製作所製粘弾性測定機(VES−F−III)を用いて測定したところ、周波数10Hzにおける貯蔵弾性率は4.5×10dyne/cm、損失弾性率は2.4×10dyne/cm(何れも120℃)であった。
そのシート上に剥離紙1の軽面を張り合わせ、120℃の送風乾燥機中に3分間放置して発泡させ、厚さ1.00mmの発泡シートの両面を剥離紙1でサンドイッチされたシートを得た。このシートを40℃で24時間熟成させたところ、体積減少はなくシート厚さ1.00mmの発泡粘着シートが得られた。
【0034】
( 粘着剤組成 )
SKダイン1578*1 333部
エクスパンセルDU−551*2 10部
E−AX*3 2部
注)*1:アクリル系粘着剤(アクリル樹脂30%;綜研化学(株)製)
*2:発泡剤(未発泡;エクスパンセル社製)
*3:4官能エポキシ系架橋剤(綜研化学(株)製)
【0035】
実 施 例 2
剥離紙を別のクレーコート剥離紙(WBF90F−D;厚さ120μ;リンテック(株)製/剥離紙2)にした以外は実施例1と同様にして発泡粘着シートを調製した。発泡直後のシートの厚さは1.00mmであり、24時間熟成後の体積減少はなく、厚さは1.00mmになっていた。
【0036】
比 較 例 1
剥離紙をMDPEコート剥離紙(WEW80KB−BX;厚さ125μ;リンテック(株)製/剥離紙3)にした以外は実施例1と同様にして発泡粘着シートを調製した。発泡直後のシートの厚さは1.00mmであり、24時間熟成後の厚さは、0.74mmになっていた。
【0037】
比 較 例 2
剥離紙をスーパーカレンダー処理した剥離紙(S80#SB SCK6E/6H;厚さ130μ;レグザムリリース製/剥離紙4)にした以外は実施例1と同様にして発泡粘着シートを調製した。発泡直後のシートの厚さは1.00mmであり、24時間熟成後の厚さは、0.90mmになっていた。
【0038】
比 較 例 3
剥離紙をグラシン剥離紙(GW−702A;厚さ65μ;リンテック(株)製/剥離紙5)にした以外は実施例1と同様にして発泡粘着シートを調製した。発泡直後のシートの厚さは1.00mmであり、24時間熟成後の厚さは、0.92mmになっていた。
【0039】
比 較 例 4
剥離紙を別のグラシン剥離紙(110XT−832(IR/B);厚さ110μ;藤森工業(株)製/剥離紙6)にした以外は実施例1と同様にして発泡粘着シートを調製した。発泡直後のシートの厚さは1.00mmであり、24時間熟成後の厚さは、0.89mmになっていた。
【0040】
実 施 例 3
幅500mmで連続的に塗工できる乾燥装置の付いた塗工装置を用い、実施例1と同様の条件でクレーコートした剥離紙(剥離紙1)を使用して幅500mm、長さ100mのシートのロール状物を作製した。このとき発泡は剥離紙1でサンドイッチで行い、発泡後片面の剥離紙を剥離し、自背面で巻き取った。このものの発泡直後のシート厚さは1.00mmで、40℃で24時間熟成させた物のシートは体積減少がなく、厚さは1.00mmであった。また、ロールの外観も全く変化が無く、綺麗なロール状物であった。
【0041】
比 較 例 5
剥離紙をMDPEコート剥離紙(剥離紙3)にした以外は実施例3と同様の工程でシートのロール状物を作製した。発泡直後のシート厚さは1.00mmで、ロールの外観上なんの欠点もなかったが、40℃で24時間熟成させた後はシート厚さ0.70mmまで体積収縮を起こした。熟成後のロールには多数の巻きすとつづみ状の痩せと、それに起因するロールの凸凹が観察された。
【0042】
比 較 例 6
剥離紙をスーパーカレンダー処理した剥離紙(剥離紙4)にした以外は実施例3と同様の工程でシートのロール状物を作製した。発泡直後のシート厚さは1.00mmで、ロールの外観上なんの欠点もなかったが、40℃で24時間熟成させた後はシート厚さ0.85mmまで体積収縮を起こした。熟成後のロールには多数の巻きすとつづみ状の痩せと、それに起因するロールの凸凹が観察された。
【0043】
比 較 例 7
剥離紙をグラシン剥離紙(剥離紙5)にした以外は実施例3と同様の工程でシートのロール状物を作製した。発泡直後のシート厚さは1.00mmで、ロールの外観上なんの欠点もなかったが、40℃で24時間熟成させた後はシート厚さ0.68mmまで体積収縮を起こした。熟成後のロールには多数の巻きすは生じなかったものの著しいつづみ状の痩せと、それに起因するロールの凸凹が観察された。
【0044】
実 施 例 4
攪拌機と温度計と窒素導入管および冷却管を備えた容量0.2リットルの四ツ口フラスコにアクリル酸 2−エチルヘキシル95g、アクリル酸5gおよびノルマルドデシルメルカプタン0.3gを投入し、攪拌を行いながら窒素気流中で60℃になるまで昇温させた。ついでアゾビスイソブチロニトリル(AIBN)を0.1gを投入し、60℃を保ちながら30分間反応を行った。得られた部分重合物は、ポリマー分70%、粘度100P.の粘調な樹脂液であった。
【0045】
この樹脂液90gを常温まで冷却後、開始剤としてV−70(和光純薬(株)製)0.5gと、発泡剤(エクスパンセル DU551)10gを添加混合し、0.1mmの剥離処理されたPETフィルム上にドクターブレードを用いて塗工し、同じPETフィルムで挟んだ後70℃の送風乾燥機中で5分間重合硬化し、厚さ0.25mmのシート状物を得た(貯蔵弾性率= 6.2×10dyne/cm;損失弾性率=3.8×10dyne/cm(何れも120℃))。
【0046】
このシートの両面をクレーコートした剥離紙(剥離紙1)にあてかえ、120℃の送風乾燥機中に3分間放置して発泡させ、厚さ1.00mmの発泡シートの両面を剥離紙1でサンドイッチされたシートを得た。このシートを40℃で24時間熟成させたところシートの厚さ1.00mmの発泡粘着シートが得られた。
【0047】
比 較 例 8
剥離紙1にあてかえを行わなかった以外は実施例4と同様にして発泡粘着シートを得た。発泡直後のシートの厚さは1.00mmであったが、24時間熟成後の厚さは、0.68mmになっていた。
【0048】
実 施 例 5
アクリル酸 2−エチルヘキシル95部、アクリル酸5部、AIBN0.1部およびノルマルドデシルメルカプタン0.3部よりなるシロップ25gに、開始剤としてV−70(和光純薬(株)製)0.2gと、発泡剤として発泡済みのマイクロバルーン(エクスパンセル551DE)を混合物で100mlとなるように添加した。これを、0.1mmの剥離処理されたPETフィルム上にドクターブレードを用いて塗工し、同じPETフィルムで挟んだ後、70℃の送風乾燥機中で5分間重合硬化し、厚さ0.80mmのシート状物を得た。
このシートの両面を剥離紙1にあてかえ、40℃で24時間熟成させたところシートの厚さ0.80mmの発泡粘着シートが得られた。
【0049】
比 較 例 9
剥離紙1にあてかえを行わない以外は実施例5と同様の方法により、発泡粘着シートを得た。硬化直後のシートの厚さは0.80mmであったが、24時間熟成後の厚さは、0.63mmになっていた。
【0050】
実 施 例 6
下記組成を十分混合し、クレーコートした剥離紙(125Y−832(IR/B);厚さ125μ;藤森工業(株)製/剥離紙1)の重剥離面上にドクターブレードを用いて塗工した。 80℃の送風乾燥機中で5分間乾燥し、厚さ0.20mmのシート状物を得た。 得られたシート状物の貯蔵弾性率は3.8×10dyne/cm、損失弾性率は2.2×10dyne/cm(何れも120℃)であった。 このシート上に剥離紙1の軽剥離面を張り合わせ、120℃の送風乾燥機中に3分間放置し発泡させ、厚さ0.40mmの発泡シートの両面を剥離紙1でサンドイッチされたシートを得た。 このシートを40℃で24時間熟成させたところ、シート厚さ0.40mmの発泡シートが得られた。
【0051】
( 組 成 物 )
SKダイン1578*1 333部
エクスパンセルDU−551*2 5部
E−AX*3 2部
注)*1、*2および*3は、実施例1に同じ。
【0052】
実 施 例 7
下記組成を十分混合し、クレーコートした剥離紙(WBF 90K−D;厚さ120μ;リンテック(株)製/剥離紙2)の重面上にドクターブレードを用いて塗工し、80℃の送風乾燥機中で5分間乾燥し、厚さ0.50mmのシート状物を得た。 得られたシート状物の貯蔵弾性率は5.2×10dyne/cm、損失弾性率は2.8×10dyne/cm(何れも120℃)であった。 このシート上に剥離紙1の軽剥離面を張り合わせ、120℃の送風乾燥機中に3分間放置し発泡させ、厚さ2.55mmの発泡シートの両面を剥離紙1でサンドイッチされたシートを得た。 このシートを40℃で24時間熟成させたところシート厚さ2.55mmの発泡シートが得られた。
【0053】
( 組 成 物 )
SKダイン1578*1 333部
エクスパンセルDU−551*2 15部
E−AX*3 2部
注)*1、*2および*3は、実施例1に同じ。
【0054】
比 較 例 10
実施例6の剥離紙をMDPEコート剥離紙(WEW80KB−BX;厚さ125μ;リンテック(株)製/剥離紙3)にした以外は実施例1と同様の方法により、発泡粘着シートを得た。 発泡直後のシートの厚さは0.40mmであったが、24時間後の厚さは、0.33mmになっていた。
【0055】
比 較 例 11
実施例7の剥離紙をグラシン剥離紙(GW−702A;厚さ65μ;リンテック(株)製/剥離紙4)にした以外は実施例1と同様の方法により、発泡粘着シートを得た。 発泡直後のシートの厚さは2.50mmであったが、24時間後の厚さは、1.89mmになっていた。
【0056】
実 施 例 8
実施例3で作製した発泡シートの両面に、アクリル系粘着剤であるSKダイン1604S(綜研化学(株)製)を粘着剤層が30μの厚さになるように転写し、両面粘着シートを作製した。このものの外観および粘着性能は良好であった。
【0057】
比 較 例 12
比較例7で作製した発泡シートの両面に、アクリル系粘着剤であるSKダイン1604S(綜研化学(株)製)を粘着剤層が30μの厚さになるように転写し、両面粘着シートを作製した。このものは、ロールのやせに起因するシートの凹凸により、発泡シートと粘着剤層の密着不良の部分があり、粘着性能のばらつきも大きかった。
以 上
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to foamed sheets that can be used as foamed pressure-sensitive adhesive sheets and the like, and more particularly to a method for producing the foamed sheets, and more particularly, because it has air bubbles in the pressure-sensitive adhesive composition layer, it is easy to adhere to a non-smooth surface. The present invention relates to foamed sheets that do not cause a volume reduction that causes “rolling” and the like, and a method for manufacturing the same.
[0002]
[Prior art]
A component that forms air bubbles in the pressure-sensitive adhesive layer of pressure-sensitive adhesive sheets such as pressure-sensitive adhesive tapes and pressure-sensitive adhesive sheets, for example, hollow glass, for the purpose of obtaining sufficient adhesion even when adhered to a non-smooth surface It is known to incorporate microspheres.
[0003]
The hollow glass microspheres blended in this pressure-sensitive adhesive layer are broken by the pressure at the time of bonding, and are more broken at the portion where the pressure is strongly applied (the convex portion as the bonding surface). As a result of not being destroyed so much in a portion that does not take much (a concave portion as an adhesive surface), it adheres to an adhesive surface having irregularities on average and exhibits an excellent adhesive force.
[0004]
However, since hollow glass microspheres are extremely fragile, it is difficult to mix with other constituents of the pressure-sensitive adhesive layer, and development of means for forming hollow spheres in the pressure-sensitive adhesive layer by simpler means is required. It was.
[0005]
On the other hand, a microcapsule-type spherical polymer (hereinafter referred to as “foaming agent”) is known that contains a volatile hydrocarbon liquid inside and expands and foams by volatilizing the hydrocarbon. This foaming agent is commercially available in the unexpanded or foamed state under trade names such as EXPANSEL and Micropearl.
[0006]
The use of such a foaming agent in place of hollow glass microspheres to obtain the above-mentioned pressure-sensitive adhesive having air bubbles is easily conceived by those skilled in the art. No. 8-32435 is disclosed.
[0007]
However, it has been extremely difficult to produce pressure-sensitive adhesive sheets such as pressure-sensitive adhesive tapes and pressure-sensitive adhesive sheets that are actually accepted as products using a pressure-sensitive adhesive composition containing a foaming agent. That is, using the above-mentioned pressure-sensitive adhesive composition containing a foaming agent, after applying to a general film, if a general release paper is attached to this and heated and foamed, pressure-sensitive adhesive sheets having air bubbles are obtained. Since the volume of the pressure-sensitive adhesive layer decreased with time from immediately after foaming, defects called so-called “skinning” and “winding” occurred, and there was a problem that the value as a product was lost.
[0008]
“Wrinkle” refers to ripples on the surface of the pressure-sensitive adhesive, and the phenomenon that the central portion is recessed compared to both ends. “Wound” refers to the pressure-sensitive adhesive layer and covering (release paper) generated in the pressure-sensitive adhesive tape. However, when these occur, not only the appearance is deteriorated but also the actual adhesion ability is lowered, and these phenomena are serious problems.
[0009]
Therefore, although the above-mentioned patent discloses a pressure-sensitive adhesive using a foaming agent, as far as the applicant knows, no product using this technology has been provided so far.
[0010]
[Problems to be solved by the invention]
Accordingly, there has been a demand for the development of foamed adhesive sheets that suppress the volume reduction that causes “loss” and “winding” while using the foaming agent.
In addition, a foamed sheet prepared by adding a foaming agent to a resin having low or no adhesiveness can also be used as a foamed adhesive sheet similar to the above by providing an adhesive layer on one or both sides. Development of not only the pressure-sensitive adhesive sheet but also a general foamed sheet with suppressed volume reduction has been demanded.
[0011]
[Means for Solving the Problems]
The present inventor has been diligently researching to solve the above problems, and surprisingly, by selecting the release paper and the resin composition to be used, the volume decrease with time in the foamed sheet is suppressed, and “skin” and “ The present inventors have found that the problem of “winding” can be solved and completed the present invention.
[0012]
That is, the first object of the present invention is to contain a hollow sphere obtained by expanding and foaming the thermally expandable resin particles, and the storage elastic modulus and loss elastic modulus at 120 ° C. are 10 9 dyne / cm 2 or less . the resin composition layer is a thickness of 0.2 to 3 mm, after bonding as peelable release paper using an inorganic powder coated paper, inhibited the reduction in volume that is obtained by aging the foam sheet It provides a kind.
The second object of the present invention is to use inorganic powder-coated paper with a resin composition containing thermally expandable resin particles and having a storage elastic modulus and loss elastic modulus at 120 ° C. of 10 9 dyne / cm 2 or less. By providing a method for producing foamed sheets that suppresses volume reduction, which is characterized by applying a foamed release paper to a thickness of 0.2 to 3 mm and drying it, followed by heat foaming treatment. is there.
Furthermore, a third object of the present invention is to provide a resin composition having a storage elastic modulus and loss elastic modulus at 120 ° C. of 10 9 dyne / cm 2 or less of a hollow sphere obtained by expanding and foaming thermally expandable resin particles. It is mixed in and applied to release paper using inorganic powder-coated paper so that the resin composition has a thickness of 0.2 to 3 mm. It is providing the manufacturing method of expanded foam sheet.
Furthermore, the fourth object of the present invention is to provide a foamed pressure-sensitive adhesive sheet or a method for producing the same using the above foamed sheet or the method for producing the same.
[0013]
DETAILED DESCRIPTION OF THE INVENTION
The foam sheet of the present invention is a resin composition having a storage elastic modulus at 120 ° C. and a loss elastic modulus of 10 9 dyne / cm 2 or less, in which hollow spheres obtained by expanding and foaming a foaming agent are held inside. It is prepared by adhering to a release paper using inorganic powder-coated paper so that it can be peeled off.
[0014]
In the present invention, the elastic modulus refers to an elastic modulus obtained by dynamic viscoelasticity measurement of a polymer substance, the storage elastic modulus indicates the elastic characteristic of the sample, and the loss elastic modulus reflects the viscous characteristic of the sample. To do. And the elasticity modulus about a resin composition can be measured using viscoelasticity measuring machines, such as VES-F-III by Iwamoto Seisakusho Co., Ltd., for example.
[0015]
The resin composition used in the present invention is required to have a storage elastic modulus and a loss elastic modulus measured as described above of 120 ° C. or lower and 10 9 dyne / cm 2 or lower, more preferably 10 It is 4 dyne / cm 2 or more and 10 9 dyne / cm 2 or less.
[0016]
When these elastic moduli are 10 9 dyne / cm 2 or more, the deformability of the resin layer is small, the foamed particles are not sufficiently foamed, and a foamed sheet may not be obtained. Moreover, when these elastic moduli are 10 4 dyne / cm 2 or less, since the deformability of the resin layer is too large, a foam sheet that can be used as an adhesive sheet or the like may be obtained.
[0017]
The resin composition of the present invention is not particularly limited as long as the storage elastic modulus and loss elastic modulus satisfy the above conditions and have good affinity with the hollow particles described later. Examples of the resin composition include a resin such as a (meth) acrylate ester-based resin, a styrene- (meth) acrylate ester copolymer-based resin, or a vinyl acetate-based resin.
[0018]
In particular, it is preferable to use a resin composition containing a (meth) acrylic acid ester-based adhesive resin as a main component as the resin composition because a foamed adhesive sheet can be easily obtained.
[0019]
Further, in the present invention, the hollow spheres to be blended in the resin composition are commodities such as EXPANSEL DU-551, DU-461 (manufactured by EXPANSEL), and Micropearl F-30 (manufactured by Matsumoto Yushi Seiyaku Co., Ltd.). It is obtained by mixing an unfoamed foaming agent sold under the name into a resin composition, making it uniform and heating it to foam the foaming agent. Further, a foamed foaming agent that is already marketed as a foamed product, for example, Expandel 551DE, 461DE (Expancel) may be used.
[0020]
Among the above, it is preferable to use an unfoamed foaming agent having an expansion temperature of about 80 to 160 ° C. and an average particle diameter after expansion of about 0.02 to 0.3 mm.
[0021]
The amount of the hollow particles to be blended in the resin composition is not particularly limited, but in order to obtain a product having excellent properties as foamed sheets, the volume ratio of the hollow spheres to the resin composition is 1: It is desirable to be about 0.2 to 1: 5.
[0022]
On the other hand, as the release paper to which the resin composition containing the hollow sphere is applied, a release paper using paper coated with inorganic powder such as clay (hereinafter referred to as “inorganic powder coated release paper”) is used. Is essential. In general, release paper used for adhesive sheets, adhesive tapes, etc. is made of silicone on paper that has been sealed so that silicone as a peeling component does not penetrate, or glassine paper, plastic film, etc. that have a sealing effect from the beginning. It is prepared by applying. Examples of the sealing treatment for paper in this case include a method of extrusion-coating polyethylene, a method of coating inorganic powder such as clay, a method of supercalendering, and a method of applying a water-soluble paint. In Japan, it is common to use a paper obtained by extrusion-coating polyethylene and applying silicone as a release paper.
[0023]
In the present invention, even if a release film or release paper other than the inorganic powder-coated release paper is used, the volume reduction with time cannot be prevented, and as a result, “loss” and “winding” occur. For example, if the resin composition containing the above foaming agent is applied to a general release film or paper and then foamed by heating to produce foamed sheets, foaming can be performed, but the volume of the foam decreases over time immediately after foaming. After 24 hours, the volume is reduced by several tens of percent. When stored in a roll-like material, the surface of the roll becomes uneven and many “rolls” occur, resulting in a loss of commercial value. Therefore, in the foamed sheets of the present invention, the inorganic powder-coated release paper must be used as the release paper.
[0024]
Specific examples of the method for preparing the foamed sheets of the present invention include the following examples. That is, first, a resin, an unfoamed foaming agent, and a solvent are sufficiently mixed to obtain a resin composition, which is defoamed under reduced pressure with a defoamer if necessary, and then applied to an inorganic powder-coated release paper. Next, after drying at a temperature of about 80 ° C. and removing the solvent in the resin composition, the mixture is further heated to a temperature of about 100 to 120 ° C. to foam the foaming agent to form hollow spheres in the resin composition. After foaming, the resin layer is cured for a certain period of time, and if necessary, the volume is reduced or the separator is replaced with foamed sheets. In the above process, a winding process may be added between the drying process and the heating process, or between the heating process and the curing process.
[0025]
In the said method, if an adhesive thing is used as resin, a foaming adhesive sheet can be obtained directly.
[0026]
In addition, as another example of the method for producing the foamed sheets of the present invention, hollow spheres already obtained by foaming are added to the resin and mixed, and this composition is applied to an inorganic powder-coated release paper according to a conventional method. The method of drying after application | coating and making it into foam sheets is mentioned. Also in this method, if an adhesive is used as the resin, directly foamed adhesive sheets can be obtained.
[0027]
Furthermore, in both the above methods, when foamed sheets having low or no tackiness are obtained, foamed pressure-sensitive adhesive sheets are prepared by further providing a pressure-sensitive adhesive layer on one or both sides of the sheets. Can do. In order to provide the pressure-sensitive adhesive layer on the foamed sheets, a known method may be used.
[0028]
[Action]
The foamed sheets of the present invention are suppressed in volume reduction, and the reason why neither “lean” nor “winding” occurs is yet clear, but the inorganic powder used as a sealing agent for the inorganic powder-coated release paper It is thought that the adsorption power of is related.
[0029]
That is, a solvent is used in the resin composition, and a drying step is provided to remove it, but a trace amount of the solvent remains in the resin layer. The solvent gradually evaporates, is trapped by the release paper, and collects between the release paper and the resin layer. In ordinary resin sheets, this is not a problem, but in foam sheets, this solvent acts on the hollow sphere near the surface and destroys it, resulting in a loss of the thickness of the resin layer, resulting in a volume increase. Decrease.
[0030]
In contrast, when the inorganic powder-coated release paper is used, it is presumed that the solvent that gradually volatilized is adsorbed to the inorganic powder, so that the hollow sphere is not destroyed and the volume change is suppressed. .
[0031]
【The invention's effect】
The foamed sheets of the present invention thus obtained, when used as a pressure-sensitive adhesive sheet, are averagely adhered to a non-smooth adhesive surface having irregularities, exhibiting excellent adhesive strength, and suppressing volume reduction. "Or" winding "is not generated, and it is advantageously used as an adhesive sheet for structures for vehicles or building materials, an adhesive tape for hook hangers, furniture, or the like.
[0032]
【Example】
EXAMPLES Next, although an Example and a test example are given and this invention is demonstrated in more detail, this invention is not restrict | limited at all by these Examples.
[0033]
Example 1
Adhesive resin composition was prepared by thoroughly mixing the following composition, and the surface of clay-coated release paper (125Y-832 (IR / B); thickness 125 μ; manufactured by Fujimori Kogyo Co., Ltd./release paper 1) Coating was carried out using a doctor blade. This was dried in an air dryer at 80 ° C. for 5 minutes to obtain a sheet-like material having a thickness of 0.25 mm. When the dynamic viscoelasticity of the obtained sheet-like material was measured using a viscoelasticity measuring machine (VES-F-III) manufactured by Iwamoto Seisakusho, the storage elastic modulus at a frequency of 10 Hz was 4.5 × 10 5 dyne / cm 2. The loss elastic modulus was 2.4 × 10 5 dyne / cm 2 (both at 120 ° C.).
The light side of release paper 1 is laminated on the sheet, and left in a 120 ° C. blast dryer for 3 minutes to foam, to obtain a sheet in which both sides of a 1.00 mm thick foam sheet are sandwiched with release paper 1 It was. When this sheet was aged at 40 ° C. for 24 hours, there was no volume reduction and a foamed adhesive sheet having a sheet thickness of 1.00 mm was obtained.
[0034]
(Adhesive composition)
SK Dyne 1578 * 1 333 parts Expandance DU-551 * 2 10 parts E-AX * 3 2 parts Note) * 1: Acrylic adhesive (acrylic resin 30%; manufactured by Soken Chemical Co., Ltd.)
* 2: Foaming agent (unfoamed; manufactured by Expancel)
* 3: Tetrafunctional epoxy crosslinking agent (manufactured by Soken Chemical Co., Ltd.)
[0035]
Example 2
A foamed pressure-sensitive adhesive sheet was prepared in the same manner as in Example 1 except that the release paper was changed to another clay coat release paper (WBF90F-D; thickness 120 μ; manufactured by Lintec Corporation / release paper 2). The thickness of the sheet immediately after foaming was 1.00 mm, there was no volume reduction after aging for 24 hours, and the thickness was 1.00 mm.
[0036]
Comparative Example 1
A foamed adhesive sheet was prepared in the same manner as in Example 1 except that the release paper was MDPE-coated release paper (WEW80KB-BX; thickness 125 μ; manufactured by Lintec Corporation / release paper 3). The thickness of the sheet immediately after foaming was 1.00 mm, and the thickness after aging for 24 hours was 0.74 mm.
[0037]
Comparative Example 2
A foamed pressure-sensitive adhesive sheet was prepared in the same manner as in Example 1 except that the release paper was changed to a supercalender treated release paper (S80 # SB SCK6E / 6H; thickness 130 μ; manufactured by Legzam Release / release paper 4). The thickness of the sheet immediately after foaming was 1.00 mm, and the thickness after aging for 24 hours was 0.90 mm.
[0038]
Comparative Example 3
A foamed adhesive sheet was prepared in the same manner as in Example 1 except that the release paper was glassine release paper (GW-702A; thickness 65 μ; manufactured by Lintec Corporation / release paper 5). The thickness of the sheet immediately after foaming was 1.00 mm, and the thickness after aging for 24 hours was 0.92 mm.
[0039]
Comparative Example 4
A foamed adhesive sheet was prepared in the same manner as in Example 1 except that the release paper was changed to another glassine release paper (110XT-832 (IR / B); thickness 110 μ; manufactured by Fujimori Kogyo Co., Ltd./release paper 6). . The thickness of the sheet immediately after foaming was 1.00 mm, and the thickness after aging for 24 hours was 0.89 mm.
[0040]
Example 3
Using a coating apparatus with a drying apparatus capable of continuous coating with a width of 500 mm, using a release paper (release paper 1) clay-coated under the same conditions as in Example 1, a sheet having a width of 500 mm and a length of 100 m A roll-shaped product was prepared. At this time, foaming was performed in a sandwich with the release paper 1, and the release paper on one side was peeled off after foaming and wound on the back surface. The thickness of the sheet immediately after foaming was 1.00 mm, and the sheet aged at 40 ° C. for 24 hours had no volume reduction and the thickness was 1.00 mm. Also, the roll appearance was not changed at all, and it was a beautiful roll.
[0041]
Comparative Example 5
A sheet roll was produced in the same manner as in Example 3 except that the release paper was MDPE coated release paper (release paper 3). The sheet thickness immediately after foaming was 1.00 mm, and there were no defects in the appearance of the roll, but after aging at 40 ° C. for 24 hours, volume shrinkage occurred to a sheet thickness of 0.70 mm. When the roll was aged, a large number of windings were observed, and a tanned thinning and unevenness of the roll due to the winding were observed.
[0042]
Comparative Example 6
A roll of sheet was prepared in the same manner as in Example 3 except that the release paper was changed to a supercalender treated release paper (release paper 4). The sheet thickness immediately after foaming was 1.00 mm and there were no defects in the appearance of the roll, but after aging at 40 ° C. for 24 hours, volume shrinkage occurred to a sheet thickness of 0.85 mm. When the roll was aged, a large number of windings were observed, and a tanned thinning and unevenness of the roll due to the winding were observed.
[0043]
Comparative Example 7
A roll of sheet was prepared in the same manner as in Example 3 except that the release paper was glassine release paper (release paper 5). The sheet thickness immediately after foaming was 1.00 mm and there were no defects in the appearance of the roll, but after aging at 40 ° C. for 24 hours, volume shrinkage occurred to a sheet thickness of 0.68 mm. Although a large number of windings did not occur in the roll after ripening, remarkable pinching-like thinning and unevenness of the roll due to it were observed.
[0044]
Example 4
While stirring with stirring, 95 g of 2-ethylhexyl acrylate, 5 g of acrylic acid and 0.3 g of normal dodecyl mercaptan were put into a 0.2-liter four-necked flask equipped with a stirrer, a thermometer, a nitrogen introduction tube and a cooling tube. The temperature was raised to 60 ° C. in a nitrogen stream. Subsequently, 0.1 g of azobisisobutyronitrile (AIBN) was added, and the reaction was performed for 30 minutes while maintaining 60 ° C. The obtained partial polymer was a viscous resin liquid having a polymer content of 70% and a viscosity of 100 parts.
[0045]
After cooling 90 g of this resin solution to room temperature, 0.5 g of V-70 (manufactured by Wako Pure Chemical Industries, Ltd.) as an initiator and 10 g of a foaming agent (Expancel DU551) are added and mixed, and a 0.1 mm peeling treatment is performed. The coated PET film was coated using a doctor blade, sandwiched between the same PET films, and then polymerized and cured in a blow dryer at 70 ° C. for 5 minutes to obtain a sheet having a thickness of 0.25 mm (storage) Elastic modulus = 6.2 × 10 5 dyne / cm 2 ; Loss modulus = 3.8 × 10 5 dyne / cm 2 (both at 120 ° C.)).
[0046]
Place both sides of this sheet on clay-coated release paper (release paper 1), leave it in a 120 ° C. air-drying machine for 3 minutes to foam, and release both sides of the 1.00 mm thick foam sheet with release paper 1. A sandwiched sheet was obtained. When this sheet was aged at 40 ° C. for 24 hours, a foamed adhesive sheet having a thickness of 1.00 mm was obtained.
[0047]
Comparative Example 8
A foamed adhesive sheet was obtained in the same manner as in Example 4 except that the release paper 1 was not replaced. The thickness of the sheet immediately after foaming was 1.00 mm, but the thickness after aging for 24 hours was 0.68 mm.
[0048]
Example 5
To 25 g of syrup composed of 95 parts of 2-ethylhexyl acrylate, 5 parts of acrylic acid, 0.1 part of AIBN and 0.3 part of normal dodecyl mercaptan, 0.2 g of V-70 (manufactured by Wako Pure Chemical Industries, Ltd.) Then, a foamed microballoon (Expancel 551DE) was added as a foaming agent to a volume of 100 ml. This was coated on a 0.1 mm-exfoliated PET film using a doctor blade, sandwiched between the same PET films, and then polymerized and cured in a 70 ° C. blower dryer for 5 minutes to obtain a thickness of 0. An 80 mm sheet was obtained.
When both surfaces of this sheet were applied to release paper 1 and aged at 40 ° C. for 24 hours, a foamed adhesive sheet having a thickness of 0.80 mm was obtained.
[0049]
Comparative Example 9
A foamed adhesive sheet was obtained in the same manner as in Example 5 except that the release paper 1 was not replaced. The thickness of the sheet immediately after curing was 0.80 mm, but the thickness after aging for 24 hours was 0.63 mm.
[0050]
Example 6
Coated with a doctor blade on the heavy release surface of release paper (125Y-832 (IR / B); thickness 125μ; manufactured by Fujimori Kogyo Co., Ltd./release paper 1) with sufficient mixing of the following composition and clay coating did. It dried for 5 minutes in the 80 degreeC ventilation drying machine, and obtained the sheet-like thing of thickness 0.20mm. The obtained sheet-like product had a storage elastic modulus of 3.8 × 10 5 dyne / cm 2 and a loss elastic modulus of 2.2 × 10 5 dyne / cm 2 (both at 120 ° C.). The light release surface of release paper 1 is laminated on this sheet and left to stand in a blow dryer at 120 ° C. for 3 minutes for foaming. It was. When this sheet was aged at 40 ° C. for 24 hours, a foam sheet having a sheet thickness of 0.40 mm was obtained.
[0051]
( Composition )
SK Dyne 1578 * 1 333 parts Expander DU-551 * 2 5 parts E-AX * 3 2 parts Note) * 1, * 2 and * 3 are the same as in Example 1.
[0052]
Example 7
The following composition was mixed thoroughly and applied on the surface of clay-coated release paper (WBF 90K-D; thickness 120μ; manufactured by Lintec Co., Ltd./Release paper 2) using a doctor blade and blown at 80 ° C. It was dried in a drier for 5 minutes to obtain a sheet-like material having a thickness of 0.50 mm. The sheet-like material obtained had a storage elastic modulus of 5.2 × 10 5 dyne / cm 2 and a loss elastic modulus of 2.8 × 10 5 dyne / cm 2 (both at 120 ° C.). The light release surface of release paper 1 is laminated on this sheet and left to stand in a blow dryer at 120 ° C. for 3 minutes for foaming to obtain a sheet in which both sides of a 2.55-mm thick foam sheet are sandwiched with release paper 1 It was. When this sheet was aged at 40 ° C. for 24 hours, a foam sheet having a sheet thickness of 2.55 mm was obtained.
[0053]
( Composition )
SK Dyne 1578 * 1 333 parts Expander DU-551 * 2 15 parts E-AX * 3 2 parts Note) * 1, * 2 and * 3 are the same as in Example 1.
[0054]
Comparative Example 10
A foamed pressure-sensitive adhesive sheet was obtained in the same manner as in Example 1 except that the release paper of Example 6 was changed to MDPE-coated release paper (WEW80KB-BX; thickness 125 μ; manufactured by Lintec Corporation / Release paper 3). The thickness of the sheet immediately after foaming was 0.40 mm, but the thickness after 24 hours was 0.33 mm.
[0055]
Comparative Example 11
A foamed adhesive sheet was obtained in the same manner as in Example 1 except that the release paper of Example 7 was changed to glassine release paper (GW-702A; thickness 65 μ; manufactured by Lintec Co., Ltd./Release paper 4). The thickness of the sheet immediately after foaming was 2.50 mm, but the thickness after 24 hours was 1.89 mm.
[0056]
Example 8
SK Dyne 1604S (manufactured by Soken Chemical Co., Ltd.), which is an acrylic adhesive, was transferred to both sides of the foamed sheet prepared in Example 3 so that the adhesive layer had a thickness of 30 μm, and a double-sided adhesive sheet was produced. did. The appearance and adhesive performance of this product were good.
[0057]
Comparative Example 12
SK Dyne 1604S (manufactured by Soken Chemical Co., Ltd.), which is an acrylic adhesive, was transferred to both surfaces of the foamed sheet prepared in Comparative Example 7 so that the adhesive layer had a thickness of 30 μm, and a double-sided adhesive sheet was prepared. did. This product had a poor adhesion between the foamed sheet and the pressure-sensitive adhesive layer due to the unevenness of the sheet due to the thinness of the roll, and had a large variation in adhesive performance.
more than

Claims (8)

熱膨張性樹脂粒子を膨張、発泡させることにより得られる中空球を含む、120℃における貯蔵弾性率および損失弾性率が10dyne/cm以下で、厚さが0.2〜3mmである樹脂組成物層を、無機粉体コート紙を用いた剥離紙に剥離できる様に接着した後、熟成させることにより得られる体積減少を抑制した発泡シート類。A resin having a storage elastic modulus and a loss elastic modulus at 120 ° C. of 10 9 dyne / cm 2 or less and a thickness of 0.2 to 3 mm, including hollow spheres obtained by expanding and foaming thermally expandable resin particles Foamed sheets in which volume reduction obtained by aging after bonding the composition layer to release paper using inorganic powder-coated paper and aging is suppressed. 前記樹脂組成物層が(メタ)アクリル酸エステル系樹脂を主成分とするものである請求項第1項記載の体積減少を抑制した発泡シート類。  The foamed sheet with suppressed volume reduction according to claim 1, wherein the resin composition layer is mainly composed of a (meth) acrylic ester resin. 樹脂組成物層の120℃における貯蔵弾性率および損失弾性率が10dyne/cm以上である請求項第1項または第2項記載の体積減少を抑制した発泡シート類。The foamed sheet with suppressed volume reduction according to claim 1 or 2, wherein the resin composition layer has a storage elastic modulus and a loss elastic modulus at 120 ° C of 10 4 dyne / cm 2 or more. 前記樹脂組成物層が粘着樹脂組成物層である請求項1項ないし第3項の何れかの項記載の体積減少を抑制した発泡シート類。  The foamed sheet with suppressed volume reduction according to any one of claims 1 to 3, wherein the resin composition layer is an adhesive resin composition layer. 請求項1項ないし第4項の何れかの項記載の発泡シート類の少なくとも片面に、粘着剤層を設けてなる体積減少を抑制した発泡粘着シート類。  The foaming adhesive sheet which suppressed the volume reduction | decrease which provides an adhesive layer in the at least single side | surface of the foaming sheet in any one of Claim 1 thru | or 4. 40℃で24時間の熟成によって、実質的に体積減少しない、請求項1ないし5の何れかの項記載の体積減少を抑制した発泡シート類。  The foamed sheet with suppressed volume reduction according to any one of claims 1 to 5, wherein the volume is not substantially reduced by aging at 40 ° C for 24 hours. 熱膨張性樹脂粒子を含有する、120℃における貯蔵弾性率および損失弾性率が10dyne/cm以下の樹脂組成物を無機粉体コート紙を用いた剥離紙に厚さ0.2〜3mmとなるよう塗布し、これを乾燥させた後、加熱発泡処理を行い、これを熟成することを特徴とする体積減少を抑制した発泡シート類の製造方法。A resin composition containing a thermally expandable resin particle and having a storage elastic modulus at 120 ° C. and a loss elastic modulus of 10 9 dyne / cm 2 or less is applied to a release paper using inorganic powder-coated paper to a thickness of 0.2 to 3 mm. after coated, drying it so as to be, have row heat foaming treatment, the method of manufacturing a sparkling sheets which suppresses volume reduction, characterized in that aged them. 熱膨張性樹脂粒子を膨張、発泡させることにより得られる中空球を120℃における貯蔵弾性率および損失弾性率が10dyne/cm以下の樹脂組成物中に混入し、これを無機粉体コート紙を用いた剥離紙に、樹脂組成物の厚さが0.2〜3mmとなるよう塗布し、これを熟成することを特徴とする体積減少を抑制した発泡シート類の製造方法。Hollow spheres obtained by expanding and foaming thermally expandable resin particles are mixed in a resin composition having a storage elastic modulus and a loss elastic modulus at 120 ° C. of 10 9 dyne / cm 2 or less, and this is coated with an inorganic powder coating The manufacturing method of the foam sheet which suppressed volume reduction characterized by apply | coating to the release paper using paper so that the thickness of a resin composition may be 0.2-3 mm, and ripening this.
JP12707498A 1998-05-11 1998-05-11 Foamed sheets, foamed adhesive sheets and methods for producing them Expired - Lifetime JP4150784B2 (en)

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