JP4149642B2 - Tightening tool - Google Patents

Tightening tool Download PDF

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Publication number
JP4149642B2
JP4149642B2 JP2000236520A JP2000236520A JP4149642B2 JP 4149642 B2 JP4149642 B2 JP 4149642B2 JP 2000236520 A JP2000236520 A JP 2000236520A JP 2000236520 A JP2000236520 A JP 2000236520A JP 4149642 B2 JP4149642 B2 JP 4149642B2
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JP
Japan
Prior art keywords
bit
speed reduction
torque
force
reduction mechanism
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2000236520A
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Japanese (ja)
Other versions
JP2002046076A5 (en
JP2002046076A (en
Inventor
貴啓 大久保
新喜 大津
琢磨 斉藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Koki Holdings Co Ltd
Original Assignee
Hitachi Koki Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Koki Co Ltd filed Critical Hitachi Koki Co Ltd
Priority to JP2000236520A priority Critical patent/JP4149642B2/en
Publication of JP2002046076A publication Critical patent/JP2002046076A/en
Publication of JP2002046076A5 publication Critical patent/JP2002046076A5/ja
Application granted granted Critical
Publication of JP4149642B2 publication Critical patent/JP4149642B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Description

【0001】
【発明の属する技術分野】
本発明は、電動モータにより回転駆動され衝撃力を発生する間欠トルク発生機構を備えた締付工具に関するものである。
【0002】
【従来の技術】
従来からの間欠トルク発生機構を有する締付工具として、オイルの圧力を利用したオイルパルス機構がある。この機構は金属同士の衝突がないため、低騒音型として用いられている。また、電動モータ駆動のオイルパルス機構を用いた締付工具としては、特開昭59−129675号公報に開示されるものがある。
【0003】
【発明が解決しようとする課題】
オイルパルス機構を用いた締付工具では、衝撃力が回転方向のみに発生するため、十字ねじ回しビットを用いて十字穴付ねじを締めると、衝撃トルク発生時にねじ十字穴の傾斜により、軸方向へビットが抜け出そうとする力が発生し、ビットとねじの十字穴の勘合長が短くなり外れ易くなるという問題があった。そこで、作業者は工具本体をビット方向に強く押し付けながら作業を行っていた。
【0004】
本発明の目的は、上記問題を解消し、ねじ締付時にビットをねじの十字穴から外れにくくすることで、使い勝手に優れた締付工具を提供することである。
【0005】
【課題を解決するための手段】
上記目的は、駆動部と、駆動部の回転動力が減速機構部を介して伝達される間欠トルク発生機構と、間欠トルク発生機構に連結され且つ締結具を締付けるためのビットとを備えた締付工具において、締結具の締付け時に発生する反力により間欠トルク発生機構またはビットを反駆動部側に押し付ける押圧手段を有し、更に押圧手段を減速機構部からビットまでの動力伝達経路中に設けることにより達成される。
【0006】
【発明の実施の形態】
以下、本実施例になる締付工具を図1〜図8により説明する。図1においてハウジング2内に後方より電動モータ1、減速機構部3、間欠トルク発生機構であるオイルパルス機構4及び出力軸5が配置されており、出力軸5には締結具であるネジ等を締付けるための十字ねじ回しビット6が連結可能に配されている。なお、オイルパルス機構部4は、オイルの圧縮を利用した形式のものである。衝撃トルク発生時の動作は、図示しない充電可能の電池から電力供給されるモータ1が駆動し、モータ1の動力はモータ1の先端に連結されているピニオン31を介して減速機構部3に伝達され、オイルパルス機構部4を駆動する。
【0007】
図2は衝撃トルク発生時における係合斜面を有する勘合部9、即ち間欠トルク発生機構を反駆動部側に押し付けるための押圧手段を示しており、衝撃トルク発生時には反力Aが減速機構部3側の傾斜部91に発生(図2(a),(c))し、勘合部9の傾斜角度θにより斜面に対する直角方向の力Acosθ(Aの分力)と斜面に沿って滑ろうとする力Asinθ(Aの分力)が発生し、更に滑ろうとする力を妨げる摩擦力μAcosθが発生する。この時、反力Aと斜面に沿って滑ろうとする力Asinθ(Aの分力)の関係から、軸方向に力Cが発生する(C=A(sinθ−μcosθ)cosθ)。この力Cは、減速機構部側の凹部7を後方へ移動できないように構成した場合に、図2(c)のようにオイルパルス機構部4全体をビット6方向へ押し付ける力となり、傾斜角度θを操作することにより、ビットとねじ十字穴の勘合部61においてビット6が軸方向へ抜け出そうとする力を相殺することができる。この際、図2の構成は六角形状で連結されているため、ビット側の凸部8には衝撃トルクを傾斜部91で受けるようにスキマDが必要である。なお、図2(d)はこの一連の現象を発生する勘合部9を示す。
【0008】
図3は図2の勘合部9の凹凸の構成を減速機構部側を凸部71、ビット側を凹部81と逆にした場合で、前述したように減速機構部側の凸部71を後方へ移動できないように構成しているため、図2と同じくビット6方向へ押し付ける力が発生する。また、凹凸の構成を逆にするだけではなく、図4のように勘合部9の形状を3つ爪にしても図2と同様の効果が得られる。
【0009】
また、衝撃トルクが断続的に発生されることで、勘合部9で発生する軸方向の振動は、図5及び図6に示すように減速機構部側の凹部7または凸部71の後方にスプリング11または球状ゴム12などの弾性体を配設することで、減速機構部3側、即ち本体側の軸方向の振動を緩和することができる。
【0010】
また、勘合部9は、出力軸5に連結された十字ねじ回しビット6と減速機構部3間に設ければ、どの位置に置いても力Cによって、ビット6を軸方向へ押し出す力を発生することができるため、図7の勘合部9を出力軸5に設けた例、図8の勘合部9を出力軸5に連結されたビット6に設けた例であってもビットとねじ十字穴の勘合部61においてビット6が軸方向へ抜け出そうとする力を相殺することができる。
【0011】
【発明の効果】
本発明によれば、締結具の締付け時に発生する反力により間欠トルク発生機構またはビットを反駆動部側に押し付ける押圧手段を有し、更に押圧手段を減速機構部からビットまでの動力伝達経路中に設けることで、衝撃トルク発生時に減速機構部側の凹部または凸部の傾斜角度によって衝撃トルク発生時の反力を軸方向の力に変換し、ビット側の凹部または凸部がビット方向へ押し出される力が発生することから、十字ねじ回しビットがねじ十字穴の傾斜により軸方向へ抜け出そうとする力と逆方向にビットをねじ十字穴へ押し付ける力が本体内部で発生するため、力を相殺しビットとねじの十字穴の勘合長に変化がなく一定となり、これにより作業者は工具本体をビット方向に強く押し付けながら作業する必要がないため、使い勝手に優れたねじ締付工具を提供することができる。
【0012】
また、減速機構部側の凹部または凸部を本体にピンで移動を軸方向にのみ制限して保持し、常に十字ねじ回しビット方向へ付勢するようにスプリングまたは球状のゴムなどの弾性体を勘合部の減速機構部側の後方に配設することで、衝撃トルク発生時に勘合部が発生する振動を抑えることができる。
【図面の簡単な説明】
【図1】 本発明になるねじ締付工具を示す要部断面図である。
【図2】 本発明になるねじ締付工具の動力伝達部を示しており、(a)〜(b)は衝撃トルク発生時における勘合部の拡大図、(c)は衝撃トルク発生後における勘合部の拡大図、(d)は勘合部の斜視図である。
【図3】 本発明になるねじ締付工具の勘合部を示す要部拡大図である。
【図4】 本発明になる勘合部を示す要部拡大図である。
【図5】 本発明になる勘合部の後方に弾性体を配設した例を示す拡大図である。
【図6】 本発明になる勘合部の後方に弾性体を配設した他の例を示す拡大図である。
【図7】 本発明になる勘合部を出力軸に設けた例を示す拡大図である。
【図8】 本発明になる勘合部を出力軸に連結されたビットに設けた例を示す拡大図である。
【符号の説明】
1は電動モータ、2はハウジング、3は減速機構部、4はオイルパルス機構部、5は出力軸、6は十字ねじ回しビット、7は減速機構部側の凹部、8はビット側の凸部、9は勘合部、10はピン、11はスプリング、12は球状のゴム、31はピニオン、61はビットとねじ十字穴の勘合部、71は減速機構部側の凸部、81はビット側の凹部、91は傾斜部である。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a tightening tool provided with an intermittent torque generating mechanism that is rotationally driven by an electric motor and generates an impact force.
[0002]
[Prior art]
As a conventional tightening tool having an intermittent torque generating mechanism, there is an oil pulse mechanism using oil pressure. This mechanism is used as a low noise type because there is no collision between metals. Further, as a tightening tool using an oil pulse mechanism driven by an electric motor, there is one disclosed in Japanese Patent Application Laid-Open No. 59-129675.
[0003]
[Problems to be solved by the invention]
With a tightening tool that uses an oil pulse mechanism, impact force is generated only in the rotation direction, so if you tighten the cross hole screw using a cross screw driver bit, the axial direction of the screw will change due to the inclination of the screw cross hole when impact torque is generated. There was a problem that the force to pull the bit out occurred, and the fitting length of the cross hole of the bit and the screw became short and it was easy to come off. Therefore, the operator was working while pressing the tool body strongly in the bit direction.
[0004]
An object of the present invention is to provide a tightening tool that is easy to use by solving the above-mentioned problems and making it difficult for a bit to be removed from a cross hole of a screw during screw tightening.
[0005]
[Means for Solving the Problems]
The object is to provide a driving unit, an intermittent torque generating mechanism in which the rotational power of the driving unit is transmitted via the speed reduction mechanism unit, and a tightening unit connected to the intermittent torque generating mechanism and a bit for tightening a fastener. The tool has a pressing means for pressing the intermittent torque generating mechanism or the bit against the non-driving part side by a reaction force generated when the fastener is tightened, and further, the pressing means is provided in the power transmission path from the speed reduction mechanism part to the bit. Is achieved.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the tightening tool which becomes a present Example is demonstrated with reference to FIGS. In FIG. 1, an electric motor 1, a speed reduction mechanism unit 3, an oil pulse mechanism 4 that is an intermittent torque generation mechanism, and an output shaft 5 are arranged in the housing 2 from the rear, and screws or the like that are fasteners are attached to the output shaft 5. A cross screw driver bit 6 for tightening is arranged to be connectable. The oil pulse mechanism 4 is of a type that utilizes oil compression. When the impact torque is generated, the motor 1 supplied with power from a rechargeable battery (not shown) is driven, and the power of the motor 1 is transmitted to the speed reduction mechanism unit 3 via the pinion 31 connected to the tip of the motor 1. Then, the oil pulse mechanism unit 4 is driven.
[0007]
FIG. 2 shows a fitting portion 9 having an engaging slope at the time of impact torque generation, that is, a pressing means for pressing the intermittent torque generation mechanism against the counter-drive portion side, and the reaction force A is applied to the deceleration mechanism portion 3 when the impact torque is generated. 2 (a) and (c) in FIG. 2 and a force Acos θ (component force of A) in a direction perpendicular to the inclined surface and a force to slide along the inclined surface by the inclination angle θ of the fitting portion 9 Asinθ (component force of A) is generated, and further a frictional force μAcosθ that prevents the force to slide is generated. At this time, a force C is generated in the axial direction (C = A (sinθ−μcosθ) cosθ) from the relationship between the reaction force A and the force Asinθ (a component force of A) that tries to slide along the slope. This force C is a force that presses the entire oil pulse mechanism 4 in the direction of the bit 6 as shown in FIG. 2C when the recess 7 on the speed reduction mechanism side cannot be moved backward, and the inclination angle θ , The force that the bit 6 tries to slip out in the axial direction at the fitting portion 61 between the bit and the screw cross hole can be offset. At this time, since the configuration of FIG. 2 is connected in a hexagonal shape, a clearance D is necessary for the convex portion 8 on the bit side so that the inclined portion 91 receives the impact torque. FIG. 2 (d) shows the fitting portion 9 that generates this series of phenomena.
[0008]
FIG. 3 shows the structure of the concavity and convexity of the fitting portion 9 in FIG. 2 in the case where the speed reduction mechanism portion side is opposite to the convex portion 71 and the bit side is opposite to the concave portion 81. Since it is configured not to move, a force pressing in the direction of the bit 6 is generated as in FIG. Further, not only the structure of the unevenness is reversed, but the same effect as in FIG. 2 can be obtained even if the shape of the fitting portion 9 is three claws as shown in FIG.
[0009]
Further, since the impact torque is intermittently generated, the vibration in the axial direction generated in the fitting portion 9 is springed behind the concave portion 7 or the convex portion 71 on the speed reduction mechanism portion side as shown in FIGS. By arranging an elastic body such as 11 or spherical rubber 12, the vibration in the axial direction on the speed reduction mechanism portion 3 side, that is, the main body side can be reduced.
[0010]
Further, if the fitting portion 9 is provided between the cross screw driver bit 6 connected to the output shaft 5 and the speed reduction mechanism portion 3, it generates a force for pushing the bit 6 in the axial direction by the force C regardless of the position. 7, even in the example in which the fitting portion 9 in FIG. 7 is provided on the output shaft 5 and the example in which the fitting portion 9 in FIG. 8 is provided in the bit 6 connected to the output shaft 5. The force at which the bit 6 tries to slip out in the axial direction at the fitting portion 61 can be offset.
[0011]
【The invention's effect】
According to the present invention, the intermittent torque generating mechanism or the pressing means that presses the bit against the non-driving portion side by the reaction force generated when the fastener is tightened is further provided in the power transmission path from the speed reduction mechanism portion to the bit. When the impact torque is generated, the reaction force when the impact torque is generated is converted into an axial force by the inclination angle of the recess or projection on the deceleration mechanism side, and the recess or projection on the bit side is pushed out in the bit direction. Force is generated inside the body, and the force that pushes the bit against the screw cross hole in the opposite direction to the force that the cross screw hole bit tries to pull out in the axial direction due to the inclination of the screw cross hole is offset. However, the fitting length of the cross hole of the bit and screw remains unchanged and this eliminates the need for the operator to work while pressing the tool body strongly in the bit direction. It is possible to provide a tool with screw tightening.
[0012]
In addition, the elastic body such as a spring or spherical rubber is used to hold the concave or convex part on the speed reduction mechanism side with a pin on the main body by restricting the movement only in the axial direction, and always urging it in the bit direction by turning the cross screw. By disposing the fitting portion on the rear side of the speed reduction mechanism portion, vibration generated by the fitting portion when an impact torque is generated can be suppressed.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view of a main part showing a screw tightening tool according to the present invention.
FIG. 2 shows a power transmission part of a screw tightening tool according to the present invention, (a) to (b) are enlarged views of a fitting part when an impact torque is generated, and (c) is a fitting after the impact torque is generated. (D) is a perspective view of a fitting part.
FIG. 3 is an enlarged view of a main part showing a fitting part of the screw tightening tool according to the present invention.
FIG. 4 is an enlarged view of a main part showing a fitting part according to the present invention.
FIG. 5 is an enlarged view showing an example in which an elastic body is disposed behind the fitting portion according to the present invention.
FIG. 6 is an enlarged view showing another example in which an elastic body is disposed behind the fitting portion according to the present invention.
FIG. 7 is an enlarged view showing an example in which a fitting portion according to the present invention is provided on an output shaft.
FIG. 8 is an enlarged view showing an example in which a fitting portion according to the present invention is provided in a bit connected to an output shaft.
[Explanation of symbols]
1 is an electric motor, 2 is a housing, 3 is a speed reduction mechanism, 4 is an oil pulse mechanism, 5 is an output shaft, 6 is a cross screw driver bit, 7 is a recess on the speed reduction mechanism side, and 8 is a convex on the bit side. , 9 is a fitting part, 10 is a pin, 11 is a spring, 12 is a spherical rubber, 31 is a pinion, 61 is a fitting part of a bit and a screw cross hole, 71 is a convex part on the speed reduction mechanism part side, and 81 is a bit side The concave portion 91 is an inclined portion.

Claims (1)

モータと、
該モータの動力が伝達される減速機構部と、
該減速機構部からの動力が伝達され、回転方向に衝撃トルクを発生させる間欠トルク発生機構部と、
該間欠トルク発生機構部からの衝撃トルクが伝達されるビットと、
該減速機構部と該ビットの間のトルク伝達経路中に、該間欠トルク発生機構部とは別に設けられる嵌合部と、
を備えた締付工具において、
該嵌合部は該トルク伝達経路中における該減速機構部側に設けられた第1の斜面と、該トルク伝達経路中における該ビット側に設けられ、該第1の斜面と係合する第2の斜面とを有し、該第1の斜面と第2の斜面との間に衝撃トルクが加わったときに該第2の斜面を軸方向に押圧するよう構成したことを特徴とする締付工具。
A motor,
A speed reduction mechanism to which the power of the motor is transmitted;
The intermittent torque generation mechanism that transmits power from the speed reduction mechanism and generates impact torque in the rotation direction;
A bit to which the impact torque from the intermittent torque generating mechanism is transmitted;
A fitting portion provided separately from the intermittent torque generating mechanism portion in the torque transmission path between the speed reduction mechanism portion and the bit;
In a tightening tool with
The fitting portion is provided with a first inclined surface provided on the speed reduction mechanism portion side in the torque transmission path, and a second inclined surface provided on the bit side in the torque transmission path and engaged with the first inclined surface. A clamping tool characterized in that when the impact torque is applied between the first slope and the second slope , the second slope is pressed in the axial direction. .
JP2000236520A 2000-08-04 2000-08-04 Tightening tool Expired - Fee Related JP4149642B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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JP2000236520A JP4149642B2 (en) 2000-08-04 2000-08-04 Tightening tool

Publications (3)

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JP2002046076A JP2002046076A (en) 2002-02-12
JP2002046076A5 JP2002046076A5 (en) 2005-03-03
JP4149642B2 true JP4149642B2 (en) 2008-09-10

Family

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5505858B2 (en) * 2009-10-16 2014-05-28 日立工機株式会社 Impact tools
JP7390166B2 (en) 2019-11-13 2023-12-01 株式会社マキタ power tools

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