JP4149193B2 - Screw supply method and screw supply tray in multi-axis screw tightening machine - Google Patents

Screw supply method and screw supply tray in multi-axis screw tightening machine Download PDF

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Publication number
JP4149193B2
JP4149193B2 JP2002140669A JP2002140669A JP4149193B2 JP 4149193 B2 JP4149193 B2 JP 4149193B2 JP 2002140669 A JP2002140669 A JP 2002140669A JP 2002140669 A JP2002140669 A JP 2002140669A JP 4149193 B2 JP4149193 B2 JP 4149193B2
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JP
Japan
Prior art keywords
screw
tray
screws
tightening machine
supply
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2002140669A
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Japanese (ja)
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JP2003334727A (en
Inventor
誠 窪山
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Fujitsu Ltd
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Fujitsu Ltd
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Priority to JP2002140669A priority Critical patent/JP4149193B2/en
Publication of JP2003334727A publication Critical patent/JP2003334727A/en
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Description

【0001】
【発明の属する技術分野】
本発明は、多軸ねじ締め機におけるねじ供給方法及びねじ供給トレイに関するものである。
【0002】
【従来の技術】
例えば、磁気ディスク記録装置の組み立てには、多数のねじ締め工程が必要であり、これを自動化するために、複数のねじを一時に締め付けることのできる多軸ねじ締め機が多用され、当該多軸ねじ締め機へのねじの供給にはパーツフィーダが使用される。
【0003】
【発明が解決しようとする課題】
しかし、パーツフィーダによるねじ供給は、ねじ整列操作等に振動を利用するために、塵埃が発生しやすく、磁気ディスク記録装置の組み立て等、塵埃を嫌う作業環境下での使用には適さないという問題がある。この問題を解決するために、パーツフィーダにより整列されたねじをチューブ内で吹き飛ばし、多軸ねじ締め機に供給することも可能であるが、この場合には、チューブを利用したねじの搬送距離に限界がある上に、供給効率も低下し、さらに、塵埃を完全には遮断できないという問題がある。
【0004】
本発明は、以上の欠点を解消すべくなされたものであって、ねじ供給効率が高く、かつ、環境の清浄を維持することのできる多軸ねじ締め機におけるねじ供給方法及びこの方法に使用可能なねじ供給トレイの提供を目的とする。
【0005】
【課題を解決するための手段】
多軸ねじ締め機2は、ワーク1上の複数のねじ締め個所に同時にねじ締め作業を行うことができるように、ねじ締め個所に対応した位置に複数のねじ保持部3を備える。これらねじ保持部3に供給されるねじ4は、ねじ保持部3の位置関係に合致するようにトレイ5上に整列されており、ねじ保持部3へのねじ供給は、例えば、トレイ5を多軸ねじ締め機2のねじ4ピックアップ位置まで移動させて行われる。
【0006】
この結果、各ねじ保持部3ごとに順次ねじ4を供給する場合に比してねじ4の供給効率が向上する。また、トレイ5を利用するために、塵埃の発生するトレイ5へのねじ4の整列作業等をクリーンルーム以外で行った後、トレイ5をクリーンルームに搬送して多軸ねじ締め機2へのねじ4供給を行うことができるために、ねじ締め作業が行われる環境を清浄に維持することが可能になる。
【0007】
【発明の実施の形態】
まず、図3に多軸ねじ締め機2を使用してねじ締めされるワーク1を示す。このワーク1は、磁気ディスクを収容したベース1aの上方開口をカバー1bにより閉塞した磁気ディスク記録装置であり、ベース1a周縁部に6箇所、中央部に2箇所のねじ締め個所を有する。また、この実施の形態において、周縁部6箇所に止着されるねじ4は、中央部2箇所に止着されるねじ4より呼び径の大きなものが使用されている。
【0008】
図4(a)に上記ワーク1のねじ締め作業を行うためのねじ締め機2を示す。ねじ締め機2は、XYZ並進3軸に沿って移動可能なねじ締めヘッド2aに複数のねじ保持部3が設けられる多軸ねじ締め機2であり、ねじ締めヘッド2aをワーク1への作業位置と、ねじ4吸着位置との間を往復駆動させながら、ねじ4吸着位置において供給されたねじ4を作業位置においてワーク1にねじ締めする。ねじ締め機2のねじ保持部3は、ねじ4頭部を吸着保持可能であり、吸着状態においてねじ4頭部の嵌合部に図外のビットを嵌合させ、ねじ4に回転トルクを付与することができる。これら複数のねじ保持部3は、ワーク1に対してねじ締めヘッド2aを昇降させ、ビットを回転させるだけでねじ締め作業を行うことができるように、上記ワーク1へのねじ締め個所に1対1対応するように位置調整されて配置される。すなわち、図4において矢印4A方向から見たねじ保持部3の配置は、図3におけるねじ4の配置に一致する。
【0009】
ねじ4吸着位置においてねじ締め機2にねじ4を供給するためのねじ供給装置9を図4(b)に示す。ねじ供給装置9は、トレイ収容部9aと、トレイ搬送部9bと、部品取り出し部9cとを有する。トレイ収容部9aはトレイ搬送部9bを挟んで上段にトレイ供給部10を、下段にトレイ回収部11を各々備えており、トレイ供給部10に供給されたねじ供給トレイ5は、トレイ搬送部9bにより順次部品取り出し部9c側に搬送され、該部品取り出し部9cにおいて上記ねじ締め機2のねじ保持部3に供給される。後述するように、ねじ供給トレイ5は、ワーク1複数個分のねじ4を供給可能であり、供給ねじ4を使い切って空になったねじ供給トレイ5は、トレイ搬送部9bによりトレイ収容部9a側に搬送された後、トレイ回収部11に回収される。
【0010】
図1、2にねじ供給トレイ5を示す。ねじ供給トレイ5は、多数のねじ保持孔6、6・・が形成された支持プレート7の四隅裏面に支持脚12を固定して形成される。ねじ保持孔6は、図3に示したワーク1へのねじ締め個所の位置関係をそのまま支持プレート7上に投影した位置に形成される。図2はねじ保持孔6にねじ4を挿入した状態を示すもので、上記1個のワーク1へのねじ締め個所に対応するねじ4を黒丸で示す。
【0011】
また、上述したように、ワーク1には2種類のねじ4が使用されており、これに対応して、支持プレート7は、2個の副支持プレート8、8’を連結して形成される。ワーク1周縁部に使用されるねじ4を保持するための第一副支持プレート8は、中央部に開口を有して枠形状に形成され、四隅部裏面に支持脚12が固定される。また、ワーク1中央部に使用されるねじ4を保持するための第二副支持プレート8’は、上記第一副支持プレート8の開口内に嵌合、固定される矩形形状を有し、四隅部に支持脚12が固定される。第一、第二副支持プレート8、8’の連結位置決めのために、第一副支持プレート8には、第二副支持プレート8’に形成された位置決め孔13に嵌合する位置決めボス14が形成される。
【0012】
以上のように形成される支持プレート7には、ワーク1複数個分のねじ4が保持される。小さなスペースに多数のワーク1のねじ4を保持することができるように、ねじ保持孔6は、ねじ締め機2により同時に使用されるねじ4を保持するねじ保持孔6の集合(ねじ保持孔群)を所定ピッチ(px、py)ずらせて配置される。
【0013】
したがってこの実施の形態において、ねじ締め機2にねじ4を供給するに際して、まず、ねじ供給トレイ5のねじ保持孔6に所定のねじ4を整列、保持する。ねじ締め作業がクリーンルーム等清浄環境においてなされる必要がある場合には、ねじ供給トレイ5へのねじ整列作業は、クリーンルーム外で行われ、さらに、必要に応じて塵埃の洗浄による除去が行われる。また、ねじ供給トレイ5へのねじ4供給は、副支持プレート8毎に行われ、ねじ種の混入等が防止される。
【0014】
以上のようにしてねじ4が整列されたねじ供給トレイ5は、ねじ供給装置9に装着されてねじ締め機2のねじ4吸着位置まで搬送される。上述したように、ねじ4は一回のねじ締め作業で使用されるねじ4がねじ締め機2のねじ保持部3の関係を維持した状態でねじ供給トレイ5上に配列されているために、ねじ締めヘッド2aをねじ供給トレイ5上まで移動させ、吸着動作を行うだけで対応するねじ4をねじ保持部3に装着することができる。ねじ締めヘッド2aによるねじ締め作業が終了すると、ねじ供給トレイ5をpx、またはpyずらせるだけで新たなねじ群をねじ保持部3に供給することができる。
【0015】
【発明の効果】
以上の説明から明らかなように、本発明によれば、ねじ供給効率を高め、かつ、環境の清浄を維持することができる。
【図面の簡単な説明】
【図1】トレイを示す分解斜視図である。
【図2】図1の平面図である。
【図3】ワークを示す図で、(a)は平面図、(b)は正面図である。
【図4】ねじ締め機を示す図である。
【符号の説明】
1 ワーク
2 多軸ねじ締め機
3 ねじ保持部
4 ねじ
5 トレイ
6 ねじ保持孔
7 支持プレート
8 副支持プレート
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a screw supply method and a screw supply tray in a multi-axis screw tightening machine.
[0002]
[Prior art]
For example, the assembly of a magnetic disk recording apparatus requires a large number of screw tightening processes, and in order to automate this, a multi-axis screw tightening machine capable of tightening a plurality of screws at a time is frequently used. A parts feeder is used to supply screws to the screw tightener.
[0003]
[Problems to be solved by the invention]
However, screw supply by the parts feeder uses vibration for screw alignment operations, etc., so it tends to generate dust and is not suitable for use in work environments that hate dust such as assembly of magnetic disk recording devices. There is. In order to solve this problem, it is possible to blow the screw aligned by the parts feeder inside the tube and supply it to the multi-axis screw tightening machine. In addition to the limitations, there are problems in that the supply efficiency is reduced and the dust cannot be completely blocked.
[0004]
The present invention has been made to eliminate the above drawbacks, and has a high screw supply efficiency and can be used for a screw supply method in a multi-axis screw tightening machine capable of maintaining environmental cleanliness. The purpose is to provide a simple screw supply tray.
[0005]
[Means for Solving the Problems]
The multi-axis screw tightening machine 2 includes a plurality of screw holding portions 3 at positions corresponding to the screw tightening locations so that the screw tightening operation can be simultaneously performed on the plurality of screw tightening locations on the workpiece 1. The screws 4 supplied to the screw holders 3 are aligned on the tray 5 so as to match the positional relationship of the screw holders 3. This is done by moving the screw 4 to the pick-up position of the screw tightening machine 2.
[0006]
As a result, the supply efficiency of the screw 4 is improved as compared with the case where the screw 4 is sequentially supplied to each screw holding portion 3. Further, in order to use the tray 5, the screws 4 are aligned to the tray 5 in which dust is generated, and the like is performed outside the clean room. Since the supply can be performed, the environment in which the screwing operation is performed can be kept clean.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
First, FIG. 3 shows a work 1 to be screwed using a multi-axis screw fastening machine 2. This work 1 is a magnetic disk recording apparatus in which an upper opening of a base 1a accommodating a magnetic disk is closed by a cover 1b, and has six screw fastening points on the peripheral part of the base 1a and two parts on the central part. Moreover, in this embodiment, the screw 4 fixed to the peripheral part 6 locations has a larger nominal diameter than the screw 4 fixed to the central portion 2 locations.
[0008]
FIG. 4A shows a screw tightening machine 2 for performing the screw tightening operation of the workpiece 1. The screw tightening machine 2 is a multi-axis screw tightening machine 2 in which a plurality of screw holding portions 3 are provided on a screw tightening head 2a that can move along three axes of XYZ translation. The screw 4 supplied at the screw 4 suction position is screwed to the workpiece 1 at the work position while being reciprocated between the screw 4 suction position and the screw 4 suction position. The screw holding portion 3 of the screw tightening machine 2 can hold the head portion of the screw 4 by suction, and a bit (not shown) is fitted to the fitting portion of the head portion of the screw 4 in the suction state to give the screw 4 rotational torque. can do. The plurality of screw holding portions 3 are paired at a screw tightening portion with respect to the work 1 so that the screw tightening operation can be performed simply by moving the screw tightening head 2a up and down relative to the work 1 and rotating the bit. 1 The position is adjusted so as to correspond. That is, the arrangement of the screw holding portions 3 viewed from the direction of the arrow 4A in FIG. 4 matches the arrangement of the screws 4 in FIG.
[0009]
FIG. 4B shows a screw supply device 9 for supplying the screw 4 to the screw tightening machine 2 at the screw 4 suction position. The screw supply device 9 includes a tray housing portion 9a, a tray transport portion 9b, and a component take-out portion 9c. The tray accommodating unit 9a includes a tray supply unit 10 on the upper side and a tray collection unit 11 on the lower side of the tray conveyance unit 9b, and the screw supply tray 5 supplied to the tray supply unit 10 includes the tray conveyance unit 9b. Are sequentially conveyed to the component take-out portion 9c, and are supplied to the screw holding portion 3 of the screw tightening machine 2 in the component take-out portion 9c. As will be described later, the screw supply tray 5 can supply screws 4 for a plurality of workpieces, and the screw supply tray 5 that has been emptied after the supply screws 4 are used up can be supplied by a tray transport unit 9b. After being conveyed to the side, it is collected by the tray collection unit 11.
[0010]
1 and 2 show the screw supply tray 5. The screw supply tray 5 is formed by fixing support legs 12 to the back surfaces of the four corners of the support plate 7 in which a large number of screw holding holes 6 are formed. The screw holding hole 6 is formed at a position where the positional relationship of the screw fastening portion to the work 1 shown in FIG. FIG. 2 shows a state in which the screw 4 is inserted into the screw holding hole 6, and the screw 4 corresponding to the screw tightening portion to the one workpiece 1 is indicated by a black circle.
[0011]
Further, as described above, two types of screws 4 are used for the workpiece 1, and correspondingly, the support plate 7 is formed by connecting two sub-support plates 8, 8 ′. . The first sub-support plate 8 for holding the screws 4 used at the periphery of the work 1 is formed in a frame shape with an opening at the center, and support legs 12 are fixed to the back surfaces of the four corners. The second sub-support plate 8 ′ for holding the screw 4 used in the center portion of the work 1 has a rectangular shape that is fitted and fixed in the opening of the first sub-support plate 8, and has four corners. The support leg 12 is fixed to the part. In order to connect and position the first and second sub-support plates 8 and 8 ', the first sub-support plate 8 has a positioning boss 14 that fits into a positioning hole 13 formed in the second sub-support plate 8'. It is formed.
[0012]
The support plate 7 formed as described above holds the screws 4 for a plurality of workpieces. The screw holding hole 6 is a group of screw holding holes 6 for holding the screws 4 used simultaneously by the screw tightening machine 2 (screw holding hole group) so that the screws 4 of a large number of workpieces 1 can be held in a small space. ) Are shifted by a predetermined pitch (px, py).
[0013]
Therefore, in this embodiment, when supplying the screws 4 to the screw tightening machine 2, first, the predetermined screws 4 are aligned and held in the screw holding holes 6 of the screw supply tray 5. When the screw tightening operation needs to be performed in a clean environment such as a clean room, the screw alignment operation to the screw supply tray 5 is performed outside the clean room, and further, dust is removed by washing as necessary. Further, the supply of the screws 4 to the screw supply tray 5 is performed for each sub-support plate 8, and mixing of screw types is prevented.
[0014]
The screw supply tray 5 in which the screws 4 are aligned as described above is mounted on the screw supply device 9 and conveyed to the screw 4 suction position of the screw tightening machine 2. As described above, since the screws 4 used in one screw tightening operation are arranged on the screw supply tray 5 in a state in which the relationship of the screw holding portion 3 of the screw tightening machine 2 is maintained, The corresponding screw 4 can be attached to the screw holding portion 3 simply by moving the screw tightening head 2a onto the screw supply tray 5 and performing an adsorption operation. When the screw tightening operation by the screw tightening head 2a is completed, a new screw group can be supplied to the screw holding unit 3 only by shifting the screw supply tray 5 by px or py.
[0015]
【The invention's effect】
As is apparent from the above description, according to the present invention, the screw supply efficiency can be increased and the cleanliness of the environment can be maintained.
[Brief description of the drawings]
FIG. 1 is an exploded perspective view showing a tray.
2 is a plan view of FIG. 1. FIG.
FIGS. 3A and 3B are views showing a workpiece, wherein FIG. 3A is a plan view and FIG. 3B is a front view.
FIG. 4 is a view showing a screw tightening machine.
[Explanation of symbols]
1 Workpiece 2 Multi-axis screw tightening machine 3 Screw holding part 4 Screw 5 Tray 6 Screw holding hole 7 Support plate 8 Sub support plate

Claims (2)

ワーク上の複数のねじ締め個所に対応して複数のねじ保持部を備えた多軸ねじ締め機におけるねじ供給方法であって、
前記ねじ保持部により同時にピックアップされる複数のねじの位置関係を維持して、所定の間隔ずらして複数のワーク分のねじをトレイ上に整列保持し、
ねじ種が異なる場合に、該ねじ種毎に別体に形成した複数の副支持プレートを相互に位置決めし着脱自在に連結した前記トレイ上に保持し、
該トレイからねじ保持部にねじを供給することを特徴とする多軸ねじ締め機におけるねじ供給方法。
A screw supply method in a multi-axis screw tightening machine having a plurality of screw holding portions corresponding to a plurality of screw tightening points on a workpiece ,
Maintaining the positional relationship of the plurality of screws picked up simultaneously by the screw holding section , aligning and holding the screws for a plurality of workpieces on the tray by shifting by a predetermined interval ,
When the screw type is different, a plurality of sub-support plates formed separately for each screw type are positioned on each other and held on the tray connected detachably,
A screw supply method in a multi-axis screw tightening machine, wherein screws are supplied from the tray to a screw holding portion.
ワーク上の複数のねじ締め個所に対応して複数のねじ保持部を備えた多軸ねじ締め機にねじを供給するねじ供給トレイであって、
前記ねじ保持部により同時にピックアップされる複数のねじ位置関係を維持して所定の間隔ずらして複数のワーク分のねじが保持され、
ねじ種が異なる場合に、該ねじ種毎に別体に形成し、相互に位置決めして着脱自在に連結された複数の副支持プレートを含む構成としたことを特徴とするねじ供給トレイ。
A screw supply tray for supplying screws to a multi-axis screw tightening machine having a plurality of screw holding portions corresponding to a plurality of screw tightening points on a workpiece,
Said maintaining a plurality of positional relationship of the screw to be picked up simultaneously by the screw holding unit, and Rashi not a predetermined interval a plurality of work amount of the screw is retained,
A screw supply tray comprising a plurality of sub-support plates that are formed separately for each screw type and are detachably connected to each other when the screw types are different .
JP2002140669A 2002-05-15 2002-05-15 Screw supply method and screw supply tray in multi-axis screw tightening machine Expired - Fee Related JP4149193B2 (en)

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JP4149193B2 true JP4149193B2 (en) 2008-09-10

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7884202B2 (en) 2005-11-09 2011-02-08 Tosoh Corporation Nucleobase having perfluoroalkyl group and process for producing the same

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI458663B (en) * 2012-12-26 2014-11-01 Giga Byte Tech Co Ltd Locating method of tray and fixture thereof
CN107321744B (en) * 2017-06-05 2022-11-15 东莞创群石英晶体有限公司 Quick magnet dismounting device for bottom frame of quartz crystal wafer and using method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7884202B2 (en) 2005-11-09 2011-02-08 Tosoh Corporation Nucleobase having perfluoroalkyl group and process for producing the same

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