JP4137248B2 - Mouse pad and manufacturing method thereof - Google Patents
Mouse pad and manufacturing method thereof Download PDFInfo
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- JP4137248B2 JP4137248B2 JP29440398A JP29440398A JP4137248B2 JP 4137248 B2 JP4137248 B2 JP 4137248B2 JP 29440398 A JP29440398 A JP 29440398A JP 29440398 A JP29440398 A JP 29440398A JP 4137248 B2 JP4137248 B2 JP 4137248B2
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- Prior art keywords
- mouse pad
- mouse
- foam layer
- foam
- layer
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Description
【0001】
【発明の属する技術分野】
本発明は、コンピューターの入力装置であるマウスでコンピューター本体にデータや命令を入力する際に使用するマウスパッドに関する。
【0002】
【従来の技術】
従来、マウスパッドとしては、樹脂シートで形成されたマット(実開平5−17733号公報参照)、ネオプレンフォームで形成されたマット(特開平2−81119号公報参照)が提案されている。しかし、前記樹脂シートで形成されたマットは、クッション性がなく、作業性が悪いし、ネオプレンフォームで形成されたマットは、マウスのボールがネオプレンフォームに嵌り込んで動かなくなることが欠点であった。
最近、柔軟なプラスチックフォーム層の上に、マウスのボールが前記プラスチックフォーム層に嵌り込んで動かなくなることを防止すると共にマウスのボールがプラスチックフォーム層に適度に食い込んでスムーズに回転させることができる表面シートを接着したマウスマット(実用新案登録公報第2533002号参照)が提案されている。
【0003】
【発明が解決しようとする課題】
しかしながら、上記従来のマウスパッドは、表面シートに印刷を施し、塩化ビニルを補強用に接着している為、焼却時にダイオキシンが発生し、地球環境の問題があった。
従って、本発明の目的は、前記従来技術の欠点を解消し、焼却時のダイオキシンの発生がなく、マウスのボールの滑りが良く、且つ、マットの表面に嵌り込むことなく長時間快適にマウスの操作が出来るマウスパッドを提供することにある。
【0004】
【課題を解決するための手段】
本発明のマウスパッドは、前記目的を達成するため、
メタロセン系触媒を使用して重合したポリエチレン系樹脂を基材とする架橋発泡体層の上に、架橋ポリエチレン発泡体層を積層して熱圧成形し、架橋ポリエチレン発泡体層の少なくとも上面に樹脂層が形成され、該樹脂層の表面に布目模様が形成されたものである。
本発明のマウスパッドの製造方法は、メタロセン系触媒を使用して重合したポリエチレン系樹脂を基剤とする架橋発泡体層の上に、架橋ポリエチレン発泡体層を積層して、金型と発泡体との間に布を挟んで圧縮収納し、加圧下に加熱して熱圧成形して、架橋ポリエチレン発泡体層の少なくとも上面に樹脂層を形成し、該樹脂層の表面に布目模様を形成することを特徴とするものである。
【0005】
【発明の実施の形態】
本発明のマウスパッドの下面は滑りにくい発泡体が好ましく、メタロセン触媒を使用して重合したポリエチレン系樹脂にアゾジカルボンアミド等の有機発泡剤、発泡助剤及び架橋剤を添加、混練し、プレス中の金型に充填し、加圧下に加熱後除圧する所謂加圧一段発泡法等の従来公知の方法で発泡倍率5〜20倍に発泡させたものが、ノンスリップ性及びクッション性に優れる為好ましい。
マウスパッドの上面は、マウスのボールが適度に食い込んでスムーズに回転することができる素材からなる表面シートを形成することが好ましく、例えば、低密度ポリエチレンにジニトロソペンタメチレンテトラミン等の有機発泡剤、発泡助剤及び架橋剤を添加、混練し、プレス中の金型に充填し、加圧下に加熱後除圧する所謂加圧一段発泡等の従来公知の方法で発泡倍率10〜20倍に発泡させたものが、物理的強度及びマウスのボールの滑りの面で好ましい。
本発明においては、前記2種類の発泡体層を積層して、一面の金型又は一対の金型の下金型に仕込み、金型を密閉して圧縮状態を維持しながら、金型が油圧プレスの熱盤に固定されている場合は、熱盤中の熱媒の流路に加熱蒸気を流し、好ましくは、90〜200℃で1分〜40分間加熱した後、冷却し、成形品を金型から取り出す。 上記熱圧成形において、メリヤス生地のジャージ等の布を金型と発泡体の間に挟んで仕込む。これにより、成形時の空気溜りを除去出来るし、マウスマットの表面に布目模様が形成され、マウスのロールの滑りが良くなる。
【0006】
【実施例】
以下、本発明のマウスパッドについて図面に基づいてその好適な態様を具体的に説明する。
図1は、本発明のマウスパッドを示す斜視図、図2は、本発明のマウスパッドの使用状態を示す説明図で、図3は、本発明のマウスパッドを熱圧成形するプレスの金型に材料を仕込む時の断面図である。
図1中、1はメタロセン系触媒を使用して重合したポリエチレン系樹脂を基材とする架橋発泡体で、発泡倍率15倍で、ノンスリップ性が高い。2は、架橋ポリエチレン発泡体を本発明に記載の方法で熱圧成形したもので、表面が脱泡されて樹脂層が形成されているか、または、架橋ポリエチレン発泡体層全体が脱泡されて樹脂層が形成されている。二つの発泡体層は、熱圧成形により熱融着されており、接着剤は使用していない。架橋ポリエチレン発泡体層2上には布目模様が形成されている。
図2中、3はマウスで、マウスパッドの表面層の架橋発泡体2の上にマウス3を起き、マウスのボールを回転させながらコンピューター本体にデータや命令を与える。
図3中、4はメリヤス生地のジャージ、5は上金型、6は下金型、7はプレス熱盤であり、このような金型を密閉して加圧下に加熱する。
実施例1
図3に示す様に、メタロセン系触媒を使用して重合したポリエチレン系樹脂を基材とする架橋発泡体1(発泡倍率15倍、サイズ:10x500x500mm)と架橋ポリエチレン発泡体2(商品名:サンペルカL−1400、発泡倍率14倍、基材:低密度ポリエチレン、サイズ:2x500x500mm)を積層して、発泡体1及び2と金型5及び6の間にメリヤス生地のジャージ4を挟んで仕込み、金型5及び6を密閉し、プレスの熱盤7中の熱媒の流路に150℃の加熱蒸気を流して加圧下に10分間加熱して熱圧成形し、マウスパッドを成形した。
成形されたマウスパッドは、架橋ポリエチレン発泡体層が熱圧成形で脱泡され、表面に布目模様を有する外観美麗な架橋樹脂になり、マウスのボールの滑りが良く、下面はノンスリップ性が高かった。
実施例2
実施例1において、架橋ポリエチレン発泡体の厚みを5mmに変えた以外は、実施例1と同じ材料、同じ装置及び同じ条件で成形し、マウスパッドを成形した。
成形されたマウスパッドの架橋ポリエチレン発泡体層は、上面が脱泡して架橋樹脂層が形成されたが、下部は気泡が残っており、表面に布目模様を有する外観美麗な架橋樹脂になり、マウスのボールの滑りが良く、下面はノンスリップ性が高かった。
【0007】
【発明の効果】
上述の様に、本発明のマウスパッド及びその製造方法によれば、表面に布目模様が形成されている為、マウスのロールの滑りが良く、かつ、マウスのボールが表面層に適度に食い込んでスムーズに回転させることができる。下面は、メタロセン系触媒を使用して重合したポリエチレン系樹脂を使用している為、ノンスリップ性が高く、マウス操作時にマウスパッドが移動しない。本発明のマウスパッドは、塩素原子を含んだ材料を使用していない為、焼却処理をしても、ダイオキシンが発生しない。熱圧成形により二種類の発泡体を熱融着している為、接着剤が不要である。
本発明のマウスパッドは、このような特性を有し、長時間に渡るマウスの操作において、極めて有用である。
【図面の簡単な説明】
【図1】本発明のマウスパッドを示す斜視図である。
【図2】本発明のマウスパッド使用状態を示す説明図である。
【図3】本発明のマウスパッドの製造方法を示す説明図である。
【符号の説明】
1 メタロセン系触媒を使用して重合したポリエチレン系樹脂を基材とする架橋発泡体
2 架橋ポリエチレン発泡体
3 マウス
4 メリヤス生地のジャージ
5 上金型
6 下金型
7 プレスの熱盤[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a mouse pad used when inputting data and commands to a computer main body with a mouse which is an input device of a computer.
[0002]
[Prior art]
Conventionally, as a mouse pad, a mat formed of a resin sheet (see Japanese Utility Model Laid-Open No. 5-17733) and a mat formed of neoprene foam (see Japanese Patent Laid-Open No. 2-81119) have been proposed. However, the mat formed of the resin sheet has no cushioning property and poor workability, and the mat formed of the neoprene foam has a disadvantage that the mouse ball fits into the neoprene foam and cannot move. .
Recently, on a flexible plastic foam layer, a surface that can prevent the mouse ball from being stuck in the plastic foam layer and move and at the same time the mouse ball properly bites into the plastic foam layer and can be rotated smoothly. A mouse mat to which a sheet is bonded (see Utility Model Registration Publication No. 2533002) has been proposed.
[0003]
[Problems to be solved by the invention]
However, since the above conventional mouse pad is printed on the top sheet and vinyl chloride is bonded for reinforcement, dioxins are generated at the time of incineration and there is a problem of the global environment.
Therefore, the object of the present invention is to eliminate the disadvantages of the prior art, to prevent the generation of dioxins during incineration, to allow the mouse ball to slide well and to comfortably fit the mouse for a long time without being fitted on the surface of the mat. The object is to provide a mouse pad that can be operated.
[0004]
[Means for Solving the Problems]
The mouse pad of the present invention achieves the above-described object,
A cross-linked polyethylene foam layer is laminated on a cross-linked foam layer based on a polyethylene resin polymerized using a metallocene-based catalyst and hot-press molded, and a resin layer is formed on at least the upper surface of the cross-linked polyethylene foam layer. And a texture pattern is formed on the surface of the resin layer.
The method for producing a mouse pad according to the present invention comprises a mold and a foam obtained by laminating a crosslinked polyethylene foam layer on a crosslinked foam layer based on a polyethylene resin polymerized using a metallocene catalyst. Compressed and stored with a cloth between them, heated under pressure and hot-press molded to form a resin layer on at least the upper surface of the crosslinked polyethylene foam layer, and a texture pattern formed on the surface of the resin layer It is characterized by this.
[0005]
DETAILED DESCRIPTION OF THE INVENTION
The lower surface of the mouse pad of the present invention is preferably a non-slip foam, and an organic foaming agent such as azodicarbonamide, a foaming aid and a crosslinking agent are added to a polyethylene resin polymerized using a metallocene catalyst, kneaded, and pressed. It is preferable to use a conventional foaming method such as a so-called pressure one-stage foaming method in which a mold is filled and then decompressed after heating under pressure, because the foam is excellent in non-slip property and cushioning property.
The upper surface of the mouse pad preferably forms a surface sheet made of a material that allows the mouse ball to bite and rotate smoothly, for example, an organic foaming agent such as dinitrosopentamethylenetetramine on low density polyethylene, Foaming aid and cross-linking agent were added, kneaded, filled in a mold during pressing, and heated at a pressure and then decompressed after heating by a conventionally known method such as so-called pressure one-stage foaming, and foamed at a magnification of 10 to 20 times. Those are preferred in terms of physical strength and sliding of the mouse ball.
In the present invention, the two types of foam layers are laminated, charged into a lower mold of one mold or a pair of molds, and the mold is hydraulically sealed while maintaining the compressed state. When it is fixed to the hot platen of the press, heating steam is made to flow through the flow path of the heating medium in the hot platen, preferably after heating at 90 to 200 ° C. for 1 to 40 minutes, and then cooling to form the molded product. Remove from mold. In the hot pressing, a fabric such as a knitted fabric jersey is placed between a mold and a foam. Thereby, the air pocket at the time of shaping | molding can be removed, the texture pattern is formed in the surface of a mouse | mouth mat, and the sliding of the roll of a mouse | mouth improves.
[0006]
【Example】
Hereinafter, preferred embodiments of the mouse pad of the present invention will be specifically described with reference to the drawings.
FIG. 1 is a perspective view showing a mouse pad of the present invention, FIG. 2 is an explanatory view showing a use state of the mouse pad of the present invention, and FIG. 3 is a press mold for hot-pressing the mouse pad of the present invention. It is sectional drawing at the time of charging a material.
In FIG. 1, 1 is a cross-linked foam based on a polyethylene resin polymerized using a metallocene catalyst, and has a foaming ratio of 15 times and a high non-slip property. No. 2 is a hot-press molded cross-linked polyethylene foam by the method described in the present invention. The surface is defoamed to form a resin layer, or the entire cross-linked polyethylene foam layer is defoamed to form a resin. A layer is formed. The two foam layers are heat-sealed by hot pressing, and no adhesive is used. A texture pattern is formed on the crosslinked
In FIG. 2,
In FIG. 3, 4 is a knitted fabric jersey, 5 is an upper mold, 6 is a lower mold, and 7 is a press hot platen. Such a mold is sealed and heated under pressure.
Example 1
As shown in FIG. 3, a crosslinked foamed body 1 (foaming ratio 15 times, size: 10 × 500 × 500 mm) and a crosslinked polyethylene foam 2 (trade name: Sanperca L) based on a polyethylene resin polymerized using a metallocene catalyst. -1400, expansion ratio 14 times, base material: low density polyethylene, size: 2 × 500 × 500 mm), and knitted fabric jersey 4 is sandwiched between
The molded mouse pad had a cross-linked polyethylene foam layer defoamed by hot pressing, resulting in a beautiful cross-linked resin with a textured pattern on the surface, good sliding of the mouse ball, and the bottom surface was highly non-slip. .
Example 2
In Example 1, except that the thickness of the crosslinked polyethylene foam was changed to 5 mm, the mouse pad was molded by the same material, the same apparatus and the same conditions as in Example 1.
The cross-linked polyethylene foam layer of the molded mouse pad was defoamed on the top surface to form a cross-linked resin layer, but bubbles remained on the bottom, and it became a beautiful cross-linked resin with a textured pattern on the surface, The mouse ball slipped well and the bottom surface was highly non-slip.
[0007]
【The invention's effect】
As described above, according to the mouse pad and the manufacturing method thereof of the present invention, since the texture pattern is formed on the surface, the mouse roll is slippery and the mouse ball bites into the surface layer appropriately. It can be rotated smoothly. Since the lower surface uses a polyethylene resin polymerized using a metallocene catalyst, the non-slip property is high and the mouse pad does not move during mouse operation. Since the mouse pad of the present invention does not use a material containing chlorine atoms, dioxins are not generated even when incinerated. Since two types of foams are heat-sealed by hot pressing, no adhesive is required.
The mouse pad of the present invention has such characteristics, and is extremely useful in mouse operations for a long time.
[Brief description of the drawings]
FIG. 1 is a perspective view showing a mouse pad of the present invention.
FIG. 2 is an explanatory diagram showing a use state of a mouse pad according to the present invention.
FIG. 3 is an explanatory view showing a method for manufacturing a mouse pad according to the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Crosslinked foam based on polyethylene resin polymerized using
Claims (2)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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JP29440398A JP4137248B2 (en) | 1998-09-08 | 1998-09-08 | Mouse pad and manufacturing method thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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JP29440398A JP4137248B2 (en) | 1998-09-08 | 1998-09-08 | Mouse pad and manufacturing method thereof |
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JP2000089908A JP2000089908A (en) | 2000-03-31 |
JP4137248B2 true JP4137248B2 (en) | 2008-08-20 |
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JP29440398A Expired - Fee Related JP4137248B2 (en) | 1998-09-08 | 1998-09-08 | Mouse pad and manufacturing method thereof |
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JP5917981B2 (en) * | 2012-03-30 | 2016-05-18 | 三和化工株式会社 | Method for producing foam molded article |
JP7089276B2 (en) * | 2018-06-27 | 2022-06-22 | 三和化工株式会社 | Manufacturing method of patterned foam molded products |
US11046829B1 (en) * | 2020-07-14 | 2021-06-29 | Universal Brands, LLC | System and method for making textured foam that simulates human fingerprints |
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1998
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