JP4136232B2 - Electrophotographic photoreceptor and method for producing the same - Google Patents
Electrophotographic photoreceptor and method for producing the same Download PDFInfo
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- JP4136232B2 JP4136232B2 JP33489199A JP33489199A JP4136232B2 JP 4136232 B2 JP4136232 B2 JP 4136232B2 JP 33489199 A JP33489199 A JP 33489199A JP 33489199 A JP33489199 A JP 33489199A JP 4136232 B2 JP4136232 B2 JP 4136232B2
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- Prior art keywords
- cylindrical member
- photoconductor
- photoreceptor
- charging
- cylindrical
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- Discharging, Photosensitive Material Shape In Electrophotography (AREA)
- Photoreceptors In Electrophotography (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は、電子写真用感光体の表面帯電方式として接触帯電を用いる感光体及びその製造方法に関し、詳しくは帯電騒音を抑制する感光体内部に円筒状部材を有する感光体及びその製造方法に関する。
【0002】
【従来の技術】
複写機、レーザービームプリンタなどの電子写真装置に用いられる電子写真用感光体は、電子写真プロセスを行わせるせるために感光体の表面上に均一に所定の電位に帯電しておくことが必要であり、その帯電手段としてコロナ放電による帯電処理が一般的に行われてきた。最近コロナ放電に代わり、小型化とオゾン発生の防止などを目的として印加電圧の低圧化をするために、帯電部材としてローラー帯電などを使う接触帯電方式が多く用いられるようになってきた。
【0003】
接触帯電装置は帯電部材を直接電子写真用感光体表面に接触させて感光体表面を帯電させる方式である。そのような帯電部材としては前述のローラー帯電方式の他、ブラシの接触により帯電させるブラシ帯電方式等がある。この接触帯電方式の利点は、コロナ放電方式の帯電装置に比べると印加電圧が低いので、前述のようにオゾンの発生量が大幅に少ないこと、帯電装置の構造が比較的シンプルでコンパクトな設計ができることが挙げられる このような接触帯電方式がかかえる問題の一つに、処理スピードの高速化のために感光体の回転速度を高くした場合にも均一帯電が得られるように印加する交流電圧の周波数を高くしていくと、ある周波数以上で感光体と帯電ローラーとの間で共鳴振動を誘発することにより発生する帯電騒音の問題がある。(特開平4―86682号公報)通常のオフィスではこの音は非常に不快感を覚えるので、不快感がなくなるレベルまでこの帯電騒音を抑えるべきという製品市場での要請がある。
【0004】
このような帯電騒音を抑制するためには、例えば図2の斜視図に示すような円筒状部材11を感光体の筒内に挿入するとよいことが知られている。このような円筒状部材11は、図3に示す電子写真感光体4の内部への挿入時に、感光体4の内径より大きい外径とその切り込みスリット1を利用して感光体4内面に密着するように固定、配置することにより、振動音吸収性能を持つことが既に次に示す文献などによって詳述されている。(特開平5―35166号公報、特開平5―35167号公報特開平5―35048号公報、特開平8―54804号公報)
【0005】
【発明が解決しようとする課題】
前述の樹脂製円筒状部材の感光体内部への固定は樹脂製円筒状部材のスリット状切り欠き部に基ずく弾性力を利用した押接固定によるため、挿入前の円筒状部材の外径は円筒状感光体内径よりも大きいことが必須の要件であり、挿入前にあらかじめ円筒状部材の外径を感光体の内径より縮めてから挿入する。ところが円筒状部材の全長が感光体内部に挿入されるとその後は、円筒状部材の外径を縮めておくことができないので、摩擦力以上の大きな力で押し込む必要があった。しかしながら、円筒状部材の寸法、材料、又は表面粗さ状態によってはさらに大きな摩擦力が生じることがあり、その場合その摩擦力に比例していっそう大きな挿入力が必要になるので、挿入装置の設計上の問題点となっていた。
【0006】
本発明はそのような問題点を解決して、円筒状部材の挿入をスムースにし挿入器具の簡易化、挿入作業性の向上が得られる電子写真用感光体及びその製造方法の提供を目的とするものである。
【0007】
【課題を解決するための手段】
上記製造方法の課題は、感光体内部に保持される円筒状部材を備える電子写真用感光体の製造方法において、前記円筒状部材は軸方向の全長にわたって形成されたスリット状切り欠き部と、少なくとも軸方向両端部に形成され且つ周面上に複数形成された溝部とを備え、前記複数の溝部に係合する棒部を有する押し込み部材によって、前記円筒状部材の軸方向両端部を径方向に収縮させ前記円筒状部材の外径を前記感光体の内径より縮め、前記円筒状部材を前記感光体内部に挿入し、前記棒部を前記両端部から引き抜くことにより前記円筒状部材を前記感光体内部の所定位置に装着保持させることにより達成される。また、電子写真用感光体の課題は、前記の製造方法によって作製されることを特徴とする電子写真用感光体により達成される。
【0008】
【発明の実施の形態】
以下、本発明の一実施例を図面に基づいて説明する。図1は本発明にかかる円筒状部材を示す斜視図である。前述の図2の円筒状部材11と同様なスリット2を備え、材質は樹脂(ポリプロピレン)製である。ここでは材質として樹脂で説明するが、必ずしも樹脂でなくとも例えば金属製でもよい。
【0009】
本発明の実施例では、この円筒状部材1の周面上に複数の溝部32、33、34、35が設けられている。図1から明らかなように、これらの溝部は円筒状部材1の軸方向両端部に形成されており、本実施例では円筒状部材1の軸方向全長にわたって両端部を連結した溝となっている。図4(a)は本発明の感光体の製造方法を表す図であり、円筒状部材1を感光体4の内部に挿入する様子を示している。図4(b)および(c)は円筒状部材1の挿入時に用いる押し込み部材51の詳細を示す。
円筒状部材1を感光体4の内部に挿入する際には、図4(a)から明らかなように、円筒状部材1の軸方向両端部に形成された溝部32−35に対して両側方から、図4(a)の同一ハッチング部で示す押し込み部材51の棒部6を嵌合させ、この棒部6を、図4(c)において矢印で示す中心軸方向に移動させることにより、挿入以前に円筒状部材1の外径を感光体4の内径より縮めてから感光体4内部に挿入する。本発明の実施例によれば、円筒状部材1の両端部を押し込み部材51によって同時に径方向に収縮させ感光体4の内径よりも小さくするため感光体4の内面と円筒状部材1が摺接することがなく、摩擦力の発生を生ずることなくスムーズに感光体4内部に挿入できる。
これらの溝部32−35はこの円筒状部材1の円筒断面において、スリット状切り欠き部2の中心を通る直径に対して対称的に周面上に配置されるとその外径を縮める機能が最も有効に働くようになるので、好ましい。これらの溝部32―35の幅は4mm、深さは円筒部材1の樹脂の厚み4mmに対して3mm、長さは円筒部材1の全長とした。
なお、上記実施例においては、溝部32−35は、円筒状部材1の軸方向全長にわたって形成した実施例を示したが、押し込み部材51の棒部6を嵌合させるのは円筒状部材1の軸方向両端部のみであるので、前記溝部32−35は、少なくとも軸方向両端部に形成 すればよく、必要に応じて、両端部のみ又は軸方向全長のいずれも採用できる。
【0010】
一方、図3の断面図に示す従来の円筒状部材11を用いた感光体4は円筒状部材11の挿入のために摩擦力以上の押し込み力を要し、その挿入力は10kgfであり、作業性にも問題があった。
【0011】
【発明の効果】
以上説明したように、本発明の感光体の製造方法によれば、感光体内部に保持される円筒状部材が、軸方向の全長にわたって形成されるスリット状切り欠きと、この円筒状部材の周面上でかつ少なくとも軸方向両端部に形成される複数の溝部を備え、円筒状部材を感光体内部に挿入する前に、押し込み部材の棒部を両端部の溝部と係合させ外径を感光体の内径よりも縮めることにより、円筒状部材の挿入時に摩擦力を受けることなくスムーズに挿入でき、作業性も良好になる。そして、上記製造方法により、帯電騒音を抑制した高品質の電子写真用感光体が提供できる。
【図面の簡単な説明】
【図1】 この発明の実施態様を示す感光体内部に保持される円筒状部材の斜視図である。
【図2】 従来の円筒状部材の斜視図である。
【図3】 従来の感光体に円筒状部材を押し込むことを示す断面図である。
【図4】 (a)はこの発明にかかる電子写真感光体に円筒状部材を挿入することを示す断面図、(b)は押し込み部材の断面図、(c)は押し込み部材の斜視図である。
【符号の説明】
1:円筒状部材、 2,21 : スリット状切り欠き部、 32、33、34、35:溝部、 4:感光体、 5,51:押し込み部材、 6 : 棒部。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a photoconductor using contact charging as a surface charging method for an electrophotographic photoconductor and a method for manufacturing the photoconductor, and more particularly to a photoconductor having a cylindrical member inside a photoconductor for suppressing charging noise and a method for manufacturing the photoconductor .
[0002]
[Prior art]
An electrophotographic photoreceptor used in an electrophotographic apparatus such as a copying machine or a laser beam printer needs to be uniformly charged at a predetermined potential on the surface of the photoreceptor in order to perform an electrophotographic process. There is a general charging method using corona discharge as the charging means. Recently, instead of corona discharge, in order to reduce the applied voltage for the purpose of miniaturization and prevention of ozone generation, a contact charging method using roller charging as a charging member has been widely used.
[0003]
The contact charging device is a system in which a charging member is brought into direct contact with the surface of an electrophotographic photoreceptor to charge the surface of the photoreceptor. As such a charging member, there is a brush charging method in which charging is performed by contact with a brush in addition to the roller charging method described above. The advantages of this contact charging method are that the applied voltage is lower than that of the charging device of the corona discharge method, so that the amount of ozone generated is significantly reduced as described above, and the structure of the charging device is relatively simple and compact. One of the problems with such a contact charging method is the frequency of the AC voltage applied so that uniform charging can be obtained even when the rotational speed of the photoconductor is increased to increase the processing speed. When the value is increased, there is a problem of charging noise generated by inducing resonance vibration between the photosensitive member and the charging roller above a certain frequency. (Japanese Laid-Open Patent Publication No. 4-86682) This sound is very uncomfortable in a normal office, and there is a demand in the product market that this charging noise should be suppressed to a level where the uncomfortable feeling is eliminated.
[0004]
In order to suppress such charging noise, it is known that, for example, a
[0005]
[Problems to be solved by the invention]
The above-mentioned resin cylindrical member is fixed inside the photosensitive member by pressing and fixing using the elastic force based on the slit-shaped notch portion of the resin cylindrical member, so the outer diameter of the cylindrical member before insertion is It is an essential requirement that it is larger than the inner diameter of the cylindrical photoconductor, and the cylindrical member is inserted after the outer diameter of the cylindrical member is reduced in advance before the inner diameter of the photoconductor. However, when the entire length of the cylindrical member is inserted into the photosensitive member, the outer diameter of the cylindrical member cannot be reduced thereafter, so that it has been necessary to push in with a force greater than the frictional force. However, depending on the size, material, or surface roughness of the cylindrical member, a larger frictional force may be generated, which requires a larger insertion force in proportion to the frictional force. It was the above problem.
[0006]
SUMMARY OF THE INVENTION An object of the present invention is to solve such problems, and to provide an electrophotographic photoreceptor capable of smooth insertion of a cylindrical member, simplifying an insertion tool, and improving insertion workability, and a method of manufacturing the same. Is.
[0007]
[Means for Solving the Problems]
Problems of the above production method is a method of manufacturing a cylindrical member comprising Ru electronic photosensitive member to be held inside the photoreceptor, the cylindrical member is a slit-shaped notch which is formed over the entire axial length , the pushing member having a bar portion at least in the axially opposite end portions are formed on and peripheral surface on a plurality formed groove, for engaging the plurality of grooves, radial both axial end portions of the cylindrical member The cylindrical member is contracted in the direction to reduce the outer diameter of the cylindrical member from the inner diameter of the photoconductor, the cylindrical member is inserted into the photoconductor, and the rod portion is pulled out from the both end portions, thereby removing the cylindrical member from the both ends. It is attached and held in a predetermined position on the photosensitive body portion is achieved by Rukoto. Further , the object of the electrophotographic photoreceptor is achieved by the electrophotographic photoreceptor produced by the above production method.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a perspective view showing a cylindrical member according to the present invention. The slit 2 similar to the
[0009]
In an embodiment of the present invention, a plurality of
When the
These grooves 32 to 35 have the function of reducing the outer diameter most when arranged on the circumferential surface symmetrically with respect to the diameter passing through the center of the slit-shaped notch 2 in the cylindrical cross section of the
In addition, in the said Example, although the groove part 32-35 showed the Example formed over the axial direction full length of the
[0010]
On the other hand, the
[0011]
【The invention's effect】
As described above, according to the manufacturing method of the photoreceptor of the present invention, the cylindrical member is held inside the photoreceptor, and a slit-shaped notch which is formed over the entire axial length, circumference of the cylindrical member A plurality of grooves formed on the surface and at least both ends in the axial direction are provided , and before inserting the cylindrical member into the photosensitive member, the rod portion of the push-in member is engaged with the grooves on both ends to sensitize the outer diameter. By reducing the inner diameter of the body, the cylindrical member can be smoothly inserted without receiving a frictional force when inserted , and the workability is also improved. And the said manufacturing method can provide the high quality electrophotographic photoreceptor which suppressed the charging noise.
[Brief description of the drawings]
FIG. 1 is a perspective view of a cylindrical member held inside a photoreceptor showing an embodiment of the present invention.
FIG. 2 is a perspective view of a conventional cylindrical member.
FIG. 3 is a cross-sectional view showing that a cylindrical member is pushed into a conventional photoconductor.
4A is a cross-sectional view showing that a cylindrical member is inserted into the electrophotographic photosensitive member according to the present invention, FIG. 4B is a cross-sectional view of the pushing member, and FIG. 4C is a perspective view of the pushing member. .
[Explanation of symbols]
1: cylindrical member, 2, 21: slit-shaped notch, 32, 33, 34, 35: groove, 4: photoconductor, 5, 51: push-in member, 6: rod.
Claims (2)
Priority Applications (1)
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JP33489199A JP4136232B2 (en) | 1999-11-25 | 1999-11-25 | Electrophotographic photoreceptor and method for producing the same |
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JP33489199A JP4136232B2 (en) | 1999-11-25 | 1999-11-25 | Electrophotographic photoreceptor and method for producing the same |
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JP2001154389A JP2001154389A (en) | 2001-06-08 |
JP4136232B2 true JP4136232B2 (en) | 2008-08-20 |
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JP33489199A Expired - Fee Related JP4136232B2 (en) | 1999-11-25 | 1999-11-25 | Electrophotographic photoreceptor and method for producing the same |
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JP5111010B2 (en) * | 2007-08-08 | 2012-12-26 | 株式会社リコー | Electrophotographic photosensitive member, process cartridge, and image forming apparatus |
JP5895982B2 (en) * | 2014-07-24 | 2016-03-30 | 富士ゼロックス株式会社 | Contact member, image carrier, and image forming apparatus |
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