JP4124252B2 - Fuel injector - Google Patents

Fuel injector Download PDF

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JP4124252B2
JP4124252B2 JP2006258857A JP2006258857A JP4124252B2 JP 4124252 B2 JP4124252 B2 JP 4124252B2 JP 2006258857 A JP2006258857 A JP 2006258857A JP 2006258857 A JP2006258857 A JP 2006258857A JP 4124252 B2 JP4124252 B2 JP 4124252B2
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cylindrical member
cylindrical
columnar
fuel
columnar member
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JP2006342813A (en
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裕史 葛山
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Toyota Industries Corp
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Toyota Industries Corp
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Description

本発明は、車両用ディーゼルエンジンなどに用いられる燃料噴射器に関し、特に、ニードルバルブなどの可動部品を円柱部材の中に設け、この円柱部材を筒体内に収容して形成される燃料噴射器に関する。   The present invention relates to a fuel injector used for a diesel engine for a vehicle, and more particularly to a fuel injector formed by providing a movable part such as a needle valve in a cylindrical member and accommodating the cylindrical member in a cylinder. .

車両用ディーゼルエンジンなどに用いられる燃料噴射器には、予め所定圧力で蓄圧しておいた燃料を噴射する蓄圧式の燃料噴射器と、噴射時に燃料を加圧して噴射する増圧式の燃料噴射器とが存在する。   A fuel injector used in a diesel engine for a vehicle includes an accumulator fuel injector that injects fuel accumulated at a predetermined pressure in advance, and a booster fuel injector that pressurizes and injects fuel at the time of injection And exist.

いずれのタイプの燃料噴射器においても、先端に噴射口が開口する円柱形状のノズルブロック内にニードルバルブと押しバネとを配設し、このノズルブロックを筒体の中に収容し、先端の噴射口を露出させる構造になっている。   In both types of fuel injectors, a needle valve and a push spring are arranged in a cylindrical nozzle block having an injection opening at the tip, and the nozzle block is accommodated in a cylindrical body, and the tip injection is performed. The structure exposes the mouth.

前述した燃料噴射器の内、特に増圧式燃料噴射器においては、燃料の最終的な噴射圧力は1350bar程度と高圧であるため、ニードルバルブに対する押しバネの付勢力も大きなものとなっている。このニードルバルブや押しバネを直列的に配設する円柱形状のノズルブロックは、通常、軸方向において2以上のブロックに分割され、先端側のブロックを筒体内に突き当たり状に収容し、その上に残りのブロックを積み重ねて筒体内に収容し、組み付けられる。   Among the fuel injectors described above, in particular, in the pressure-intensifying fuel injector, the final fuel injection pressure is as high as about 1350 bar, so that the urging force of the push spring against the needle valve is also large. The cylindrical nozzle block in which the needle valve and the push spring are arranged in series is usually divided into two or more blocks in the axial direction, and the block on the tip side is accommodated in the cylinder body in abutting manner. The remaining blocks are stacked and accommodated in the cylinder and assembled.

また、ノズルブロックと筒体との間には、組み付けの容易性、或いはリーク燃料のドレン通路の確保のために、ある程度の隙間が設けられている。
特開昭60−222555号公報
In addition, a certain amount of gap is provided between the nozzle block and the cylindrical body in order to facilitate assembly or to secure a drain passage for leaked fuel.
JP 60-222555 A

以上説明した構造の従来の燃料噴射器は、筒体内に、径方向の隙間を有するブロックを軸方向に積み重ねる構造であるため、一つのブロックが傾いて筒体内に収容されると、可動部分の円滑な作動が阻害され、ニードルバルブなどの可動部分の耐久性に悪影響を与えることがあるという問題点があった。   The conventional fuel injector having the above-described structure has a structure in which blocks having radial gaps are stacked in the cylinder in the axial direction. Therefore, if one block is inclined and accommodated in the cylinder, The smooth operation is hindered, and there is a problem that the durability of movable parts such as a needle valve may be adversely affected.

このような問題は、筒体内に多数のブロックを軸方向に積み重ねて収容する場合に限らず、筒体に一つのブロックを収容する場合にも生じる。   Such a problem occurs not only when a large number of blocks are stacked and accommodated in the cylinder, but also when a single block is accommodated in the cylinder.

本発明は前記の問題点に鑑みてなされたものであって、その目的は、組み付け性が良好であるとともに、耐久性に優れた燃料噴射器を提供することにある。   The present invention has been made in view of the above problems, and an object of the present invention is to provide a fuel injector that has excellent assemblability and excellent durability.

前記の目的を達成する第1の発明に係る燃料噴射器は、噴出口から燃料を噴射させるニードルバルブ、このニードルバルブに対する押しバネを内部に有する円柱部材と、この円柱部材を前記噴出口が露出するよう突き当たり状にして収容する筒体とを備える燃料噴射器において、円柱部材の外周の一部に、前記筒体の内周に対して拡径された支持部を設けたものである。この第1の発明の構成によれば、筒体内に円柱部材を収容したとき、円柱部材の拡径された支持部が基準部となり、筒体に対する円柱部材の傾きが矯正され、円柱部材の筒体内の姿勢が正しいものになる。この拡径された支持部は円柱部材の外周の一部であって残りの部分は隙間があるため、筒体内への円柱部材の組み付けに拡径された支持部が邪魔になることもない。この拡径された支持部と筒体との嵌め合い公差は、ある程度の隙間が確保される隙間嵌め公差となっている。好ましい隙間は0.1mm前後であって、0.02〜0.2mmの範囲内に収まるものが好ましい。0.02mm以上の隙間が確保されておれば、リークした燃料のドレン通路になるし、組み付け時に挿入できる。また、0.2mm以下の隙間であれば、可動部分の耐久性を悪化させない程度の組み付け精度を確保することができる。   A fuel injector according to a first aspect of the present invention that achieves the above object includes a needle valve that injects fuel from an injection port, a cylindrical member having a push spring for the needle valve inside, and the injection port exposing the cylindrical member. In a fuel injector including a cylindrical body that is accommodated in abutting manner, a support portion that is expanded in diameter relative to the inner periphery of the cylindrical body is provided on a part of the outer periphery of the cylindrical member. According to the configuration of the first aspect of the invention, when the cylindrical member is accommodated in the cylindrical body, the diameter-enlarged support portion of the cylindrical member becomes the reference portion, the inclination of the cylindrical member with respect to the cylindrical body is corrected, and the cylindrical member cylinder The body posture is correct. The expanded diameter support portion is a part of the outer periphery of the cylindrical member and the remaining portion has a gap, so that the expanded diameter support portion does not interfere with the assembly of the cylindrical member into the cylinder. The fitting tolerance between the expanded support portion and the cylindrical body is a gap fitting tolerance that ensures a certain gap. A preferable gap is about 0.1 mm, and preferably within a range of 0.02 to 0.2 mm. If a clearance of 0.02 mm or more is secured, it becomes a drain passage for leaked fuel and can be inserted during assembly. Moreover, if it is a 0.2 mm or less clearance gap, the assembly | attachment precision of the grade which does not deteriorate the durability of a movable part is securable.

第2の発明に係る燃料噴射器は、第1の発明において、前記円柱部材は、前記ニードルバルブに供給する燃料を加圧するプランジャを内部に有するものである。この第2の発明の構成によれば、円柱部材内に、ニードルバルブ及び押しバネ以外に、更にプランジャが配置されるため、円柱部材は軸方向により長くなる。そのため、円柱部材における拡径された支持部による姿勢保持の機能がより有効になる。   In the fuel injector according to a second aspect of the present invention, in the first aspect, the columnar member includes a plunger that pressurizes fuel supplied to the needle valve. According to the structure of this 2nd invention, since a plunger is arrange | positioned in addition to a needle valve and a push spring in a cylindrical member, a cylindrical member becomes longer in an axial direction. Therefore, the function of maintaining the posture by the expanded support portion in the columnar member becomes more effective.

第3の発明に係る燃料噴射器は、第1又は第2の発明において、前記円柱部材の軸方向中央付近に前記支持部が形成されている。この第3の発明の構成によれば、円柱部材の軸方向中央付近に拡径された支持部があるため、支持部を支点として上下の円柱部材の姿勢が正しく保持される。   In the fuel injector according to a third aspect of the present invention, in the first or second aspect, the support portion is formed near the center in the axial direction of the columnar member. According to the configuration of the third aspect of the invention, since there is a support portion whose diameter is increased near the center in the axial direction of the columnar member, the postures of the upper and lower columnar members are correctly held using the support portion as a fulcrum.

第4の発明に係る燃料噴射器は、第1〜第3の発明のいずれかの発明において、前記円柱部材はその軸方向において2以上に分割され、前記円柱部材と前記筒体との間にリーク燃料のドレン通路が形成されているものである。この第4の発明の構成によれば、円柱部材が軸方向において2以上に分割され、筒体と円柱部材の間にリーク燃料のドレン通路が形成されるため、分割された円柱部材の軸方向の姿勢が変わりやすくなっても、支持部によって分割された円柱部材の姿勢が正しいものになる。   According to a fourth aspect of the present invention, there is provided the fuel injector according to any one of the first to third aspects, wherein the columnar member is divided into two or more in the axial direction, and the columnar member is interposed between the columnar member and the cylindrical body. A drain passage for leaking fuel is formed. According to the configuration of the fourth aspect of the invention, the cylindrical member is divided into two or more in the axial direction, and a drain passage for leak fuel is formed between the cylindrical body and the cylindrical member, so the axial direction of the divided cylindrical member Even if the posture of the column member is easily changed, the posture of the columnar member divided by the support portion becomes correct.

第5の発明に係る燃料噴射器は、第4の発明において、前記支持部が前記円柱部材を分割した短円柱部材として形成されているものである。この第5の発明の構成によれば、分割された円柱部材の一部を短円柱部材とし、この部分を支持部とするため、支持部の形成が容易にできるとともに、支持部の筒体への挿入も容易にできる。   A fuel injector according to a fifth invention is the fuel injector according to the fourth invention, wherein the support portion is formed as a short cylindrical member obtained by dividing the cylindrical member. According to the configuration of the fifth aspect of the invention, a part of the divided columnar member is a short columnar member, and this portion is a support portion, so that the support portion can be easily formed and the cylindrical portion of the support portion can be formed. Can be easily inserted.

以下、本発明の実施の形態を図1に従って説明する。図1は、本発明の実施形態の燃料噴射器の断面図である。   Hereinafter, an embodiment of the present invention will be described with reference to FIG. FIG. 1 is a cross-sectional view of a fuel injector according to an embodiment of the present invention.

まず、燃料噴射器1の構造を説明する。図1において、燃料噴射器1は、下から上へと、噴射機構2、増圧機構3、電磁弁4を順に配設して構成される。この燃料噴射器1は図示のように噴射機構2を下にした下向き姿勢でディーゼルエンジンなどのエンジンに組み付けられる。この下向き姿勢は、垂直下方向きに限らず、斜め下向きも含まれる。   First, the structure of the fuel injector 1 will be described. In FIG. 1, the fuel injector 1 is configured by sequentially arranging an injection mechanism 2, a pressure increasing mechanism 3, and an electromagnetic valve 4 from the bottom to the top. The fuel injector 1 is assembled to an engine such as a diesel engine in a downward posture with the injection mechanism 2 down as shown. This downward posture is not limited to the vertically downward direction, but also includes an obliquely downward direction.

噴射機構2は、下端に噴射口11を開口させた円柱形状のノズルボディ12内に、軸方向摺動自在なニードル13を押しバネ14で付勢した状態で収容して構成される。ノズルボディ12は、下から第1円柱部材15と第2円柱部材16と第3円柱部材17をケーシングとして機能する筒体18の中に順に押し込んで形成される。   The injection mechanism 2 is configured such that an axially slidable needle 13 is accommodated in a state of being urged by a push spring 14 in a cylindrical nozzle body 12 having an injection port 11 opened at the lower end. The nozzle body 12 is formed by sequentially pressing the first cylindrical member 15, the second cylindrical member 16, and the third cylindrical member 17 from below into a cylindrical body 18 that functions as a casing.

第1円柱部材15は、大径部152と、肩部21と、小径部153とを有する。この肩部21の部分が筒体18の段部22に突き当たり、先端に噴射口11を有する小径部153が下向きに突出する。第1円柱部材15の内部に、下から円錐形の弁座23と、高圧燃料の貯留部24と、ニードル13に対する摺動孔25とが形成されている。第1円柱部材15の弁座23とニードル13によりニードルバルブが形成される。   The first columnar member 15 has a large diameter portion 152, a shoulder portion 21, and a small diameter portion 153. The shoulder portion 21 comes into contact with the step portion 22 of the cylindrical body 18, and the small diameter portion 153 having the injection port 11 at the tip protrudes downward. Inside the first cylindrical member 15, a conical valve seat 23, a high-pressure fuel reservoir 24, and a sliding hole 25 for the needle 13 are formed from below. A needle valve is formed by the valve seat 23 of the first cylindrical member 15 and the needle 13.

ニードル13は、下から順に、弁座23に対する円錐形の弁部131と、小径部132と、段差部133と、大径部134と、首部135と、バネ座136とを有してなる。第2円柱部材16は、ニードル13の首部135に対する保持孔161と、押しバネ14の収容孔162とを有する。収容孔162内の押しバネ14は、ニードル13を下向きに付勢するように第3円柱部材17を介して筒体18内に押し込まれている。   The needle 13 includes a conical valve portion 131 with respect to the valve seat 23, a small diameter portion 132, a step portion 133, a large diameter portion 134, a neck portion 135, and a spring seat 136 in order from the bottom. The second cylindrical member 16 has a holding hole 161 for the neck portion 135 of the needle 13 and an accommodation hole 162 for the push spring 14. The push spring 14 in the accommodation hole 162 is pushed into the cylindrical body 18 via the third cylindrical member 17 so as to urge the needle 13 downward.

第3円柱部材17及び第2円柱部材16の中心から偏心した位置に、高圧燃料の供給通路26が貫通している。この供給通路26は第1円柱部材15内を経て高圧燃料の貯留部24に連通している。   A supply passage 26 for high-pressure fuel passes through a position eccentric from the center of the third columnar member 17 and the second columnar member 16. The supply passage 26 communicates with the high pressure fuel reservoir 24 through the first cylindrical member 15.

第1円柱部材15の大径部152と筒体18との隙間151は、筒体18内に挿入可能な程度の嵌め合い公差になっている。第2円柱部材16と筒体18との間には、リークした燃料のドレン流路になる、例えば0.5mm程度の環状通路27が形成されている。第3円柱部材17と筒体18との間には、リークした燃料のドレン通路が形成できる最小限の隙間例えば0.1mm程度の環状通路47が形成されている。また、この第3円柱部材17は、第2円柱部材16及び後述する第4円柱部材35の外径より大きな外径となった支持部172を有する。この第3円柱部材17と筒体18との嵌め合い公差は、0.02〜0.2mmの範囲とすることが好ましい。また、第3円柱部材17は、噴射機構2と後述する増圧機構3との分離プレートでもあり、短円柱部材に形成されている。   The gap 151 between the large-diameter portion 152 of the first columnar member 15 and the cylindrical body 18 has a fitting tolerance that can be inserted into the cylindrical body 18. Between the second cylindrical member 16 and the cylindrical body 18, an annular passage 27 of about 0.5 mm, for example, which becomes a drain flow path for leaked fuel is formed. Between the third columnar member 17 and the cylindrical body 18, an annular passage 47 having a minimum gap, for example, about 0.1 mm, in which a drain passage for leaked fuel can be formed. The third cylindrical member 17 includes a support portion 172 having an outer diameter larger than the outer diameters of the second cylindrical member 16 and a fourth cylindrical member 35 described later. The fitting tolerance between the third cylindrical member 17 and the cylindrical body 18 is preferably in the range of 0.02 to 0.2 mm. The third cylindrical member 17 is also a separation plate for the injection mechanism 2 and a pressure increasing mechanism 3 described later, and is formed as a short cylindrical member.

このような構成を有する噴射機構2の作動は以下の通りである。供給通路26を経て貯留部24に高圧燃料が供給されると、ニードル13の段差部133などが受圧部分となって、ニードル13に押しバネ14に対抗する押圧力が作用する。高圧燃料の圧力が所定圧に達すると、高圧燃料による押圧力と押しバネ14の付勢力が拮抗し、ニードル13が上方向に移動し、先端の弁部131が弁座23から離座し、噴射口11から所定圧の高圧燃料が噴出される。貯留部24に高圧燃料が供給され続ける間は、所定圧の高圧燃料の噴射口11からの噴射が続く。貯留部24に高圧燃料が供給されなくなり、貯留部24の圧力が下がると、ニードル13に作用する押しバネ14により、先端の弁部131が弁座23に着座し、噴出口11からの燃料の噴出が停止される。   The operation of the injection mechanism 2 having such a configuration is as follows. When high-pressure fuel is supplied to the storage portion 24 through the supply passage 26, the stepped portion 133 of the needle 13 becomes a pressure receiving portion, and a pressing force that opposes the pressing spring 14 acts on the needle 13. When the pressure of the high-pressure fuel reaches a predetermined pressure, the pressing force of the high-pressure fuel and the urging force of the pressing spring 14 antagonize, the needle 13 moves upward, and the valve portion 131 at the tip separates from the valve seat 23, High pressure fuel of a predetermined pressure is ejected from the injection port 11. While high pressure fuel continues to be supplied to the reservoir 24, injection of high pressure fuel at a predetermined pressure from the injection port 11 continues. When high-pressure fuel is no longer supplied to the reservoir 24 and the pressure in the reservoir 24 drops, the valve portion 131 at the tip is seated on the valve seat 23 by the push spring 14 acting on the needle 13, and the fuel from the jet port 11 is discharged. The eruption is stopped.

第1円柱部材15の摺動孔25とニードル13の大径部134との摺動部分からリークする燃料は、保持孔161と首部135の間を通り、収容室162内に至り、通路163を経て筒体18と第2円柱部材16との間の環状通路27に至る。さらに、リークした燃料は、筒体18と第3円柱部材17との間の環状通路47、及び筒体18と後述する第4円柱部材35の間の環状通路48を経て、上方に位置する低圧の燃料供給通路44の環状空間441に連通する。   The fuel leaking from the sliding portion between the sliding hole 25 of the first cylindrical member 15 and the large diameter portion 134 of the needle 13 passes between the holding hole 161 and the neck portion 135, reaches the inside of the accommodation chamber 162, and passes through the passage 163. It reaches the annular passage 27 between the cylindrical body 18 and the second cylindrical member 16 through. Further, the leaked fuel passes through an annular passage 47 between the cylindrical body 18 and the third cylindrical member 17 and an annular passage 48 between the cylindrical body 18 and a fourth cylindrical member 35 to be described later, and the low pressure located above. The fuel supply passage 44 communicates with the annular space 441.

噴射機構2の上に位置する増圧機構3は、円柱形状のシリンダ31内に、軸方向摺動自在なプランジャ32を増圧ピストン33に連結し、このプランジャ32に戻しバネ34を作用させた状態で収容して構成される。シリンダ31は、第4円柱部材35と第5円柱部材36とからなり、第4円柱部材35を筒体18の中に順に押し込み、第5円柱部材36のネジ部361を筒体18のネジ部181に螺合して形成される。   The pressure increasing mechanism 3 located above the injection mechanism 2 is configured such that a plunger 32 slidable in the axial direction is connected to a pressure increasing piston 33 in a cylindrical cylinder 31 and a return spring 34 is applied to the plunger 32. Contained in a state. The cylinder 31 includes a fourth cylindrical member 35 and a fifth cylindrical member 36, and the fourth cylindrical member 35 is pushed into the cylindrical body 18 in order, and the screw portion 361 of the fifth cylindrical member 36 is replaced with the threaded portion of the cylindrical body 18. 181 is formed by screwing.

第4円柱部材35内に小径孔状の増圧室41が形成され、この増圧室41にプランジャ32が摺動自在に嵌入されている。第5円柱部材36内に大径孔状の加圧室42が形成され、この加圧室42に増圧ピストン33が摺動自在に嵌入されている。プランジャ32は上端に頭部321を有し、この頭部321に増圧ピストン33が係合している。また、プランジャ32の頭部321と第4円柱部材35の上端との間には、戻しバネ34が配設されている。   A pressure increasing chamber 41 having a small-diameter hole is formed in the fourth cylindrical member 35, and a plunger 32 is slidably fitted into the pressure increasing chamber 41. A pressurizing chamber 42 having a large-diameter hole is formed in the fifth cylindrical member 36, and the pressure-increasing piston 33 is slidably fitted into the pressurizing chamber 42. The plunger 32 has a head 321 at the upper end, and the pressure-increasing piston 33 is engaged with the head 321. A return spring 34 is disposed between the head 321 of the plunger 32 and the upper end of the fourth cylindrical member 35.

筒体18の第4円柱部材35に対応する部分の側面に、燃料の供給口43が開口している。第4円柱部材35と第3円柱部材17にわたって、前記供給口43から前記増圧室41に至る燃料供給通路44が形成されている。この燃料供給通路44は、第4円柱部材35の外周回りの窪みで形成される環状空間441と、第4円柱部材35内の横通路442と、第4円柱部材35内の縦通路443と、第3円柱部材17の上面の径方向通路171の連通路で形成される。縦通路443が径方向通路171に連通する部分に上下方向で作動し、増圧室41に向かう方向を順方向とする逆止弁45が配設されている。また、第3円柱部材17の径方向通路171は、高圧燃料の供給通路26とも連通している。   A fuel supply port 43 is opened on a side surface of a portion corresponding to the fourth cylindrical member 35 of the cylindrical body 18. A fuel supply passage 44 extending from the supply port 43 to the pressure increasing chamber 41 is formed across the fourth cylindrical member 35 and the third cylindrical member 17. The fuel supply passage 44 includes an annular space 441 formed by a depression around the outer periphery of the fourth cylindrical member 35, a lateral passage 442 in the fourth cylindrical member 35, a vertical passage 443 in the fourth cylindrical member 35, It is formed by a communication passage of a radial passage 171 on the upper surface of the third cylindrical member 17. A check valve 45 is disposed in a portion where the vertical passage 443 communicates with the radial passage 171 in the vertical direction and the direction toward the pressure increasing chamber 41 is the forward direction. The radial passage 171 of the third cylindrical member 17 is also in communication with the high pressure fuel supply passage 26.

第4円柱部材35と円筒18との間には環状通路48が形成され、噴射機構2からリークした燃料が第3円柱部材17の外周の環状通路47を経て流れ込むようになっている。また、第5円柱部材36の加圧室42を形成する孔のうち、戻しバネ34が収容される孔362には、プランジャ32の増圧室41からの作動流体のドレンが流れ込む。この孔362は、第1ドレン通路46に連通している。第1ドレン通路46は、第4円柱部材35の横方向凹溝461と、第5円柱部材36の縦方向通路462とからなり、後述する第2ドレン通路63を経て排出ポート58に連通している。   An annular passage 48 is formed between the fourth column member 35 and the cylinder 18 so that the fuel leaked from the injection mechanism 2 flows through the annular passage 47 on the outer periphery of the third column member 17. In addition, among the holes forming the pressurizing chamber 42 of the fifth cylindrical member 36, the working fluid drain from the pressure increasing chamber 41 of the plunger 32 flows into the hole 362 in which the return spring 34 is accommodated. The hole 362 communicates with the first drain passage 46. The first drain passage 46 includes a lateral groove 461 of the fourth cylindrical member 35 and a longitudinal passage 462 of the fifth cylindrical member 36, and communicates with the discharge port 58 via the second drain passage 63 described later. Yes.

このような構成を有する増圧機構3の作動は以下の通りである。後述するように加圧室42に作動流体が供給されると、増圧ピストン33の外径とプランジャ32の外径の比率で決まる増圧比により、増圧室41の燃料が加圧される。増圧室41で加圧された高圧燃料は、逆止弁45が閉じているため、供給通路26に向かう。加圧室42から作動流体が排出されると、増圧ピストン33及びプランジャ32は戻しバネ34の付勢力により上昇し、逆止弁45が開いて燃料供給通路44及び供給口43を経て燃料が増圧室41に導入される。   The operation of the pressure increasing mechanism 3 having such a configuration is as follows. As will be described later, when the working fluid is supplied to the pressurizing chamber 42, the fuel in the pressurizing chamber 41 is pressurized by a pressure increasing ratio determined by the ratio of the outer diameter of the pressure increasing piston 33 and the outer diameter of the plunger 32. The high pressure fuel pressurized in the pressure increasing chamber 41 is directed to the supply passage 26 because the check valve 45 is closed. When the working fluid is discharged from the pressurizing chamber 42, the pressure-increasing piston 33 and the plunger 32 are raised by the urging force of the return spring 34, the check valve 45 is opened, and the fuel passes through the fuel supply passage 44 and the supply port 43. It is introduced into the pressure increasing chamber 41.

つぎに、加圧室42に対して作動流体を給排させるための電磁弁4の構造と作動を説明する。第5円柱部材36は、その頭部にブロック51を有している。電磁弁4は、ブロック51内に、弁体52と、ヨーク53と、ソレノイド54とを収納しており、3方向2位置切換弁に構成されている。ブロック51には、軸方向直角に弁穴55が開口しており、弁穴55には、作動流体の供給ポート56と、加圧室42に連通する入出力ポート57と、燃料タンク又は回収装置に連通する排出ポート58が開口している。弁体52は弁穴55内に軸方向摺動自在に嵌入され、弁体52に接続されたヨーク53に押しバネ59が作用することにより、弁体52とブロック51の間の第1弁60が閉じ、弁体52と弁穴仕切り61の間の第2弁62が開いている。この状態では、入出力ポート57は弁穴仕切り61の内周とヨーク53の側面の通路で形成される第2ドレン通路63を経て排出ポート58に連通する。弁体52に接続されたヨーク53がソレノイド54によって吸引されると、第2弁62が閉じ、第1弁60が開く。この状態では、供給ポート56と入出力ポート57が連通し、加圧室42に作動流体が導入される。   Next, the structure and operation of the electromagnetic valve 4 for supplying and discharging the working fluid to and from the pressurizing chamber 42 will be described. The fifth cylindrical member 36 has a block 51 at its head. The electromagnetic valve 4 houses a valve body 52, a yoke 53, and a solenoid 54 in a block 51, and is configured as a three-way two-position switching valve. A valve hole 55 is opened in the block 51 at a right angle in the axial direction. The valve hole 55 has a supply port 56 for working fluid, an input / output port 57 communicating with the pressurizing chamber 42, and a fuel tank or a recovery device. A discharge port 58 communicating with the opening is opened. The valve body 52 is fitted in the valve hole 55 so as to be slidable in the axial direction, and a pressing spring 59 acts on a yoke 53 connected to the valve body 52, whereby the first valve 60 between the valve body 52 and the block 51 is operated. Is closed, and the second valve 62 between the valve body 52 and the valve hole partition 61 is open. In this state, the input / output port 57 communicates with the discharge port 58 via the second drain passage 63 formed by the inner periphery of the valve hole partition 61 and the passage on the side surface of the yoke 53. When the yoke 53 connected to the valve body 52 is sucked by the solenoid 54, the second valve 62 is closed and the first valve 60 is opened. In this state, the supply port 56 and the input / output port 57 communicate with each other, and the working fluid is introduced into the pressurizing chamber 42.

増圧機構3の第1ドレン通路46は、電磁弁4の第2ドレン通路63を介して排出ポート58に連通する構成になっている。増圧機構3の加圧室42に対する作動流体に燃料を使用した場合、第1ドレン通路46と第2ドレン通路63を連通させ、共通の燃料タンク又は回収装置にドレンを戻すようになっている。増圧機構3の燃料供給通路44は、絞り孔65を介して、第1ドレン通路46に連通する。この絞り孔65は、供給口43からの低圧の燃料を常時リークさせるものであり、燃料中にエアが含まれていると、燃料のリークと共にエアを通過させることができる。   The first drain passage 46 of the pressure increasing mechanism 3 is configured to communicate with the discharge port 58 via the second drain passage 63 of the electromagnetic valve 4. When fuel is used as the working fluid for the pressurizing chamber 42 of the pressure increasing mechanism 3, the first drain passage 46 and the second drain passage 63 are communicated to return the drain to a common fuel tank or recovery device. . The fuel supply passage 44 of the pressure increasing mechanism 3 communicates with the first drain passage 46 through the throttle hole 65. The throttle hole 65 constantly leaks the low-pressure fuel from the supply port 43. If air is contained in the fuel, the air can be passed along with the fuel leak.

以上説明したように、筒体18は、噴射機構2の各部品、増圧機構3の各部品を収容し、電磁弁4で蓋をする構成になっている。第1円柱部材15と第2円柱部材16の当たり面a、第2円柱部材16と第3円柱部材17の当たり面b、第3円柱部材17と第4円柱部材35の当たり面c、第4円柱部材35と第5円柱部材36の当たり面dは、面圧でシールする構造になっている。そのため、第1〜第5円柱部材15,16,17,35,36は軸方向に必要なプリロードが作用した状態のまま、筒体18内に押し込まれ、筒体18のネジ部181と第5円柱部材36のネジ部361の螺合によって締め付けられている。   As described above, the cylindrical body 18 is configured to accommodate each component of the injection mechanism 2 and each component of the pressure increasing mechanism 3 and to cover with the electromagnetic valve 4. Contact surface a of the first column member 15 and the second column member 16, contact surface b of the second column member 16 and the third column member 17, contact surface c of the third column member 17 and the fourth column member 35, fourth The contact surface d of the columnar member 35 and the fifth columnar member 36 is structured to be sealed with a surface pressure. Therefore, the first to fifth columnar members 15, 16, 17, 35, and 36 are pushed into the cylindrical body 18 with the necessary preload acting in the axial direction, and the screw portion 181 of the cylindrical body 18 and the fifth The cylindrical member 36 is tightened by screwing of the screw portion 361.

つぎに、上述した構成の燃料噴射器1の組み込み手順を説明する。まず、筒体18に、プランジャ13と押しバネ14を配設した第1円柱部材15及び第2円柱部材16を押し込む。筒体18の段部22に第1円柱部材15の肩部21が突き当たり、面圧によるシール面が形成される。また、第1円柱部材15の小径部153が突き出し、噴射口11が露出する。   Next, a procedure for incorporating the fuel injector 1 having the above-described configuration will be described. First, the first cylindrical member 15 and the second cylindrical member 16 provided with the plunger 13 and the pressing spring 14 are pushed into the cylindrical body 18. The shoulder portion 21 of the first columnar member 15 abuts on the step portion 22 of the cylindrical body 18, and a seal surface is formed by surface pressure. Moreover, the small diameter part 153 of the 1st cylindrical member 15 protrudes, and the injection nozzle 11 is exposed.

つぎに、噴射機構2と増圧機構3の間の分離プレートとして機能する短円柱状の第3円柱部材17を筒体18内に挿入する。この第3円柱部材17は、筒体18に挿入できる程度の嵌め合い公差(すきまばめ公差程度)を有し、第3円柱部材17の外周面が第2円柱部材16や第4円柱部材35の外径より拡径した支持部172となる。そのため、筒体18に対して環状通路27を形成するために、隙間が大きくなった第2円柱部材17の姿勢の傾きなどが姿勢が正しい第3円柱部材17で押し込まれることにより矯正される。   Next, a short cylindrical third columnar member 17 that functions as a separation plate between the injection mechanism 2 and the pressure increasing mechanism 3 is inserted into the cylindrical body 18. The third cylindrical member 17 has a fitting tolerance (about clearance fit tolerance) that can be inserted into the cylindrical body 18, and the outer peripheral surface of the third cylindrical member 17 is the second cylindrical member 16 or the fourth cylindrical member 35. The support portion 172 has a larger diameter than the outer diameter. Therefore, in order to form the annular passage 27 with respect to the cylindrical body 18, the inclination of the posture of the second columnar member 17 having a large gap is corrected by being pushed by the third columnar member 17 having the correct posture.

つぎに、増圧機構3の第4円柱部材35が筒体18に挿入される。第4円柱部材35は環状通路48の形成のために筒体18に対して隙間が大きくなっている。拡径した支持部172を有し、正しい姿勢の第3円柱部材17に当たることにより、第4円柱部材35の傾きなどが矯正される。   Next, the fourth cylindrical member 35 of the pressure increasing mechanism 3 is inserted into the cylindrical body 18. The fourth cylindrical member 35 has a large gap with respect to the cylindrical body 18 due to the formation of the annular passage 48. By having the support portion 172 having an enlarged diameter and hitting the third cylindrical member 17 in the correct posture, the inclination of the fourth cylindrical member 35 is corrected.

つぎに、筒体18に、第1〜第4円柱部材15,16,17,35を挿入した状態で、軸方向に必要なプリロードを作用させ、プランジャ32や増圧ピストン33を収容した第5円柱部材36のネジ部361を筒体18のネジ部181に螺合させて軸方向に締め付ける。   Next, in the state where the first to fourth cylindrical members 15, 16, 17, and 35 are inserted into the cylindrical body 18, a preload required in the axial direction is applied, and the fifth member that accommodates the plunger 32 and the pressure increasing piston 33. The screw part 361 of the columnar member 36 is screwed into the screw part 181 of the cylindrical body 18 and tightened in the axial direction.

第1〜第5円柱部材15,16,17,35,36までの各当たり面a,b,c,dには必要な面圧が発生し、面圧シールが可能な状態になる。また、第3円柱部材17が筒体18に対する拡径された支持部172となるため、第3円柱部材17を基準として第2円柱部材16や第4円柱部材35の軸心方向の姿勢が正しいものになる。   Necessary surface pressures are generated on the contact surfaces a, b, c, and d of the first to fifth cylindrical members 15, 16, 17, 35, and 36 so that the surface pressure can be sealed. Further, since the third cylindrical member 17 becomes the support portion 172 whose diameter is increased with respect to the cylindrical body 18, the attitude of the second cylindrical member 16 and the fourth cylindrical member 35 in the axial direction is correct with respect to the third cylindrical member 17. Become a thing.

つぎに、以上のように組み込まれた燃料噴射器1の作動を図1及び図2により説明する。図1は、噴射前の燃料噴射器1の作動状態を示し、図2は、噴射時の燃料噴射器の作動状態を示す。   Next, the operation of the fuel injector 1 incorporated as described above will be described with reference to FIGS. FIG. 1 shows the operating state of the fuel injector 1 before injection, and FIG. 2 shows the operating state of the fuel injector during injection.

図1において、噴射に先立ち、供給口43から低圧の燃料が供給される。供給口43からの燃料は、環状空間441、横通路442、縦通路443、逆止弁45を通って、増圧室41、更に供給通路26を経て貯留部24内に充填される。この充填過程において、噴射機構2或いは増圧機構3内の燃料通路に存在していたエアは、絞り孔65を経て第1ドレン通路46に放出される。   In FIG. 1, low-pressure fuel is supplied from a supply port 43 prior to injection. Fuel from the supply port 43 passes through the annular space 441, the horizontal passage 442, the vertical passage 443, and the check valve 45, and is filled into the storage portion 24 through the pressure increasing chamber 41 and the supply passage 26. In this filling process, the air that was present in the fuel passage in the injection mechanism 2 or the pressure increasing mechanism 3 is discharged to the first drain passage 46 through the throttle hole 65.

図2に示すように、噴射時に至ると、電磁弁4のソレノイド54が励磁され、ヨーク53が吸引され、弁体52が図面右方向に移動し、第1弁60が開き、第2弁62が閉じ、供給ポート56と入出力ポート57が連通し、加圧室42に作動流体が導入される。増圧ピストン42の外径とプランジャ32の外径の比率で決まる増圧比で増圧室41内の燃料が加圧される。このとき、逆止弁45は閉じた状態になっており、増圧室41の高圧は供給通路26を経て貯留部24内の燃料まで伝搬する。貯留部24内の高圧燃料が例えば200bar程度になると、段差部133などの受圧により、ニードル13が押しバネ14の付勢力に打ち勝ち、弁座23から弁部131がリフトアップし、噴射口11から高圧燃料が噴射される。なお、開弁後も噴射口11に至る燃料通路の絞り効果により噴射圧力が上昇し、最終的には1350bar程度となる。   As shown in FIG. 2, when the injection is reached, the solenoid 54 of the electromagnetic valve 4 is excited, the yoke 53 is attracted, the valve body 52 moves rightward in the drawing, the first valve 60 is opened, and the second valve 62 is opened. The supply port 56 and the input / output port 57 communicate with each other, and the working fluid is introduced into the pressurizing chamber 42. The fuel in the pressure increasing chamber 41 is pressurized at a pressure increasing ratio determined by the ratio of the outer diameter of the pressure increasing piston 42 and the outer diameter of the plunger 32. At this time, the check valve 45 is in a closed state, and the high pressure in the pressure increasing chamber 41 propagates to the fuel in the reservoir 24 through the supply passage 26. When the high-pressure fuel in the reservoir 24 reaches, for example, about 200 bar, the needle 13 overcomes the urging force of the push spring 14 due to the pressure received by the stepped portion 133 and the like, the valve portion 131 is lifted up from the valve seat 23, and the injection port 11 High pressure fuel is injected. Even after the valve is opened, the injection pressure rises due to the throttling effect of the fuel passage leading to the injection port 11, and finally reaches about 1350 bar.

高圧燃料の噴射が終わると、図1に示すように、電磁弁4のソレノイド54が非励磁となり、弁体52とヨーク53が押しバネ59の付勢力で図面左側に移動し、第1弁60が閉じ、第2弁62が開き、入出力ポート57と排出ポート58が連通し、加圧室42に導入されていた作動流体が排出ポート58から排出され、増圧ピストン33及びプランジャ32は戻しバネ34の付勢力で上昇し図示の位置に戻り、増圧室41に再び燃料が供給される。図1の状態と図2の状態をエンジンの回転数と同期させながら繰り返すことにより、燃料の噴射が適切に行われる。   When the injection of the high-pressure fuel is finished, as shown in FIG. Is closed, the second valve 62 is opened, the input / output port 57 and the discharge port 58 communicate with each other, the working fluid introduced into the pressurizing chamber 42 is discharged from the discharge port 58, and the pressure increasing piston 33 and the plunger 32 are returned. The pressure is raised by the urging force of the spring 34 and returns to the position shown in the figure, and the fuel is supplied again to the pressure increasing chamber 41. By repeating the state of FIG. 1 and the state of FIG. 2 in synchronization with the engine speed, fuel injection is performed appropriately.

以上説明した実施の形態の燃料噴射器1は以下の効果を有する。
(1)筒体18内に突き当たり状に挿入される各円柱部材15,16,17,35,36の途中の円柱部材17に、筒体18の内径に対して拡径された支持部172が設けられているため、各円柱部材15,16,35,36の軸心方向の姿勢が円柱部材17に倣って正しくなる。そのため、ニードル13やプランジャ32のような可動部品の動きがスムーズになり、可動部品の曲げなどに起因する焼き付きや損傷を防止することができる。
The fuel injector 1 according to the embodiment described above has the following effects.
(1) A support portion 172 having an enlarged diameter relative to the inner diameter of the cylindrical body 18 is provided on the cylindrical member 17 in the middle of each cylindrical member 15, 16, 17, 35, 36 inserted into the cylindrical body 18 in abutting manner. Therefore, the posture of each cylindrical member 15, 16, 35, 36 in the axial direction is correct following the cylindrical member 17. Therefore, the movement of movable parts such as the needle 13 and the plunger 32 becomes smooth, and seizure and damage due to bending of the movable parts can be prevented.

(2)噴射機構2と増圧機構3との組み合わせに係る増圧式の燃料噴射器1にあっては、筒体18内に挿入される部品が第1〜第5円柱部材15,16,17,35,36と数多くあるが、第3円柱部材17の支持部172により、各円柱部材15,16,35,36の組み込み精度が確保され、噴射機構2と増圧機構3の両方を一つの筒体18内に収容する構造の採用が可能になる。 (2) In the pressure-increasing fuel injector 1 according to the combination of the injection mechanism 2 and the pressure-increasing mechanism 3, the components inserted into the cylindrical body 18 are the first to fifth columnar members 15, 16, 17. , 35, and 36, the support portion 172 of the third cylindrical member 17 ensures the accuracy of assembling the cylindrical members 15, 16, 35, and 36, and both the injection mechanism 2 and the pressure-increasing mechanism 3 are combined into one. The structure accommodated in the cylinder 18 can be employed.

(3)筒体18内に挿入される部品が第1〜第5円柱部材15,16,17,35,36と分割され、支持部172を有する第3円柱部材17以外の円柱部材16,35の環状隙間27,48を大きくすることができ、筒体18内への円柱部材16,35の組み込みを容易にするとともに、リークした燃料に対する十分なドレン通路が確保できる。 (3) The parts inserted into the cylindrical body 18 are divided into the first to fifth cylindrical members 15, 16, 17, 35, and 36, and the cylindrical members 16 and 35 other than the third cylindrical member 17 having the support portion 172. The annular gaps 27 and 48 can be enlarged, the cylindrical members 16 and 35 can be easily incorporated into the cylindrical body 18, and a sufficient drain passage for the leaked fuel can be secured.

(4)筒体18内に挿入される部品が第1〜第5円柱部材15,16,17,35,36の軸方向中央に位置する第3円柱部材17が筒体18に対して拡径された支持部172となるため、この第3円柱部材17を支点として前後の第2円柱部材16や第4円柱部材35の姿勢が正しいものに保たれる。また、この第3円柱部材17は、噴射機構2と増圧機構3の間の分離プレートとしても機能しており、短円柱部材となっている。そこで、短円柱部材の第3円柱部材17の外径を広げて支持部172とすることにより、部品を増やすこと無く、また後述するように、第2円柱部材16の上端や第4円筒部材35の下端に一体に基準部となる支持部を設けるのに比べて容易に支持部172を形成することができる。 (4) The third cylindrical member 17 located at the center in the axial direction of the first to fifth cylindrical members 15, 16, 17, 35, 36 is expanded in diameter relative to the cylindrical body 18. Since the support portion 172 is formed, the postures of the front and rear second columnar members 16 and the fourth columnar member 35 are kept correct with the third columnar member 17 as a fulcrum. The third cylindrical member 17 also functions as a separation plate between the injection mechanism 2 and the pressure increasing mechanism 3 and is a short cylindrical member. Therefore, by expanding the outer diameter of the third cylindrical member 17 of the short cylindrical member to form the support portion 172, the upper end of the second cylindrical member 16 and the fourth cylindrical member 35 are increased without increasing the number of parts as described later. The support portion 172 can be easily formed as compared with the case where the support portion serving as the reference portion is integrally provided at the lower end of the base plate.

なお、実施の形態は前記に限定されるものではなく、例えば、次のように変更して実施してもよい。
(1)図3に示されるように、第3円柱部材110の外周に切り欠き111を設け、切り欠き111をリークした燃料のドレン通路とすることができる。この第3円柱部材110にあっては、筒体18の内径との隙間を挿入可能な最小限の嵌め合い公差にすることにより、第3円柱部材110の外周に筒体18に対する十分な支持部112を形成することができ、筒体18内に挿入される各円柱部材の姿勢を正しいものとすることができる。
In addition, embodiment is not limited to the above, For example, you may implement as changed as follows.
(1) As shown in FIG. 3, a notch 111 is provided on the outer periphery of the third cylindrical member 110, and the notch 111 can be used as a drain passage for leaked fuel. In the third columnar member 110, a sufficient support portion for the cylinder 18 is provided on the outer periphery of the third columnar member 110 by setting the gap with the inner diameter of the cylinder 18 to a minimum fitting tolerance that can be inserted. 112 can be formed, and the posture of each columnar member inserted into the cylindrical body 18 can be made correct.

(2)図1において、支持部172を有する第3円筒部材17は、第2円柱部材16の上端の拡径部、又は第4円柱部材35の下端の拡径部として一体に形成することができる。この場合でも、第2円柱部材16の拡径部又は第4円柱部材35の拡径部が筒体18に対する支持部として機能する。 (2) In FIG. 1, the third cylindrical member 17 having the support portion 172 may be integrally formed as an enlarged diameter portion at the upper end of the second cylindrical member 16 or an enlarged diameter portion at the lower end of the fourth cylindrical member 35. it can. Even in this case, the enlarged diameter portion of the second cylindrical member 16 or the enlarged diameter portion of the fourth cylindrical member 35 functions as a support portion for the cylindrical body 18.

(3)円柱部材の途中の支持部が適用される燃料噴射器は図1のような増圧式の燃料噴射器に限らず、予め所定圧力で蓄圧しておいた燃料を噴射する蓄圧式の燃料噴射器にも適用される。蓄圧式の燃料噴射器は、筒体内に円柱部材を突き当たり状に収容し、円筒部材内にニードルバルブ及び押しバネを配設している。この円柱部材の外周の一部に拡径された支持部を設けると、筒体内での円柱部材の姿勢が正しいものになる。 (3) The fuel injector to which the support part in the middle of the cylindrical member is applied is not limited to the pressure-increasing fuel injector as shown in FIG. 1, but is an accumulator fuel that injects fuel accumulated at a predetermined pressure in advance. It also applies to injectors. The accumulator type fuel injector accommodates a cylindrical member in a butt shape in a cylindrical body, and a needle valve and a push spring are disposed in the cylindrical member. If the support part expanded in diameter is provided in a part of outer periphery of this cylindrical member, the attitude | position of the cylindrical member in a cylinder will become a correct thing.

以上詳述したように第1の発明によれば、円柱部材の拡径された支持部が、円柱部材の筒体に対する支えとなって、筒体内の円柱部材の姿勢を正しいものするため、円柱部材の内部の可動部品の動きをスムーズにし、可動部品の耐久性を向上させることができる。また、円柱部材の支持部以外は隙間を大きくすることができるため、円柱部材の筒体への組み込みも容易にできる。   As described above in detail, according to the first invention, the support member with the expanded diameter of the cylindrical member serves as a support for the cylindrical member of the cylindrical member, and corrects the posture of the cylindrical member in the cylindrical member. The movement of the movable part inside the member can be made smooth, and the durability of the movable part can be improved. Further, since the gap other than the support portion of the cylindrical member can be increased, the cylindrical member can be easily incorporated into the cylinder.

第2の発明によれば、円柱部材内に、ニードルバルブ以外にプランジャが配置されるため、円柱部材は軸方向により長くなり、円柱部材における拡径された支持部により円柱部材の筒体内の姿勢を正しいものになり、一つの筒体内にニードルバルブ以外にプランジャを組み込むことを可能にする。第3の発明によれば、円柱部材の軸方向中央付近に拡径された支持部があるため、支持部を支点として上下の円柱部材の姿勢が正され、短い支持部で有効に姿勢を正すことができる。第4の発明によれば、円柱部材が軸方向において2以上分割されているため、組み付けし易く、リークした燃料に対する環状通路の形成も容易にできる。第5の発明によれば、分割された短円柱部材の外周を支持部とするため、特別な部品を増やすことなく、必要な支持部を形成することができる。   According to the second invention, since the plunger other than the needle valve is arranged in the cylindrical member, the cylindrical member becomes longer in the axial direction, and the posture of the cylindrical member in the cylindrical member is increased by the support portion whose diameter is increased in the cylindrical member. This makes it possible to incorporate a plunger other than a needle valve in a single cylinder. According to the third invention, since there is a support portion whose diameter is enlarged near the axial center of the cylindrical member, the posture of the upper and lower cylindrical members is corrected with the support portion as a fulcrum, and the posture is effectively corrected with a short support portion. be able to. According to the fourth invention, since the cylindrical member is divided into two or more in the axial direction, it is easy to assemble and the annular passage for the leaked fuel can be easily formed. According to the fifth aspect, since the outer periphery of the divided short columnar member is used as the support portion, a necessary support portion can be formed without increasing special parts.

本発明の実施形態の燃料噴射器の組立断面であって、噴射開始前の状態を示す断面図である。It is an assembly section of a fuel injector of an embodiment of the present invention, and is a sectional view showing the state before the start of injection. 本発明の実施形態の燃料噴射器の組立断面であって、噴射開始時の状態を示す断面図である。It is an assembly section of a fuel injector of an embodiment of the present invention, and is a sectional view showing a state at the time of injection start. 円柱部材における他の支持部を示す上面図である。It is a top view which shows the other support part in a cylindrical member.

符号の説明Explanation of symbols

1 燃料噴射器
2 噴射機構
3 増圧機構
13 ニードル(ニードルバルブ)
14 押しバネ
15 第1円柱部材
16 第2円柱部材
17 第3円柱部材
172 支持部
27 環状通路(ドレン通路)
47 環状通路(ドレン通路)
48 環状通路(ドレン通路)
32 プランジャ
35 第4円柱部材
36 第5円柱部材
DESCRIPTION OF SYMBOLS 1 Fuel injector 2 Injection mechanism 3 Pressure increase mechanism 13 Needle (needle valve)
14 Pressing spring 15 First cylindrical member 16 Second cylindrical member 17 Third cylindrical member 172 Support portion 27 Annular passage (drain passage)
47 Annular passage (drain passage)
48 Annular passage (drain passage)
32 Plunger 35 Fourth cylindrical member 36 Fifth cylindrical member

Claims (7)

噴出口から燃料を噴射させるニードルバルブ、及び、当該ニードルバルブに対する押しバネを内部に有する円柱部材と、当該円柱部材を前記噴出口が露出するよう突き当たり状にして収容する筒体と、を備える燃料噴射器において、
前記円柱部材は、円柱状に形成され且つそれぞれが別体の第1円柱部材、第2円柱部材及び第3円柱部材を含み、且つ、前記第1円柱部材、前記第2円柱部材及び前記第3円柱部材が、その軸方向について前記噴出口の設けられた側からこの順に同軸配置されることで構成されており、
前記第1円柱部材は前記噴出口を含み、
前記第2円柱部材及び前記第3円柱部材の外周面と前記筒体の内周面との間には、リーク燃料のドレン通路となる隙間が形成され、
前記第3円柱部材の外径は、前記第2円柱部材の外径よりも大きく、
前記第3円柱部材の外周面と前記筒体の内周面との間の前記隙間は、前記第2円柱部材の外周面と前記筒体の内周面との間の前記隙間よりも小さいことを特徴とする燃料噴射器。
A fuel comprising: a needle valve that injects fuel from an ejection port; a cylindrical member that has a push spring for the needle valve therein; and a cylindrical body that accommodates the cylindrical member so that the ejection port is exposed. In the injector,
The columnar member is formed in a columnar shape and includes separate first columnar member, second columnar member, and third columnar member, and the first columnar member, the second columnar member, and the third columnar member. The cylindrical member is configured by being coaxially arranged in this order from the side where the jet port is provided in the axial direction,
The first cylindrical member includes the jet port,
Between the outer peripheral surface of the second cylindrical member and the third cylindrical member and the inner peripheral surface of the cylindrical body, a gap serving as a drain passage for leaked fuel is formed,
The outer diameter of the third cylindrical member is larger than the outer diameter of the second cylindrical member,
The gap between the outer peripheral surface of the third cylindrical member and the inner peripheral surface of the cylindrical body is smaller than the gap between the outer peripheral surface of the second cylindrical member and the inner peripheral surface of the cylindrical body. A fuel injector characterized by.
前記第3円柱部材は、短円柱部材として形成されていることを特徴とする請求項1に記載の燃料噴射器。   The fuel injector according to claim 1, wherein the third columnar member is formed as a short columnar member. 前記ドレン通路となる隙間は、前記第2円柱部材及び前記第3円柱部材の全周に亘って環状に形成されていることを特徴とする請求項1又は2に記載の燃料噴射器。   The fuel injector according to claim 1 or 2, wherein the gap serving as the drain passage is formed in an annular shape over the entire circumference of the second columnar member and the third columnar member. 前記第3円柱部材の外周面と前記筒体の内周面との間の前記隙間は、前記第3円柱部材の外周に設けられた切り欠きであることを特徴とする請求項1又は2に記載の燃料噴射器。   The clearance gap between the outer peripheral surface of the said 3rd cylindrical member and the internal peripheral surface of the said cylinder is a notch provided in the outer periphery of the said 3rd cylindrical member, The Claim 1 or 2 characterized by the above-mentioned. The fuel injector as described. 前記筒体内には、前記第1円柱部材、前記第2円柱部材、及び、前記第3円柱部材がこの順に挿入され、
前記第1円柱部材及び前記第2円柱部の間、並びに、前記第2円柱部材及び前記第3円柱部材の間は、それぞれ当たり面で当接しつつ面圧でシールされ、
前記第2円柱部材の軸心方向の姿勢が傾いている場合には、正しい姿勢の前記第3円柱部材によって前記第2円柱部材が押し込まれることにより、前記第2円柱部材の姿勢の傾きが前記軸心方向に矯正されることを特徴とする請求項1乃至4のいずれか1項に記載の燃料噴射器。
In the cylindrical body, the first cylindrical member, the second cylindrical member, and the third cylindrical member are inserted in this order,
Between the first columnar member and the second columnar part, and between the second columnar member and the third columnar member are respectively sealed with surface pressure while abutting on the contact surface,
When the attitude of the second cylindrical member in the axial direction is inclined, the inclination of the attitude of the second cylindrical member is caused by the second cylindrical member being pushed by the third cylindrical member in the correct attitude. The fuel injector according to any one of claims 1 to 4, wherein the fuel injector is corrected in an axial direction.
前記円柱部材は、円柱状に形成され且つそれぞれが別体の第1円柱部材、第2円柱部材、第3円柱部材及び第4円柱部材を含み、且つ、前記第1円柱部材、前記第2円柱部材、前記第3円柱部材及び前記第4円柱部材が、その軸方向について前記噴出口の設けられた側からこの順に同軸配置されることで構成されており、
前記第4円柱部材の外周面と前記筒体の内周面との間には、リーク燃料のドレン通路となる隙間が形成され、
前記第3円柱部材の外径は、前記第4円柱部材の外径よりも大きく、
前記第3円柱部材の前記隙間は、前記第4円柱部材の前記隙間よりも小さいことを特徴とする請求項1乃至5のいずれか1項に記載の燃料噴射器。
The columnar member is formed in a columnar shape and includes a first columnar member, a second columnar member, a third columnar member, and a fourth columnar member that are separate from each other, and the first columnar member and the second columnar member. The member, the third columnar member, and the fourth columnar member are configured by being coaxially arranged in this order from the side where the jet port is provided in the axial direction,
Between the outer peripheral surface of the fourth cylindrical member and the inner peripheral surface of the cylindrical body, a gap serving as a drain passage for leaked fuel is formed,
The outer diameter of the third cylindrical member is larger than the outer diameter of the fourth cylindrical member,
The fuel injector according to any one of claims 1 to 5, wherein the gap of the third columnar member is smaller than the gap of the fourth columnar member.
前記円柱部材は、前記ニードルバルブに供給する燃料を加圧するプランジャを内部に有する請求項1乃至6のいずれか1項に記載の燃料噴射器。   The fuel injector according to any one of claims 1 to 6, wherein the cylindrical member includes a plunger that pressurizes fuel supplied to the needle valve.
JP2006258857A 2006-09-25 2006-09-25 Fuel injector Expired - Fee Related JP4124252B2 (en)

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