JP4113181B2 - Bathtub lid - Google Patents

Bathtub lid Download PDF

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JP4113181B2
JP4113181B2 JP2004373160A JP2004373160A JP4113181B2 JP 4113181 B2 JP4113181 B2 JP 4113181B2 JP 2004373160 A JP2004373160 A JP 2004373160A JP 2004373160 A JP2004373160 A JP 2004373160A JP 4113181 B2 JP4113181 B2 JP 4113181B2
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heat insulating
core material
bathtub
bathtub lid
lid
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JP2006175112A (en
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芳清 池田
光広 岡田
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Topre Corp
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Topre Corp
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Description

本発明は保温のため浴槽の上面に被せる浴槽蓋に関する。   The present invention relates to a bathtub lid that covers an upper surface of a bathtub for heat insulation.

浴槽内の湯の保温性を高めるには、蓋の設置が不可欠であり、蓋の断熱性能が保温特性に大きな影響を与えることは既に知られている。   In order to improve the heat retention of hot water in the bathtub, the installation of a lid is indispensable, and it is already known that the heat insulation performance of the lid greatly affects the heat retention characteristics.

2枚一組、あるいは3枚一組というように複数枚の薄板状パネルを組み合わせて使用する組合せ式等の浴槽蓋においては、従来、内部を中空にして熱伝導を防ぐようにしたり、あるいは次に示す特許文献に記載されているように、合成樹脂発泡体からなる断熱芯材の表裏両面に、硬質のポリプロピレン樹脂等によって作成された化粧パネルを積層一体化させて蓋本体を形成し、当該蓋本体の周縁部に滑り止め効果を有するエラストマー製のエッジプロテクターを嵌め付けて構成したものが知られている。
特開平11−32930公報
In combination type etc. bathtub lids that use a combination of a plurality of thin plate-like panels such as a set of two or a set of three, conventionally, the interior is hollowed to prevent heat conduction, or the following As described in the patent document shown in the above, a cover body is formed by laminating and integrating a decorative panel made of hard polypropylene resin on both the front and back surfaces of a heat insulating core material made of a synthetic resin foam, A structure in which an edge protector made of elastomer having an anti-slip effect is fitted to the peripheral edge of the lid body is known.
Japanese Patent Laid-Open No. 11-32930

このように、浴槽蓋における断熱性能の向上に伴い、浴槽にセットした場合、湯温が作用する湯面側と外気側との温度差がきわめて大きくなり、その結果、組合せ蓋等を構成する各蓋板に反りが生じて、浴槽上面との間に隙間が生じ、放熱の原因になるという問題点がある。   Thus, with the improvement of the heat insulation performance in the bathtub lid, when set in the bathtub, the temperature difference between the hot water surface side where the hot water temperature acts and the outside air side becomes extremely large, and as a result, each of the combination lids etc. There is a problem that warpage occurs in the lid plate and a gap is formed between the upper surface of the bathtub and heat dissipation.

特に、ガラス短繊維等の芯材を、ガス遮断特性を有するラミネートフィルム等によって被包し、且つ内部を真空に近い状態まで減圧封止して構成した真空断熱材を合成樹脂発泡体内に封入して高断熱タイプの浴槽蓋とした場合、施蓋状態における内外の温度差がより一層顕著となり、蓋本体の湯温が作用する側が反対側より大きく熱膨張し、その結果蓋全体が反り返って使用に耐えなくなるという問題点がある。   In particular, encapsulate a vacuum insulation material in which a core material such as short glass fiber is encapsulated with a laminate film having a gas barrier property and the inside is sealed under reduced pressure to a state close to a vacuum, in a synthetic resin foam. In the case of a highly insulated bathtub lid, the temperature difference between the inside and outside of the lid becomes even more pronounced, and the side of the lid body where the hot water acts acts more than the opposite side, resulting in the entire lid being warped and used. There is a problem that it can not withstand.

したがって、本発明の目的は、断熱性能の向上に伴い組合せ蓋を構成する蓋本体の施蓋状態における内外の温度差が大きくなって遂には反りが発生するのを有効に防止し、長期に亘り安定して浴槽上面に被せることができるようになした浴槽蓋を提供することにある。   Therefore, the object of the present invention is to effectively prevent the warping from occurring when the temperature difference between the inside and the outside of the lid body constituting the combination lid increases with the improvement of the heat insulation performance, and for a long time. An object of the present invention is to provide a bathtub lid that can be stably placed on the upper surface of the bathtub.

上記目的を達成するための本発明の構成を詳述すれば、請求項1に係る発明は、パネル状となした合成樹脂発泡体からなる断熱芯材の表裏両面に化粧板を貼設してなる断熱性能に優れた浴槽蓋において、前記断熱芯材と化粧板との当接面に、線膨張係数の低いガラス繊維又はカーボン繊維を粗い目のネット状に形成した反り防止部材を介在させたことを特徴とする浴槽蓋である。   If the structure of this invention for achieving the said objective is explained in full detail, the invention which concerns on Claim 1 will stick a decorative board on the front and back of the heat insulation core material which consists of a synthetic resin foam made into the panel form. In the bathtub lid having excellent heat insulation performance, a warp prevention member in which a glass fiber or carbon fiber having a low linear expansion coefficient is formed in a rough net shape is interposed on the contact surface between the heat insulation core material and the decorative plate. This is a bathtub lid.

また、請求項2に係る発明は、断熱芯材の内部に真空断熱材を封入した請求項1に記載の浴槽蓋である。   The invention according to claim 2 is the bathtub lid according to claim 1, wherein a vacuum heat insulating material is sealed inside the heat insulating core material.

本発明によれば、断熱性に優れた合成樹脂発泡体等からなるパネル状断熱芯材を具備した浴槽蓋や、あるいは真空断熱材のような断熱コア材を内部に封入してなる高断熱タイプの浴槽蓋であっても、断熱芯材と化粧板との当接面に低線膨張係数のガラス繊維又はカーボン繊維を粗い目のネット状に形成した反り防止部材を介在させてあるので、蓋の内外温度差が顕著になったとしても、蓋本体に反りが発生するのを有効に防ぐことができ、長期に亘り安定して蓋本体が有する高断熱効果を得ることができる。   According to the present invention, a bathtub lid provided with a panel-like heat insulating core material made of a synthetic resin foam having excellent heat insulating properties, or a highly heat insulating type in which a heat insulating core material such as a vacuum heat insulating material is enclosed inside Even if it is a bathtub lid, a warping prevention member in which a glass fiber or carbon fiber having a low linear expansion coefficient is formed in a net-like shape on the contact surface between the heat insulating core and the decorative plate is interposed. Even if the temperature difference between the inside and outside becomes significant, it is possible to effectively prevent the lid body from warping and to obtain a high heat insulation effect that the lid body has stably over a long period of time.

以下、図面に基づき本発明に係る浴槽蓋の実施形態を詳細に説明する。   Hereinafter, an embodiment of a bathtub lid according to the present invention will be described in detail with reference to the drawings.

図1は本発明浴槽蓋の一実施形態を示す斜視図、図2はエッジプロテクターを除いた蓋本体部分の一実施形態を示す分解状態斜視図、図3はエッジプロテクターを除いた蓋本体部分の他の実施形態を示す分解状態斜視図、図4は本発明浴槽蓋の一実施形態を示す部分拡大断面図、図5は本発明浴槽蓋の他の実施形態を示す部分改題断面図である。   FIG. 1 is a perspective view showing an embodiment of the bathtub lid of the present invention, FIG. 2 is an exploded perspective view showing an embodiment of a lid main body part excluding the edge protector, and FIG. 3 is a view of the lid main body part excluding the edge protector. 4 is an exploded perspective view showing another embodiment, FIG. 4 is a partially enlarged sectional view showing an embodiment of the bathtub lid of the present invention, and FIG. 5 is a partially modified sectional view showing another embodiment of the bathtub lid of the present invention.

図中1は組合せ蓋等をなす浴槽蓋本体を示し、2はその外周部に嵌め付けた滑り止め効果を有するエラストマー製のエッジプロテクターである。   In the figure, reference numeral 1 denotes a bathtub lid body that forms a combination lid and the like, and 2 is an edge protector made of elastomer having an anti-slip effect fitted on the outer peripheral portion thereof.

3は浴槽蓋本体1を構成する合成樹脂発泡体等からなるパネル状となした断熱芯材であり、4は当該断熱芯材3の表裏両面に接着等の手段で貼設する硬質のポリプロピレン樹脂等によって作成された美麗な表面を有する化粧板である。   3 is a heat insulating core material made of a synthetic resin foam or the like constituting the bathtub lid body 1, and 4 is a hard polypropylene resin that is pasted on both the front and back surfaces of the heat insulating core material 3 by means such as adhesion. It is a decorative board having a beautiful surface created by etc.

図2および図4に示す実施形態は、このような合成樹脂発泡体等を断熱芯材3となし、その表裏両面に化粧板4,4を貼設するにあたり、当該断熱芯材3と化粧板4,4との当接面に反り防止部材5,5を介在させたものである。   In the embodiment shown in FIGS. 2 and 4, such a synthetic resin foam or the like is formed as the heat insulating core material 3, and when the decorative plates 4, 4 are pasted on both the front and back surfaces, the heat insulating core material 3 and the decorative plate are used. The warpage preventing members 5 and 5 are interposed on the abutting surfaces with the fourth and fourth surfaces.

断熱芯材3は所要の厚みを有するパネルを複数枚積層させて所期する厚さの断熱層としたものとしてもよいし、あるいは比較的厚手のパネル状合成樹脂発泡体をそのまま断熱芯材3として使用するようにしてもよいのは勿論である。   The heat insulating core material 3 may be a heat insulating layer having a desired thickness by laminating a plurality of panels having a required thickness, or a relatively thick panel-shaped synthetic resin foam may be used as it is. Of course, it may be used.

反り防止部材5,5としては、線膨張係数の低いガラス繊維又はカーボン繊維を粗い目のネット状に形成したものが好適に用いられる。   As the warp preventing members 5 and 5, a glass fiber or carbon fiber having a low linear expansion coefficient formed into a net-like shape with a coarse mesh is preferably used.

この反り防止部材5は断熱芯材3の表裏両面に化粧板4,4を接着する際に同時に配置することができ、粗い目のネット状をなしているものであるから、断熱芯材3と化粧板4,4の接着阻害要因にもならず、しかも独立した加工プロセスが特に付加されるわけではないので製造工程上も問題となるようなことはない。   The warp preventing member 5 can be disposed simultaneously when the decorative plates 4 and 4 are bonded to both the front and back surfaces of the heat insulating core material 3, and has a rough net shape. It does not become a factor that inhibits the adhesion of the decorative plates 4 and 4, and an independent processing process is not particularly added, so there is no problem in the manufacturing process.

次に、図3および図5に示す実施形態の浴槽蓋は、断熱芯材の内部に真空断熱材6を封入して、さらに優れた断熱特性を発現させるようになしたものである。   Next, the bathtub lid of the embodiment shown in FIG. 3 and FIG. 5 is configured such that the vacuum heat insulating material 6 is sealed inside the heat insulating core material so as to express further excellent heat insulating properties.

すなわち、この実施形態においては、断熱芯材を3層構造となし、中間に位置する断熱芯材3Aの中央部を切り欠き、当該切欠部内に真空断熱材6を嵌め込むと共に、その上下両面に合成樹脂発泡体等からなるパネル状の断熱芯材3B,3Bを積層一体化させ、当該断熱芯材3B,3Bと化粧板4,4との当接面に反り防止部材5,5を介在させたものである。   That is, in this embodiment, the heat insulating core material has a three-layer structure, the center portion of the heat insulating core material 3A located in the middle is cut out, the vacuum heat insulating material 6 is fitted into the cutout portion, and both the upper and lower surfaces thereof are fitted. Panel-shaped heat insulating core materials 3B, 3B made of synthetic resin foam or the like are laminated and integrated, and warp preventing members 5, 5 are interposed on the contact surfaces of the heat insulating core materials 3B, 3B and the decorative plates 4, 4. It is a thing.

真空断熱材6としては、前記したようにガラス短繊維等の芯材を、ガス遮断特性を有するラミネートフィルム等によって被包し、且つ内部を真空に近い状態まで減圧封止して構成した真空断熱材が好適に用いられる。   As described above, the vacuum heat insulating material 6 is a vacuum heat insulating material in which a core material such as a short glass fiber is encapsulated with a laminate film having a gas barrier property, and the inside is sealed under reduced pressure to a state close to vacuum. A material is preferably used.

この実施形態に係る浴槽蓋の場合には、断熱芯材の内部に封入した真空断熱材6によってきわめて高い断熱効果を得ることができると共に、断熱芯材3B,3Bと化粧板4,4との間に配設される粗い目のネット状の反り防止部材5,5の低線膨張作用により浴槽蓋本体1の反りを有効に防止することができる。   In the case of the bathtub lid according to this embodiment, an extremely high heat insulating effect can be obtained by the vacuum heat insulating material 6 enclosed in the heat insulating core material, and the heat insulating core materials 3B, 3B and the decorative plates 4, 4 The warp of the bathtub lid main body 1 can be effectively prevented by the low linear expansion action of the coarse net-shaped warp preventing members 5 and 5 disposed therebetween.

このように、本発明は断熱性能の優れた合成樹脂発泡体等からなる断熱芯材と浴槽蓋の外面を表装する化粧板との間に線膨張係数の小さいガラス繊維又はカーボン繊維を粗い目のネット状に形成した反り防止部材を配設一体化したものであるから、高い断熱効果を得ることができると共に、浴槽蓋本体の反りを防ぐことができ、長期に亘って安定して浴槽の上面を覆うことができる。   As described above, the present invention provides a glass fiber or carbon fiber having a small linear expansion coefficient between the heat insulating core material made of a synthetic resin foam having excellent heat insulating performance and the decorative board that covers the outer surface of the bathtub lid. Since the warp prevention member formed in a net shape is integrated and integrated, it is possible to obtain a high heat insulating effect and to prevent warping of the bathtub lid body, and to stably stabilize the upper surface of the bathtub over a long period of time. Can be covered.

本発明浴槽蓋の一実施形態を示す斜視図である。It is a perspective view which shows one Embodiment of this invention bathtub lid. エッジプロテクターを除いた蓋本体部分の一実施形態を示す分解状態斜視図である。It is a disassembled state perspective view which shows one Embodiment of the cover main-body part except an edge protector. エッジプロテクターを除いた蓋本体部分の他の実施形態を示す分解状態斜視図である。It is a disassembled state perspective view which shows other embodiment of the cover main-body part except an edge protector. 本発明浴槽蓋の一実施形態を示す部分拡大断面図である。It is a partial expanded sectional view which shows one Embodiment of this invention bathtub lid. 本発明浴槽蓋の他の実施形態を示す部分拡大断面図である。It is a partial expanded sectional view which shows other embodiment of this invention bathtub lid.

符号の説明Explanation of symbols

1:浴槽蓋本体
2:エッジプロテクター
3:断熱芯材
4:化粧板
5:反り防止部材
6:真空断熱材
1: Bathtub lid body 2: Edge protector 3: Thermal insulation core material 4: Decorative plate 5: Warpage prevention member 6: Vacuum thermal insulation material

Claims (2)

パネル状となした合成樹脂発泡体からなる断熱芯材の表裏両面に化粧板を貼設してなる断熱性能に優れた浴槽蓋において、前記断熱芯材と化粧板との当接面に、線膨張係数の低いガラス繊維又はカーボン繊維を粗い目のネット状に形成した反り防止部材を介在させたことを特徴とする浴槽蓋 In a bathtub lid with excellent heat insulation performance, in which a decorative plate is pasted on both front and back surfaces of a heat insulating core material made of a synthetic resin foam in the form of a panel, a wire is formed on the contact surface between the heat insulating core material and the decorative plate. A bathtub lid characterized by interposing a warp preventing member in which a glass fiber or carbon fiber having a low expansion coefficient is formed into a rough net shape . 断熱芯材の内部に真空断熱材を封入した請求項1に記載の浴槽蓋 The bathtub lid according to claim 1, wherein a vacuum heat insulating material is sealed inside the heat insulating core material .
JP2004373160A 2004-12-24 2004-12-24 Bathtub lid Active JP4113181B2 (en)

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JP2004373160A JP4113181B2 (en) 2004-12-24 2004-12-24 Bathtub lid

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JP2006175112A JP2006175112A (en) 2006-07-06
JP4113181B2 true JP4113181B2 (en) 2008-07-09

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JP5962964B2 (en) * 2012-03-27 2016-08-03 Toto株式会社 Bath lid

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