JP4112203B2 - Outer wall structure of high-speed flying object fairing - Google Patents

Description

[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an outer wall structure of a high-speed flying object fairing such as a rocket that flies while being exposed to aerodynamic heating in the atmosphere.
[0002]
[Prior art]
The outer surface of the fairing at the tip of the rocket flying at high speed in the atmosphere is exposed to a severe aerodynamic heating environment due to collisions of air molecules and adiabatic compression. In order to prevent heat from entering into the airframe due to such aerodynamic heating, the outer wall of the fairing is made of a heat protection material.
[0003]
As a typical heat protection material, there is a fiber reinforced composite material (abbreviated as CFRP; Carbon Fiber Reinforced Plastic) obtained by impregnating a matrix material such as a phenol resin into a reinforced material made of carbon fiber and curing it. This CFRP can sufficiently withstand heating at a high heating rate of about 15 MW / m ² , for example, when it enters the earth's atmosphere from a planetary orbit.
[0004]
When the heating layer made of such a CFRP material is subjected to aerodynamic heating, ablation occurs and the surface carbonized layer is worn out. Wear material consists mainly of carbon, most of the carbon and so on carbonated gas combines with oxygen to Shisan around. However, some wear materials can drift around the fairing. In addition, a part of the pyrolysis gas of CFRP may enter the inside of the machine.
[0005]
There is a concern that these detrimental substances and pyrolysis gas adhere to the mounted equipment after the opening of the fairing and cause malfunctions such as malfunction of the equipment. If it is expected that wearable substances generated from CFRP or the like will adversely affect the internal equipment after the opening of the fairing, the use of heat protection materials that cause wear will be refrained. In addition, if the onboard equipment is adversely affected and the requirement for weight reduction is severe, ceramic materials must be used as the thermal protection material, making it difficult to take a trajectory that can cause a high aerodynamic heating rate. There is a problem that severe restrictions arise.
[0006]
In addition, even if metals that do not easily generate detrimental substances or pyrolysis gases are used as thermal protection materials, there are many unknown parts in the surface catalysis reaction with dissociated gases, making it difficult to predict the internal temperature, and the degree of wear It is also difficult to predict.
[0007]
[Problems to be solved by the invention]
An object of the present invention is to provide an outer wall structure of a high-speed flying object fairing capable of preventing generation of a wear material by a chemical reaction caused by aerodynamic heating.
[0008]
[Means for Solving the Problems]
In the outer wall structure of a high-speed flying object fairing according to the first aspect of the present invention, the loaded object is mounted in the fairing and flies at high speed, and is heated at a high heating rate by aerodynamic heating during high-speed flight in the atmosphere. ,
A heating layer integrated by impregnating a matrix resin into a heat-resistant reinforcing fiber, and
Laminated as a heat sink inside facing the mounting of the heating layer, seen including a heating layer heat dissipation layer made of thermal conductivity and heat capacity higher material than,
The heating layer is an outer wall structure of a high-speed flying object fairing characterized in that the surface temperature is maintained below a temperature at which wear due to thermal decomposition occurs due to heat absorption by the heat dispersion layer .
[0009]
According to the present invention, the outer wall of the fairing has a heat dispersion layer made of a material having higher thermal conductivity and heat capacity than the heating layer inside the heating layer in which the heat-resistant reinforcing fiber is impregnated with the matrix resin and integrated. Therefore, the heat of the heating layer can be absorbed and dispersed by the heat dispersion layer, and the surface temperature outside the heating layer can be lowered. As a result, the reaction of the outer surface carbonized layer of the heating layer binding to oxygen is suppressed, the wearable material is prevented from drifting to the surroundings, and the wearable material adheres to the equipment mounted when the fairing is opened. Trouble is prevented.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
FIG. 1 is a cross-sectional view of a rocket fairing 1 according to an embodiment of the present invention, and FIG. 2 is an enlarged cross-sectional view of section A of FIG. The rocket fairing 1 which is a high-speed flying object is also called a nose cone, and is classified into a tip portion 2 exposed to a high aerodynamic heating rate in the upstream portion and a skirt portion 3 in the downstream portion. The chip part 2 functions as a heat protection material, and is made of a fiber reinforced composite material (abbreviated as CFRP; Carbon Fiber Reinforced Plastic) obtained by impregnating a heat resistant reinforcing fiber made of carbon fiber with a matrix resin such as a phenol resin and curing it. The heating layer 4 and the heat dispersion layer 5 made of a heat sink material are used.
[0011]
The heating layer 4, when the surface temperature of that is below about 950 ° C., the heating layer 4 is not surface wear. The heat dispersion layer 5 actively absorbs heat from the heating layer 4 and maintains the surface temperature of the heating layer 4 at about 950 ° C. or less. The heat sink material constituting the heat dispersion layer 5 is preferably a metal having a generally large thermal conductivity and heat capacity. However, materials other than metals such as ceramics may be used depending on the required heating rate, heating amount, and mass. Further, different substances may be combined depending on the required heating rate, heating amount, and mass. Furthermore, the heat dispersion layer 5 may have a configuration in which a metal and a ceramic are combined. Since the skirt portion 3 has a low heating rate, the surface temperature of the skirt portion 3 can be maintained at about 950 ° C. without disposing the heat dispersion layer 5. However, when the heating rate is locally increased due to the turbulent transition of the air flow and the surface temperature is expected to deviate from about 950 ° C., the heat dispersion layer 5 may be provided in the skirt portion 3. Good.
[0012]
Generally, the predicted maximum heating rate of rocket fairing varies depending on the loading trajectory of the load, so the thickness and thermal conductivity of the heating layer 4 that can maintain the surface temperature below about 950 ° C are examined for each charging trajectory. Need to be determined. If the required thickness of the heating layer 4 is below the limit minimum thickness, this is dealt with by increasing the thermal conductivity of the heating layer 4. The limit minimum thickness is a value determined by manufacturing and mechanical characteristics.
[0013]
Control of the thermal conductivity of the heating layer 4 is performed by adjusting the orientation of the carbon fibers with respect to the heating surface. If it is desired to suppress low thermal conductivity of the out-of-plane direction 6 of the heating layer 4 is parallel to the heating surface carbon textiles, i.e. may be oriented in a direction along the heating surface. If it is desired to further increase the thermal conductivity of the out-of-plane direction 6 of the heating layer 4 (= the thickness direction), the cut carbonaceous textiles may be oriented vertically from the parallel to the heating surface. For example, when carbon fiber is cut into a rectangular shape and laminated so as to be perpendicular to the heating surface, the thermal conductivity in the out-of-plane direction 6 of the heating layer 4 is compared with the thermal conductivity when laminated in parallel. About 7 times larger. The thermal conductivity in the out-of-plane direction 6 of the heating layer 4 is controlled by adjusting the lamination direction of the cut fibers.
[0014]
3 is an enlarged cross-sectional view of section B of FIG. The skirt portion 3 is constituted by a heating layer 8 and a heat dispersion layer 9 made of a CFRP material, and the heat dispersion layer 9 is constituted by a porous heat insulating material 10 and a main structural material 11.
[0015]
The porous heat insulating material 10 mainly controls the main structural material 11 to be equal to or lower than the high temperature side allowable temperature. However, when it is determined that the aerodynamic heating rate of the skirt portion 3 is low and the temperature of the main structural member 11 can be sufficiently lower than the allowable temperature on the high temperature side, the porous heat insulating material 10 does not have to be equipped. Further, when the aerodynamic heating of a part of the skirt portion 3 is large and the surface temperature is expected to deviate from about 950 ° C., a highly thermally conductive substance 12 such as a metal rod is inserted into the porous heat insulating material 10. And adjust the heat conduction.
[0016]
Inside the fairing 1, an onboard device 13 such as an artificial satellite or an electronic device that functions by opening the fairing 1 is installed. These mounted devices 13 may cause problems due to wear materials and pyrolysis gas generated by the heating reaction of the heating layers 4 and 8. However, since the heating layers 4 and 8 are controlled to have a surface temperature of about 950 ° C. or less at which the surface temperature begins to be worn by the heat dispersion layers 5 and 9, no wear material is generated.
[0017]
In addition, a part of the gas 15 generated mainly by the thermal decomposition of the matrix resin goes to the machine. However, the pyrolysis gases flight intrusion is completely blocked by the presence of an endothermic partial dispersion layer 5 and 9.
[0018]
In the chip part 2, when the contact thermal resistance between the heating layer 4 and the heat dispersion layer 5 is large, heat from the heating layer 4 to the heat dispersion layer 5 is not sufficiently transferred, and the surface temperature of the heating layer 4 is about There is a risk of 950 ° C or higher. For this reason, by applying the good heat conductive material 16 to the interface between the heating layer 4 and the heat dispersion layer 5, heat exchange between the heating layer 4 and the heat dispersion layer 5 is activated, and the surface temperature of the heating layer 4 is increased. Can be maintained below about 950 ° C.
[0019]
When the temperature between the heating layer 4 and the heat dispersion layer 5 is low, the good heat conductive material 16 is coated with grease containing metal powder. The kind and amount of the metal powder mixed in the grease are set according to the heat exchange amount between the heating layer 4 and the heat dispersion layer 5. When the temperature between the heating layer 4 and the heat dispersion layer 5 is high enough to denature the grease, a carbon foil, a metal foil, a foil having a high thermal conductivity such as a carbon adhesive is used as the good heat conductive material 16. Dress up. In another embodiment of the present invention, a carbon powder-containing carbon adhesive may be applied. The kind and amount of the metal powder mixed in the carbon adhesive is set according to the heat exchange amount between the heating layer 4 and the heat dispersion layer 5.
[0020]
When the linear expansion coefficient difference between the heating layer 4 and the heat dispersion layer 5 is large and the heating layer 4 and the heat dispersion layer 5 are bonded, a large thermal stress may be generated at the interface. When the temperature at the interface between the heating layer 4 and the heat dispersion layer 5 is low, organic felt or grease is applied as a strain buffer. This strain buffering material can interfere with the strain of the heating layer 4 and the heat dispersion layer 5 to prevent the generation of thermal stress.
[0021]
In addition, when the temperature of the interface between the heating layer 4 and the heat dispersion layer 5 is high enough to change the quality of organic felt, grease, etc., an inorganic felt, carbon foil, metal foil or the like is provided as a strain buffer.
[0022]
FIG. 4 is an enlarged cross-sectional view of section C of FIG. 1 showing a mechanical coupling structure between the heat dispersion layer 5 of the tip portion 2 and the flange portion 18 of the skirt portion 3. The heat dispersion layer 5 of the tip portion 2 is fastened by a flange portion 18 on the tip side of the heating layer 8 in the skirt portion 3 and a fastening bracket 19, and the load of the heat dispersion layer 5 is transmitted to the flange portion 18. The fastening bracket 19 is made of carbon / carbon composites (abbreviated as C / C) and can reduce weight. The fastening bracket 19 may be made of a metal material.
[0023]
Under high temperature, there is a risk that thermal stress is generated in the fastening member 19 as a fastening means due to a difference in linear expansion coefficient between the heat dispersion layer 5 and the heating layer 8. This can be solved by allowing the slide in the axial direction 21.
[0024]
The fastening bracket 19 includes a stepped bolt 19a, an annular spacer 19b, and a washer 19c. The stepped bolt 19a has a stepped surface 33 in which the threaded portion 32 is coaxially connected to the right circular cylindrical portion 31 and abuts against the heat dispersion layer 5 on the tip portion 2 side. An annular first air gap 34 extending in the radial direction is formed between the heat dispersion layer 5 and the heating layer 8 of the skirt portion 3, and a difference in linear expansion coefficient between the heat dispersion layer 5 and the heating layer 8 is formed. It is configured to allow the deviation in the radial direction due to the above as described above.
[0025]
The spacer 19b is formed with a second gap 35 between the heating layer 8 in the fitting hole 40 into which the spacer 19b is fitted, and the linear expansion coefficient in the axial direction 21 of the heating layer 8 with respect to the heat dispersion layer 5. It is configured to allow a deviation due to the difference between the two.
[0026]
Further, a third gap 43 is formed between the outer peripheral surface of the spacer 19b and the inner peripheral surface 41 of the fitting hole 40, and the thermal strain in the radial direction 20 of the spacer 19b can be allowed. When the third gap 43 cannot be formed, the spacer 19b itself may be formed of a flexible elastic material, and the thermal strain may be absorbed by elastic deformation of the spacer 19b.
[0027]
There is a risk that external high-temperature air may enter the inside through the gap portion 36 between the tip portion 2 and the skirt portion 3 and raise the temperature of the fastening bracket 19 and the like to an allowable value or more.
[0028]
For this reason, a heat seal material 37 is installed in the gap portion 36 to completely prevent high temperature gas from entering the machine. The heat sealing material is desirably a refractory metal having a high melting point, but may not be a metal as long as the temperature and strength of the material are not more than allowable values. Further, the fastening bracket 19 may be a pin.
[0029]
As described above, according to the present embodiment, when the surface temperature is about 950 ° C. or less in the heating layers 4 and 8 as the thermal protection material mainly composed of carbon such as CFRP, the carbon is oxygen in the surroundings. It is difficult to cause a chemical reaction with the surface, so the surface is not worn. For this reason, there is no need to worry about wearable substances drifting around. In order to maintain the surface temperature of each heating layer 4, 8 at about 950 ° C., heat dispersion layers 5, 9 are mounted as heat sinks on the back surface of each heating layer 4, 8 on the mounting device 13 side, Is actively released to the heat dispersion layers 5 and 9.
[0030]
Further, a part of the pyrolysis gas of CFRP generated by heating goes to the inside of the machine, but this can be blocked by the presence of a heat sink, a heat insulating material, and a main structure mounted on the back surface of the CFRP.
[0031]
【The invention's effect】
According to the present invention described in claim 1, the surface temperature of the heating layer can be suppressed the occurrence of wear material by maintaining below the temperature at which wear is caused by thermal decomposition, erroneous mounting device after full Earingu craniotomy operation prevent. By this measure, even if it is high aerodynamic heating of about 1 MW / m ² or more that cannot be withstood by porous ceramic materials, it is possible to respond flexibly without severe restrictions on operation.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view of a rocket fairing 1 according to an embodiment of the present invention.
FIG. 2 is an enlarged cross-sectional view of section A of FIG.
3 is an enlarged cross-sectional view of section B of FIG.
4 is an enlarged cross-sectional view of section C of FIG. 1 showing a mechanical coupling structure between the heat spreading layer 5 of the tip portion 2 and the flange portion 18 of the skirt portion 3. FIG.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Fairing 2 Tip part 3 Skirt part 4,8 Heating layer 5,9 Heat dispersion layer 6 Out-of-plane direction 10 Porous heat insulating material 11 Main structural material 12 High thermal conductivity material 13 Mounted equipment 16 Thermal conduction material 18 Flange part 19 Fastening bracket

Claims (1)

In the outer wall structure of the high-speed flying object fairing, which is loaded at the fairing and flies at high speed, and is heated at a high heating rate by aerodynamic heating during high-speed flight in the atmosphere.
A heating layer integrated by impregnating a matrix resin into a heat-resistant reinforcing fiber, and
Laminated as a heat sink inside facing the mounting of the heating layer, seen including a heating layer heat dissipation layer made of thermal conductivity and heat capacity higher material than,
The outer layer structure of the high-speed flying object fairing is characterized in that the heating layer maintains the surface temperature below a temperature at which wear due to thermal decomposition occurs due to heat absorption by the heat dispersion layer .

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