JP4106319B2 - Multistage compressor, liquid circulation device using the same, and refrigeration device - Google Patents

Multistage compressor, liquid circulation device using the same, and refrigeration device Download PDF

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JP4106319B2
JP4106319B2 JP2003346903A JP2003346903A JP4106319B2 JP 4106319 B2 JP4106319 B2 JP 4106319B2 JP 2003346903 A JP2003346903 A JP 2003346903A JP 2003346903 A JP2003346903 A JP 2003346903A JP 4106319 B2 JP4106319 B2 JP 4106319B2
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compressor
gas
piston
shafts
fluid
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JP2005113732A (en
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正二 恒松
勝弘 楢崎
紀久 渡辺
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Sumitomo Heavy Industries Ltd
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Description

本発明は、容器中を往復運動するピストンにより流体を圧縮するための多段圧縮機、これを用いた液体循環装置、及び冷凍装置に係り、特に、予冷機とJT(ジュールトムソン)回路冷却機を組み合わせた、小型4K級冷凍装置や、1K級冷凍装置のJT冷却機用圧縮機システムに用いるのに好適な、圧縮機台数を減らして小型・軽量化することが可能な多段圧縮機、これを用いた液体循環装置、及び冷凍装置に関する。   The present invention relates to a multistage compressor for compressing a fluid by a piston that reciprocates in a container, a liquid circulation device using the same, and a refrigeration device. In particular, a precooler and a JT (Joule Thomson) circuit cooler A multistage compressor that can be reduced in size and weight by reducing the number of compressors, suitable for use in a combined 4K class refrigeration system or a 1K class refrigeration system compressor system for JT coolers. The present invention relates to a used liquid circulation device and a refrigeration device.

往復ピストンのリニア駆動式真空ポンプや圧縮機において、特許文献1や2に記載されているように多段圧縮を必要とする場合がある。   In a linearly driven vacuum pump or compressor of a reciprocating piston, multistage compression may be required as described in Patent Documents 1 and 2.

例えば、図1に示すJT冷却機用圧縮機システムにおいては、1段圧縮機10の圧力容器11内を上下に往復運動するピストン12、2段圧縮機20の圧力容器21内を上下に往復運動する用のピストン22、及び、駆動コイル13、23、永久磁石14、24からなる駆動機構が、それぞれ上下一対ずつ設けられた圧縮機10、20が、接続配管30により2台直列に接続されている。   For example, in the compressor system for a JT cooler shown in FIG. 1, the piston 12 reciprocates up and down in the pressure vessel 11 of the first-stage compressor 10 and reciprocates up and down in the pressure vessel 21 of the second-stage compressor 20. Two compressors 10 and 20 each having a pair of upper and lower drive mechanisms including a piston 22 for driving, drive coils 13 and 23, and permanent magnets 14 and 24 are connected in series by a connection pipe 30. Yes.

前記1段圧縮機10において、ピストン12が矢印Aに示す如く外側に移動するとき、逆止弁の一種である吸気バルブ15から冷媒ガス(以下、単にガスと称する)が圧縮室16に吸い込まれ、ピストン12が矢印Bに示す如く内側に移動して、吸い込んだガスを圧縮し、ある圧力以上になれば、逆止弁の一種である排気バルブ17より排気される。2段圧縮機20も同様に作動する。これで、例えば0.1Mpaから1.6Mpaにガスを圧縮する。   In the first stage compressor 10, when the piston 12 moves outward as indicated by an arrow A, refrigerant gas (hereinafter simply referred to as gas) is sucked into the compression chamber 16 from an intake valve 15 which is a kind of check valve. When the piston 12 moves inward as indicated by an arrow B to compress the sucked gas and becomes a certain pressure or higher, it is exhausted from an exhaust valve 17 which is a kind of check valve. The two-stage compressor 20 operates similarly. Thus, for example, the gas is compressed from 0.1 Mpa to 1.6 Mpa.

図において、25は2段圧縮機20の吸気バルブ、26は同じく圧縮室、27は同じく排気バルブ、18、28は、ピストン12、22を中立点に支持するコイルばね、19、29はハーメチックコネクタである。   In the figure, 25 is an intake valve of the two-stage compressor 20, 26 is also a compression chamber, 27 is also an exhaust valve, 18 and 28 are coil springs that support the pistons 12 and 22 at neutral points, and 19 and 29 are hermetic connectors. It is.

特表平5−506919号公報Japanese National Patent Publication No. 5-506919 特開昭64−14560号公報JP-A 64-14560

しかしながら従来の技術では、圧縮段数だけ圧縮機が必要となって、スペース、重量等で小型・軽量化への障害になっていた。   However, the conventional technique requires as many compressors as the number of compression stages, and has become an obstacle to reduction in size and weight due to space and weight.

本発明は、前記従来の問題点を解決するべくなされたもので、4段以上の多段圧縮に必要な圧縮機の台数を減らして、小型・軽量化することを課題とする。 The present invention has been made to solve the above-described conventional problems, and an object of the present invention is to reduce the number of compressors necessary for multistage compression of four or more stages , thereby reducing the size and weight.

本発明は、容器中を往復運動する複数のシャフトに、それぞれ複数のピストンが設けられ、該ピストンの一で圧縮した流体を、他方のピストンで再び圧縮するようにされた多段圧縮機において、吸入した流体を分けて、圧縮機の両端部で各々別々に圧縮した後、逆止弁を介して中央に集め、中央部で更に圧縮する第1の圧縮機と、該第1の圧縮機の中央部でまとめて圧縮された流体を、そのまま中央部で更に圧縮した後、分けて両端部で更に圧縮する第2の圧縮機とを備え、該第1及び第2の圧縮機がそれぞれ複数の前記シャフトを有して、該第1及び第2の圧縮機のそれぞれにおいて、前記複数のシャフトが同じ軸線上を動くよう対向配置されて、該複数のシャフトが電磁駆動されることにより、前記課題を解決したものである。 The present invention, a plurality of shafts for reciprocating the container, a plurality of pistons are provided, respectively, the fluid compressed by hand of the piston, in a multistage compressor is to compress again the other piston, The suction fluid is divided and compressed separately at both ends of the compressor, then collected through the check valve in the center, and further compressed at the center, and the first compressor The fluid compressed together in the central portion is further compressed in the central portion as it is, and then divided and further compressed at both ends, and the first and second compressors each include a plurality of compressors. In each of the first and second compressors having the shaft, the plurality of shafts are arranged to face each other so as to move on the same axis, and the plurality of shafts are electromagnetically driven. Is a solution.

更に、複数の前記シャフトが、同じ軸線上を動くよう対向配置して、バランスを図りつつ、小型・軽量化したものである。 Further , a plurality of the shafts are arranged to face each other so as to move on the same axis, and are reduced in size and weight while achieving balance.

又、前記容器が流体のバッファタンクを兼ねるようにして、ガス流量の安定性及びピストンバランスを向上させたものである。   Also, the stability of the gas flow rate and the piston balance are improved so that the container also serves as a buffer tank for the fluid.

本発明は、又、前記の多段圧縮機を用いたことを特徴とする流体循環装置を提供するものである。   The present invention also provides a fluid circulation device using the multistage compressor.

又、該流体循環装置を用いたことを特徴とする冷凍装置を提供するものである。   The present invention also provides a refrigeration apparatus using the fluid circulation device.

本発明によれば、4段以上の多段圧縮に必要な圧縮機の数を減らして、小型・軽量化を実現することが可能となる。 According to the present invention, likeness reduced the number of compressors needed to multistage compression or four or more stages, it is possible to realize a reduction in size and weight.

以下図面を参照して、本発明の実施形態を詳細に説明する。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

本実施形態は、2台の圧縮機が直列に接続され、ピストンが4種類ある4段圧縮構造の圧縮機システムに本発明を適用したもので、図2に示す如く、第1圧縮機40、第2圧縮機60共に、ダイヤフラムスプリング42、62に支持されて圧力容器41、61内を左右に往復運動するシャフト43、63の両端にピストン44、45、64、65を持っており、それが振動低減のため、左右対称に配置されている。   In the present embodiment, the present invention is applied to a compressor system having a four-stage compression structure in which two compressors are connected in series and four kinds of pistons. As shown in FIG. Both of the second compressors 60 have pistons 44, 45, 64, 65 at both ends of shafts 43, 63 supported by diaphragm springs 42, 62 and reciprocating left and right within the pressure vessels 41, 61. In order to reduce vibration, they are arranged symmetrically.

前記シャフト43、63には駆動コイル46、66が取り付けられており、永久磁石47、67を持つ磁気回路内に交流電流を流すことにより、往復駆動される。この駆動方式は、小型スターリング冷却機等に採用されている、一般的な方式である。   Drive coils 46 and 66 are attached to the shafts 43 and 63, and are driven to reciprocate by passing an alternating current through a magnetic circuit having permanent magnets 47 and 67. This driving method is a general method adopted in a small Stirling cooler or the like.

前記シャフト43、63の両端のピストン44、45、64、65は、シャフト43、63を介して連動しており、シャフトの一端のピストン44、64がガスを吸気(膨張作業)しているとき、他端のピストン45、65はガス排気(圧縮作業)を行なっている。   Pistons 44, 45, 64, 65 at both ends of the shafts 43, 63 are linked via the shafts 43, 63, and when the pistons 44, 64 at one end of the shaft are sucking gas (expansion work). The pistons 45 and 65 at the other end perform gas exhaustion (compression work).

図において、55、75は、シャフト43、63を付勢するコイルばねである。   In the figure, reference numerals 55 and 75 denote coil springs that urge the shafts 43 and 63.

以下、動作を詳細に説明する。   Hereinafter, the operation will be described in detail.

第1圧縮機40において、外側ピストン44が矢印Bに示す如く内側に移動するとき、逆止弁の一種である外側吸気バルブ48からガスが第1圧縮室49に吸い込まれ、外側ピストン44が矢印Aに示す如く外側に移動して、吸い込んだガスを圧縮し、ある圧力以上になれば、逆止弁の一種である外側排気バルブ50より排気される。   In the first compressor 40, when the outer piston 44 moves inward as shown by an arrow B, gas is sucked into the first compression chamber 49 from an outer intake valve 48 which is a kind of check valve, and the outer piston 44 moves to the arrow. As shown in A, the gas moves outward and compresses the sucked gas. When the pressure becomes a certain pressure or higher, the gas is exhausted from an outer exhaust valve 50 which is a kind of check valve.

排気されたガスはU字管51を通り、再び圧力容器41内に導かれる。   The exhausted gas passes through the U-shaped tube 51 and is guided again into the pressure vessel 41.

圧力容器41内のガスは、内側ピストン45が矢印Aに示す如く外側に移動するとき、逆止弁の一種である内側吸気バルブ52から第2圧縮室53にガスが吸込まれ、内側ピストン45が矢印Bに示す如く内側に移動して、そのガスを圧縮し、ある圧力以上になれば、逆止弁の一種である内側排気バルブ54より排気される。   When the inner piston 45 moves outward as indicated by the arrow A, the gas in the pressure vessel 41 is sucked into the second compression chamber 53 from the inner intake valve 52 which is a kind of check valve, and the inner piston 45 As shown by the arrow B, the gas moves inward and compresses the gas. When the gas reaches a certain pressure or higher, the gas is exhausted from an inner exhaust valve 54 which is a kind of check valve.

排気されたガスは接続配管80を通り、第2圧縮機60の圧力容器61内に導かれる。   The exhausted gas passes through the connection pipe 80 and is guided into the pressure vessel 61 of the second compressor 60.

第2圧縮機60において、内側ピストン64が外側に移動するとき、逆止弁の一種である内側吸気バルブ68からガスが第1圧縮室69に吸込まれ、内側ピストン64が内側に移動して吸い込んだガスを圧縮し、ある圧力以上になれば、逆止弁の一種である内側排気バルブ70より排気される。   In the second compressor 60, when the inner piston 64 moves outward, gas is sucked into the first compression chamber 69 from an inner intake valve 68 which is a kind of check valve, and the inner piston 64 moves inward and sucks. If the gas is compressed to a certain pressure or higher, it is exhausted from the inner exhaust valve 70 which is a kind of check valve.

排気された圧縮ガスは外部の配管71で左右に分岐され、外側ピストン65が内側に移動するとき、逆止弁の一種である外側吸気バルブ73からガスが吸い込まれ、第2圧縮室72側に導かれる。   The exhausted compressed gas is branched to the right and left by the external pipe 71, and when the outer piston 65 moves inward, the gas is sucked from the outer intake valve 73, which is a kind of check valve, to the second compression chamber 72 side. Led.

第2圧縮室72内に導かれたガスは、外側ピストン65が外側に移動して、そのガスを圧縮し、外側排気バルブ74より排気する。   The gas guided into the second compression chamber 72 is compressed by the outer piston 65, and is exhausted from the outer exhaust valve 74.

このようにして、従来であれば4台の圧縮機が必要であった4段圧縮を、ピストンを2種類ずつ持つ2台の圧縮機で実現できる。   In this way, four-stage compression, which conventionally required four compressors, can be realized by two compressors each having two types of pistons.

本実施形態においては、圧縮機の容器内をガスのバッファタンクとして利用しているので、ガス流量の安定性及びピストンバランスを向上することができる。   In this embodiment, since the inside of the compressor container is used as a gas buffer tank, the stability of the gas flow rate and the piston balance can be improved.

なお、前記実施形態においては、第1圧縮機40の外側から導入したガスを内側から排気し、第2圧縮機60の内側から導入したガスを外側から排気するようにしていたが、ピストンの配置や圧縮の順番は任意に設定することができる。例えば、内側ピストンと外側ピストンの作用を逆にすることができる。   In the above-described embodiment, the gas introduced from the outside of the first compressor 40 is exhausted from the inside, and the gas introduced from the inside of the second compressor 60 is exhausted from the outside. The order of compression can be set arbitrarily. For example, the action of the inner and outer pistons can be reversed.

又、圧縮比を高めるため、更に圧縮機の台数を増やすことも可能である。あるいは、図1に示したような2段圧縮であれば1台の圧縮機で実現できる。   Further, in order to increase the compression ratio, the number of compressors can be further increased. Alternatively, the two-stage compression as shown in FIG. 1 can be realized with a single compressor.

図2に示した如く本発明に係る圧縮機40、60を2台直列に配置し、4段圧縮した場合は、1NL/分のヘリウム3を吸込圧力8kPaから吐出圧力0.7Mpaまで高めることができた。   As shown in FIG. 2, when two compressors 40 and 60 according to the present invention are arranged in series and compressed in four stages, helium 3 of 1 NL / min can be increased from a suction pressure of 8 kPa to a discharge pressure of 0.7 Mpa. did it.

又、図2の第2圧縮機60のみを用いて、1台で2段圧縮した場合には、2NL/分のヘリウム4を吸込圧力0.0Mpaから1.6Mpaまで高めることができた。   In addition, when only one second compressor 60 in FIG. 2 was used and one unit was compressed in two stages, helium 4 of 2 NL / min could be increased from a suction pressure of 0.0 Mpa to 1.6 Mpa.

本発明は、予冷機とJT回路冷却機を組み合わせた、小型4K級冷凍装置や1K級冷凍装置のJT冷却機用圧縮機システムとして有用であり、例えば図4に示すような、JTC1、JTC2等のJT回路系の圧縮機システムに使用できる。図において、100は2段スターリング冷却機、102は圧縮機、104はコールドヘッド、106は第1ステージ、108は第2ステージ、110は1Kステージ、120はクライオスタット、122は第1シールド、124は第2シールド、130は真空ポンプである。   The present invention is useful as a compressor system for a JT cooler of a small 4K class refrigeration apparatus or a 1K class refrigeration apparatus in which a precooler and a JT circuit cooler are combined. For example, as shown in FIG. It can be used for a JT circuit type compressor system. In the figure, 100 is a two-stage Stirling cooler, 102 is a compressor, 104 is a cold head, 106 is a first stage, 108 is a second stage, 110 is a 1K stage, 120 is a cryostat, 122 is a first shield, and 124 is The second shield 130 is a vacuum pump.

又、冷凍装置以外の小型ガス循環システムを必要とする分野一般にも同様に適用できる。   Further, the present invention can be similarly applied to general fields that require a small gas circulation system other than the refrigeration apparatus.

従来のJT回路冷却機用圧縮機システムの構成例を示す断面図Sectional drawing which shows the structural example of the compressor system for the conventional JT circuit cooler 本発明の実施形態の構成を示す断面図Sectional drawing which shows the structure of embodiment of this invention 本発明の適用対象の一例のフローを示す流れ図The flowchart which shows the flow of an example of the application object of this invention

符号の説明Explanation of symbols

40、60…圧縮機
41、61…圧力容器
43、63…シャフト
44、65…外側ピストン
45、64…内側ピストン
46、66…駆動コイル
47、67…永久磁石
48、52、68、73…吸気バルブ
49、53、69、72…圧縮室
50、54、70、74…排気バルブ
40, 60 ... compressor 41, 61 ... pressure vessel 43, 63 ... shaft 44, 65 ... outer piston 45, 64 ... inner piston 46, 66 ... drive coil 47, 67 ... permanent magnet 48, 52, 68, 73 ... intake Valve 49, 53, 69, 72 ... Compression chamber 50, 54, 70, 74 ... Exhaust valve

Claims (4)

容器中を往復運動する複数のシャフトに、それぞれ複数のピストンが設けられ、
該ピストンの一で圧縮した流体を、他方のピストンで再び圧縮するようにされた多段圧縮機において、
吸入した流体を分けて、圧縮機の両端部で各々別々に圧縮した後、逆止弁を介して中央に集め、中央部で更に圧縮する第1の圧縮機と、
該第1の圧縮機の中央部でまとめて圧縮された流体を、そのまま中央部で更に圧縮した後、分けて両端部で更に圧縮する第2の圧縮機と、を備え、
該第1及び第2の圧縮機がそれぞれ複数の前記シャフトを有して、
該第1及び第2の圧縮機のそれぞれにおいて、前記複数のシャフトが同じ軸線上を動くよう対向配置されて、
該複数のシャフトが電磁駆動されることを特徴とする多段圧縮機。
A plurality of pistons are respectively provided on a plurality of shafts that reciprocate in the container,
The fluid compressed by hand of the piston, in a multistage compressor is to compress again the other piston,
A first compressor that divides the sucked fluid and compresses it separately at both ends of the compressor, then collects it in the center via a check valve, and further compresses at the center;
A fluid that is compressed together at the center of the first compressor, further compressed at the center as it is, and then divided and further compressed at both ends.
Each of the first and second compressors has a plurality of the shafts;
In each of the first and second compressors, the plurality of shafts are arranged to face each other so as to move on the same axis,
A multistage compressor, wherein the plurality of shafts are electromagnetically driven.
前記容器が流体のバッファタンクを兼ねるようにされていることを特徴とする請求項1に記載の多段圧縮機。   2. The multistage compressor according to claim 1, wherein the container serves as a buffer tank for fluid. 請求項1又は2に記載の多段圧縮機を用いたことを特徴とする流体循環装置。   A fluid circulation device using the multistage compressor according to claim 1. 請求項3に記載の流体循環装置を用いたことを特徴とする冷凍装置。   A refrigeration apparatus using the fluid circulation device according to claim 3.
JP2003346903A 2003-10-06 2003-10-06 Multistage compressor, liquid circulation device using the same, and refrigeration device Expired - Lifetime JP4106319B2 (en)

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