JP4102797B2 - Armature core, linear motor and manufacturing method thereof - Google Patents

Armature core, linear motor and manufacturing method thereof Download PDF

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JP4102797B2
JP4102797B2 JP2004335221A JP2004335221A JP4102797B2 JP 4102797 B2 JP4102797 B2 JP 4102797B2 JP 2004335221 A JP2004335221 A JP 2004335221A JP 2004335221 A JP2004335221 A JP 2004335221A JP 4102797 B2 JP4102797 B2 JP 4102797B2
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JP2006149081A (en
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諭 山代
昭 橋本
明 度会
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Mitsubishi Electric Corp
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この発明は、リニアモータの電機子巻線部の電機子コアの構造及び製造方法に関するものである。   The present invention relates to a structure and a manufacturing method of an armature core of an armature winding portion of a linear motor.

推力発生面をリニアモータの片側に構成するリニアモータ(以後、片側式リニアモータと記す)(例えば特許文献1参照)と推力発生面をリニアモータの両側に構成するリニアモータ(以後、両側式リニアモータと記す)(例えば特許文献2参照)の電機子巻線部において、それぞれ専用に製作された形状の異なる電機子コアを使用している。また、両側式リニアモータは、例えば一つの電機子コアの両側に2つの巻線を施す構造となっている。さらに、両側式リニアモータは、例えば隣り合う電機子コア間を軸方向からの挿入によるアリ溝の係合により連結している。   A linear motor having a thrust generating surface on one side of the linear motor (hereinafter referred to as a one-sided linear motor) (see, for example, Patent Document 1) and a linear motor having thrust generating surfaces on both sides of the linear motor (hereinafter referred to as a double-sided linear motor). In an armature winding portion (referred to as Patent Document 2) (referred to as a motor), armature cores having different shapes that are produced exclusively for each are used. Moreover, the double-sided linear motor has a structure in which two windings are provided on both sides of one armature core, for example. Furthermore, the double-sided linear motor connects, for example, adjacent armature cores by engagement of dovetail grooves by insertion from the axial direction.

特開2000−217334号公報([請求項1]、図1)JP 2000-217334 A ([Claim 1], FIG. 1) 特開平11−178310号公報([0011]、図8)Japanese Patent Laid-Open No. 11-178310 ([0011], FIG. 8)

上記のように、従来、片側式リニアモータと両側式リニアモータの構造に対してそれぞれ電機子コアを専用で製作する必要があり、生産性の効率が悪い。また、両側式リニアモータでは、巻線ノズルをティースの両側に配置する必要があり、コア把持機構等が複雑かつ設備が高価になる。また、片側ずつ巻線する場合には、ティースの向きを変える必要があり、作業性が悪く、片側を巻線したティースのチャッキングが困難となり、巻線へ損傷を与える可能性が高い。そのため、リニアモータの品質が安定しない問題も生じることが考えられる。さらに、隣り合う電機子コアを連結する場合、電機子コアの積み方向から挿入してアリ溝を係合する必要があり、作業が困難であるという問題点があった。   As described above, conventionally, an armature core has to be produced exclusively for the structures of a single-sided linear motor and a double-sided linear motor, and productivity is poor. Further, in the double-sided linear motor, it is necessary to dispose the winding nozzles on both sides of the teeth, so that the core gripping mechanism and the like are complicated and the equipment is expensive. In addition, when winding one side at a time, it is necessary to change the direction of the teeth, the workability is poor, the chucking of the teeth wound on one side becomes difficult, and there is a high possibility of damage to the winding. For this reason, there may be a problem that the quality of the linear motor is not stable. Furthermore, when connecting adjacent armature cores, it is necessary to insert them from the stacking direction of the armature cores to engage the dovetail grooves, which makes it difficult to work.

この発明は、上記のような問題点を解決するためになされたものであり、同じ電機子コアを使用して片側式リニアモータと両側式リニアモータを構成することができることを目的とする。   The present invention has been made to solve the above-described problems, and an object of the present invention is to be able to configure a one-sided linear motor and a two-sided linear motor using the same armature core.

さらに、巻線ノズルの配置やコア把持機構として簡便な巻線設備を用いることができるようにし、低コストで高密度な巻線が施されたリニアモータを提供することを目的とする。   It is another object of the present invention to provide a linear motor in which simple winding equipment can be used as a winding nozzle arrangement and a core gripping mechanism, and high-density winding is applied at low cost.

この発明に係るリニアモータは、複数の磁石が2列に対向して配設される界磁部と、前記磁石の間にエアギャップを介して配置される電機子巻線部を備えたリニアモータにおいて、
電機子巻線部の電機子コアは、
コアバック部とティース部を有する一対の第1のコア部材及び第2のコア部材を備え、各ティース部は同じ高さ寸法であり、一対の第1及び第2のコア部材のコアバック部のうち、一方の当接端面に切欠き部又は突起部を設け、もう一方の当接端面に前記切欠き部又は突起部に係合する突起部又は切欠き部を設け、
片側に第1及び第2のコア部材が各ティース部が揃うように積層されると共に当該積層方向に連結され、もう片側に前記積層された第1及び第2のコア部材と対になる第1及び第2のコア部材を各ティース部が揃うように積層されると共に当該積層方向に連結され、
両側の第1及び第2のコア部材のコアバック部同士が当接するように連結され、両側に積層されたティース部にコイルが巻装されて成り、
電機子巻線部は、前記電機子コアを複数個一列に並べて固定部材上に固定したことを特徴とする。
The linear motor according to the present invention includes a field magnet portion in which a plurality of magnets are arranged to face each other in two rows, and an armature winding portion that is arranged through an air gap between the magnets. In
The armature core of the armature winding part is
A pair of first core member and second core member having a core back portion and a tooth portion are provided, each tooth portion has the same height, and the core back portions of the pair of first and second core members Among them, a notched portion or a protruding portion is provided on one abutting end surface, and a protruding portion or a notched portion that engages with the notched portion or the protruding portion is provided on the other abutting end surface,
The first and second core members are stacked on one side so that the teeth portions are aligned and connected in the stacking direction, and the first and second core members stacked on the other side are paired with the first and second core members. And the second core member is laminated so that the teeth portions are aligned and connected in the lamination direction,
The core back portions of the first and second core members on both sides are connected so as to come into contact with each other, and a coil is wound around the tooth portions laminated on both sides,
The armature winding portion is characterized in that a plurality of the armature cores are arranged in a row and fixed on a fixing member.

この発明に係るリニアモータによれば、同じ電機子コアで片側式リニアモータと両側式リニアモータを構成することができ、それぞれ専用の電機子コアを製造する必要がなく、リニアモータの生産性を向上することができる。また、巻線ノズルの配置やコア把持機構が簡便な巻線設備を用いることができる。さらに、電機子コアのコアバック部を重ね合わせてプレス等でカシメ等を行うことができるので、コアバック部の端部が折れ曲がることがなく、高精度の電機子コアを備えたリニアモータを製造することができる。   According to the linear motor of the present invention, a single-sided linear motor and a double-sided linear motor can be configured with the same armature core, and there is no need to manufacture a dedicated armature core for each. Can be improved. Moreover, the winding equipment with a simple arrangement | positioning of a winding nozzle and a core holding | grip mechanism can be used. Furthermore, since the core back part of the armature core can be overlapped and crimped with a press or the like, the end part of the core back part is not bent, and a linear motor with a high-precision armature core is manufactured. can do.

実施の形態1.
図1はこの発明の実施の形態1による両側式のリニアモータ11の平面図であり、図2は図1のリニアモータ11のX−X断面図である。また、図3は図1のリニアモータ11の電機子巻線部2を示す平面図である。
Embodiment 1 FIG.
1 is a plan view of a double-sided linear motor 11 according to Embodiment 1 of the present invention, and FIG. 2 is a sectional view of the linear motor 11 in FIG. FIG. 3 is a plan view showing the armature winding portion 2 of the linear motor 11 of FIG.

図1において、リニアモータ11は、複数の永久磁石31をそれぞれ隣り合う極性が異なるように2列に並べ、この2列の永久磁石31が所定間隔をおいて対面するように界磁ヨーク32に固着されてなる界磁部3と、前記2列の永久磁石31の間にエアギャップ4を介して配置される電機子巻線部2とにより構成される。そして、電機子巻線部2は、図1及び図2に示すように、コイル21を巻装した略十字型の複数の電機子コア22を一列に並べて固定部材25上に配置し、電機子コア22に設けた穴23と固定部材25をネジ24で締結固定して構成される。また、図3に示すように、電機子コア22は、コアバック部222と、このコアバック部222から両外側に延設されたティース部221を備え、ティース部221にコイルが巻装されるとともに、コアバック222の中央位置に穴23が設けられている。   In FIG. 1, the linear motor 11 arranges a plurality of permanent magnets 31 in two rows so that the polarities adjacent to each other are different, and the field yoke 32 is arranged such that the two rows of permanent magnets 31 face each other at a predetermined interval. The field portion 3 is fixed, and the armature winding portion 2 is disposed between the two rows of permanent magnets 31 via the air gap 4. As shown in FIGS. 1 and 2, the armature winding portion 2 includes a plurality of substantially cross-shaped armature cores 22 around which the coils 21 are wound, arranged in a row on the fixing member 25, A hole 23 provided in the core 22 and a fixing member 25 are fastened and fixed with screws 24. Further, as shown in FIG. 3, the armature core 22 includes a core back portion 222 and a teeth portion 221 extending outward from the core back portion 222, and a coil is wound around the tooth portion 221. In addition, a hole 23 is provided at the center position of the core back 222.

電機子コア22は、以下に説明するように、電磁鋼板等のコア部材を複数枚積層して構成されている。図4は図3の電機子コア22を構成するコア部材220を示す図であり、図4(a)は平面図、図4(b)は図4(a)のコア部材220のXI−XI断面図である。図において、電機子コア22を構成するコア部材220は、同じ高さ寸法のティース部221A及び221Bと、高さ寸法が異なるコアバック部222A、222Bを有する2種類のコア部材220A、220Bから構成されている。すなわち、図4(a)において、第1のコア部材220Aのコアバック部222Aの高さ寸法をW1(W1≧0)、第2のコア部材220Bのコアバック部222Bの高さ寸法をW2(W2≧0)とすると、W1>W2(W1≠W2)としている。また、第1のコア部材220Aのコアバック部222A右端から穴23左端までの距離Whとすると、Wh>W2として、第1のコア部材220A及び第2のコア部材220Bを組合せた際に穴23が電機子コア22の中央位置に来るようにしている。そして、第2のコア部材220Bには、コアバック部222B右端上下角部に突起部224を設け、第1のコア部材220Aには、コアバック部222A左端上下角部に切欠き部225を設けている。そのため、第1のコア部材220A及び第2のコア部材220Bを組み合わせた際に、コアバック部222A及び222Bの端面同士が図示平面方向において位置決めできるように構成されている。   As will be described below, the armature core 22 is configured by stacking a plurality of core members such as electromagnetic steel plates. 4 is a view showing the core member 220 constituting the armature core 22 of FIG. 3, FIG. 4 (a) is a plan view, and FIG. 4 (b) is XI-XI of the core member 220 of FIG. 4 (a). It is sectional drawing. In the figure, the core member 220 constituting the armature core 22 is composed of two types of core members 220A and 220B having teeth portions 221A and 221B having the same height and core back portions 222A and 222B having different heights. Has been. That is, in FIG. 4A, the height dimension of the core back part 222A of the first core member 220A is W1 (W1 ≧ 0), and the height dimension of the core back part 222B of the second core member 220B is W2 ( If W2 ≧ 0), then W1> W2 (W1 ≠ W2). Further, assuming that the distance Wh from the right end of the core back portion 222A of the first core member 220A to the left end of the hole 23 is Wh> W2, the hole 23 is formed when the first core member 220A and the second core member 220B are combined. Is located at the center position of the armature core 22. The second core member 220B is provided with a protrusion 224 at the upper right corner of the core back portion 222B, and the first core member 220A is provided with a notch 225 at the upper left corner of the core back portion 222A. ing. Therefore, when the first core member 220A and the second core member 220B are combined, the end surfaces of the core back portions 222A and 222B can be positioned in the illustrated plane direction.

なお、図5に示すように、第2のコア部材220Bのコアバック部222B右端上下角部に切欠き部226を設け、第1のコア部材220Aのコアバック部222A左端上下角部に突起部227を設け、第1のコア部材220A及び第2のコア部材220Bを組み合わせたとき、各コアバック部222B及び222Aの端面同士が位置決めできるように構成してもよい。また、図4及び図5で示した突起部及び切欠き部の数や形状についてはこれに限るものではなく、突起部及び切欠き部の数を増やしても良く、その形状を長方形、三角形や円弧形等にしても良い。なお、位置決めする必要がない場合などは、突起部及び切欠き部を設けずに直線状のコアバック部端面にしても良い。   In addition, as shown in FIG. 5, the notch part 226 is provided in the core back part 222B right end up-and-down corner part of the 2nd core member 220B, and the protrusion part is provided in the core back part 222A left end up-and-down corner part of the first core member 220A. When the first core member 220A and the second core member 220B are combined, the end surfaces of the core back portions 222B and 222A may be positioned. In addition, the number and shape of the protrusions and notches shown in FIGS. 4 and 5 are not limited to this, and the number of protrusions and notches may be increased. An arc shape or the like may be used. In addition, when it is not necessary to position, you may make it a linear core back part end surface without providing a projection part and a notch part.

また、図6に示すように、第2のコア部材220Bのコアバック部222Bの高さ寸法W2を、ゼロとしても良い。すなわち、コアバック部高さ寸法の小さい方の第2のコア部材220Bのコアバック部をなくし、ティース部221Bのみで構成しても良い。   Further, as shown in FIG. 6, the height dimension W2 of the core back portion 222B of the second core member 220B may be zero. That is, the core back portion of the second core member 220B having the smaller core back portion height dimension may be omitted, and only the teeth portion 221B may be configured.

次に、図4に示す2種類のコア部材220(第1のコア部材220A、第2のコア部材220B)を用いて電機子コア22を構成する方法を説明する。図7は図4のコア部材220を積層した様子を示す図であり、図7(a)は平面図、図7(b)は図7(a)のXII−XII断面図である。そして、図8は図7のコア部材220の積層板を結合した様子を示す図であり、図8(a)は平面図、図8(b)は図8(a)のXIII−XIII断面図である。   Next, a method of configuring the armature core 22 using the two types of core members 220 (first core member 220A and second core member 220B) shown in FIG. 4 will be described. 7A and 7B are views showing a state in which the core member 220 shown in FIG. 4 is laminated. FIG. 7A is a plan view, and FIG. 7B is a cross-sectional view taken along line XII-XII in FIG. 8 is a view showing a state in which the laminated plates of the core member 220 in FIG. 7 are joined, FIG. 8 (a) is a plan view, and FIG. 8 (b) is a cross-sectional view along XIII-XIII in FIG. 8 (a). It is.

図7に示すように、図4の2種類のコア部材220A及び220Bを、例えば、最上層において第1のコア部材220Aを図示右側に、第2のコア部材220Bを図示左側に配置し、次の2段目の層において第1のコア部材220Aを図示左側に、第2のコア部材220Bを図示右側に配置するように、交互に積み重ねていく。そして、図8に示すように、図7のコア部材220(220A、220B)が積み重なった状態で、カシメ230により図示右側及び左側に積層されているコア部材220(220A、220B)をその積層方向に連結する。この場合、コアバック部222Aの高さ方向突出部231の一部又は全部が積層方向において重なり合った状態で、カシメ230による連結作業を行うことが好ましい。   As shown in FIG. 7, the two types of core members 220A and 220B in FIG. 4 are arranged, for example, with the first core member 220A on the right side and the second core member 220B on the left side in the uppermost layer. In the second layer, the first core members 220A are alternately stacked so that the first core members 220A are arranged on the left side in the figure and the second core members 220B are arranged on the right side in the figure. Then, as shown in FIG. 8, the core members 220 (220A, 220B) of FIG. 7 are stacked, and the core members 220 (220A, 220B) stacked on the right and left sides of the figure by the caulking 230 are stacked in the stacking direction. Connect to In this case, it is preferable to perform the connecting operation by the caulking 230 in a state in which a part or all of the height direction protruding portion 231 of the core back portion 222A overlaps in the stacking direction.

なお、カシメ230の個数・形状等については図8に限るものではない。また、コア部材220の積層方法に関しても、図7及び図8では、第1のコア部材220A及び第2のコア部材220Bを1層毎に交互に左右の向きを変えて積層しているが、図9に示すように積層方向に(n=)4分割、図10に示すように積層方向に(n=)2分割した如く、コア積層幅の1/n(nはn≧2の整数)の寸法に同じ向きに積層したものを交互に左右の向きを変えてコア積層幅分積み重ねた構造としてもよい。また、第1のコア部材220A及び第2のコア部材220Bを左右両側に同じ枚数分積層しなくても良く、違った枚数分積層して構成しても良い。   Note that the number, shape, and the like of the caulking 230 are not limited to those in FIG. Further, regarding the method of laminating the core member 220, in FIGS. 7 and 8, the first core member 220A and the second core member 220B are laminated with the left and right directions alternately changed for each layer. As shown in FIG. 9, (n =) 4 divisions in the lamination direction, and (n =) 2 divisions in the lamination direction as shown in FIG. 10, 1 / n of the core lamination width (n is an integer of n ≧ 2). It is good also as a structure which laminated | stacked by the core lamination | stacking width | variety by changing the direction of right and left alternately by laminating | stacking in the same direction on these dimensions. The first core member 220A and the second core member 220B may not be stacked on the left and right sides by the same number, or may be configured by stacking different numbers.

ここで、図4又は図5に示す2種類のコア部材220A、220Bは別々に打ち抜いて製作してもよいが、図8に示すコア部材220の積層方向の連結時には、高さ寸法の大きいコアバック部222Aの高さ方向突出部231の一部又は全部が積層方向において重なり合った状態でカシメ230等による連結作業を行う。次に、この理由を図11を用いて説明する。図11は図7のコア部材220の積層体を左右両側で別々に連結した場合に起こり得る問題を説明するための図であり、図8(b)に対応する断面図である。ここでは、左右両側において、2種類のコア部材220A、220Bを交互に1層毎に積層して、プレス等により圧力を加えてカシメ230を結合して積層板を連結しているので、コア高さ方向突出部231が折れ曲がることがある。そのため、これら左右に分かれた積層コア部材を、そのコア高さ方向突出部231を交互に重なり合うように挿入して組み立てることは非常に難しく、また、コア部材の組立て作業を精度良く行うことができず、ひいてはカシメ230が剥れるなどの問題がある。また、図12に示すように、他の積層構造(図12は(n=)2分割の積層構造)であっても、コア部材の組合せ端部が折れ曲がり、コア組立てを精度良くできずに生産性が悪くなる可能性がある。一方、図8、図9、図10に示したように、左右両側のコア部材220の積層方向の連結をコア高さ方向突出部231の一部又は全部が重なり合った状態で行なえば、コア部材の端部が折れ曲ることがなく組立ての作業性が改善する。   Here, the two types of core members 220A and 220B shown in FIG. 4 or FIG. 5 may be manufactured by stamping separately. However, when the core members 220 shown in FIG. The connecting operation by the caulking 230 or the like is performed in a state where part or all of the height direction protruding portion 231 of the back portion 222A overlaps in the stacking direction. Next, the reason will be described with reference to FIG. FIG. 11 is a view for explaining a problem that may occur when the laminated body of the core member 220 in FIG. 7 is separately connected on both the left and right sides, and is a cross-sectional view corresponding to FIG. Here, since the two types of core members 220A and 220B are alternately laminated on each layer on the left and right sides, pressure is applied by a press or the like, and the caulking 230 is coupled to connect the laminated plates. The vertical protrusion 231 may be bent. For this reason, it is very difficult to assemble these laminated core members divided into left and right so that the core height direction protruding portions 231 are alternately overlapped, and the core member can be assembled with high accuracy. As a result, there is a problem that the caulking 230 is peeled off. In addition, as shown in FIG. 12, even if the other laminated structure (FIG. 12 is a (n =) two-divided laminated structure), the combined end of the core member is bent, and the core assembly cannot be accurately produced. May be worse. On the other hand, as shown in FIGS. 8, 9, and 10, if the core members 220 on the left and right sides are connected in the stacking direction in a state where a part or all of the core height direction protrusions 231 overlap each other, As a result, the workability of the assembly is improved.

次に、図8により製作した電機子コア22を用いて電機子巻線部2を作成する方法について説明する。ここでは、図8の電機子コア22を左右両側に一旦分割して図13に示すように別々にコイル巻線する。すなわち、電機子コア22の左右両側のコアバック部222A及び222Bを片側ずつ巻線設備のコア把持部5に固定して、ノズル6により各々のティース部221にコイル21を巻線する。そのため、簡便な設備で高密度に巻線することができる。   Next, a method for creating the armature winding part 2 using the armature core 22 manufactured according to FIG. 8 will be described. Here, the armature core 22 of FIG. 8 is once divided into left and right sides and separately coiled as shown in FIG. That is, the core back portions 222A and 222B on both the left and right sides of the armature core 22 are fixed to the core gripping portion 5 of the winding equipment one by one, and the coils 21 are wound around the respective tooth portions 221 by the nozzle 6. Therefore, it can be wound with high density with simple equipment.

なお、この場合、図14(a)に示すように、1個の積層した電機子コア22に巻線を施しても良いが、図14(b)に示すように、図8の電機子コア22のブロック体をコア積層方向に複数個(図では2個)配置して同時にコイル21を巻線することにより、所定基準となるコア積層幅の電機子コアを作成することもできる。これによれば、巻線の際配置した電機子コアの個数倍のコア積層幅となるリニアモータを容易に製造することが可能となり、リニアモータの生産性が高くなる。   In this case, as shown in FIG. 14A, winding may be applied to one laminated armature core 22, but as shown in FIG. 14B, the armature core of FIG. By arranging a plurality (22 in the figure) of 22 block bodies in the core stacking direction and winding the coil 21 at the same time, an armature core having a predetermined core stacking width can be created. According to this, it becomes possible to easily manufacture a linear motor having a core lamination width that is several times the number of armature cores arranged at the time of winding, and the productivity of the linear motor is increased.

また、コア把持機構又は巻線方法についても本実施の形態で説明した方法に限ったものではない。例えば、チャッキングを電機子コア22に設けた穴23を利用して行なうことも可能であり、巻線方法についても、図8の電機子コア22のティース部221両側にノズル6を配置して巻線したり、片側ずつ巻線する場合には、図8の電機子コア22を左右に分割せずに一体のままチャッキングし、電機子コア22の向きを変えて両側のティース部221を巻線したりしてもよい。   Further, the core gripping mechanism or the winding method is not limited to the method described in the present embodiment. For example, chucking can be performed using the holes 23 provided in the armature core 22, and the winding method is also performed by disposing the nozzles 6 on both sides of the tooth portion 221 of the armature core 22 in FIG. When winding or winding one side at a time, the armature core 22 of FIG. 8 is chucked as it is without being divided into left and right, and the tooth portions 221 on both sides are changed by changing the direction of the armature core 22. It may be wound.

そして、図15に示すように、コイル21が巻線された電機子コアをそのコアバック部が対向するように左右両側に配置し、左右両側の第1のコア部材220A及び第2のコア部材220Bのコアバック部222A及び222B端面が当接するまでスライドして連結する。その後、図1及び図2に示すように、図15(b)の電機子コア22を複数個一列に並べて固定部材25上に配置し、電機子コア22に設けた穴23と固定部材25をネジ24で締結固定して両側式のリニアモータ11を構成する。   Then, as shown in FIG. 15, the armature core around which the coil 21 is wound is arranged on both the left and right sides so that the core back portions face each other, and the first core member 220A and the second core member on both the left and right sides. The core back portions 222A and 222B of 220B are slid and connected until the end faces come into contact. Thereafter, as shown in FIGS. 1 and 2, a plurality of armature cores 22 shown in FIG. 15B are arranged in a row on the fixing member 25, and the holes 23 and the fixing member 25 provided in the armature core 22 are arranged. The two-sided linear motor 11 is configured by being fastened and fixed with screws 24.

図16はこの発明の実施の形態1による片側式のリニアモータ12の平面図であり、図17は図16のリニアモータ12のXX−XX断面図である。リニアモータ12は複数の永久磁石31を隣り合う極性が異なるよう1列に並べて配置されるように界磁ヨーク32に固着されてなる界磁部3と、この永久磁石31にエアギャップ4を介して対向配置される電機子巻線部2により構成される。そして、電機子巻線部2は、図15(b)に示す電機子コア22を左右両側に分割して、図16に示すように電機子コア22の向きを揃えて一列に並べて固定部材25上に配置し、電機子コア22に設けた穴23と固定部材25をネジ24で締結固定して構成される。   FIG. 16 is a plan view of the one-sided linear motor 12 according to Embodiment 1 of the present invention, and FIG. 17 is a cross-sectional view of the linear motor 12 in FIG. The linear motor 12 includes a field portion 3 fixed to a field yoke 32 so that a plurality of permanent magnets 31 are arranged in a row so that adjacent polarities are different from each other, and the permanent magnet 31 via an air gap 4. The armature windings 2 are arranged opposite to each other. The armature winding section 2 divides the armature core 22 shown in FIG. 15B into left and right sides, aligns the armature cores 22 in a line as shown in FIG. The hole 23 provided in the armature core 22 and the fixing member 25 are fastened and fixed with screws 24.

なお、上記した両側式のリニアモータ11及び片側式のリニアモータ12において、電機子巻線部2と界磁部3の何れを可動子としてもあるいは固定子としてもよく、任意に選択することができる。さらに、上記で説明した以外の項目、例えばコイル21の配列数やピッチ、界磁部3の構造等については何ら制限されるものではない。   In the above-described double-sided linear motor 11 and single-sided linear motor 12, any one of the armature winding part 2 and the field part 3 may be a mover or a stator, and can be arbitrarily selected. it can. Further, items other than those described above, for example, the number and arrangement of the coils 21 and the structure of the field magnet portion 3 are not limited.

また、上記説明では、電機子コア22と固定部材25との固定をネジ24の締結により行なったが、モールド材等を穴23に充填することにより締結固定しても良い。さらに、積層したコア部材のコアバック部分をカシメや溶接により固定しても良い。   In the above description, the armature core 22 and the fixing member 25 are fixed by fastening the screw 24. However, the armature core 22 and the fixing member 25 may be fastened and fixed by filling the hole 23 with a molding material or the like. Furthermore, the core back portion of the laminated core member may be fixed by caulking or welding.

以上のように本実施の形態によれば、電機子コア22を両側式リニアモータ11及び片側式リニアモータ12の両方に適用することができ、別途それぞれ両側式及び片側式専用の電機子コアを製造する必要がなくなり、生産性を向上することができる。また、電機子コア22に巻線する際、ノズル6の配置やコア把持部5が簡便な巻線設備を用いることができ、設備が安価で、作業性が良い方法により巻線することも可能となる。   As described above, according to the present embodiment, the armature core 22 can be applied to both the double-sided linear motor 11 and the single-sided linear motor 12, and separately separate armature cores for the double-sided and single-sided types, respectively. There is no need to manufacture, and productivity can be improved. Moreover, when winding around the armature core 22, it is possible to use a winding equipment with a simple arrangement of the nozzle 6 and the core gripping portion 5, and the equipment is inexpensive and can be wound by a method with good workability. It becomes.

また、コアバック部222B及び222Aに、突起部224及び切欠き部225を設けたので、両側式リニアモータでは、左右両側のコア部材220A及び220Bのコアバック部222A及び222Bを合わせて配置する際、相互のコア部材220A、220Bの位置決めが容易になり、組立て作業性が向上する。片側式リニアモータの場合は、コア部材220A及び220Bと固定部材25の位置決めに利用でき、生産性向上できる。   Further, since the projecting portion 224 and the notch portion 225 are provided on the core back portions 222B and 222A, in the case of the double-sided linear motor, when the core back portions 222A and 222B of the core members 220A and 220B on the left and right sides are arranged together. The positioning of the mutual core members 220A and 220B is facilitated, and the assembly workability is improved. In the case of a one-sided linear motor, it can be used for positioning the core members 220A and 220B and the fixing member 25, and productivity can be improved.

さらに、左右両側のコア部材220A及び220Bのコアバック部222A及び222Bを重ね合わせた状態でプレス等してカシメるため、コア部材220A及び220Bのコアバック部端面が折れ曲がることがなく、精度良く製造することができ、組立て作業性も良くなる。   Further, since the core back portions 222A and 222B of the core members 220A and 220B on both the left and right sides are overlapped with each other by pressing or the like, the end surfaces of the core back portions of the core members 220A and 220B are not bent and manufactured with high accuracy. And the assembly workability is improved.

実施の形態2.
図18はこの発明の実施の形態2による電機子巻線部2を示す平面図であり、図19は図18の電機子コア22を示す平面図である。実施の形態2における電機子コア22は、図19に示すようにコアバック部222の側面において、片側の端に係合部250を設け、もう片側の端に接合部251が設けられている。前記係合部250は、コアバック部222Aおよびコアバック部222Bの両側端面に跨って設けられた先端幅広状の凸部で構成されている。また、前記接合部251は、コアバック部222Aおよびコアバック部222Bの両側端面に跨って設けられたアリ溝状の凹部で構成されている。その他の構成は、実施の形態1で説明した電機子コア22と同様である。
Embodiment 2. FIG.
18 is a plan view showing an armature winding portion 2 according to Embodiment 2 of the present invention, and FIG. 19 is a plan view showing an armature core 22 of FIG. In the armature core 22 according to the second embodiment, as shown in FIG. 19, on the side surface of the core back portion 222, an engagement portion 250 is provided at one end, and a joint portion 251 is provided at the other end. The engaging portion 250 is composed of a wide-width convex portion provided across both end surfaces of the core back portion 222A and the core back portion 222B. Moreover, the said junction part 251 is comprised by the dovetail-shaped recessed part provided ranging over the both end surfaces of the core back part 222A and the core back part 222B. Other configurations are the same as those of the armature core 22 described in the first embodiment.

次に、本実施の形態の電機子コア22を用いて電機子巻線部2を作成する方法について説明する。コイル巻線は実施の形態1と同様に電機子コア22を左右両側に分割し、それぞれ別々に巻線することも可能であるが、実施の形態2では分割せずに巻線する方法を説明する。   Next, a method for creating the armature winding part 2 using the armature core 22 of the present embodiment will be described. As in the first embodiment, the armature core 22 can be divided into left and right sides and wound separately, respectively, as in the first embodiment, but in the second embodiment, a method of winding without dividing is described. To do.

まず、図20(a)に示すように、電機子コア21の左右両側のコアバック部222の両端面を当接して連結した状態で片側のティース部221Bが露出するようにコアバック部222をコア把持部5によりチャッキングする。そして、ノズル6により、コイル21を片側のティース部221Bに巻回する。片側のティース部221Bの巻線が終われば、図20(b)に示すように、もう片側のティース部221Aが露出するようにコアバック部222をコア把持部5によりチャッキングし、ノズル6により、コイル21をもう片側のティース部221Aに巻回し、コイル巻線を施す。   First, as shown in FIG. 20 (a), the core back portion 222 is set so that the teeth portion 221B on one side is exposed in a state where both end surfaces of the core back portions 222 on both the left and right sides of the armature core 21 are in contact with each other. Chucking is performed by the core gripping portion 5. And the coil 21 is wound by the nozzle 6 around the teeth part 221B of one side. When the winding of the tooth portion 221B on one side is finished, the core back portion 222 is chucked by the core gripping portion 5 so that the other tooth portion 221A is exposed as shown in FIG. Then, the coil 21 is wound around the tooth portion 221A on the other side, and coil winding is performed.

また、両側のティース部221を露出させた状態でコアバック部222をチャッキングし、両側にノズル6を設けることで一度に巻線することもできる。これらの巻線方法では、コイル巻線後に左右に分割された電機子コアを組み合わせる必要がないため、コイル巻線により電機子コアに変形が生じた場合などに組立て作業性が悪くなるという問題を回避することができる。   Further, the core back portion 222 is chucked in a state where the tooth portions 221 on both sides are exposed, and the nozzles 6 are provided on both sides, whereby winding can be performed at a time. In these winding methods, there is no need to combine armature cores divided into left and right after coil winding, so that the assembly workability deteriorates when the armature core is deformed by coil winding. It can be avoided.

なお、実施の形態1と同様に、電機子コア22をコア積層幅方向に複数個配置してコア把持部5に固定して、ノズル6によりティース部221にコイル21を巻線することで、所定基準となるコア積層幅の電機子コアを作成すれば、巻線の際に配置した電機子コアの個数倍のコア幅となるリニアモータを容易に製造することが可能となり、生産性が良くなる。   As in the first embodiment, a plurality of armature cores 22 are arranged in the core lamination width direction and fixed to the core gripping part 5, and the coil 21 is wound around the teeth part 221 by the nozzle 6. If an armature core with a core lamination width that is a predetermined standard is created, it becomes possible to easily manufacture a linear motor that has a core width that is several times the number of armature cores that are arranged at the time of winding. Become.

また、コア把持機構又は巻線方法についても本実施の形態で説明した方法に限ったものではなく、例えば、チャッキングを電機子コア22に設けた穴23を利用して行なうことも可能であり、コイル巻線方法では、実施の形態1と同様左右分割した状態で巻線を施すことで、安価な設備で作業性良く巻線することもできる。   Further, the core gripping mechanism or the winding method is not limited to the method described in the present embodiment, and for example, chucking can be performed using the hole 23 provided in the armature core 22. In the coil winding method, the winding is performed in the state of being divided into the left and right as in the case of the first embodiment, so that it can be wound with inexpensive equipment with good workability.

そして、このようにコイル巻線した電機子コア22を複数個一列に並べて固定部材25上に配置する際、図21(a)及び(b)に示すように、両側に配置された電機子コア22の一方をX1及びX2方向にスライドすることにより、隣り合う電機子コア22の
コアバック部222に設けた係合部250と接合部251を係合する。なお、電機子コア22をスライドさせる際は、コアバック部222が積層方向において重なり合った状態を保持したまま行う。そうすることにより、両側に分割されたコアバック部材を再度重なり合うように接合する作業が不要となる。そして、実施の形態1と同様に、電機子コア22に設けた穴23と固定部材25をネジ24で締結固定することにより、両側式リニアモータを構成する。
Then, when a plurality of armature cores 22 coiled in this way are arranged in a row and arranged on the fixing member 25, as shown in FIGS. 21A and 21B, the armature cores arranged on both sides are arranged. By sliding one of the two members 22 in the X1 and X2 directions, the engaging portion 250 provided in the core back portion 222 of the adjacent armature core 22 and the joint portion 251 are engaged. Note that when the armature core 22 is slid, the core back portion 222 is kept in an overlapping state in the stacking direction. By doing so, the operation | work which joins the core back member divided | segmented into both sides so that it may overlap again becomes unnecessary. Then, as in the first embodiment, a hole 23 provided in the armature core 22 and a fixing member 25 are fastened and fixed with screws 24 to constitute a double-sided linear motor.

なお、図18に示すように、複数個並べた両側の電機子コア22の外側面には隣り合う電機子コアがないため、係合部250又は接合部251を設ける必要はない。また、係合部250又は接合部251の形状は図に示す形状に限ったものではない。   As shown in FIG. 18, there are no adjacent armature cores on the outer surface of the armature cores 22 on both sides arranged side by side, and therefore it is not necessary to provide the engaging portion 250 or the joint portion 251. Further, the shape of the engaging portion 250 or the joining portion 251 is not limited to the shape shown in the figure.

また、図21では、コアバック部222の中央位置に係合部250及び接合部251を設けているが、図22に示すようにコアバック部222の中央位置から外れた位置に設けても良い。   In FIG. 21, the engaging portion 250 and the joint portion 251 are provided at the center position of the core back portion 222, but may be provided at a position deviating from the center position of the core back portion 222 as shown in FIG. 22. .

そして、図23は本発明の実施の形態2による片側式リニアモータの電機子巻線部2の平面図である。電機子巻線部2は、図21に示す電機子コア22を左右に分割して、図23に示すように、複数個向きを揃えて一列に並べて固定部材25上に配置する。固定部材25に配置する際、隣り合うの電機子コア22の係合部250と接合部251が係合するように順に並べて配置する。そして、電機子コア22に設けた穴23と固定部材25をネジ24で締結固定して構成される。   FIG. 23 is a plan view of the armature winding part 2 of the one-sided linear motor according to the second embodiment of the present invention. In the armature winding section 2, the armature core 22 shown in FIG. 21 is divided into left and right parts, and a plurality of them are aligned in a line and arranged on the fixing member 25 as shown in FIG. When arrange | positioning to the fixing member 25, it arranges and arranges in order so that the engaging part 250 and the junction part 251 of an adjacent armature core 22 may engage. The hole 23 provided in the armature core 22 and the fixing member 25 are fastened and fixed with screws 24.

なお、上記したリニアモータにおいて、電機子巻線部2と界磁部3の何れを可動子としても、あるいは固定子としてもよく、任意に選択することができる。さらに、上記で説明した以外の項目、例えば電機子コイル21の配列数やピッチ、界磁部3の構造等については何ら制限されるものではない。   In the linear motor described above, either the armature winding part 2 or the field part 3 may be a mover or a stator, and can be arbitrarily selected. Furthermore, items other than those described above, such as the number and pitch of the armature coils 21 and the structure of the field magnet portion 3, are not limited at all.

また、電機子コア22と固定部材25との固定をネジ24の締結により行なったが、モールド材等を穴23に充填することにより締結固定しても良い。   Further, although the armature core 22 and the fixing member 25 are fixed by fastening the screws 24, they may be fastened and fixed by filling the holes 23 with a molding material or the like.

以上のように本実施の形態によれば、両側式リニアモータでは、隣り合う電機子コア間を左右の電機子コアのスライドにより容易に結合でき、組立て性が良い。片側式リニアモータの場合は、電機子コアを係合部と接合部を連結しながら順に配置することにより、隣り合う電機子コアが容易に連結でき、組み立て作業性が良い。   As described above, according to the present embodiment, in the double-sided linear motor, adjacent armature cores can be easily coupled by sliding the left and right armature cores, and the assemblability is good. In the case of a one-sided linear motor, by arranging the armature cores in order while connecting the engaging portion and the joint portion, adjacent armature cores can be easily connected, and the assembly workability is good.

この発明の実施の形態1による両側式のリニアモータを示す平面図である。It is a top view which shows the double-sided linear motor by Embodiment 1 of this invention. 図1のリニアモータのX−X断面図である。It is XX sectional drawing of the linear motor of FIG. 図1のリニアモータの電機子巻線部を示す平面図である。It is a top view which shows the armature winding part of the linear motor of FIG. この発明の実施の形態1による電機子コアを構成するコア部材を示す平面図及び断面図である。It is the top view and sectional drawing which show the core member which comprises the armature core by Embodiment 1 of this invention. この発明の実施の形態1による電機子コアを構成するコア部材の他の例を示す平面図である。It is a top view which shows the other example of the core member which comprises the armature core by Embodiment 1 of this invention. この発明の実施の形態1による電機子コアを構成するコア部材の他の例を示す平面図である。It is a top view which shows the other example of the core member which comprises the armature core by Embodiment 1 of this invention. 図4のコア部材を積層した様子を示す平面図及びXII−XII断面図である。It is the top view which shows a mode that the core member of FIG. 4 was laminated | stacked, and XII-XII sectional drawing. 図7のコア部材を積層方向に結合した様子を示す平面図及びXIII−XIII断面図である。It is the top view which shows a mode that the core member of FIG. 7 was couple | bonded in the lamination direction, and XIII-XIII sectional drawing. 図4のコア部材の他の積層方法を示す図である。It is a figure which shows the other lamination | stacking method of the core member of FIG. 図4のコア部材の他の積層方法を示す図である。It is a figure which shows the other lamination | stacking method of the core member of FIG. 図7のコア部材の積層間を左右別々に連結した場合に起こり得る可能性のある問題を説明する図である。It is a figure explaining the problem which may occur when the lamination | stacking of the core member of FIG. 7 is connected separately on right and left. 図10の電機子コア22の積層間を左右2種類別々に連結した場合に起こり得る可能性のある問題を説明する図であり、図10に対応する断面図である。It is a figure explaining the problem which may occur when two types of right-and-left types are connected separately between lamination | stacking of the armature core 22 of FIG. 10, and is sectional drawing corresponding to FIG. 図8の電機子コアに巻線する様子を示す平面図である。It is a top view which shows a mode that it winds around the armature core of FIG. 図8の片側の電機子コアをコア積層幅方向に1個配置して巻線を施した後の状態及び2個配置して巻線を施した後の状態を示す断面図である。It is sectional drawing which shows the state after arrange | positioning one armature core of FIG. 8 in the core lamination width direction, and giving a winding, and the state after arrange | positioning two and applying a winding. 図8の電機子コアを左右別々に巻線した後、左右の電機子コアを連結する方法を示す平面図である。FIG. 9 is a plan view showing a method of connecting the left and right armature cores after winding the armature core of FIG. 8 separately on the left and right sides. この実施の形態1による片側式のリニアモータの平面図である。It is a top view of the one-sided linear motor by this Embodiment 1. FIG. 図16のリニアモータのXX−XX断面図である。It is XX-XX sectional drawing of the linear motor of FIG. この発明の実施の形態2による電機子巻線部を示す平面図である。It is a top view which shows the armature winding part by Embodiment 2 of this invention. 図18の電機子コアを示す平面図である。It is a top view which shows the armature core of FIG. 図19の電機子コアの左右を分割せずに巻線する方法を示す図である。It is a figure which shows the method of winding, without dividing | segmenting right and left of the armature core of FIG. この発明の実施の形態2による電機子コアを組立てる際、隣り合う電機子コアを連結する方法を示す平面図である。It is a top view which shows the method of connecting the armature core which adjoins, when assembling the armature core by Embodiment 2 of this invention. この発明の実施の形態2による他の電機子コアを組立てる際、隣り合う電機子コアを連結する過程を示す平面図である。It is a top view which shows the process of connecting an adjacent armature core when assembling the other armature core by Embodiment 2 of this invention. この発明の実施の形態2による片側式リニアモータの電機子巻線部の平面図である。It is a top view of the armature winding part of the one-sided linear motor by Embodiment 2 of this invention.

符号の説明Explanation of symbols

11,12 リニアモータ、2 電機子巻線部、21 コイル、22 電機子コア、
25 固定部材、220 コア部材、220A 第1のコア部材、
220B 第2のコア部材、221,221A,221B ティース部、
222,222A,222B コアバック部、224,227 突起部、
225,226 切欠き部、230 カシメ、231 突出部、250 係合部、
251 接合部。
11, 12 linear motor, 2 armature winding part, 21 coil, 22 armature core,
25 fixing member, 220 core member, 220A first core member,
220B second core member, 221, 221A, 221B teeth portion,
222, 222A, 222B Core back part, 224, 227 Projection part,
225, 226 Notch, 230 caulking, 231 protrusion, 250 engaging part,
251 Joint.

Claims (11)

コアバック部と当該コアバック部から延設されたティース部を有し、当該ティース部にコイルが巻装された電機子コアにおいて、
コアバック部とティース部を有する一対の第1のコア部材及び第2のコア部材を備え、前記各ティース部は同じ高さ寸法であり、
前記一対の第1及び第2のコア部材のコアバック部のうち、一方の当接端面に切欠き部又は突起部を設け、もう一方の当接端面に前記切欠き部又は突起部に係合する突起部又は切欠き部を設け、
片側に前記第1及び第2のコア部材が各ティース部が揃うように積層されると共に当該積層方向に連結され、もう片側に前記積層された第1及び第2のコア部材と対になる前記第1及び第2のコア部材を各ティース部が揃うように積層されると共に当該積層方向に連結され、
前記両側の第1及び第2のコア部材のコアバック部同士が当接するように連結され、前記両側に積層されたティース部にコイルが巻装されて成ることを特徴とする電機子コア。
In an armature core having a core back portion and a tooth portion extending from the core back portion, and a coil wound around the tooth portion,
A pair of first core member and second core member having a core back portion and a tooth portion, wherein each of the tooth portions has the same height dimension;
Of the core back portions of the pair of first and second core members, a notch or projection is provided on one abutting end surface, and the other abutting end surface is engaged with the notch or projection. Protruding parts or notches to be
The first and second core members are stacked on one side so that the teeth portions are aligned and connected in the stacking direction, and paired with the stacked first and second core members on the other side. The first and second core members are stacked so that the teeth portions are aligned and connected in the stacking direction,
An armature core , wherein the core back portions of the first and second core members on both sides are connected so as to contact each other, and coils are wound around the tooth portions stacked on the both sides .
複数の磁石が2列に対向して配設される界磁部と、前記磁石の間にエアギャップを介して配置される電機子巻線部を備えたリニアモータにおいて、In a linear motor including a field magnet portion in which a plurality of magnets are arranged to face each other in two rows, and an armature winding portion arranged through an air gap between the magnets,
前記電機子巻線部の電機子コアは、The armature core of the armature winding part is
コアバック部とティース部を有する一対の第1のコア部材及び第2のコア部材を備え、前記各ティース部は同じ高さ寸法であり、A pair of first core member and second core member having a core back portion and a tooth portion, wherein each of the tooth portions has the same height dimension;
前記一対の第1及び第2のコア部材のコアバック部のうち、一方の当接端面に切欠き部又は突起部を設け、もう一方の当接端面に前記切欠き部又は突起部に係合する突起部又は切欠き部を設け、Of the core back portions of the pair of first and second core members, a notch or projection is provided on one abutting end surface, and the other abutting end surface is engaged with the notch or projection. Providing a protruding part or notch,
片側に前記第1及び第2のコア部材が各ティース部が揃うように積層されると共に当該積層方向に連結され、もう片側に前記積層された第1及び第2のコア部材と対になる前記第1及び第2のコア部材を各ティース部が揃うように積層されると共に当該積層方向に連結され、The first and second core members are stacked on one side so that the teeth portions are aligned and connected in the stacking direction, and paired with the stacked first and second core members on the other side. The first and second core members are stacked so that the teeth portions are aligned and connected in the stacking direction,
前記両側の第1及び第2のコア部材のコアバック部同士が当接するように連結され、前記両側に積層されたティース部にコイルが巻装されて成り、The core back portions of the first and second core members on both sides are connected so as to contact each other, and a coil is wound around the tooth portions laminated on both sides,
前記電機子巻線部は、前記電機子コアを複数個一列に並べて固定部材上に固定したことを特徴とするリニアモータ。In the linear motor, the armature winding portion includes a plurality of armature cores arranged in a row and fixed on a fixing member.
前記第1及び第2のコア部材のコアバック部において、片側の側端面に係合部を設け、もう片側の側端面に前記係合部に係合する接合部を設けたことを特徴とする請求項1に記載の電機子コア。In the core back portions of the first and second core members, an engaging portion is provided on one side end surface, and a joint portion that engages with the engaging portion is provided on the other side end surface. The armature core according to claim 1. 前記第1及び第2のコア部材のコアバック部において、片側の側端面に係合部を設け、もう片側の側端面に前記係合部に係合する接合部を設けたことを特徴とする請求項2に記載のリニアモータ。In the core back portions of the first and second core members, an engaging portion is provided on one side end surface, and a joint portion that engages with the engaging portion is provided on the other side end surface. The linear motor according to claim 2. 前記係合部は前記第1及び第2のコア部材のコアバック部の両側端面に跨って設けられた凸部であり、前記接合部は前記第1及び第2のコア部材のコアバック部の両側端面に跨って設けられた凹部であることを特徴とする請求項3に記載の電機子コア。The engaging portion is a convex portion provided across both end surfaces of the core back portions of the first and second core members, and the joint portion is a core back portion of the first and second core members. The armature core according to claim 3, wherein the armature core is a recess provided across both end faces. 前記係合部は前記第1及び第2のコア部材のコアバック部の両側端面に跨って設けられた凸部であり、前記接合部は前記第1及び第2のコア部材のコアバック部の両側端面に跨って設けられた凹部であることを特徴とする請求項4に記載のリニアモータ。The engaging portion is a convex portion provided across both end surfaces of the core back portions of the first and second core members, and the joint portion is a core back portion of the first and second core members. The linear motor according to claim 4, wherein the linear motor is a recess provided across both end faces. 前記第1及び第2のコア部材を積層方向に連結する手段として、プレスによるカシメを行うことを特徴とする請求項1に記載の電機子コア。2. The armature core according to claim 1, wherein the first and second core members are caulked by a press as means for connecting the first and second core members in the stacking direction. 前記第1及び第2のコア部材を積層方向に連結する手段として、プレスによるカシメを行うことを特徴とする請求項2に記載のリニアモータ。The linear motor according to claim 2, wherein the first and second core members are caulked by a press as means for connecting the first and second core members in the stacking direction. コアバック部と当該コアバック部から延設されたティース部を有し、当該ティース部にコイルが巻装された電機子コアにおいて、In an armature core having a core back portion and a tooth portion extending from the core back portion, and a coil wound around the tooth portion,
コアバック部とティース部を有する一対の第1のコア部材及び第2のコア部材を備え、前記各ティース部は同じ高さ寸法であり、A pair of first core member and second core member having a core back portion and a tooth portion, wherein each of the tooth portions has the same height dimension;
前記一対の第1及び第2のコア部材のコアバック部のうち、一方の当接端面に切欠き部又は突起部を設け、もう一方の当接端面に前記切欠き部又は突起部に係合する突起部又は切欠き部を設け、Of the core back portions of the pair of first and second core members, a notch or projection is provided on one abutting end surface, and the other abutting end surface is engaged with the notch or projection. Providing a protruding part or notch,
片側に前記第1及び第2のコア部材が各ティース部が揃うように積層されると共に当該積層方向に連結され、もう片側に前記積層された第1及び第2のコア部材と対になる前記第1及び第2のコア部材を各ティース部が揃うように積層されると共に当該積層方向に連結され、The first and second core members are stacked on one side so that the teeth portions are aligned and connected in the stacking direction, and paired with the stacked first and second core members on the other side. The first and second core members are stacked so that the teeth portions are aligned and connected in the stacking direction,
前記両側の第1及び第2のコア部材のコアバック部同士が当接するように連結され、前記積層された電機子コアを複数個積層した電機子ブロックのティース部にコイルが巻装されて成ることを特徴とする電機子コア。The core back portions of the first and second core members on both sides are connected to come into contact with each other, and a coil is wound around a tooth portion of an armature block in which a plurality of the stacked armature cores are stacked. An armature core characterized by that.
コアバック部と当該コアバック部から延設されたティース部を有し、当該ティース部にコイルが巻装された電機子コアの製造方法において、In a manufacturing method of an armature core having a core back portion and a teeth portion extending from the core back portion, and a coil wound around the teeth portion,
コアバック部とティース部を有する一対の第1のコア部材及び第2のコア部材を備え、前記各ティース部は同じ高さ寸法であり、A pair of first core member and second core member having a core back portion and a tooth portion, wherein each of the tooth portions has the same height dimension;
前記一対の第1及び第2のコア部材のコアバック部のうち、一方の当接端面に切欠き部又は突起部を設け、もう一方の当接端面に前記切欠き部又は突起部に係合する突起部又は切欠き部を設け、Of the core back portions of the pair of first and second core members, a notch or projection is provided on one abutting end surface, and the other abutting end surface is engaged with the notch or projection. Providing a protruding part or notch,
片側に前記第1及び第2のコア部材を各ティース部が揃うように積層すると共に、もう片側に前記積層された第1及び第2のコア部材と対になる前記第1及び第2のコア部材を各ティース部が揃うように積層する工程と、The first and second core members are laminated on one side so that the teeth portions are aligned, and the first and second cores are paired with the laminated first and second core members on the other side. A step of laminating the members so that the teeth portions are aligned;
前記両側に積層された第1及び第2のコア部材のコアバック部の一部又は全部が積層方向に重なりあった状態で、前記両側の第1及び第2のコア部材を積層方向に連結する工程とを備えたことを特徴とする電機子コアの製造方法。The first and second core members on both sides are connected in the stacking direction with a part or all of the core back portions of the first and second core members stacked on the both sides overlapping in the stacking direction. A method of manufacturing an armature core, comprising: a step.
複数の磁石が2列に対向して配設される界磁部と、前記磁石の間にエアギャップを介して配置される電機子巻線部を備えたリニアモータの製造方法において、In a method of manufacturing a linear motor including a field magnet portion in which a plurality of magnets are arranged to face each other in two rows, and an armature winding portion that is arranged through an air gap between the magnets,
コアバック部とティース部を有する一対の第1のコア部材及び第2のコア部材を備え、前記各ティース部は同じ高さ寸法であり、A pair of first core member and second core member having a core back portion and a tooth portion, wherein each of the tooth portions has the same height dimension;
前記一対の第1及び第2のコア部材のコアバック部のうち、一方の当接端面に切欠き部又は突起部を設け、もう一方の当接端面に前記切欠き部又は突起部に係合する突起部又は切欠き部を設け、Of the core back portions of the pair of first and second core members, a notch or projection is provided on one abutting end surface, and the other abutting end surface is engaged with the notch or projection. Providing a protruding part or notch,
片側に前記第1及び第2のコア部材を各ティース部が揃うように積層すると共に当該積層方向に連結し、もう片側に前記積層された第1及び第2のコア部材と対になる前記第1及び第2のコア部材を各ティース部が揃うように積層すると共に当該積層方向に連結する工程と、The first and second core members are stacked on one side so that the teeth portions are aligned and connected in the stacking direction, and the first and second core members stacked on the other side are paired with the first core member. Laminating the first and second core members so that the teeth portions are aligned and connecting them in the laminating direction;
前記両側の第1及び第2のコア部材のコアバック部同士が当接した状態で、前記両側に積層されたティース部にコイルを巻装する工程と、A step of winding a coil around the tooth portions stacked on both sides in a state where the core back portions of the first and second core members on both sides are in contact with each other;
前記コイルが巻装された電機子コアを複数個一列に並べて固定部材上に固定する工程を備えたことを特徴とするリニアモータの製造方法。A method of manufacturing a linear motor, comprising a step of arranging a plurality of armature cores around which the coil is wound in a line and fixing the armature cores on a fixing member.
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