JP4087351B2 - Water pressure drive unit with water softening device - Google Patents

Description

  The present invention relates to a hydraulic drive unit including a water softening device that softens hydraulic water and operates a hydraulic drive unit such as a hydraulic cylinder device.

In recent years, in order to prevent environmental pollution, for example, a hydraulic drive device is sometimes used to open and close a sluice door installed in a river without using a hydraulic drive device. An example of a conventional gate device using such a hydraulic drive device will be described with reference to FIG. 4 (see, for example, Patent Document 1).
The gate device 1 is configured to suck river water by a water supply pump 2 and supply the sucked water as pressure water to the chamber 5 on the piston rod 4 side of the hydraulic cylinder device 3. When pressurized water is supplied to the chamber 5 of the hydraulic cylinder device 3, the piston 6 moves to the right in FIG. When the piston 6 moves in the right direction, the sluice gate 8 connected through the piston 6 and the piston rod 4 and the wire 7 can be raised and moved to the open position.

  Next, when the sluice door 8 in the open position is moved to the closed position, the three-way valve 9 is switched to connect the room 5 and the drain pipe 10. As a result, the pressure water in the room 5 can be discharged to the river through the supply pipe 11, the three-way valve 9 and the drain pipe 10. As a result, the piston 6 becomes movable in the left direction in FIG. 4, and the sluice door 8 is lowered by its own weight and moved to the closed position.

As described above, in the gate device 1 shown in FIG. 4, river water is used as the working liquid of the hydraulic cylinder device 3, and no oil is used. Therefore, environmental pollution due to oil can be prevented.
JP 2000-345538 A

  However, in the conventional gate device 1 shown in FIG. 4, river water is used as the working liquid of the hydraulic cylinder device 3, so that the hydraulic cylinder device 3 and the foreign matter such as dust contained in the river water The operation of the three-way valve 9 may be adversely affected. Since foreign matters such as dust that adversely affect the operation of the hydraulic cylinder device 3 and the like are fine, it is difficult to remove such fine foreign matters with, for example, a dust remover. And the dust remover which can remove a fine foreign material is expensive.

  Therefore, it is conceivable to use tap water with less foreign matter such as dust instead of river water as the working liquid. However, since the tap water contains a lot of calcium and magnesium mineral components, these calcium ions and magnesium ions are caused by the sliding portion between the piston 6 and the cylinder 12 of the hydraulic cylinder device 3 and the three-way valve 9. May adhere to the spool sliding portion and become a scale. This scale may adversely affect the operation of the hydraulic cylinder device 3 and the three-way valve 9. Moreover, it is extremely difficult to remove such a scale.

  In addition, when the gate device 1 that uses tap water as the working liquid is applied to the sluice gate 8 installed in the river, the gate device 1 may not be opened and closed for a long period (for example, several months). In such a case, there is a high possibility that calcium ions or the like in tap water adhere to the sliding portion of the hydraulic cylinder device 3 or the like and become a scale.

  The present invention has been made to solve the above-described problems, and reduces the amount of calcium and magnesium contained in water (softens water) so that the hydraulic drive unit can operate satisfactorily. It aims at providing the hydraulic drive unit provided with the water softening apparatus which performs.

A hydraulic drive unit including a water softening device according to the present invention includes a water softening device for softening water, and opening and closing of a sluice gate of a river that is operated by the softened water and is not operated for a long time. A water softening device having a water pressure driving unit used for driving, a pump for feeding water, and a switching valve capable of supplying pressure water sent from the pump to a desired side of the water softening device and the water pressure driving unit In the hydraulic drive unit comprising: the water sent from the water softening device and the hydraulic drive unit can be returned to the tank, and the water in the tank can be sent out by the pump, and the hydraulic drive unit is a hydraulic cylinder device The switching valve is of a spool type .

  According to the present invention, the amount of calcium or magnesium contained in the water can be reduced (water softening) by the water softening device, and the water pressure drive unit is operated using the water softened. be able to. Thus, since the softened water can be used as the working water of the hydraulic drive unit, the calcium ions and magnesium ions contained in the water before being softened are formed on the hydraulic drive unit. It can suppress adhering to a part and becoming a scale.

Then, according to the present invention, a pump for feeding the water, since the pressure water sent out from the pump and a switching valve that can be supplied to a desired side of the soft hydration device及beauty water pressure driving unit, Po The pressure water sent out from the pump can be supplied to a desired side of the water softening device and the water pressure drive unit. Accordingly, the water can be softened and the water pressure driving unit can be operated using a single pump.

Also, soft water according to the present invention, returns the water fed from a soft hydrated device及beauty water pressure drive unit into the tank, since the water in the tank to feed out by a pump, the water in the tank The water can be softened and returned to the tank by the conversion device. Then, the softened water in the tank can be returned to the tank by using it as the working water for the hydraulic drive unit. Thus, since the soft water used as working water is returned and stored in a tank, it can be used several times as working water and it is economical.

Furthermore, according to the present invention , since a scale made of calcium ions or the like is not formed on each sliding portion of the hydraulic cylinder device as the hydraulic drive unit and the spool-type switching valve, the hydraulic drive unit including this water softening device is provided. On the other hand, a hydraulic cylinder device and a spool type switching valve can be applied.

The hydraulic drive unit is used to open and close the sluice gate of the river, and since the hydraulic drive unit operates well, the sluice door can be opened and closed reliably. Therefore, it is possible to prevent flooding due to river flooding and to ensure the safety of residents around the river.

In the present invention, tap water may be used as water to be softened by the water softening device. As described above, when tap water is used as the working water, since the foreign water such as dust is hardly contained in the tap water, it is possible to eliminate the adverse effect of the operation on the water pressure driving unit, the switching valve and the like due to the foreign matter. And since tap water can be softened with a water softening apparatus, the bad influence of the operation | movement with respect to the water pressure drive part by a scale, a switching valve, etc. can be eliminated.

  According to this invention, since the amount of calcium and magnesium contained in the water can be reduced (softened) by the water softening device, it is possible to suppress the occurrence of scale at the sliding portion of the hydraulic pressure drive unit. As a result, the hydraulic drive unit can be operated satisfactorily. Therefore, for example, tap water containing calcium or the like can be used as working water. As described above, when tap water is used as working water, since the tap water contains almost no foreign matter such as dust, the adverse effect of the operation on the hydraulic pressure drive unit due to the foreign matter can be eliminated.

  When the hydraulic drive unit including the water softening device according to the present invention is applied to, for example, an open / close device for a sluice door installed in a river, and tap water is used as working water, ), Even if the opening / closing operation is not performed, since the scale is not formed on the sliding portion, the sluice door can be opened / closed satisfactorily. As a result, flooding due to river flooding can be prevented, and the safety of residents around the river can be ensured.

  Hereinafter, an embodiment of a hydraulic drive unit (hereinafter sometimes simply referred to as “hydraulic drive unit”) including a water softening device according to the present invention will be described with reference to FIGS. As shown in FIG. 1, the water pressure drive unit 13 can be applied to a gate device 14 installed at a junction of a tributary river and a mainstream river, for example. The gate device 14 includes a sluice door 8. When the sluice gate 8 is open, the water of the tributary river can flow into the main river, and when the sluice door 8 is closed, the water of the tributary river flows into the main river. Can be prevented. That is, the hydraulic drive unit 13 includes a hydraulic cylinder device 15 for raising and lowering the sluice door 8 and a water softening device 16 for softening tap water used as working water for the hydraulic cylinder device 15. Yes.

  As shown in the side view of FIG. 1, the sluice door 8 is, for example, a rectangular plate-like body, and is installed so as to be movable in the vertical direction along a guide portion (not shown). And the upper end of the sluice door 8 and the piston rod 17 with which the hydraulic cylinder apparatus 15 is provided are connected via the wire 18 so that the sluice door 8 can be raised / lowered. The wire 18 is hung on two pulleys 19, 19, and the sluice door 8 is configured to move up and down when the piston 20 moves in the left-right direction.

  The hydraulic cylinder device 15 includes a piston 20 and a cylinder 21 as shown in FIG. A first chamber 22 is formed by the left side surface of the piston 20 and the inner surface of the cylinder 21, and the first chamber 22 is formed by the right side surface of the piston 20 (the surface on which the piston rod 17 is provided) and the inner surface of the cylinder 21. Two chambers 23 are formed. The hydraulic cylinder device 15 is connected to a first switching valve (electromagnetic switching valve) 26 via first and second working pipes 24 and 25.

  That is, as shown in FIG. 1, the first and second chambers 22 and 23 are respectively connected to the first and second chambers 24 and 25 via the first and second operation pipes 24 and 25. The cylinder ports 27 and 28 are connected. The inlet port 29 of the first switching valve 26 is connected to the discharge port of the pump 31 via the supply pipe 30. The suction port of the pump 31 is disposed so as to suck water in the tank 33 through the suction pipe 32. The outlet port 34 of the first switching valve 26 is connected to the inlet 16a of the water softening device 16 via connection pipes 35 and 35. An outlet 16 b of the water softening device 16 is arranged so as to supply water softened through the water softening pipe 36 into the tank 33.

  A second switching valve (electromagnetic switching valve) 37 is connected between the supply pipe 30 and the connection pipe 35. That is, the inlet port 37 a of the second switching valve 37 is connected to the supply pipe 30 via the connection pipe 38, and the outlet port 37 b is connected to the connection pipe 35 via the connection pipe 39. In addition, an inlet port of a second pressure regulator (for example, a relief valve) 40 for adjusting the water pressure in the connection pipe 35 is connected to the connection pipe 35 via a connection pipe 41. The inlet port of a first pressure regulator (for example, a relief valve) 42 for regulating the water pressure in the supply pipe 30 is connected via a connection pipe 43. The outlet ports of the first and second pressure regulators 42 and 40 are arranged so that the water that has passed through the pressure regulators 42 and 40 is returned to the tank 33 via the return pipe 44.

  That is, the first pressure regulator 42 can return the pressure water in the supply pipe 30 into the tank 33 when the water pressure in the supply pipe 30 becomes equal to or higher than the first set pressure of the first pressure regulator 42. Thus, the water pressure in the supply pipe 30 can be adjusted to the first set pressure. And this 1st set pressure is the pressure which can drive the hydraulic cylinder apparatus 15, and can open and close the sluice door 8 up and down.

  And the 2nd pressure regulator 40 can return the pressure water in the connection pipe 35 in the tank 33, when the water pressure in the connection pipe 35 becomes more than the 2nd set pressure of the 2nd pressure regulator 40. In this way, the water pressure in the connecting pipe 35 can be adjusted to the second set pressure. The water softening device 16 can soften and supply tap water supplied at a pressure of about the second set pressure.

  The water softening device 16 is a conventionally known device and includes a water softening tank containing ion-exchange resin particles. These ion-exchange resin particles are capable of adsorbing calcium or magnesium contained in tap water when the raw water, for example, tap water passes through, softening the tap water and supplying it. And when ion-exchange resin particles adsorb calcium and magnesium and the water softening ability declines, calcium and magnesium can be removed by passing salt water, thereby making the water-softening ability of the ion-exchange resin particles. Can be recovered.

  Next, an operation procedure for opening and closing the sluice door 8 using the hydraulic drive unit 13 including the water softening device 16 configured as described above will be described. In the state shown in FIG. 1, it is assumed that tap water before being softened is stored in the tank 33 and the sluice door 8 is in a closed state, for example. In the state shown in FIG. 1, the spool 26a of the first switching valve 26 is in the neutral position, and all the ports 27, 28, 29, and 34 are blocked. Therefore, the sluice door 8 is kept closed.

  The spool 37c of the second switching valve 37 is in a neutral position, and the supply pipe 30 and the inlet 16a of the water softening device 16 are in communication with each other via the second switching valve 37. Therefore, the tap water sucked into the pump 31 is supplied to the water softening device 16 through the supply pipe 30, the second switching valve 37, and the connection pipe 35. The tap water is softened by the water softening device 16 and returned to the tank 33 through the soft water pipe 36. Thereby, the tap water in the tank 33 can be softened.

  Next, when the sluice door 8 in the closed position is set to the open position, the state shown in FIG. 2 is set. That is, first, the second switching valve 37 is operated to move the spool 37c to the raised position. When the spool 37c is in the raised position, the inlet port 37a and the outlet port 37b of the second switching valve 37 are blocked, and the water pressure in the supply pipe 30 is raised by the soft water discharged from the pump 31. When the water pressure in the supply pipe 30 becomes equal to or higher than the first set pressure of the first pressure regulator 42, the soft water discharged from the pump 31 passes through the first pressure regulator 42 and the return pipe 44 and is tanked. 33 is returned.

  Next, the spool 26a of the first switching valve 26 is moved to the right position as shown in FIG. In this state, the inlet port 29 and the outlet port 34 are in communication with the second cylinder port 28 and the first cylinder port 27, respectively. As a result, the pressure soft water discharged from the pump 31 flows into the second chamber 23 of the hydraulic cylinder device 15 through the supply pipe 30, the first switching valve 26, and the second working pipe 25. As a result, the piston 20 moves leftward, and the hydraulic cylinder device 15 changes from the extended state to the shortened state. In this manner, when the hydraulic cylinder device 15 is changed from the extended state to the shortened state, the sluice door 8 in the closed position rises to the open position. Thereby, the water of the tributary river can be made to flow into the main river.

  The soft water accommodated in the first chamber 22 of the hydraulic cylinder device 15 is supplied to the water softening device 16 through the first working pipe 24, the first switching valve 26, and the connection pipe 35, and this water softening is performed. The device 16 is further softened. Then, the further softened water returns to the tank 33 through the soft water pipe 36.

  Next, when the sluice door 8 in the open position is set to the closed position, the spool 26a of the first switching valve 26 is moved to the left side position as shown in FIG. In this state, the inlet port 29 and the outlet port 34 communicate with the first cylinder port 27 and the second cylinder port 28, respectively. As a result, the pressure soft water discharged from the pump 31 flows into the first chamber 22 of the hydraulic cylinder device 15 through the supply pipe 30, the first switching valve 26, and the first working pipe 24. As a result, the piston 20 moves rightward, and the hydraulic cylinder device 15 changes from the shortened state to the extended state. In this manner, when the hydraulic cylinder device 15 is changed from the shortened state to the extended state, the sluice door 8 in the open position is lowered to the closed position. Thus, the tributary river can be blocked so that the water of the tributary river does not flow into the main river.

  The soft water accommodated in the second chamber 23 of the hydraulic cylinder device 15 is supplied to the water softening device 16 through the second working pipe 25, the first switching valve 26, and the connection pipe 35, and this water softening is performed. The device 16 is further softened. Then, the further softened water returns to the tank 33 through the soft water pipe 36.

  According to the hydraulic drive unit 13 including the water softening device 16, the amount of calcium and magnesium contained in the tap water in the tank 33 can be reduced (softened) by the water softening device 16. And the hydraulic cylinder apparatus 15 can be operated using this softened tap water, and the sluice door 8 can be opened and closed. Thus, since the softened tap water can be used as the working water of the hydraulic cylinder device 15, calcium ions and magnesium ions contained in the tap water before being softened are converted into the hydraulic cylinder device 15, the first one. And it can suppress becoming a scale by adhering to the sliding part formed in the 2nd switching valves 26 and 37 and the 1st and 2nd pressure regulators 42 and 40. FIG. For example, in the hydraulic cylinder device 15, the sliding portion is a sliding portion between the cylinder 21 and the piston 20, and in the first and second switching valves 26 and 37, the sliding portion between the spools 26a and 37c and the cylinder. It is. The clearance between the spool and the cylinder is about 10 to 20 μm.

  Thus, since it can suppress that a scale generate | occur | produces in sliding parts, such as the hydraulic cylinder apparatus 15, etc., the hydraulic cylinder apparatus 15 etc. can be operated favorably. Therefore, for example, tap water containing calcium or the like can be used as working water. As described above, when tap water is used as the working water, the tap water contains almost no foreign matter such as dust. Therefore, the operation of the hydraulic cylinder device 15 and the first and second switching valves 26 and 37 due to the foreign matter is prevented. The adverse effect can be eliminated.

  Then, as in this embodiment, when the hydraulic drive unit 13 is applied to, for example, a gate device 14 installed in a river and tap water is used as working water, the sluice gate 8 can be used for a long period (for example, several months). Even when the opening / closing operation is not performed, since the scale is not formed on the sliding portion, the sluice door 8 can be opened / closed satisfactorily. As a result, flooding due to river flooding can be prevented, and the safety of residents around the river can be ensured.

  And according to this hydraulic pressure drive unit 13, as shown in FIG.1 and FIG.2, by operating the 2nd switching valve 37, the pressure water sent out from the pump 31 is made into the water softening apparatus 16, and the hydraulic cylinder apparatus. The desired side of 15 can be supplied. Accordingly, the tap water can be softened by using one pump 31 and the hydraulic cylinder device 15 can be operated.

  1 to 3, the tap water in the tank 33 can be softened by the water softening device 16 and returned to the tank 33, and the softened tap water in the tank 33 can be returned to the hydraulic cylinder. It can be used as working water for the device 15 and returned to the tank 33. Thus, since the soft water used as working water is returned and stored in the tank 33, it can be used several times as working water and is economical.

  Furthermore, since soft water is used as working water, a scale made of calcium ions or the like is formed on each sliding portion of the hydraulic cylinder device 15 and the first and second switching valves (spools) 26 and 37. Can be suppressed. As a result, the hydraulic cylinder device 15 and the spool-type switching valve can be applied to the hydraulic drive unit 13 including the water softening device 16. That is, it is possible to select freely without limiting the types of the hydraulic pressure driving unit and the switching valve.

  However, in the above embodiment, tap water is used as working water, but water other than tap water may be used. In short, since the hydraulic drive unit 13 includes the water softening device 16, hard water containing calcium or magnesium can be softened, and such hard water can be used as working water for working water.

  In the above-described embodiment, the hydraulic drive unit 13 is applied to the gate device 14. However, the hydraulic drive unit 13 may be applied to a machine that requires cleanliness, such as a food processing machine, a cosmetic manufacturing machine, and a chemical manufacturing machine other than the gate apparatus. it can. And when applying to these food processing machines etc., a hydraulic motor, the press molding machine by a hydraulic drive, etc. other than the hydraulic cylinder apparatus 15 can be used as a hydraulic drive part.

  Moreover, in the said embodiment, although the relief valve was used as the 1st and 2nd pressure regulators 42 and 40, as shown in FIG. 1, it may replace with this and may use a check valve, for example.

  Furthermore, in the said embodiment, as shown in FIG. 1, it was set as the structure which can supply tap water to each of the hydraulic cylinder apparatus 15 and the water softening apparatus 16 using one pump 31, but it replaces with this. Alternatively, a pump may be separately connected to each of the hydraulic cylinder device 15 and the water softening device 16, and tap water may be separately supplied by these two pumps.

  As described above, the hydraulic drive unit including the water softening device according to the present invention has an excellent effect of reducing the amount of calcium and magnesium contained in water so that the hydraulic drive unit can operate satisfactorily. And suitable for application to a hydraulic drive unit or the like provided with such a water softening device.

It is a block diagram which shows the state which softens tap water with a hydraulic drive unit provided with the water softening apparatus which concerns on embodiment of this invention. It is a block diagram which shows the state which moves a sluice gate to an open position by the same hydraulic drive unit concerning the embodiment. It is a block diagram which shows the state which moves a sluice gate to a closed position by the water pressure drive unit which concerns on the embodiment. It is a block diagram which shows an example of the conventional gate apparatus.

Explanation of symbols

8 Water gate 13 Water pressure drive unit 14 Gate device 15 Hydraulic cylinder device 16 Water softening device 17 Piston rod 18 Wire 20 Piston 21 Cylinder 22 First chamber 23 Second chamber 24 First working tube 25 Second working tube 26 First Switching valve 27 First cylinder port 28 Second cylinder port 29 Inlet port 30 Supply pipe 31 Pump 33 Tank 34 Outlet port 35, 38, 39, 41, 43 Connecting pipe 36 Soft water pipe 37 Second switching valve 40 Second pressure regulator 42 First pressure regulator

Claims (2)

A water softening device for softening water, a hydraulic drive unit that is operated by the softened water and is used for opening and closing the gate gate of a river that is not opened and closed for a long time, and a pump for sending water And a water pressure drive unit including a water softening device having a switching valve capable of supplying pressure water sent from the pump to a desired side of the water softening device and the water pressure drive unit,
The water sent out from the water softening device and the water pressure drive unit can be returned to the tank, and the water in the tank can be sent out by the pump,
A hydraulic drive unit comprising a water softening device, wherein the hydraulic drive unit is a hydraulic cylinder device, and the switching valve is of a spool type . The water drive unit comprising the water softening device according to claim 1, wherein the water softened by the water softening device is tap water .

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