JP4082788B2 - Drill tool - Google Patents

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Publication number
JP4082788B2
JP4082788B2 JP19451498A JP19451498A JP4082788B2 JP 4082788 B2 JP4082788 B2 JP 4082788B2 JP 19451498 A JP19451498 A JP 19451498A JP 19451498 A JP19451498 A JP 19451498A JP 4082788 B2 JP4082788 B2 JP 4082788B2
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Prior art keywords
drill
drill bit
circular
locked
blade
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JP19451498A
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JP2000024817A (en
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國雄 安心院
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株式会社ハウスビーエム
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Priority to JP19451498A priority Critical patent/JP4082788B2/en
Priority to CN99107916A priority patent/CN1105613C/en
Priority to US09/324,165 priority patent/US6241434B1/en
Priority to DE69914975T priority patent/DE69914975T2/en
Priority to EP99304572A priority patent/EP0970769B1/en
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Description

【0001】
【発明の属する技術分野】
本発明は、両端にドリル刃部を有するドリルビットと、このドリルビットを備えたドリル工具とに関するものである。
【0002】
【従来の技術】
一般のドリル工具は、ドリル刃部とシャンク部とが一体に形成された構成となっている。しかし、この構成では、上記ドリル刃部が破損すると、その後の使用ができないため、長い寿命を期待できない不都合がある。
【0003】
そこで近年は、ドリル工具の寿命向上を目的として、両端にドリル刃部を有するドリルビットと、これを着脱可能に保持するドリルビットホルダーとを組み合わせたものが開発されるに至っている。
【0004】
例えば、特公平8−18213号公報には、両端にドリル刃部をもつドリルビットの中間部に六角形状のトルク受部を形成し、このトルク受部と各ドリル刃部との間の円柱状の芯出し軸部に環状溝を形成する一方、ドリルビットホルダーには、上記ドリル刃部が収納可能なドリルビット挿入孔と、上記芯出し軸部が嵌入可能な円形断面の嵌入孔と、上記トルク受部が嵌入可能な六角形状の嵌入孔とを設け、この六角形状の嵌入孔とトルク受部との嵌合によってドリルビットホルダーからドリルビットへのトルク伝達を可能にするとともに、上記環状溝にスプリングの力でボールを嵌め込むことにより、ドリルビットホルダーからのドリルビットの抜け止めを行うようにしたものが開示されている。このようなドリル工具によれば、仮に一方のドリル刃部が破損しても、その段階で一旦ドリルビットホルダーからドリルビットを取外し、それまでと逆の向きにドリルビットホルダーに再装着することにより、破損していない他方のドリル刃部を用いて孔開け作業を続けることができる。従って、工具寿命は大幅に向上する。
【0005】
【発明が解決しようとする課題】
上記ドリル工具では、次のような解決すべき課題がある。
【0006】
a)ドリルビットの中間部に、トルク伝達を行うための六角形状のトルク受部を形成するのに加え、その両端に円柱状の芯出し軸部を形成し、かつ、この芯出し軸部に環状溝を形成しなればならず、ドリルビットの形状は複雑となる。一方、ドリルビットホルダー側においても、上記トルク受部が嵌入可能な六角形状の嵌入孔を形成しなければならず、円形孔のみを形成する場合に比べて工程はかなり複雑となる。従って、ドリル工具全体のコスト削減は難しい。
【0007】
b)ドリルビットの振れを確実に防止するには、その芯出し軸部の軸長をなるべく大きくし、当該芯出し軸部とホルダー側の円形の嵌入孔との嵌合領域を大きく確保することが好ましいが、上記芯出し軸部を長くすると必然的にドリルビット全長も大きくなってしまう。従って、コンパクトな構造で確実な芯出しを行うことは困難である。
【0008】
本発明は、このような事情に鑑み、簡素かつ低廉な構造で着脱ができ、しかも確実な芯出しができるドリルビット備えたドリル工具を提供することを目的とする。
【0009】
【課題を解決するための手段】
上記課題を解決するための手段として、本発明は、両端にドリル刃部を有し、これらドリル刃部の間にドリルビット装着部に係止されるための被係止部が形成されたドリルビットと、このドリルビットの一方のドリル刃部が収納可能な円形のドリル収納孔及び上記被係止部の両円形部が嵌入可能な断面円状の嵌入孔とを有するドリルビットホルダーとを備えたドリル工具であって、上記ドリルビットの被係止部の軸方向両端部を互いに同形で上記ドリル刃部よりも大きな直径をもつ円形部とし、これら円形部の間の部分をその外接円の直径が上記円形部の直径以下である多角形または略多角形の断面形状をもつ異形部とし、上記ドリルビットホルダーにおける上記嵌入孔を囲む周壁に、後側の円形部と異形部との段差部分に係合して当該ドリルビットの抜け止め及び回り止めを行う係止位置と当該係止位置から径方向外側に待避して上記ドリルビットを解放する解放位置との間で移動可能な係止部と、この係止部を上記係止位置に拘束する状態と解放する状態とに切換可能な保持部とを設けたものである。
【0010】
このドリル工具によれば、そのドリルビットの後側円形部とこれよりも断面形状の小さい異形部との段差を係止することにより、ドリルビットの抜け止めができるとともに、その回転規制を行ってトルク伝達を行うことが可能になる。
【0011】
そして、このドリルビットを保持するためのドリルビットホルダーとしては、一方のドリル刃部が収納可能な円形のドリル収納孔及び上記被係止部の両円形部が嵌入可能な断面円状の嵌入孔とを有するものであって、このドリルビットホルダーにおける上記嵌入孔を囲む周壁に、後側の円形部と異形部との段差部分に係合して当該ドリルビットの抜け止め及び回り止めを行う係止位置と当該係止位置から径方向外側に待避して上記ドリルビットを解放する解放位置との間で移動可能な係止部と、この係止部を上記係止位置に拘束する状態と解放する状態とに切換可能な保持部とを設けたものであればよい。すなわち、従来のようにドリルビットホルダー側に異形断面をもつ孔を形成する必要はなく、円形断面のドリル収納孔及び嵌入孔を設けるだけでドリルビットの保持ができる。従って、このドリルビットホルダーの製作工程は非常に簡素化される。
【0012】
しかも、共通の嵌入孔に被係止部の両円形部を嵌入することにより、この被係止部を利用して芯出しを行うことができる。従って、コンパクトな構造で確実な芯出しができる。
【0013】
さらに、上記ドリルビットの各ドリル刃部と被係止部との間に、そのドリル刃部よりも大径で上記円形部よりも小径の円柱状の芯出し用軸部を形成する一方、上記ドリルビットホルダーに、上記芯出し用軸部が嵌入されることにより当該ドリルビットの芯出しを行う芯出し用嵌入孔を設けるようにすれば、2か所の嵌合(嵌入孔と両円形部との嵌合、及び、芯出し用軸部と芯出し用嵌入孔との嵌合)によって、ドリルビットの芯出しがより確実になる。
【0014】
なお、上記ドリルビットの被係止部においては、その異形部の断面形状を円形部の断面形状よりも一回り小さい形状にしてもよいが、この被係止部の形状を、上記ドリル刃部よりも大径の円柱の軸方向両端部を残してその間の中間部分の周方向複数個所を平面で切除した形状とすれば、円柱の一部を切除するだけの簡単な加工で上記の優れた機能をもつ被係止部を容易に製作することが可能になる。
【0015】
また、上記異形部の断面は略多角形状であれはよいが、特に、これを略四角形状としたものでは、大きなトルク伝達力を確保でき、しかも、製作が容易であるという利点が得られる。
【0016】
【発明の実施の形態】
本発明の好ましい実施の形態を図面に基づいて説明する。
【0017】
図1及び図2に示すドリルビット10は、その軸方向中間部に被係止部12を有し、その両端にドリル刃部14が形成されている。被係止部12の軸方向両端部は、互いに同形でドリル刃部14よりも大きな直径をもつ円形部18とされ、これら円形部18で挟まれる中間部分は、4つの平面15が周方向に並ぶ略四角形状の異形部16とされている。この実施の形態では、異形部16の4つのコーナー部が円弧状であって両円形部18と連続している。すなわち、この被係止部12は、円柱の軸方向両端(円形部18)を残してその中間部分の周方向複数個所を平面15で切除した形状となっている。
【0018】
また、上記被係止部12と両ドリル刃部14との間には、ドリル刃部14よりも大径で円形部18よりも小径の円柱状の芯出し軸部19が形成されている。
【0019】
このドリルビット10が装着されるドリルビットホルダー20を図3〜図5に示す。このドリルビットホルダー20は、図略の回転駆動源に連結されるシャンク部22と、ドリルビット10が装着されるドリルビット装着部24とを一体に有している。ドリルビット装着部24には、円形断面のドリル刃部収納孔26が形成され、このドリル刃部収納孔26内に一方のドリル刃部14が収納可能であるとともに、当該ドリル刃部収納孔26内に上記芯出し軸部19がほぼすき間なく嵌入されることにより、ドリルビット10の芯出しが行われるようになっている。すなわち、この実施の形態では、ドリル刃部収納孔26が芯出し用嵌入孔を兼ねている。
【0020】
さらに、このドリル刃部収納孔26の入口側には、被係止部12の両円形部18がほぼすき間なく嵌入可能な円形断面をもつ嵌入孔27が形成され、この嵌入によってもドリルビット10の芯出しが行われるようになっている。そして、この嵌入孔27の周囲に、ドリルビット10の装着状態をロックするためのロック部30が設けられている。
【0021】
具体的には、図4及び図5に示すように、上記嵌入孔27を囲むドリルビット装着部24の周壁には、これを径方向に貫通する複数(図例では2つ)の貫通孔28が等間隔(図例では180°間隔)で設けられ、各貫通孔28内にボール(係止部)32が収納されている。各ボール32は、貫通孔28が設けられている周壁の肉厚よりも大きな直径を有しており、図3及び図4(a)(b)に示すように嵌入孔27内に突出する係止位置と、この係止位置から径方向外側に待避する解放位置との間で移動可能とされている。そして、図3及び図4(a)(b)に示すように両円形部18が嵌入孔27内に嵌入され、かつ、上記係止位置にボール32が位置する状態で、当該ボール32が異形部16と後側円形部18との段差17に係合するように、貫通孔28及びボール32の配設位置が設定されている。
【0022】
上記周壁の外周面は、ドリルビット装着部24における他の外周面よりも僅かに直径の小さい小径部25とされ、この小径部25に保持スリーブ(保持部)34が軸方向にスライド可能にかつ略すき間なく外嵌されている。
【0023】
この保持スリーブ34の内周面には、先端側に開放された周溝34aと、この周溝34aから後方(図4(a)及び図5(a)では右方)に間隔をおいて形成された周溝34bとが形成されている。周溝34a内には圧縮コイルばね36が収納され、その先端側(図4(a)及び図5(a)では左側)が、ドリルビット装着部24の外周面に固定された抜け止めリング38によって規制されている。この圧縮コイルばね36の弾発力で保持スリーブ34は後方に付勢されており、外力を受けない状態では当該保持スリーブ34の後端が小径部25の後端の段差25aに当たる位置に保持されるようになっている。そして、この状態では、保持スリーブ34における両周溝34a,34bの間の部分がボール32を外側から規制して図4(a)(b)に示す上記係止位置に拘束する(図4(a)(b))一方、当該状態から保持スリーブ34に外力が加えられて当該スリーブ34が前方に移動することにより、ボール32が周溝34b内に待避して図5(a)(b)に示す上記解放位置へ動けるように、保持スリーブ30の形状が設定されている。
【0024】
次に、このドリル工具の作用を説明する。
【0025】
まず、図3及び図4(a)(b)に示すようにドリルビット10をドリルビットホルダー20に装着した状態では、係止位置に拘束されたボール32が、異形部16と後側円形部18との段差17に係合することにより、ドリルビット10の抜け止めが行われる。しかも、このボール32の存在によって嵌入孔27内での被係止部12の回転が阻止されるため、この状態で回転駆動源からドリルビットホルダー20にトルクが与えられると、このトルクは確実にドリルビット10に伝達され、ドリル工具全体が一体に回転する。このため、ドリルビット10の先端側のドリル刃部14を用いて良好な孔開け作業を行うことができる。
【0026】
この使用しているドリル刃部14に破損等が生じて孔開け作業が不能となった場合には、一旦ドリルビット10をドリルビットホルダー20から外す。具体的には、保持スリーブ34を指で把持する等してこれに軸方向先端側への外力を与え、圧縮コイルばね36の弾発力に抗して図5(a)の位置までスライドさせる。これにより、ボール32は周溝34b内に逃げ込むことが可能となり、係止位置への拘束が解除される。この状態でドリルビット10をドリルビットホルダー20から抜き取ることができる。
【0027】
次いで、ドリルビット10を反対方向に向け(すなわち、それまでドリルビット装着部24に収納されていた破損していないドリル刃部14を先端側に向け)、破損したドリル刃部14をドリル刃部収納孔26に挿入するとともに芯出し軸部19及び両円形部18をそれぞれドリル刃部収納孔26及び嵌入孔27に嵌入した後、上記保持スリーブ34を解放する。これにより、保持スリーブ34は圧縮コイルばね36の弾発力によって段差25aに当たる位置まで後退し、ボール32を再び係止位置に拘束する。このボール32によってドリルビット10の装着状態が再びロックされ、新しいドリル刃部14を用いて孔開け作業を再開することが可能になる。
【0028】
この構造では、ドリルビット10における被係止部12の中間部に略四角形状の異形部16を形成するだけでよく、従来のように抜け止め用のボールが嵌まり込むための周溝等を形成する必要がない。一方、ドリルビットホルダー20においては、円形断面のドリル刃部収納孔26及び嵌入孔27を形成するだけでよく、従来のように多角形状の孔を形成する必要がないので、単純な工程でドリルビットホルダー20の製作ができる。従って、ドリル工具全体のコストを大幅に低減させることが可能となる。
【0029】
特に、この実施の形態では、被係止部12の全体形状が、円柱の軸方向両端(円形部18)を残してその中間部分の周方向複数個所を平面15で切除した形状となっているので、円柱部分の周方向複数個所を切削等の除去加工で切除するだけで簡単に被係止部12を形成することが可能であり、しかも、このような単純な形状でありながら、ドリルビット10の抜け止めと回り止め(トルク伝達)とを同一個所で行うことが可能となっている。
【0030】
しかも、両円形部18は同一形状であり、これら円形部18を円形断面の嵌入孔27に嵌入することによりドリルビット10の芯出しができる。すなわち、被係止部12を芯出し軸部として兼用しているので、コンパクトな構造で確実な芯出しができる。さらに、この実施の形態に示すように被係止部12とは別の芯出し軸部19を形成することにより、芯出しはより確実になる。
【0031】
なお、本発明の実施形態はこれに限定されず、例として次のような形態をとることも可能である。
【0032】
(1) 異形部16の断面形状は略四角形に限らず、例えば図6(a)に示すような略六角形あるいはその他の略多角形状にしてもよい。また、除去加工量は増えることになるが、同図(b)に示すように、異形部16を円形部18よりも一回り小さい完全な多角形(図では正方形)にすることも可能であるし、同図(c)に示すように、前述の平面15の少なくとも一部を凹面15´に代えるようにしてもよい。ただし、多角形の頂点が多いほど円に近づいてトルク伝達力が弱くなるため、当該頂点は少ない方が好ましく、また製作を容易にする観点からも、四角形または略四角形にするのが、より好ましい。
【0033】
(2) ドリルビット10における両端のドリル刃14は、必ずしも同形でなくてもよく、例えば両ドリル刃の径を異ならせて使い分けができるようにしてもよい。
【0034】
(3) ドリルビット10の芯出し軸部19は、適宜省略が可能である。また、この芯出し軸部19を形成する場合、前記実施形態では相手方のドリルビットホルダー20のドリル刃部収納孔26を芯出し用嵌入孔として兼用しているが、これらドリル刃部収納孔26と芯出し用嵌入孔とを別々に形成するようにしてもよい。
【0035】
(4) ドリルビットホルダー20における係止部(前記実施形態ではボール32)の個数や形状は特に問わず、適宜設定が可能である。例えば、係止部材の内側端(ドリルビット10側に当接する端部)のみ球状とし、貫通孔28に収納される部分は柱状にするようにしてもよい。保持部の具体的な構造も特に問わず、例えばリング状ばねで外側から係止部を係止位置に拘束するようにしてもよい。
【0036】
【発明の効果】
以上のように本発明は、両端のドリル刃部の間に被係止部を形成するとともに、この被係止部の軸方向両端部を円形部とし、その間の部分をその外接円の直径が上記円形部の直径以下である多角形または略多角形の断面形状をもつ異形部としたドリルビットを備え、このドリルビットの異形部と後側円形部との段差にドリルビットホルダーの係止部を係合してドリルビットの抜け止めとドリルビットへのトルク伝達の双方を可能にしたドリル工具であるので、従来のドリル工具のようにドリルビットの抜け止めとトルク伝達とを全く別の部分で行っていたものに比べ、ドリルビット及びドリルビットホルダーの構造を簡単かつ製造容易なものにしてコストを削減することができるとともに、コンパクトな構造でドリルビットの確実な芯出しができる効果がある。
【図面の簡単な説明】
【図1】本発明の実施の形態にかかるドリルビットの斜視図である。
【図2】(a)は上記ドリルビットの正面図、(b)は(a)のA−A線断面図である。
【図3】上記ドリルビット及びそのドリルビットホルダーを備えたドリル工具の全体構造を示す断面正面図である。
【図4】(a)は上記ドリルビットホルダーへのドリルビットの装着状態がロックされている状態を示す断面正面図、(b)は(a)のB−B線断面図である。
【図5】(a)は上記ロックが解除された状態を示す断面正面図、(b)は(a)のC−C線断面図である。
【図6】(a)(b)(c)は上記ドリルビットにおける異形部の断面形状の変形例を示す断面側面図である。
【符号の説明】
10 ドリルビット
12 被係止部
14 ドリル刃部
15 平面
16 異形部
17 異形部と後側円形部との段差
18 円形部
19 芯出し軸部
20 ドリルビットホルダー
24 ドリルビット収納部
26 ドリル刃部収納孔(芯出し用嵌入孔を兼用)
30 ロック部
32 ボール(係止部)
34 保持スリーブ(保持部)
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a drill bit having a drill blade portion at both ends, and a drill tool including the drill bit.
[0002]
[Prior art]
A general drill tool has a configuration in which a drill blade portion and a shank portion are integrally formed. However, in this configuration, if the drill blade is damaged, it cannot be used thereafter, and thus there is a disadvantage that a long life cannot be expected.
[0003]
Therefore, in recent years, for the purpose of improving the life of a drill tool, a combination of a drill bit having a drill blade portion at both ends and a drill bit holder for detachably holding the drill bit has been developed.
[0004]
For example, in Japanese Patent Publication No. 8-18213, a hexagonal torque receiving portion is formed in an intermediate portion of a drill bit having drill blade portions at both ends, and a cylindrical shape between the torque receiving portion and each drill blade portion. An annular groove is formed in the centering shaft portion of the drill bit holder, while the drill bit holder has a drill bit insertion hole that can accommodate the drill blade portion, a circular cross-sectional insertion hole that can fit the centering shaft portion, A hexagonal fitting hole into which the torque receiving portion can be fitted is provided, and torque transmission from the drill bit holder to the drill bit is enabled by fitting the hexagonal fitting hole with the torque receiving portion, and the annular groove In this case, a drill bit is prevented from coming off from the drill bit holder by fitting a ball with a spring force. According to such a drill tool, even if one of the drill blades is damaged, the drill bit is once removed from the drill bit holder at that stage, and then reattached to the drill bit holder in the opposite direction. The drilling operation can be continued using the other drill blade portion that is not damaged. Therefore, the tool life is greatly improved.
[0005]
[Problems to be solved by the invention]
The drill tool has the following problems to be solved.
[0006]
a) In addition to forming a hexagonal torque receiving portion for transmitting torque at the intermediate portion of the drill bit, a cylindrical centering shaft portion is formed at both ends thereof, and the centering shaft portion An annular groove must be formed, and the shape of the drill bit is complicated. On the other hand, on the drill bit holder side, a hexagonal insertion hole into which the torque receiving portion can be inserted must be formed, and the process is considerably complicated as compared with the case where only the circular hole is formed. Therefore, it is difficult to reduce the cost of the entire drill tool.
[0007]
b) To reliably prevent the drill bit from swinging, increase the axial length of the centering shaft portion as much as possible, and ensure a large fitting area between the centering shaft portion and the circular insertion hole on the holder side. However, when the centering shaft portion is lengthened, the overall length of the drill bit is inevitably increased. Therefore, it is difficult to perform reliable centering with a compact structure.
[0008]
In view of such circumstances, an object of the present invention is to provide a drill tool including a drill bit that can be attached and detached with a simple and inexpensive structure and that can be reliably centered.
[0009]
[Means for Solving the Problems]
As means for solving the above-mentioned problems, the present invention provides a drill having a drill blade portion at both ends and a portion to be locked to be locked to a drill bit mounting portion between the drill blade portions. A drill bit holder having a bit, a circular drill accommodating hole that can accommodate one drill blade portion of the drill bit, and a circular insertion hole having a circular cross section into which both circular portions of the locked portion can be fitted. A drill tool, wherein both end portions in the axial direction of the locked portion of the drill bit are circular shapes having the same shape and larger diameter than the drill blade portion, and a portion between the circular portions is a circle of the circumscribed circle. A step portion between the rear circular portion and the deformed portion on the peripheral wall surrounding the insertion hole in the drill bit holder, which has a polygonal or substantially polygonal cross-sectional shape whose diameter is equal to or less than the diameter of the circular portion. Engaged with the drill A locking portion movable between a locking position for preventing the bit from coming off and rotating and a releasing position for retracting the drill bit from the locking position to the outside in the radial direction; and A holding portion that can be switched between a state of being restrained at the locking position and a state of being released is provided .
[0010]
According to this drill tool , the drill bit can be prevented from coming off by locking the step between the rear circular portion of the drill bit and the deformed portion having a smaller cross-sectional shape, and the rotation of the drill bit is restricted. Torque transmission can be performed.
[0011]
And as a drill bit holder for holding this drill bit, a circular drill storage hole in which one drill blade part can be stored and a circular insertion hole having a circular cross section in which both circular parts of the locked part can be inserted The drill bit holder has a peripheral wall that surrounds the fitting hole and engages with a step portion between the rear circular portion and the deformed portion to prevent the drill bit from coming off and preventing rotation. A locking part movable between a locking position and a releasing position for retracting radially outward from the locking position to release the drill bit, and a state in which the locking part is restrained to the locking position and the release What is necessary is just to provide the holding | maintenance part which can be switched to the state to perform. That is, it is not necessary to form a hole having an irregular cross section on the drill bit holder side as in the prior art, and the drill bit can be held only by providing a drill storage hole and a fitting hole having a circular cross section. Therefore, the manufacturing process of the drill bit holder is greatly simplified.
[0012]
And centering can be performed using this to-be-latched part by inserting both the circular parts of to-be-latched part in the common insertion hole. Therefore, reliable centering can be achieved with a compact structure.
[0013]
Furthermore, while forming a cylindrical centering shaft portion having a diameter larger than the drill blade portion and smaller than the circular portion between each drill blade portion and the locked portion of the drill bit, If the drill bit holder is provided with a centering insertion hole for centering the drill bit by inserting the centering shaft part, the fitting is made in two places (the insertion hole and the circular part). And the fitting of the centering shaft and the centering insertion hole), the centering of the drill bit becomes more reliable.
[0014]
Note that, in the locked portion of the drill bit, the cross-sectional shape of the deformed portion may be slightly smaller than the cross-sectional shape of the circular portion, but the shape of the locked portion is the drill blade portion. If the shape of the cylindrical part with a larger diameter than the axial direction of both ends is cut out with a plane at a plurality of locations in the middle between them, the above-mentioned excellent processing can be achieved by simply cutting a part of the cylinder. A locked portion having a function can be easily manufactured.
[0015]
Further, the cross section of the deformed portion may be substantially polygonal, but in particular, when it has a substantially rectangular shape, a large torque transmission force can be secured, and an advantage of easy manufacture can be obtained.
[0016]
DETAILED DESCRIPTION OF THE INVENTION
A preferred embodiment of the present invention will be described with reference to the drawings.
[0017]
The drill bit 10 shown in FIG.1 and FIG.2 has the to-be-latched part 12 in the axial direction intermediate part, and the drill blade part 14 is formed in the both ends. Both end portions in the axial direction of the locked portion 12 are circular portions 18 having the same shape and a larger diameter than the drill blade portion 14, and the four flat surfaces 15 are circumferential in the intermediate portion sandwiched between the circular portions 18. The deformed portions 16 are arranged in a substantially square shape. In this embodiment, the four corner portions of the deformed portion 16 are arcuate and are continuous with both circular portions 18. That is, the locked portion 12 has a shape in which a plurality of circumferential portions at an intermediate portion thereof are cut off by the plane 15 while leaving both ends of the cylinder in the axial direction (circular portion 18).
[0018]
A cylindrical centering shaft portion 19 having a diameter larger than that of the drill blade portion 14 and smaller than that of the circular portion 18 is formed between the locked portion 12 and both drill blade portions 14.
[0019]
A drill bit holder 20 to which the drill bit 10 is attached is shown in FIGS. The drill bit holder 20 integrally includes a shank portion 22 connected to a rotational drive source (not shown) and a drill bit mounting portion 24 to which the drill bit 10 is mounted. The drill bit mounting portion 24 is formed with a drill blade portion accommodation hole 26 having a circular cross section, and one drill blade portion 14 can be accommodated in the drill blade portion accommodation hole 26, and the drill blade portion accommodation hole 26. The drill bit 10 is centered by the centering shaft portion 19 being fitted therein with almost no gap. That is, in this embodiment, the drill blade storage hole 26 also serves as a centering insertion hole.
[0020]
Further, an insertion hole 27 having a circular cross section into which both the circular portions 18 of the locked portion 12 can be inserted with almost no gap is formed on the inlet side of the drill blade portion accommodation hole 26, and the drill bit 10 is also inserted by this insertion. Centering is performed. A lock portion 30 for locking the mounting state of the drill bit 10 is provided around the insertion hole 27.
[0021]
Specifically, as shown in FIGS. 4 and 5, the peripheral wall of the drill bit mounting portion 24 surrounding the insertion hole 27 has a plurality of (two in the illustrated example) through-holes 28 penetrating in the radial direction. Are provided at equal intervals (180 ° intervals in the figure), and balls (locking portions) 32 are accommodated in the respective through holes 28. Each ball 32 has a diameter larger than the wall thickness of the peripheral wall provided with the through hole 28, and projects into the insertion hole 27 as shown in FIGS. 3 and 4A and 4B. It is movable between a stop position and a release position that retracts radially outward from the locking position. Then, as shown in FIGS. 3 and 4 (a) and 4 (b), when the circular portions 18 are fitted into the fitting holes 27 and the balls 32 are located at the locking positions, the balls 32 are deformed. The arrangement positions of the through hole 28 and the ball 32 are set so as to engage with the step 17 between the portion 16 and the rear circular portion 18.
[0022]
The outer peripheral surface of the peripheral wall is a small-diameter portion 25 having a slightly smaller diameter than the other outer peripheral surfaces of the drill bit mounting portion 24, and a holding sleeve (holding portion) 34 is slidable in the axial direction on the small-diameter portion 25. It is fitted outside without any gaps.
[0023]
On the inner circumferential surface of the holding sleeve 34, a circumferential groove 34a that is open to the front end side and a space from the circumferential groove 34a to the rear (rightward in FIGS. 4 (a) and 5 (a)) are formed. The circumferential groove 34b is formed. A compression coil spring 36 is housed in the circumferential groove 34 a, and a leading end side (left side in FIGS. 4A and 5A) is fixed to the outer peripheral surface of the drill bit mounting portion 24. Is regulated by. The holding sleeve 34 is urged rearward by the elastic force of the compression coil spring 36, and the rear end of the holding sleeve 34 is held at a position where it contacts the step 25a at the rear end of the small-diameter portion 25 in a state where no external force is applied. It has become so. In this state, the portion of the holding sleeve 34 between the circumferential grooves 34a and 34b restricts the ball 32 from the outside and restrains it at the locking position shown in FIGS. 4 (a) and 4 (b). a) (b)) On the other hand, when the external force is applied to the holding sleeve 34 from the state and the sleeve 34 moves forward, the ball 32 is retracted in the circumferential groove 34b, and FIG. 5 (a) (b). The shape of the holding sleeve 30 is set so that it can move to the release position shown in FIG.
[0024]
Next, the operation of this drill tool will be described.
[0025]
First, in the state where the drill bit 10 is mounted on the drill bit holder 20 as shown in FIGS. 3 and 4 (a) and 4 (b), the ball 32 restrained at the locking position is formed by the deformed portion 16 and the rear circular portion. The drill bit 10 is prevented from coming off by engaging with the step 17 with respect to 18. In addition, since the rotation of the locked portion 12 in the insertion hole 27 is prevented by the presence of the ball 32, when torque is applied to the drill bit holder 20 from the rotational drive source in this state, the torque is reliably ensured. It is transmitted to the drill bit 10 and the entire drill tool rotates together. For this reason, a good drilling operation can be performed using the drill blade portion 14 on the distal end side of the drill bit 10.
[0026]
When the drill blade portion 14 being used is damaged or the like and the drilling operation becomes impossible, the drill bit 10 is once removed from the drill bit holder 20. Specifically, by holding the holding sleeve 34 with a finger or the like, an external force is applied to the distal end in the axial direction, and the holding sleeve 34 is slid to the position shown in FIG. 5A against the elastic force of the compression coil spring 36. . As a result, the ball 32 can escape into the circumferential groove 34b, and the restraint to the locking position is released. In this state, the drill bit 10 can be extracted from the drill bit holder 20.
[0027]
Next, the drill bit 10 is directed in the opposite direction (that is, the undamaged drill blade portion 14 that has been accommodated in the drill bit mounting portion 24 is directed toward the distal end side), and the damaged drill blade portion 14 is turned to the drill blade portion. After inserting into the storage hole 26 and inserting the centering shaft part 19 and the circular parts 18 into the drill blade part storage hole 26 and the insertion hole 27, respectively, the holding sleeve 34 is released. As a result, the holding sleeve 34 is retracted to the position where it hits the step 25a by the elastic force of the compression coil spring 36, and the ball 32 is again restrained to the locking position. The mounting state of the drill bit 10 is locked again by the ball 32, and the drilling operation can be resumed using the new drill blade portion 14.
[0028]
In this structure, it is only necessary to form a substantially rectangular deformed portion 16 in the intermediate portion of the locked portion 12 in the drill bit 10, and a peripheral groove or the like for fitting a retaining ball as in the prior art is provided. There is no need to form. On the other hand, in the drill bit holder 20, it is only necessary to form the drill blade portion accommodation hole 26 and the insertion hole 27 with a circular cross section, and it is not necessary to form a polygonal hole as in the prior art. The bit holder 20 can be manufactured. Therefore, the cost of the entire drill tool can be significantly reduced.
[0029]
In particular, in this embodiment, the overall shape of the locked portion 12 is a shape in which a plurality of circumferential portions of the intermediate portion are cut out by the plane 15 except for both ends (circular portions 18) in the axial direction of the cylinder. Therefore, it is possible to easily form the locked portion 12 simply by excising a plurality of portions in the circumferential direction of the cylindrical portion by a removal process such as cutting, and the drill bit while having such a simple shape. 10 can be prevented from coming off and non-rotating (torque transmission) at the same place.
[0030]
Moreover, the circular portions 18 have the same shape, and the drill bit 10 can be centered by inserting the circular portions 18 into the insertion holes 27 having a circular cross section. That is, since the locked portion 12 is also used as the centering shaft portion, reliable centering can be achieved with a compact structure. Further, as shown in this embodiment, the centering shaft portion 19 different from the locked portion 12 is formed, whereby the centering becomes more reliable.
[0031]
In addition, embodiment of this invention is not limited to this, For example, it can also take the following forms.
[0032]
(1) The cross-sectional shape of the deformed portion 16 is not limited to a substantially square shape, and may be a substantially hexagonal shape as shown in FIG. Although the amount of removal processing increases, as shown in FIG. 5B, it is possible to make the deformed portion 16 a complete polygon (square in the figure) that is slightly smaller than the circular portion 18. However, as shown in FIG. 5C, at least a part of the plane 15 may be replaced with a concave surface 15 ′. However, as the number of vertices of the polygon increases, the torque transmission force becomes weaker as it approaches the circle. Therefore, it is preferable that the number of the vertices is small. .
[0033]
(2) The drill blades 14 at both ends of the drill bit 10 do not necessarily have the same shape. For example, the diameters of the two drill blades may be different from each other.
[0034]
(3) The centering shaft portion 19 of the drill bit 10 can be omitted as appropriate. When the centering shaft portion 19 is formed, in the above-described embodiment, the drill blade portion accommodation hole 26 of the counterpart drill bit holder 20 is also used as a centering insertion hole. And the centering insertion hole may be formed separately.
[0035]
(4) The number and shape of the locking portions (the balls 32 in the above embodiment) in the drill bit holder 20 are not particularly limited and can be set as appropriate. For example, only the inner end of the locking member (the end contacting the drill bit 10 side) may be spherical, and the portion housed in the through hole 28 may be columnar. The specific structure of the holding portion is not particularly limited, and the locking portion may be constrained to the locking position from the outside by, for example, a ring-shaped spring.
[0036]
【The invention's effect】
As described above, the present invention forms a locked portion between the drill blade portions at both ends, and forms both ends in the axial direction of the locked portion as circular portions, and the diameter of the circumscribed circle is between the circular portions. A drill bit having a polygonal or substantially polygonal cross section having a diameter equal to or less than the diameter of the circular part is provided, and a locking part of the drill bit holder is provided at a step between the irregular part of the drill bit and the rear circular part. Since the drill tool enables both the retaining of the drill bit and torque transmission to the drill bit by engaging the drill bit, the retaining of the drill bit and torque transmission are completely different parts as with conventional drill tools. Compared to what was done in the previous section, the drill bit and drill bit holder structure can be made simpler and easier to manufacture to reduce costs, and the drill bit can be centered reliably with a compact structure. There is a kill effect.
[Brief description of the drawings]
FIG. 1 is a perspective view of a drill bit according to an embodiment of the present invention.
2A is a front view of the drill bit, and FIG. 2B is a cross-sectional view taken along line AA in FIG.
FIG. 3 is a cross-sectional front view showing an overall structure of a drill tool including the drill bit and the drill bit holder.
4A is a cross-sectional front view showing a state in which the drill bit is locked in the drill bit holder, and FIG. 4B is a cross-sectional view taken along line BB in FIG.
5A is a cross-sectional front view showing a state where the lock is released, and FIG. 5B is a cross-sectional view taken along the line CC of FIG. 5A.
FIGS. 6A, 6B, and 6C are cross-sectional side views showing modifications of the cross-sectional shape of the deformed portion of the drill bit.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 10 Drill bit 12 Locked part 14 Drill blade part 15 Flat surface 16 Deformed part 17 Level difference 18 between deformed part and rear circular part Circular part 19 Centering shaft part 20 Drill bit holder 24 Drill bit storage part 26 Drill blade part storage Hole (also used as centering insertion hole)
30 Locking part 32 Ball (Locking part)
34 Holding sleeve (holding part)

Claims (5)

両端にドリル刃部を有し、これらドリル刃部の間にドリルビット装着部に係止されるための被係止部が形成されたドリルビットと、このドリルビットの一方のドリル刃部が収納可能な円形のドリル収納孔及び上記被係止部の両円形部が嵌入可能な断面円状の嵌入孔とを有するドリルビットホルダーとを備えたドリル工具であって、
上記ドリルビットの被係止部の軸方向両端部を互いに同形で上記ドリル刃部よりも大きな直径をもつ円形部とし、これら円形部の間の部分をその外接円の直径が上記円形部の直径以下である多角形または略多角形の断面形状をもつ異形部とし
上記ドリルビットホルダーにおける上記嵌入孔を囲む周壁に、後側の円形部と異形部との段差部分に係合して当該ドリルビットの抜け止め及び回り止めを行う係止位置と当該係止位置から径方向外側に待避して上記ドリルビットを解放する解放位置との間で移動可能な係止部と、この係止部を上記係止位置に拘束する状態と解放する状態とに切換可能な保持部とを設けたことを特徴とするドリル工具。
A drill bit having a drill blade portion at both ends and a portion to be locked to be locked to the drill bit mounting portion between the drill blade portions and one drill blade portion of this drill bit is stored A drill tool comprising a drill bit holder having a possible circular drill storage hole and a circular insertion hole having a circular cross section into which both circular portions of the locked portion can be inserted,
Both ends in the axial direction of the locked part of the drill bit are circular parts having the same shape and larger diameter than the drill blade part, and the diameter of the circumscribed circle is the diameter of the circular part between the circular parts. It is a deformed part having a polygonal or substantially polygonal cross-sectional shape that is the following ,
From the locking position and the locking position for engaging the stepped portion of the rear circular portion and the deformed portion to prevent the drill bit from coming off and preventing rotation on the peripheral wall surrounding the insertion hole in the drill bit holder A locking portion that can move between a release position for retracting radially outward and releasing the drill bit, and a holding mechanism that can be switched between a state in which the locking portion is constrained to the locking position and a state in which the locking portion is released. A drill tool characterized by having a portion .
請求項1記載のドリル工具において、上記被係止部の形状を、上記ドリル刃部よりも大径の円柱の軸方向両端部を残してその間の中間部分の周方向複数個所を平面で切除した形状としたことを特徴とするドリル工具2. The drill tool according to claim 1, wherein the shape of the locked portion is cut off at a plurality of positions in the circumferential direction in a plane, leaving both axial end portions of a cylinder having a diameter larger than that of the drill blade portion. A drill tool characterized by its shape. 請求項1または2記載のドリル工具において、上記異形部を略四角形状としたことを特徴とするドリル工具According to claim 1 or 2 drilling tool according, drilling tool, characterized in that the said profiled portion with a substantially square shape. 請求項1〜3のいずれかに記載のドリル工具において、各ドリル刃部と被係止部との間に、そのドリル刃部よりも大径で上記円形部よりも小径の円柱状の芯出し用軸部を形成したことを特徴とするドリル工具The drill tool according to any one of claims 1 to 3, wherein between each drill blade portion and the locked portion, a columnar centering having a diameter larger than that of the drill blade portion and smaller than that of the circular portion. A drill tool characterized in that a shaft portion is formed. 請求項1〜4のいずれかに記載のドリル工具において、上記ドリルビットの各ドリル刃部と被係止部との間に、そのドリル刃部よりも大径で上記円形部よりも小径の円柱状の芯出し用軸部を形成する一方、上記ドリルビットホルダーに、上記芯出し用軸部が嵌入されることにより当該ドリルビットの芯出しを行う芯出し用嵌入孔を設けたことを特徴とするドリル工具。The drill tool according to any one of claims 1 to 4, wherein a circle having a larger diameter than the drill blade and a smaller diameter than the circular portion is provided between each drill blade and the locked portion of the drill bit. While forming the columnar centering shaft portion, the drill bit holder is provided with a centering insertion hole for centering the drill bit by inserting the centering shaft portion. Drill tool to do.
JP19451498A 1998-07-09 1998-07-09 Drill tool Expired - Fee Related JP4082788B2 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
JP19451498A JP4082788B2 (en) 1998-07-09 1998-07-09 Drill tool
CN99107916A CN1105613C (en) 1998-07-09 1999-06-02 Drilling bit, bit tool and producing method for it
US09/324,165 US6241434B1 (en) 1998-07-09 1999-06-02 Drill, bit, drill tool, and manufacturing method of drill bit
DE69914975T DE69914975T2 (en) 1998-07-09 1999-06-11 Drill and its production method
EP99304572A EP0970769B1 (en) 1998-07-09 1999-06-11 Drill bit and method of manufacturing same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP19451498A JP4082788B2 (en) 1998-07-09 1998-07-09 Drill tool

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Publication Number Publication Date
JP2000024817A JP2000024817A (en) 2000-01-25
JP4082788B2 true JP4082788B2 (en) 2008-04-30

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