JP4080101B2 - Pipe insertion device - Google Patents

Pipe insertion device Download PDF

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JP4080101B2
JP4080101B2 JP11216499A JP11216499A JP4080101B2 JP 4080101 B2 JP4080101 B2 JP 4080101B2 JP 11216499 A JP11216499 A JP 11216499A JP 11216499 A JP11216499 A JP 11216499A JP 4080101 B2 JP4080101 B2 JP 4080101B2
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tube
chuck
frame
machine
pipe
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JP11216499A
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JP2000300154A (en
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巧 西村
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西村製作有限会社
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【0001】
【発明の属する技術分野】
本発明は、麺紐あるいは麺線を巻きかけた管の一端部を機(はた)に設けた管受け穴に自動的に、かつ、高能率に挿入できる管挿入装置に関する。
【0002】
【従来技術】
例えば素麺の製造工程において、大引きされた麺線を乾燥させるために、麺線を多数回巻き掛けた対をなす管を機と呼ばれる枠体に支持させて所定時間にわたって所定の張力を与えながら大気中に放置している。素麺の製造工程においては、この大引きされた麺線の乾燥を行う工程以外にも、小引き、大引きあるいはその前後の養生などの工程で、麺線を巻き掛けた管を機に持たせることもある。
【0003】
機としては、1対の支柱と、これら支柱の下部どうしを連結する梁材と、これら支柱の上部に昇降可能に支持される上管取り枠と、梁材と上管取り枠との間で支柱に昇降可能に支持される下管取り枠とを備え、下部に自在車輪を設けて自由に移動できるようにしたものが多用されている。
【0004】
前記上管取り枠と下管取り枠には、それらの軸方向に一定のピッチを置いて、機の片面から管の端部を差し込む管受け穴と、その反対面から管の端部を差し込む管受け穴とが交互に設けられ、これらの管受け穴に麺線を巻き架けた管の端部が1本ずつ手作業で挿入される。
【0005】
この麺線を巻き架けた管の端部を機の管受け穴に挿入する作業を機械化した装置、即ち、管挿入装置はこれまでのところ全く見当たらない。
【0006】
【発明が解決しようとする課題】
ところで、機に架け込む管の数は片面で数十対余りと非常に多数であり、このため、機への管の架け込みには多大の時間と労力とを必要としている。これに対して、製麺という地味な食品産業への新規な労働力の供給は次第に減少しつつあり、特に若年労働者の就職希望はほとんどないという実情になっている。このように深刻な労働力不足のこの時勢においては、この機への管の架け込みという手作業を機械作業化し、当座の労働力不足や将来に向かっての後継者不足という問題に対処することが切望されている。
【0007】
本発明は、かかる事情を考慮して、麺紐あるいは麺線を巻きかけた管の一端部を機に設けた管受け穴に自動的に、かつ、高能率に挿入できる管挿入装置を提供することを目的とする。
【0008】
【課題を解決するための手段】
この目的を達成するため、本発明は、機が位置決めして配置される機配置空間を備えるフレームと、この機配置空間外で該フレームに支持され、所定数の管の両端部を機の管受け穴のピッチと同じ所定のピッチを置いて支持する1対の管架け枠とが設けられる、という技術的手段を採用する。
【0009】
これにより、前記管架け枠に支持させた管のフレームに対する位置、即ち、機に挿入する管の出発点とそこでの管の方向が決定され、又、管が挿入される機の各受け穴のフレームに対する位置、即ち、管の終着点とそこでの管の向きとが決定される。そして、このように、管の出発点及びそこでの管の向きと、管の終着点及びそこでの管の向きが決定されることにより、後述するチャック装置を用いてその出発点から終着点までの管の移動を機械化することができるのである。
【0010】
ここで、各管架け枠には、複数の管の端部を前後方向に所定のピッチを置いた所定の位置に支持するために、必要に応じて、例えばその上縁に前後方向に所定のピッチを置いて管の端部を受ける所定数の受け溝を形成することが好ましく、これらの受け溝は、そこに受けられる管の端部を前後方向に自然に位置決めできるように、V字溝、U字溝、台形溝、半円溝、半楕円溝などの下細りの溝であることが好ましい。
【0011】
ところで、前記フレームが前記機配置空間を備えることはフレームに対する機の管受け穴の位置及び向きを決定するために本発明の必須の構成要件とされるが、このことは機配置空間とフレームの占有空間との位置関係を限定するものではなく、機配置空間の全部がフレームの占有空間内に設けられていても、機配置空間がフレームの占有空間とその外側に連続する空間とにわたって設けられていても、機配置空間の全部がフレームの占有空間外に設けられていてもよい。
【0012】
又、前記管架け枠はこの機配置空間外で前記フレームに支持させてあればよく、例えば機配置空間の前後左右上下の6方向のうちのいずれか1方向の外側(例えば前外側)、この6方向のうちの2方向を複合させた傾斜方向の外側(例えば斜め前右外側)、この6方向のうちの3方向を複合させた傾斜方向の外側(例えば斜め前右上側)などで前記フレームに支持させればよい。
【0013】
このように、フレームを媒体にして決定される管架け枠と機配置空間に配置される機との相対的な位置関係は、本質的に、管受け枠から機の管受け穴までの所定数の管の移動の形態を考慮に入れて自由に設計できる事項である。
【0014】
次に、本発明は、前記目的を達成するため、前記技術的手段に加えて、前記フレームに水平移動可能に支持される1基のチャックベースと、前記チャックベースを、前記管架け枠の上方に設定された原点と機配置空間内に設定された所定の折返点とにわたって駆動する主駆動手段と、前記チャックベースに昇降可能に支持され、原点で所定数の管の端部を捕獲する1対のチャックヘッドと、前記フレームに前記原点と折返点との間を移動可能に支持され、前記主駆動手段により駆動されるシャトルフレームと、前記シャトルフレームにチャックベースを、前記両チャックヘッドが捕獲した前記管の軸方向に進退可能に支持させるとともに、チャックベース及び両チャックヘッドを移動させ、前記所定数の管の各一端部を機の対応する管受け穴の口に入る程度まで管を差し込む仮差込駆動手段と、前記チャックベース及び両チャックヘッドをさらに前記管の軸方向に移動させ、前記所定数の管の各一端部を前記管受け穴の奥まで差し込む本差込駆動手段とを備える、という技術的手段を採用する。なお、前記チャックベース、主駆動手段、両チャックヘッド、シャトルフレーム、仮差込駆動手段、本差込駆動手段は、チャック装置を構成し、さらに、当該仮差込駆動手段と当該本差込駆動手段は、副駆動手段を構成する。
【0015】
本発明によれば、このチャック装置によって、機械的に、管架け枠から所定数の管が取り上げられ、折返点に移動され、折返点で機の管受け枠に差し込まれるのである。
【0016】
ところで、本発明においては、管架け枠からチャック装置で取り上げ、機に差し込む管の数は機の片面に差し込むことができる管の総数以下であればよく、一度にその総数の管を管架け枠からチャック装置で取り上げ、機に差し込むことも可能である。
【0017】
しかし、同時に多数の管を機に架け込むためには、装置の各部分、例えばフレーム、管架け枠、チャック装置、フレームに対してチャック装置を移動させる手段、チャック装置に対して所定数の管を機に向かって移動させる手段などを頑丈にする必要があり、このため、管挿入装置全体が大型になったり、重くなったりしてコストが高くなるという問題が生じる。
【0018】
又、同時に多数の管を機に架け込むためには、フレームに対してチャック装置を移動させる手段やチャック装置に対して所定数の管を機に向かって移動させる手段などの出力を大きくする必要があり、これらの手段として大型で高価格のものを用いる必要が生じる上、ランニングコストが高くなるなどの問題も解決されなければならない。
【0019】
反対に、1回に機に架け込む管の数を少なくすると、架け込むことができる数の管を機に架け込むためにチャック装置を頻繁に管架け枠と機との間で往復させる必要が生じ、1台の機への管の架け込みに要する作業時間が長くなって作業性が著しく低下するという問題が生じてくる。
【0020】
そこで、本発明においては、これらの事情を考慮して、機の管受け穴が並ぶ領域を管受け穴が並ぶ方向に整数等分して複数の区分領域を設定し、各区分領域の管受け穴の開口側方に各区分領域に対応する折返点を設定し、チャック装置が、各区分領域に含まれる管受け穴の数と同数の管を管架け穴から取り上げ、原点と予め定められた順に択一される各区分領域の折返点に移動させ、折返点でそれらの管を管受け穴に差し込んだ後、原点に復帰する動作を繰り返す、という技術的手段を採用することが推奨される。
【0021】
この構成によれば、チャック装置が1回に取り扱う管の数は機の片面の管受け枠の総数の整数分の1となり、装置の小型化、軽量化、コストダウン、作業性の向上などの技術的課題をバランス良く解決することができる。
【0022】
ところで、このように複数の区分領域と複数の折返点が設定される場合、各折返点において同じように機への管の差込みを行うために各折返点と機との距離は同じに設定されるので、これらの折返点が機の上管取り枠の軸に平行な一直線上に位置することになる。これに対して、原点をその一直線或いはその一直線の延長線上に位置させるか否かは自由である。
【0023】
即ち、原点をこれらの折返点が並ぶ一直線又はその延長線から離れた位置に設定し、この原点から各折返点に放射状に並ぶ複数の移動経路を設定したり、原点と各折返点との間に設定される各分岐点に方向転換手段を備える分岐路からなる移動経路を設定し、その移動経路の中から所定の順に従って択一された経路を伝ってチャック装置を移動させることも可能である。
【0024】
しかし、複数の折返点が1本の直線上に並ぶことに着眼して、原点が各区分領域に対応する複数の折返点が並ぶ直線の延長線上に設定され、前記チャック装置が前記区分範囲に含まれる管受け穴と同数の管を管架け枠から取り上げ、これら管を原点から遠い順に択一される区分範囲の折返点に移動し、その区分範囲の管受け穴に差し込み、原点に復帰する動作を繰り返す、という技術的手段を採用すれば、装置全体の構成を簡単にできるとともに部品点数を少なくでき、しかも、作業性を高めることができるなどの効果を得ることができるので有利である。
【0025】
なお、管架け枠への管の架け込みは、直接管を管架け枠に架け込むという手作業に頼ってもよいが、管整理装置に自動的に、又は手作業によって、任意のタイミングで所定数の管を架け込み、管整理装置によってこれら所定数の管の方向を整え、1本ずつ取り分けて管架け枠の一端部に搬入し、この管の搬入と同時に、又はこれに代わって管架け枠の1つ又は複数の受け溝からその又はそれぞれの他端側隣の受け溝に管を送るという手順で、自動的に又は半自動的に所定数の管を管架け枠に架け込むことが好ましい。
【0026】
この管整理装置は本発明に直接関連しないので、その詳細については後述する発明の実施の形態の中で適宜説明することにする。
【0027】
ところで、本発明のチャック装置は、原点と各折返点との間を移動でき、原点で所定数の管を取り上げることができるように構成されなければならない。
【0028】
このため、本発明のチャック装置は、例えばフレームに水平移動可能に支持される1基のチャックベースと、このチャックベースを原点と所定の折返点とにわたって駆動する主駆動手段と、前記チャックベースに昇降可能に支持され、原点で所定数の管の端部を捕獲する1対のチャックヘッドと、このチャックヘッドをチャックベースに対して昇降させる1対の昇降駆動手段とを備える。
【0029】
前記チャックヘッドが原点で管を捕獲する方法としては、所定数の管を下からすくい上げる方法と、つまみ上げる方法と、吸い上げる方法とを挙げることができる。
【0030】
ここで、吸い上げる方法を採用する場合には、例えば真空源と、管の端部を吸着できる吸引口を有する吸引具と、この吸引具を真空源に接続する配管とが必要であり、装置の低価格化を図る上で不利になる。
【0031】
つまみ上げる方法を採用する場合には、対をなすアームで管を両側から挟持することになるが、チャック装置で原点から折返点に管を運んでいる間に管がアームの間から滑り落ちるおそれがある。
【0032】
すくい上げる方法は、他の方法に伴う問題が生じないので有利であり、この管をすくい上げる方法としては、1枚(又は後述するように2枚1組)のチャックプレートで所定数の管の一端部を同時にすくい上げる方法と、管と同数のチャックプレートで管を個別的にすくい上げる方法とがあるが、後者は管をすくい上げる管と同数のチャックプレートを連動させる手段を必要とするため、部品点数が多くなる上、装置全体の構成を複雑にするという難点がある。
【0033】
1枚で所定数の管を同時にすくい上げるチャックプレートとしては、その上縁に所定数の管を受けて持ち上げる帯状立板からなるものと、帯状立板の基板とその下縁に所定のピッチで連設され、それぞれ管を抱え上げる所定数の鉤とを備えるものとを挙げることができる。
【0034】
前者は、必要に応じてその上縁に所定のピッチを置いて管の端部を受ける所定数の受け溝を備え、管架け枠に支持された所定数の管の上方に設定された初期位置より、管架け枠に支持された管の所定数とピッチとを乗じた距離よりも大きく管の並ぶ方向に移動し、次いで、一方の端の管の外側を通ってこれら所定数の管よりも低い位置に下がってからこれら所定数の管及び初期位置の下方に移動し、引き続き、この所定数の管及び初期位置の下方の位置から初期位置に上昇することにより管架け枠から所定数の管を同時にすくい上げる。
【0035】
後者は、各鉤の鉤先が管架け枠に支持させた各管の上方に位置する初期位置から、管の並ぶ方向に管のピッチよりも小さく移動し、管架け枠に支持させた各管の間(あるいはその外側)を通って鉤先が管架け枠に支持させた各管よりも低くなる位置まで下がってから鉤先を管架け枠に支持させた各管及び初期位置の下方に移動させ、更に初期位置まで上昇させることにより、管架け枠から所定数の管を同時にすくい上げる。
【0036】
両者を対比すれば、後者の方が前者に比べて管を迂回するために管が並ぶ方向に移動するストロークが明らかに小さく、従って、後者を採用することが装置の小型化、軽量化、低価格化、作業時間の短縮などを図る上で有利である。
【0037】
しかし、後者の場合、管架け枠から機の管受け穴に管を移動させる間に鉤先から管が脱出して落下する恐れが生じる。
【0038】
この管の鉤からの脱落を防止するために、鉤をJ字形に形成するという手段を採用することも可能であるが、この場合には鉤の高さと昇降ストロークを大きくする必要があるので、チャックプレートを昇降させる昇降駆動手段が高価になり低価格化を図る上で不利になる上、装置の小型化及び軽量化を図る上で不利になる。
【0039】
そこで、本発明においては、帯状立板からなる基板と、この基板の下縁に所定のピッチを置いて連設された鉤とを備え、互いに鉤の向きが反対向きになっている2枚のチャックプレートを用いることが推奨される。
【0040】
具体的には、各チャックヘッドは、チャックベースに昇降駆動手段を介して昇降可能に支持されるヘッドフレームと、内外に並べられ、かつ、このヘッドフレームに前記管架け枠に支持された所定数の管が並ぶ方向に摺動可能に支持される2枚のチャックプレートと、両チャックプレートを同期して所定数の管が並ぶ方向で互いに反対方向に進退させる開閉駆動手段とを備え、各チャックブレートは前記管架け枠に支持された所定数の管が並ぶ方向に延びる帯状立板からなる基板とこれの下縁に所定のピッチを置いて連設されたL字形の所定数の鉤を有し、両チャックプレートの各鉤の鉤先は各チャックプレートごとに同じ方向に向けられ、かつ、互いに他方のチャックプレートと反対方向に向けられる、という技術的手段を採用することが推奨される。
【0041】
この構成において、前記開閉駆動手段は両チャックプレートを内外方向に見てそれらの鉤先が突き合わされたり、重なりあったりする閉位置と、それらの鉤先が互いに管の太さよりも大きく離隔する開位置とにわたって進退させる。
【0042】
又、前記昇降駆動手段は、両チャックプレートをその鉤先が管架け枠に支持された管の端部よりも高く位置する高位置と、その鉤先が管架け枠に支持された管の端部よりも低く位置する低位置とにわたって昇降させる。
【0043】
両チャックプレートの初期位置は、鉤先が管架け枠に支持された各管の端部よりも高く位置する開位置か、鉤先が管架け枠に支持された各管の端部よりも高く位置する閉位置か、鉤先が管架け枠に支持された各管の端部よりも低く位置する開位置か、鉤先が管架け枠に支持された各管の端部よりも低く位置する閉位置かのいずれかに設定される。
【0044】
そして、予め定められた順で開閉駆動手段と昇降駆動手段とによって両チャックプレートを駆動することにより、原点でチャックヘッドが管架け枠から所定数の管の端部を取り上げるのである。
【0045】
例えば、両チャックプレートの初期位置を鉤先が管架け枠に支持された各管の端部よりも高く位置する開位置に設定されている場合、チャック装置を原点に位置させた後、昇降駆動手段により両チャックプレートを初期位置から鉤先が管架け枠に支持された各管の端部よりも低く位置するまで下げ、この後、開閉駆動手段により両チャックプレートを開位置から閉位置に駆動してから、昇降駆動手段により両チャックプレートを初期位置の高さまで上昇させると、各管の端部が両側から互いに反対方向に向いた1つの鉤によって抱え上げられるようにして管架け枠から所定数の管の端部を取り上げられる。
【0046】
次に、本発明のチャック装置は、このようにして管架け枠から取り上げた所定数の管を予め定められた折返点で機の対応する管受け穴に差し込むように構成されなければならない。
【0047】
ここで、機は原点から折返点へのチャック装置及びこれに支持された所定数の管の移動を妨げないように機配置空間内に配置されているので、チャック装置は折返点で管を機に向かって移動できるように構成される。
【0048】
即ち、例えば原点と予め定められた折返点との間を移動可能にフレームに支持され、前記主駆動手段に駆動されるシャトルフレームを設け、このシャトルフレームに前記チャックベースを該チャック装置が支持する管の軸方向に進退可能に支持させるとともに、シャトルフレームに対して前記チャックベースを進退させる副駆動手段が設けられる、という技術的手段が採用される。
【0049】
この構成において、シャトルフレームをフレームに支持する構成としては、特に限定はされないが、フレームにガイドレールを設け、このガイドレールにシャトルフレームを摺動可能に懸垂させる構成、このガイドレールにシャトルフレームを摺動可能に騎乗させる構成、シャトルフレームに回転自在に支持させた車輪をこのガイドレール上で転動させる構成などがその例として挙げられる。
【0050】
この構成によれば、原点で所定数の管を取り上げた後、チャック装置を主駆動手段によって予め定められた折返点に移動させ、この後、副駆動手段を作動させることにより、チャックベースとともに所定数の管を機に向かって移動させ、対応する所定数の管受け穴にそれぞれ1本の管の端部を差し込むことができる。
【0051】
ところで、本発明のチャック装置は上述したように管をチャックプレートの鉤で吊り下げるようにして支持しているので、チャック装置に支持した所定数の管を機の対応する所定数の管受け穴に差し込む際に、チャック装置が管を管受け穴に押し込む力が不足し、確実に管の端部を管受け穴に差し込めなくなるおそれがある。
【0052】
このため、本発明においては、前記チャック装置が、各折返点で管の機とは反対側の端を牽制する押し込み部材と、この押し込み部材を機に向かって進退させる手段を備える、という技術的手段を採用し、この押し込み部材で管を確実に管受け穴に差し込めるようにすることが推奨される。
【0053】
この押し込み部材を機に向かって進退させる手段は特別にもけてもよいのであるが、構成を簡単にするために、この押し込み部材をチャックヘッドに固定することにより、この押し込み部材を機に向かって進退させる手段に前記副駆動手段を兼用することが好ましい。
【0054】
ところで、機の上管取り枠に設けた管受け穴は、ここに差し込んだ管が脱落することを防止するために、その軸を口側で高くなるように傾斜させてある。この軸が傾斜した管受け穴に管を円滑に差し込むためには、管を差し込む際に管の機と反対側の端部を持ち上げて管を傾斜させることが好ましい。
【0055】
そこで、本発明においては、前記副駆動手段を管の端が機の対応する管受け穴の口に入る程度まで管を差し込み方向に移動させる仮差込駆動手段と、管の端が当該管受け穴の奥まで入る本差込駆動手段とで構成し、折返点で、まず、昇降駆動手段により両チャックヘッドを低位置に下げてから、仮差込みとして、仮差込駆動手段でチャックベース及び両チャックヘッドと共に管をその軸方向に機に向かって移動させることにより管の端部を管受け穴の口に差込む。
【0056】
この後、機側の両チャックプレートを開閉駆動手段により開位置にしてから高位置に移動させると、管の機側の端部はチャックヘッドから解放されて管受け穴に支持され、機側の両チャックプレートに妨げられることなく管を傾けられるようになる。
【0057】
なお、両チャックプレートの鉤先と基板との間に十分な間隔がある場合には、機側のチャックヘッドを低位置に保持するとともに両チャックプレートを閉位置に保持していても、管を傾ける時に管が鉤先と基板との間に形成される空間内で遊動させて、管の機側の端部を管受け穴に支持させることができるとともに機側の両チャックプレートに妨げられることなく管を傾けることができる。
【0058】
さて、本発明では、上述のようにして管の機側の端部を管受け穴に支持させた後、管の機と反対側の端部を支持しているチャックヘッドを昇降駆動手段で高位置に上昇させて管を傾けてから、本差込みとして、本差込駆動手段を作動させてチャックベース及びチャックヘッドと共に管を更に機の方向に移動させ、管の端部を管受け穴の奥まで十分に深く差し込む。
【0059】
本差込みの終了後、機と反対側の両チャックプレートを開閉駆動手段で開位置に駆動して管の機と反対側の端部をチャック装置から解放してから、機と反対側のチャックヘッドを高位置に上昇させ、この後、順次本差込駆動手段と仮差込駆動手段とを逆作動させて両チャックヘッドを原点からこの折返点に到達した時の位置まで復帰させ、更にこの後、主駆動手段を逆作動させてチャック装置を原点に復帰させる。
【0060】
【発明の実施の形態】
本発明の一実施例に係る管挿入装置を図面に基づいて具体的に説明すれば、以下の通りである。
【0061】
図1は、本発明の一実施例に係る管挿入装置の側面図であり、この管挿入装置は、機1が位置決めして配置される機配置空間2を備えるフレーム3と、この機配置空間2の前方で該フレーム3に支持された左右1対の管架け枠4と、両管架け枠4に麺を巻き掛けた所定数の管5(図1では省略)を架け込む管整理装置6と、両管架け枠4に支持された所定数の管5を両管架け枠4から取り上げ、各管5の一端部を機1の上管取り枠11に設けた対応する管受け穴12(図1では省略)に差し込むチャック装置7とを備えている。
【0062】
前記機1は、前記上管取り枠11を昇降可能に支持する1対の支柱13と、これら支柱13の下部どうしを連結する梁材14と、両支柱13に昇降可能に支持される下管取り枠15と、各支柱13の下端に設けれら、上管取り枠1の軸に直交する方向に延びる脚部材16と、各脚部材16の両端の下面に設けられた4個の自在車輪と、上管取り枠11に支持した管5と下管取り枠15に管5とにわたって巻き掛けられた麺線の張力を調整する1対の張力調整機構17とを備えている。
【0063】
前記フレーム3は天井枠31と、これの前端部を支持する左右1対の前部支柱32と、前記天井枠31の後端部を支持する左右1対の後部支柱33と、前記天井枠31の前寄り中間部を支持する左右1対の中間支柱34とを備え、天井枠31と地面(又は床面)との間にこれら中間支柱34及び後部支柱33を結ぶ4面で区画される前記機配置空間2が設定される。
【0064】
後述するように、この機配置空間2には上管取り枠11の前端部を位置決めする前端位置決め手段21と、上管取り枠11の後端部を位置決めする後端位置決め手段22とが設けられ、これら前端、後端両位置決め手段21、22によって上管取り枠11が機配置空間2内上部の左側部又は右側部に位置決めされる。
【0065】
図2の平面図及び図3の正面図に示すように、前記管架け枠4は、帯状立板からなり、フレーム3の前部支柱32と中間支柱34とを連結する連結板35にブラケット41、支持板42及び取付け部材43を介して固定される。
【0066】
又、図4の側面図に示すように、各管掛け枠4の上縁には機1の管受け穴12のピッチと同じピッチを前後方向に置いて、それぞれ管5の端部を受けるV字溝からなる所定数の受け溝44が形成されている。
【0067】
図2及び図4に示すように、この管受け枠4に所定数の管5を架け込む管整理装置6は、前記連結板35に別のブラケット61aを介して支持され、同期駆動される左右1対のエンドレスチェーン61bを備えるコンベア61と、このコンベア61によって搬送される管5の両端の位置を整え、1本ずつ取り分けて搬出させる左右1対の搬送制御手段62と、コンベア61から1本ずつ取り分けて搬出される管5の端部をコンベア61から管架け枠4の前端の受け溝44に載せ替え、これと同時に、あるいはこれに代えて、管受け枠4のある受け溝44に受けられている管5の端部をその後隣りの受け溝44に載せ替えるウォーキングビーム装置63とを備えている。
【0068】
図5の説明図に示すように、前記搬送制御手段62は、これよりも前方でコンベア61に載せられた管5の端部を牽制する第1ストッパー装置62aと、この第1ストッパー装置62aにより牽制された先頭の管5に続く2番目以降の後続の管5を牽制する第2ストッパー装置62bとを備え、同図(A)に示すように第1ストッパー装置62aでこれよりも前方でコンベア61に載せられた管5の端部を牽制した後、同図(B)に示すように後続の管5の端部を第2ストッパー装置62bで牽制し、更にこの後、同図(C)に示すように、第1ストッパー装置62aが先頭の管5の端部を解放することにより、所定のタイミングで管5を1本ずつ取り分けて搬出させるようにしている。
【0069】
図2、図3及び図4に示すように、前記ウォーキングビーム装置63は、前記支持板42に前後方向に進退可能に支持された進退枠63aと、この進退枠63aに昇降可能に支持された昇降枠63bと、前記管架け枠4の外側に重ねるようにしてこの昇降枠63bに連結されたウォーキングビーム63cと、進退枠63aを前記所定のピッチと等しいストロークで進退させる例えばエアシリンダからなる進退駆動手段63dと、昇降枠63b及びウォーキングビーム63cを所定の範囲で昇降させる例えばエアシリンダからなる昇降駆動手段63eとを備えている。
【0070】
図4に示すように、このウォーキングビーム63cの上縁には、管架け枠4の受け溝44と同じように、V字溝からなる所定数の受け溝63fが前後方向に管架け枠4の受け溝44のピッチと同じピッチを置いて形成され、その最前の受け溝63fが管架け枠4の前縁に受け止められる管5の端部の下方に位置する位置にこのウォーキングビーム63cの初期位置が設定される。
【0071】
図6の説明図に示すように、このウォーキングビーム63cは、管架け枠4の前縁に管5の端部が受け止められるごとに昇降駆動手段63eで同図(A)に示す初期位置から同図(B)に示すように管5が管架け枠4の上縁よりも高くなる位置まで持ち上げられてコンベア61から管5の端部を最前の受け溝63fに受けて持ち上げる。この後、同図(C)に示すように進退駆動手段63dで受け溝63fのピッチと同じだけ後方に移動されてから同図(D)に示すように昇降駆動手段63eで初期位置と同じ高さまで下げられ、ここでウォーキングビーム63cが下降する間にウォーキングビーム63cの最前の受け溝63fから管架け枠4の最前の受け溝44に管5の端部が載せ替えられる。初期位置とおなじ高さに下げられたウォーキングビーム63cは、更にこの後、進退駆動手段63dで初期位置に復帰させ、次の管5の端部が管架け枠4の前縁に受け止められるのを待つ。
【0072】
又、既に管受け枠4の受け溝44に受けられている管5の端部は、このウォーキングビーム63cの1回の周回動作が行われる間に、ウォーキングビーム63cによってその受け溝44から持ち上げられ、1ピッチ後方に移動した後、その受け溝44の後隣りの受け溝44に降ろされる。
【0073】
そして、このようなウォーキングビーム装置63の動作が所定回繰り返されることにより、両管架け枠4に所定のピッチを置いて所定数の管5が平行に並べて支持されることになる。
【0074】
両管掛け枠4に支持される管5の本数は、機1の上管取り枠11の片面に設けた管受け穴12の総数以下であればよいが、ここでは、チャック装置が1回に取り扱う管の数は機の片面の管受け枠の総数の整数分の1となり、装置の小型化、軽量化、コストダウン、作業性の向上などの技術的課題をバランス良く解決するために、その総数の整数分の1である8〜15本程度(ここでは10本)にしている。
【0075】
ところで、前記フレーム3の中央立面上の前記両管掛け枠4の上方には原点が設定され、後述するように、この原点でチャック装置7が両管掛け枠4から所定数の管5を取り上げるように構成される。
【0076】
又、前記上管取り枠11の管受け穴12を設けた領域は、管掛け枠4に支持される管5の本数と同数の管受け穴12が配置される区分領域に整数等分され、前記フレーム3の中央立面上の各区分領域の前後方向の中央に各区分領域に対応する例えば5点の折返点が設定される。
【0077】
そして、前記チャック装置7は原点で管掛け枠4から所定数の管5を取り上げ、遠い順に択一される各折返点に運び、各折返点でこれら所定数の管5を機1に差し込み、原点に復帰するという動作を繰り返すように構成される。
【0078】
即ち、前記チャック装置7は、図7の側面図及び図8の正面図に示すように、フレーム3に左右1対のガイドレール36を介して前後方向に進退可能に支持されるシャトルフレーム71と、このシャトルフレーム71を前後方向に駆動する主駆動手段72と、このシャトルフレーム71に左右方向に進退可能に支持されるチャックベース73とを備えている。
【0079】
図9の平面図に示すように、前記シャトルフレーム71は前後方向に適当な間隔を置いて配置される1対の横桁71aと両横桁71aを連結する左右1対の縦桁71bと、各横桁71aの端部に支持され、前記ガイドレール36が摺動可能に挿通される4個のスライドベアリング71cとを備えている。
【0080】
前記主駆動手段72は、シャトルフレーム71を原点と最も遠い折返点との間で往復駆動できるように構成してあればよく、例えば前記フレーム3の天井枠31に回転可能に支持させた前後1対のスプロケットと、両スプロケットに巻き掛けられ、1点でシャトルフレーム71に連結されたエンドレスチェーンと、このエンドレスチェーンを駆動するモータとを備えるチェーン式駆動装置を用いてもよい。
【0081】
又、例えば前記フレーム3の天井枠31に回転可能に支持させた前後1対のプーリと、両プーリに巻き掛けられ、1点でシャトルフレーム71に連結されたエンドレスベルトと、このエンドレスベルトを駆動するモータとを備えるベルト式駆動装置を用いてもよい。
【0082】
更に、例えば前記フレーム3の天井枠31に回転可能に前後軸心回りに回転可能に支持させたスクリュー軸と、このスクリュー軸に螺進退可能に外嵌されるとともに前記シャトルフレームに支持されたナットと、前記スクリュー軸を駆動するモータとを備えるスクリュー式駆動装置を用いてもよい。
【0083】
しかしながら、この実施例では、図7及び図8に示すように、比較的安価な構成で静粛に運転できるようにするため、前記主駆動手段72はシャトルフレーム71に支持させたパルスモータなどのモータ72aと、このモータ72aにより駆動される駆動ギヤ72bと、前記フレーム3の天井枠31に固定され、前記駆動ギヤ72bに噛み合うラック72cとで構成されている。
【0084】
又、図8、図9及び図10の平面図に示すように、前記シャトルフレーム71の各横桁71aの下面の両端及び中間部には懸垂ブラケット71dが垂設され、図8及び図9に示すように、これら懸垂ブラケット71dにわたって前後1対のガイドシャフト71eが固定される。
【0085】
図10に示すように、前記チャックベース73は前後方向に適当な間隔を置いて配置される1対の横桁73aと、両横桁73aの端部どうしを連結する左右1対の縦桁73bと、両横桁73aの各端部の上面に固定され、シャトルフレーム71の各ガイドシャフト71eが摺動可能に挿通される4個のスライドベアリング73cとを有している。
【0086】
又、このチャック装置7は、シャトルフレーム71の後左側の懸垂ブラケット71dとチャックベース73の後右部にわたって架着され、このチャックベース73をシャトルフレーム71に対して左右方向に駆動する1組の副駆動手段74を備えている。
【0087】
更に、図7、図8及び図10に示すように、このチャック装置7は、前記チャックベース73に昇降可能に支持される左右1対のチャックヘッド75と、これらチャックヘッド75を個別的に駆動する例えばエアシリンダからなる左右1対の昇降駆動手段76とを備えている。
【0088】
即ち、前記チャックベース73は、各縦桁73bに前後方向に適当な間隔を置いて支持させた縦軸の各対をなすスライドガイド73dを備え、これらスライドガイド73dに摺動可能に挿通された前後対をなすガイドシャフト75aと、両ガイドシャフト75aの下端に連結されたヘッドフレーム75bと、内外に重ねて並べられ、かつ、このヘッドフレーム75bに前記管架け枠4に支持された所定数の管5が並ぶ方向に摺動可能に支持される2枚のチャックプレート77と、両チャックプレート77を同期して所定数の管5が並ぶ方向で互いに反対方向に進退させる開閉駆動手段78とを備えている。
【0089】
各チャックヘッド75に支持された各チャックプレート77は前記管架け枠4に支持された所定数の管5が並ぶ方向に延びる帯状立板からなる基板77aとこれの下縁に所定のピッチを置いて連設されたL字形の所定数の鉤77bを有し、両チャックプレート77の各鉤77bの鉤先は各チャックプレート77ごとに同じ方向に向けられ、かつ、互いに他方のチャックプレート77の鉤77bの鉤先と反対方向に向けられている。
【0090】
図7に示すように、初期状態では、前記チャック装置7は原点に位置し、両チャックヘッド75は昇降駆動手段76によって鉤77bが管掛け枠4に支持された管5よりも所定の高さだけ高くなる高位置に位置させ、又、両チャックプレート77は開閉駆動手段78により互いに対応する鉤先が側面視において管5の太さよりも大きく離隔される開位置に位置させている。
【0091】
管掛け枠4への所定数の管5の架け込みが終了すると、図11の側面図に示すように、両昇降駆動手段76を作動(伸長)させてチャックヘッド75を初期位置から鉤先が管掛け枠4に支持された管5よりも低くなる低位置まで下げ、管架け枠4に支持された各管5の端部の前後にそれぞれ互いに対向する鉤77bを位置させる。
【0092】
この後、図12の側面図に示すように、開閉駆動手段78を作動させて、両チャックプレート77をこれらの互いに対応する鉤77bの鉤先が側面視において互いに突き合わされる閉位置に移動してから、図13の側面図及び図14の正面図に示すように、前記昇降駆動手段76を逆作動(短縮)させてチャックヘッド75を初期位置と同じ高さまで上昇させる。そして、このチャックヘッド75が上昇する間に各管5の端部は管架け枠4からチャックヘッド75の対をなす鉤77bですくい上げられることになる。
【0093】
この後、主駆動手段72を作動させて、チャック装置7を原点から最も遠い折返点まで移動させ、この折返点で停止させた後、図15の正面図に示すように、両昇降駆動手段76を作動させて、両チャックヘッド75を下げ、両チャックヘッド75に両端を支持された所定数の管5を機1の最も原点から遠い区分領域の各管受け穴12の右側方に水平に位置させる。
【0094】
図10に示すように、前記副駆動手段74は例えばエアシリンダからなる左右1対の仮差込駆動手段741a、742aと、例えばエアシリンダからなる左右1対の本差込駆動手段741b、742bとを備え、折返点において機1がチャック装置7の左側に位置する場合には左側の仮差込駆動手段741aと本差込駆動手段741bとを用いて管5の差込みが行われる。
【0095】
即ち、図16の正面図及び図17の平面図に示すように、まず、右側の仮差込駆動手段741aを作動(伸長)させてチャックベース73及び両チャックヘッド75を左方に移動させ、管5の端が機の対応する管受け穴12の口に入る程度まで管を差し込み、引続き、左側のチャックヘッド75の両チャックプレート77を左側の開閉駆動手段78により開位置にして、管5の機1側(左側)の端部を左側の両チャックプレート77から解放するとともに管受け穴12に支持させ、更に、図18の正面図に示すように、左側のチャックヘッド75を左側の昇降駆動手段76で高位置に上げて、左側のチャックヘッド75に妨げられることなく管5を右上がりに傾斜できるようにする。
【0096】
この後、図19の正面図に示すように、右側の昇降駆動手段76で右側のチャックヘッド75を高位置に上昇させ、管5を管受け穴12の軸よりも少し小さい角度の右上がりに傾斜させてから、図20の平面図に示すように、右側の本差込駆動手段741bを作動(伸長)させてチャックベース73及び両チャックヘッド75を更に左方に移動させ、管5の端を機1の対応する管受け穴12の奥まで差し込む。
【0097】
ここで、管5の端部を本差込駆動手段741bにより管受け穴12の口から奥に押し込む時には、管5の左端部に大きな摩擦抵抗が作用するので、管5の右端部が両チャックプレート77の鉤77bの上を右方に滑り、管5の左端部を十分深く管受け穴12に差し込めなくなる恐れがある。
【0098】
そこで、この実施例では、図21の正面図に示すように、前記チャック装置7の各チャックヘッド75に、各折返点で管5の機1とは反対側の端を牽制する板材からなる押し込み部材79aを設け、前記副駆動手段78でこの押し込み部材79aを介して管5の端部を管受け穴12の口から奥に押し込んでいる。
【0099】
管5の端部が管受け穴12の奥まで差し込まれる間に管5は管受け穴12の軸の傾きと同じ傾きになるまでその傾きを増すので、この管5の傾きを右側のチャックヘッド75が妨げないように、適当なタイミングで右側のチャックヘッド75の両チャックプレート77を右側の開閉駆動手段78により開位置にして、管5の機1と反対側(右側)の端部を右側の両チャックプレート77から解放している。
【0100】
又、この実施例では、この管5の右端部を解放した時に管5の右端が下方に落下することを防止するために、この実施例では、チャックヘッド75にその両チャックプレート77の下方で管5の機1と反対側(右側)の端部を受け止める管受け部材79bを設けている。
【0101】
この管受け部材79bは原点でチャック装置7に管5を取り上げさせる際に邪魔になるので、チャックヘッド75の下方に出し入れできるように設け、ヘッドフレーム75bに前後軸心回りに回転可能に支持させた例えばエアシリンダからなる管受け駆動手段79cを作動(伸長)させてチャック装置7が管受け枠4から所定数の管5を取り上げた直後にチャックヘッド75の下方に入れ、管5の管受け穴12への差込みが終わった後にチャックヘッド75の下方から出すようにしている。
【0102】
なお、この実施例では、構成を簡単にするために、1枚の板材をL字形に折り曲げて前記押し込み部材79aと管受け部材79bとが連続する板部材79を形成し、この板部材79をヘッドフレーム75bに前後軸心回りに回転可能に支持させるとともに、前記押し込み部材79aの外側とヘッドフレーム75bとにわたって前記管受け駆動手段79cを架着している。
【0103】
以上のようにして、所定数の管5の一端部を最も原点から遠い区分領域の管受け穴12に差し込んだ後、図22の正面図に示すように、前記副駆動手段78の右側の仮差込駆動手段741a及び右側の本差込駆動手段741bを逆作動(短縮)させてチャックベース73及び両チャックヘッド75を折返点に到着した時の位置に復帰させてから、管受け駆動手段79cを逆作動(短縮)させて管受け枠79bをチャックヘッド75の下方から出し、更にこの後、主駆動手段72を逆作動させてチャック装置7を原点に復帰させる。
【0104】
この後、原点においてチャック装置7で次の所定数の管5を取り上げてから、チャック装置7を次に遠い折返点に移動させ、この折返点でこれら所定数の管5を機1に差込んでからチャック装置7を再び原点に復帰させる。
【0105】
なお、前記チャック装置7の停止位置は、フレームに支持させたリミットスイッチ、近接スイッチなどのセンサによりチャック装置7を検出することにより制御するようにしている。このチャック装置7の停止制御については、停止位置の前に減速開始位置を設定し、この減速開始位置でフレームに支持させたリミットスイッチなどのセンサによりチャック装置7を検出するとチャック装置7の移動速度を減速し、停止位置においてフレームに支持させた別のリミットスイッチなどのセンサによりチャック装置7を検出するとチャック装置7を停止させるようにすることが好ましい。
【0106】
このようにして次第に近い区分領域にそれぞれ所定数の管5を差し込むことを繰り返すことにより、機1の片面の全ての管受け穴12に管5の一端部を差し込むことができる。
【0107】
ところで、機1の管受け穴12は上管取り枠11の両面に設けてあるので、上述の管架け枠4、管整理装置6及びチャック装置7を機配置空間2に配置される機1の両面に設け流ことにより、機1の両面の管受け穴12に管5を自動的に差し込むように構成することは可能である。
【0108】
しかし、この実施例では機1がその下部に設けた自在車輪によって自由に移動できることに着目し、機1の片面に管5を差し込んだ後、機1を平面視において原点及び各折返点を通る直線に関して対称の位置に移動させて位置決めし、機1の反対側面に同じような手順で管5を差し込めるようにして、全体としての設備費用を安価にできるようにしている。
【0109】
即ち、図23の側面図及び図24の背面図に示すように、中間支柱34の近傍に別の前後1対のガイドレール37を設け、これらのガイドレール37に案内されて左右方向に移動する架台91に前記前部位置決め手段21を支持させ、この架台91及び前部位置決め手段21を架台駆動手段92により機配置空間2内で左右に移動できるようにしている。
【0110】
この架台駆動手段92は、架台91に搭載されたモータ92aと、このモータ92aにより駆動される駆動ギヤ92bと、前後に並ぶ中間支柱34を連結する横桁38に固定されたラック92cとで構成される。そして、このラック92cに前記駆動ギヤ92bを噛み合わせ、モータ92aで駆動ギヤ92bを回転させることにより、これらモータ92a及び駆動ギヤ92bを搭載した架台91が左右に移動するようにしている。
【0111】
架台91の停止位置は、横桁38に支持させた停止リミットスイッチ92dが架台91に設けたカム91aを検出することにより制御するようにしている。この架台91の停止制御については、停止位置の前に減速開始位置を設定し、この減速開始位置で前記横桁38に支持させた別のリミットスイッチ92eが前記カム91aを検出すると架台91の移動速度を減速し、停止位置において前記停止リミットスイッチ92dが前記カム91aを検出すると架台91を停止させるように構成している。
【0112】
前記前部位置決め手段21は、縦長の短冊形のバッキングプレート21aと、このバッキングプレート21aの上端に固定された上枠21bと、該バッキングプレート21aにガイドレール21cを案内にして昇降可能に支持された下枠21dと、この下枠21dを昇降させる例えばエアシリンダからなる押圧手段21eと、前記下枠21dの上面に設けた雌部材21fと、上管取り枠11の一端部下面に設けた雄部材21gとで構成され、押圧手段21eで下枠21d及び雌部材21fを上昇させて雌部材21fと雄部材21gとを嵌め合わせ、更にこれら下枠21d及び雌部材21fを介して雄部材21g及び上管取り枠11の端部を上枠21bに押圧することにより上管取り枠11の一端部を位置決めする。
【0113】
又、図25の側面図及び図26の正面図に示すように、後部支柱33間に又別の上下1対のガイドレール38を設け、これらのガイドレール38に案内されて左右方向に移動するサドル93に前記後部位置決め手段22を支持させ、このサドル93及び後部位置決め手段22をサドル駆動手段94により機配置空間2内で左右に移動できるようにしている。
【0114】
このサドル駆動手段94は、サドル93に搭載されたモータ94aと、このモータ94aにより駆動される駆動ギヤ94bと、前後の後部支柱33を連結する上横桁39aに固定されたラック94cとで構成される。このラック94bに前記駆動ギヤ94bを噛み合わせ、モータ94aで前記駆動ギヤ94bを回転させることによりこれらモータ94a及び駆動ギヤ94bを搭載したサドル93が左右に移動する。
【0115】
サドル93の停止位置は、前後の後部支柱33を連結する下横桁39bに支持させた停止リミットスイッチ94dがサドル93に設けたカム93aを検出することにより制御するようにしている。このサドル93の停止制御については、停止位置の前に減速開始位置を設定し、この減速開始位置で前記下横桁39bに支持させた減速リミットスイッチ94eが前記カム93aを検出するとサドル93の移動速度が減速され、停止位置において前記停止リミットスイッチ94dが前記カム93aを検出するとサドル93が停止される。
【0116】
前記後部位置決め手段22は、縦長の短冊形のバッキングプレート22aと、このバッキングプレート22aの上端に固定された上枠22bと、該バッキングプレート22aにガイドレール22cを案内にして昇降可能に支持された下枠22dと、この下枠22dを昇降させる例えばエアシリンダからなる押圧手段22eと、前記下枠22dの上面に設けた雌部材22fと、上管取り枠11の他端部下面に設けた雄部材22gとで構成され、押圧手段22eで下枠22d及び雌部材22fを上昇させて雌部材22fと雄部材22gとを嵌め合わせ、更にこれら下枠22d及び雌部材22fを介して雄部材22g及び上管取り枠11の端部を上枠22bに押圧することにより上管取り枠11の他端部を位置決めする。
【0117】
そして、まず、架台21及び前部位置決め手段21を機配置空間2内前部の右側部の所定の位置に位置させ、又、サドル93及び後部位置決め手段22を機配置空間2内前部の右側部の所定の位置に位置させて、上管取り枠11を前部、後部両位置決め手段21、22により位置決めした後、上述のようにして上管取り枠11の左側から管5を差込む。
【0118】
この後、上管取り枠11を前部、後部両位置決め手段21、22により位置決め状に支持したまま、架台21及び前部位置決め手段21を機配置空間2内前部の左側部の所定の位置に移動させ、又、サドル93及び後部位置決め手段22を機配置空間2内前部の左側部の所定の位置に移動させて、上管取り枠11を平面視において原点及び各折返点を通る直線に関して対称の位置に移動させて位置決めし、同じような要領で上管取り枠11の右側から管5を差し込む。
【0119】
機1の反対側面に管を差し込む場合、即ち、上管取り枠11の右側から管5を差し込む場合には、原点において左側の押し込み部材79a、管受け部材79b及び管受け駆動手段79cに代えて右側の押し込み部材79a、管受け部材79b及び管受け駆動手段79cを作動させ、各折返点においてチャック装置7の動作が左右逆勝手になる点が上述した上管取り枠11の右側から管5を差し込む場合のチャック装置7の動作とは異なる。又、この場合には、右側の仮差込駆動手段741a及び本差込駆動手段741bに代えて左側の仮差込駆動手段742a及び本差込駆動手段742bが作動し、逆作動するが、これら左側の仮差込駆動手段742a及び本差込駆動手段742bは動作時に短縮され、逆動作時に伸長される点も異なる。
【0120】
【発明の効果】
以上に説明したように、本発明には、機が位置決めして配置される機配置空間を備えるフレームと、この機配置空間外で該フレームに支持され、所定数の管の両端部を機の管受けのピッチと同じピッチを置いて支持する1対の管架け枠と、この管架け枠の上方に設定された原点と機配置空間内に設定された所定の折返点とにわたって移動可能に前記フレームに支持され、前記原点で前記管架け枠から前記所定数の管の両端部を取り上げ、この後、原点から前記所定の折返点に移動して、これら所定数の管をそれらの軸がそれぞれ機配置空間に配置された機の管受け穴に向く位置に移動させ、更にこの後、前記所定数の管を機に向かって移動させることにより、前記所定数の管の各一端部を前記管受け穴に差し込むチャック装置とが設けられるので、本発明によれば、麺紐あるいは麺線を巻き掛けた管の一端部を機に設けた管受け穴に自動的に、かつ、高能率に挿入することができる、という効果を得ることができる。
【図面の簡単な説明】
【図1】本発明の側面図である。
【図2】本発明の管架け枠及び管整理装置の平面図である。
【図3】本発明の管架け枠及び管整理装置要部の正面図である。
【図4】本発明の管架け枠及び管整理装置の正面図である。
【図5】本発明の搬送制御手段の動作を示す説明図である。
【図6】本発明のウォーキングビーム装置の動作を示す説明図である。
【図7】本発明のチャック装置の側面図である。
【図8】本発明のチャック装置の正面図である。
【図9】本発明のシャトルフレームの平面図である。
【図10】本発明のチャック装置要部の平面図である。
【図11】本発明のチャック装置の側面図である。
【図12】本発明のチャック装置の側面図である。
【図13】本発明のチャック装置の側面図である。
【図14】本発明のチャック装置の正面図である。
【図15】本発明のチャック装置の正面図である。
【図16】本発明のチャック装置の正面図である。
【図17】本発明のチャック装置要部の平面図である。
【図18】本発明のチャック装置の正面図である。
【図19】本発明のチャック装置の正面図である。
【図20】本発明のチャック装置要部の平面図である。
【図21】本発明のチャック装置の正面図である。
【図22】本発明のチャック装置の正面図である。
【図23】本発明の要部の側面図である。
【図24】本発明の要部の背面図である。
【図25】本発明の別の要部の側面図である。
【図26】本発明の別の要部の正面図である。
【符号の説明】
1 機
2 機配置空間
3 フレーム
4 管架け枠
5 管
7 チャック装置
11 上管取り枠
12 管受け穴
71 シャトルフレーム
72 主駆動手段
73 チャックベース
74 副駆動手段
75 チャックヘッド
76 昇降駆動手段
77 チャックプレート
77a 基板
77b 鉤
78 開閉駆動手段
79a 押し込み部材
79b 管受け部材
79c 管受け駆動手段
741a 仮差込駆動手段
741b 本差込駆動手段
742a 仮差込駆動手段
742b 本差込駆動手段
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a tube insertion device capable of automatically and efficiently inserting one end of a tube around which a noodle string or noodle string is wound into a tube receiving hole provided in the machine.
[0002]
[Prior art]
For example, in the production process of raw noodles, in order to dry the drawn noodle strings, a pair of tubes around which the noodle strings are wound are supported on a frame body called a machine while giving a predetermined tension over a predetermined time. It is left in the atmosphere. In the production process of the noodles, in addition to the process of drying the drawn noodle strings, the machine is provided with a tube around which the noodle strings are wound in a process such as drawing, drawing or curing before and after. Sometimes.
[0003]
As a machine, a pair of columns, beam members connecting the lower portions of the columns, an upper tube frame supported by the upper portions of the columns so as to be movable up and down, and between the beam member and the upper tube frame A lower tube frame that is supported by the column so as to be movable up and down, and a free wheel is provided at the lower part so that it can freely move is widely used.
[0004]
A pipe receiving hole into which the end of the pipe is inserted from one side of the machine, and an end of the pipe from the opposite side are inserted into the upper pipe lower frame and the lower pipe frame at a certain pitch in the axial direction thereof. The tube receiving holes are alternately provided, and the ends of the tubes around which the noodle strings are wound are manually inserted one by one.
[0005]
A device that mechanizes the operation of inserting the end of the tube around which the noodle string is wound into the tube receiving hole of the machine, that is, a tube insertion device has not been found so far.
[0006]
[Problems to be solved by the invention]
By the way, the number of pipes to be installed in the machine is very large, such as several tens of pairs on one side. Therefore, it takes much time and labor to install the pipes in the machine. On the other hand, the supply of new labor to the sober food industry of noodle making is gradually decreasing, and there is a fact that there is almost no desire for employment by young workers in particular. In this time of severe labor shortage, the manual work of laying pipes on this machine should be converted to mechanical work to deal with the problem of shortage of current labor and lack of successors for the future. Is anxious.
[0007]
In consideration of such circumstances, the present invention provides a tube insertion device capable of automatically and efficiently inserting one end of a tube around which a noodle string or noodle string is wound into a tube receiving hole provided in the machine. For the purpose.
[0008]
[Means for Solving the Problems]
In order to achieve this object, the present invention provides a frame including a machine arrangement space in which a machine is positioned and arranged, and is supported by the frame outside the machine arrangement space, and both ends of a predetermined number of pipes are connected to the machine tube. A technical means is adopted in which a pair of tube frames that are supported at a predetermined pitch equal to the pitch of the receiving holes are provided.
[0009]
As a result, the position of the pipe supported by the pipe frame relative to the frame, that is, the starting point of the pipe to be inserted into the machine and the direction of the pipe there are determined, and each receiving hole of the machine into which the pipe is inserted is determined. The position relative to the frame, i.e. the end point of the tube and the orientation of the tube there is determined. In this way, the starting point of the pipe and the direction of the pipe there, and the end point of the pipe and the direction of the pipe there are determined, so that from the starting point to the end point using the chuck device described later. The movement of the tube can be mechanized.
[0010]
Here, in order to support the end portions of a plurality of tubes at a predetermined position with a predetermined pitch in the front-rear direction, for example, on the upper edge of each tube frame, a predetermined value in the front-rear direction is provided. It is preferable to form a predetermined number of receiving grooves that receive the ends of the tubes at a pitch, and these receiving grooves are V-shaped grooves so that the ends of the tubes received therein can be naturally positioned in the front-rear direction. , U-shaped grooves, trapezoidal grooves, semicircular grooves, semi-elliptical grooves, and the like are preferable.
[0011]
By the way, the fact that the frame is provided with the machine arrangement space is an indispensable constituent element of the present invention in order to determine the position and orientation of the pipe receiving hole of the machine with respect to the frame. It does not limit the positional relationship with the occupied space, and even if the entire machine placement space is provided within the frame occupied space, the machine placement space is provided over the frame occupied space and the space continuous to the outside thereof. However, the entire machine arrangement space may be provided outside the space occupied by the frame.
[0012]
Further, the tube frame may be supported by the frame outside the machine arrangement space. For example, one of the six directions of front, rear, left, right, and up and down of the machine arrangement space (for example, the front outside), The frame on the outside of the tilt direction that combines two of the six directions (for example, diagonally front right outside), on the outside of the tilt direction that combines three of the six directions (for example, diagonally front right top), etc. To support.
[0013]
Thus, the relative positional relationship between the pipe frame determined using the frame as a medium and the machine arranged in the machine arrangement space is essentially a predetermined number from the pipe receiving frame to the pipe receiving hole of the machine. This is a matter that can be freely designed taking into account the form of pipe movement.
[0014]
  Next, in order to achieve the above object, the present invention, in addition to the technical means,One chuck base supported by the frame so as to be horizontally movable, and the chuck base is driven over an origin set above the tube frame and a predetermined turning point set in the machine arrangement space. A main driving means, a pair of chuck heads supported by the chuck base so as to be movable up and down, and capturing a predetermined number of tube ends at the origin, and supported by the frame so as to be movable between the origin and the turning point. A shuttle frame driven by the main drive means, and a chuck base supported by the shuttle frame so as to be movable back and forth in the axial direction of the tube captured by the chuck heads, and the chuck base and the chuck heads are moved. A temporary insertion drive means for inserting the pipes so that each one end portion of the predetermined number of pipes enters a mouth of a corresponding pipe receiving hole of the machine, and the chuck base And chucks head is further moved in the axial direction of the tube, and a present insertion drive means to insert the respective end portions of the predetermined number of tubes to the back of the tube receiving bore,Adopt technical means.The chuck base, main driving means, both chuck heads, shuttle frame, temporary insertion driving means, and main insertion driving means constitute a chuck device, and further, the temporary insertion driving means and the main insertion driving. The means constitutes sub driving means.
[0015]
According to the present invention, this chuck device mechanically picks up a predetermined number of tubes from the tube frame, moves them to the turning point, and inserts them into the tube receiving frame of the machine at the turning point.
[0016]
By the way, in the present invention, the number of tubes taken up by the chuck device from the tube frame and inserted into the machine may be equal to or less than the total number of tubes that can be inserted into one side of the machine. It is also possible to pick it up with a chuck device and insert it into the machine.
[0017]
However, in order to install a large number of pipes in the machine at the same time, each part of the apparatus, for example, a frame, a pipe mounting frame, a chuck device, a means for moving the chuck device relative to the frame, a predetermined number of pipes for the chuck device It is necessary to make the means for moving the tube toward the machine sturdy, and this causes a problem that the entire tube insertion device becomes large or heavy, resulting in high costs.
[0018]
Also, in order to install a large number of tubes at the same time, it is necessary to increase the output of means for moving the chuck device relative to the frame and means for moving a predetermined number of tubes toward the device relative to the chuck device. Therefore, it is necessary to use a large and high-priced means as these means, and problems such as an increase in running cost must be solved.
[0019]
Conversely, if the number of pipes that can be installed in the machine at a time is reduced, it is necessary to frequently reciprocate the chuck device between the pipe frame and the machine in order to install the number of pipes that can be installed in the machine. As a result, there arises a problem that work time required for installing the pipe in one machine becomes long and workability is remarkably lowered.
[0020]
Therefore, in the present invention, in consideration of these circumstances, a plurality of divided areas are set by dividing the area in which the pipe receiving holes of the machine are arranged in an integer number in the direction in which the pipe receiving holes are arranged, and the pipe receiving of each divided area is set. A turning point corresponding to each section area is set to the side of the opening of the hole, and the chuck device picks up the same number of pipes as the number of the pipe receiving holes included in each section area from the pipe mounting holes, and the origin is determined in advance. It is recommended to adopt the technical means to move to the turning point of each sectioned area selected one after another, repeat the operation of returning to the origin after inserting those pipes into the tube receiving hole at the turning point. .
[0021]
According to this configuration, the number of tubes handled by the chuck device at one time is an integral number of the total number of tube receiving frames on one side of the machine, and the size, weight, cost, and workability of the device can be reduced. Technical issues can be solved in a well-balanced manner.
[0022]
By the way, when a plurality of segment areas and a plurality of turning points are set in this way, the distance between each turning point and the machine is set to be the same in order to insert the pipe into the machine in the same way at each turning point. Therefore, these turning points are located on a straight line parallel to the axis of the upper tube frame of the machine. On the other hand, it is free to place the origin on the straight line or an extension of the straight line.
[0023]
In other words, the origin is set at a position away from the straight line in which these turning points are arranged or an extension thereof, and a plurality of movement paths arranged radially from this origin to each turning point are set, or between the origin and each turning point. It is also possible to set a movement path consisting of a branch path provided with a direction changing means at each branch point set to 1 and to move the chuck device along a path selected from the movement paths in a predetermined order. is there.
[0024]
However, paying attention to the fact that a plurality of turning points are arranged on a single straight line, the origin is set on an extension line of a straight line where a plurality of turning points corresponding to the respective divided regions are arranged, and the chuck device is placed in the divided range. Take as many pipes as the pipe receiving holes included from the pipe frame, move these pipes to the folding point of the section range selected in order of distance from the origin, insert them into the pipe receiving holes of the section range, and return to the origin Employing the technical means of repeating the operation is advantageous because the overall configuration of the apparatus can be simplified, the number of parts can be reduced, and the workability can be improved.
[0025]
It should be noted that the installation of the pipe to the pipe frame may depend on the manual operation of directly mounting the pipe on the pipe frame, but the pipe arrangement device is automatically or manually operated at a predetermined timing. A number of pipes are installed, the direction of the predetermined number of pipes is adjusted by a pipe organizing device, and one pipe is separated and carried into one end of the pipe frame, and the pipe is installed at the same time as or in place of this pipe. Preferably, a predetermined number of pipes are automatically or semi-automatically installed in the pipe frame by one or a plurality of receiving grooves on the frame and sent to the receiving groove adjacent to the other end or each other. .
[0026]
Since this pipe organizing apparatus is not directly related to the present invention, the details thereof will be appropriately described in the embodiments of the invention described later.
[0027]
By the way, the chuck device of the present invention must be configured such that it can move between the origin and each turning point and can take up a predetermined number of tubes at the origin.
[0028]
For this reason, the chuck device of the present invention includes, for example, one chuck base supported so as to be horizontally movable on a frame, main drive means for driving the chuck base over an origin and a predetermined turning point, and the chuck base. A pair of chuck heads supported so as to be movable up and down and capturing the ends of a predetermined number of tubes at the origin, and a pair of lift drive means for moving the chuck heads up and down relative to the chuck base are provided.
[0029]
As a method of capturing the tubes at the origin by the chuck head, there are a method of scooping up a predetermined number of tubes from the bottom, a method of picking up and a method of sucking up.
[0030]
Here, when adopting the suction method, for example, a vacuum source, a suction tool having a suction port capable of sucking the end of the tube, and a pipe connecting the suction tool to the vacuum source are necessary. This is disadvantageous for lowering the price.
[0031]
When adopting the pick-up method, the pipe is clamped from both sides by a pair of arms, but the pipe may slip from between the arms while the pipe is being carried from the origin to the turning point by the chuck device. is there.
[0032]
The scooping method is advantageous because it does not cause problems associated with other methods. The scooping method for this pipe is one end of a predetermined number of pipes with one (or a set of two, as will be described later) chuck plate. There is a method of scooping up the pipes at the same time and a method of scooping up the pipes individually with the same number of chuck plates as the pipes, but the latter requires a means for interlocking the same number of chuck plates with the pipes scooping up the pipes, so the number of parts is large. In addition, there is a difficulty in complicating the configuration of the entire apparatus.
[0033]
A single chuck plate for scooping up a predetermined number of tubes at the same time includes a belt-like standing plate that receives and lifts a predetermined number of tubes on its upper edge, and a substrate on the belt-like standing plate and its lower edge connected at a predetermined pitch. And a predetermined number of ridges each holding a pipe.
[0034]
The former is provided with a predetermined number of receiving grooves for receiving the end of the pipe with a predetermined pitch at the upper edge as necessary, and an initial position set above the predetermined number of pipes supported by the tube frame. More than the distance obtained by multiplying the predetermined number of pipes supported by the pipe frame and the pitch, and then moving in the direction in which the pipes are arranged. After lowering to a lower position, the predetermined number of tubes and the initial position are moved below, and then the predetermined number of tubes and the predetermined number of tubes from the tube frame are raised from the position below the initial position to the initial position. Scoop up at the same time.
[0035]
In the latter case, each tube moved from the initial position where the tip of each rod is located above each tube supported by the tube frame to less than the pitch of the tube in the tube arrangement direction and supported by the tube frame. The tip of the tip is lowered to a position lower than each tube supported by the tube frame through the gap (or the outside thereof), and then the tube is moved below the initial position and each tube with the tip supported by the tube frame. Then, a predetermined number of pipes are scooped up simultaneously from the pipe frame by being further raised to the initial position.
[0036]
In contrast, the latter has a smaller stroke than the former in order to move the tubes in order to bypass the tube. Therefore, the use of the latter makes the device smaller, lighter, and lower. This is advantageous for price reduction and shortening of work time.
[0037]
However, in the latter case, there is a risk that the tube may escape from the tip and fall while the tube is moved from the tube frame to the tube receiving hole of the machine.
[0038]
In order to prevent this pipe from falling off the ridge, it is possible to adopt a means of forming the ridge in a J-shape, but in this case, it is necessary to increase the height of the ridge and the lifting stroke, The raising / lowering driving means for raising and lowering the chuck plate is expensive and disadvantageous in terms of cost reduction, and is disadvantageous in reducing the size and weight of the apparatus.
[0039]
Therefore, in the present invention, there are provided two substrates each having a substrate made of a belt-like standing plate and a ridge continuously provided at a predetermined pitch on the lower edge of the substrate, and the ridge directions are opposite to each other. It is recommended to use a chuck plate.
[0040]
Specifically, each chuck head is arranged on the chuck base so as to be movable up and down via a lifting drive means, and a predetermined number of the head frames arranged on the inside and outside and supported by the tube frame on the head frame. Each chuck includes two chuck plates that are slidably supported in the direction in which the tubes are arranged, and an opening / closing drive means that moves both chuck plates in a direction opposite to each other in a direction in which a predetermined number of tubes are arranged in synchronization. The blade has a base plate made of a strip-like standing plate extending in a direction in which a predetermined number of tubes supported by the tube frame are arranged, and a predetermined number of L-shaped ridges arranged continuously at a predetermined pitch on the lower edge thereof. However, it is possible to adopt a technical means in which the tips of the hooks of both chuck plates are directed in the same direction for each chuck plate and in the opposite direction to the other chuck plate. It is recommend.
[0041]
In this configuration, the opening / closing drive means has a closed position where the tips of the chuck plates are abutted or overlapped when the chuck plates are viewed inward and outward, and an opening where the tips of the chuck plates are spaced apart from each other by a larger thickness than the pipe. Advance and retreat over position.
[0042]
Further, the elevating drive means has a high position in which both chuck plates are positioned higher than the end of the tube whose tip is supported by the tube frame, and an end of the tube whose tip is supported by the tube frame. It moves up and down over a low position located lower than the section.
[0043]
The initial position of both chuck plates is the open position where the tip is positioned higher than the end of each tube supported by the tube frame, or the tip of the chuck plate is higher than the end of each tube supported by the tube frame. Closed position, open position where the tip is lower than the end of each tube supported by the tube frame, or position where the tip is lower than the end of each tube supported by the tube frame Set to one of the closed positions.
[0044]
Then, by driving both chuck plates by the opening / closing driving means and the raising / lowering driving means in a predetermined order, the chuck head picks up a predetermined number of tube ends from the tube frame at the origin.
[0045]
For example, when the initial position of both chuck plates is set to the open position where the tip is positioned higher than the end of each tube supported by the tube frame, the chuck device is positioned at the origin and then driven up and down. The chuck plates are lowered from the initial position by means until the tip is positioned lower than the end of each pipe supported by the tube frame, and then the chuck plates are driven from the open position to the closed position by the opening / closing drive means. Then, when both chuck plates are raised to the height of the initial position by the raising / lowering driving means, the end portions of the respective tubes are held from the both sides by a single hook directed in the opposite direction from the both sides. The ends of a number of tubes are taken up.
[0046]
Next, the chuck device of the present invention must be configured to insert a predetermined number of tubes thus picked up from the tube frame into the corresponding tube receiving holes of the machine at a predetermined turning point.
[0047]
Here, the machine is arranged in the machine arrangement space so as not to hinder the movement of the chuck device from the origin to the turning point and the predetermined number of pipes supported by the chuck device. It is comprised so that it can move toward.
[0048]
That is, for example, a shuttle frame that is supported by a frame so as to be movable between an origin and a predetermined turning point and is driven by the main drive means is provided, and the chuck device supports the chuck base on the shuttle frame. Technical means is adopted in which sub-driving means for supporting the chuck base so as to advance and retreat in the axial direction of the pipe and for moving the chuck base back and forth with respect to the shuttle frame is provided.
[0049]
In this configuration, the configuration for supporting the shuttle frame on the frame is not particularly limited. However, the guide rail is provided on the frame, and the shuttle frame is slidably suspended on the guide rail. The shuttle frame is provided on the guide rail. Examples thereof include a configuration for riding on a slidable basis and a configuration for rolling a wheel rotatably supported on a shuttle frame on the guide rail.
[0050]
According to this configuration, after a predetermined number of pipes are picked up at the origin, the chuck device is moved to a predetermined turning point by the main driving means, and then the auxiliary driving means is operated so that a predetermined amount is obtained together with the chuck base. A number of tubes can be moved towards the machine and the ends of one tube can be inserted into the corresponding predetermined number of tube receiving holes, respectively.
[0051]
By the way, as described above, the chuck device of the present invention supports the tubes so as to be suspended by the hooks of the chuck plate, so that a predetermined number of tubes supported by the chuck device correspond to a predetermined number of tube receiving holes corresponding to the machine. When inserting into the tube, the force with which the chuck device pushes the tube into the tube receiving hole is insufficient, and the end of the tube may not be securely inserted into the tube receiving hole.
[0052]
For this reason, in the present invention, the chuck device includes a pushing member for restraining the end opposite to the pipe machine at each turning point, and means for moving the pushing member forward and backward toward the machine. It is recommended to adopt a means to ensure that the pushing member can be inserted into the tube receiving hole.
[0053]
Special means for advancing and retracting the pushing member toward the machine may be provided. However, in order to simplify the configuration, the pushing member is fixed to the chuck head to move the pushing member toward the machine. It is preferable that the auxiliary driving means is also used as the means for moving forward and backward.
[0054]
By the way, the tube receiving hole provided in the upper tube frame of the machine is inclined so that the shaft becomes higher on the mouth side in order to prevent the tube inserted here from dropping off. In order to smoothly insert the tube into the tube receiving hole having the inclined shaft, it is preferable to tilt the tube by lifting the end of the tube opposite to the machine when inserting the tube.
[0055]
Therefore, in the present invention, the auxiliary drive means moves the pipe in the insertion direction until the end of the pipe enters the opening of the corresponding pipe receiving hole of the machine, and the end of the pipe is the pipe receiver. This insertion drive means is inserted into the hole. At the turning point, the chuck heads are first lowered to a low position by the elevation drive means, and then the temporary insertion is performed. The end of the tube is inserted into the opening of the tube receiving hole by moving the tube in the axial direction together with the chuck head.
[0056]
After that, when both the chuck plates on the machine side are moved to the high position after being opened by the opening / closing drive means, the machine side end of the pipe is released from the chuck head and is supported by the pipe receiving hole. The tube can be tilted without being obstructed by both chuck plates.
[0057]
If there is a sufficient gap between the tips of both chuck plates and the substrate, the tube should be connected even if the chuck head on the machine side is held at a low position and both chuck plates are held at the closed position. When tilting, the pipe can be allowed to move freely in the space formed between the tip and the substrate so that the machine-side end of the pipe can be supported by the pipe receiving hole and is obstructed by both chuck plates on the machine side. You can tilt the tube without.
[0058]
In the present invention, after the end of the pipe on the machine side is supported by the pipe receiving hole as described above, the chuck head supporting the end of the pipe opposite to the machine is lifted by the lifting drive means. After tilting the tube to the position and tilting the tube, the main insertion drive means is operated to move the tube together with the chuck base and chuck head in the direction of the machine, and the end of the tube is moved to the back of the tube receiving hole. Insert deep enough.
[0059]
After the insertion, the chuck plate on the opposite side of the machine is driven to the open position by the opening / closing drive means to release the end on the opposite side of the pipe from the chuck device, and then the chuck head on the opposite side of the machine. Then, the main insertion drive means and the temporary insertion drive means are sequentially operated in reverse to return both chuck heads from the origin to the position at which the turning point is reached. Then, the main drive means is reversely operated to return the chuck device to the origin.
[0060]
DETAILED DESCRIPTION OF THE INVENTION
A tube insertion device according to an embodiment of the present invention will be described in detail with reference to the drawings as follows.
[0061]
FIG. 1 is a side view of a pipe insertion device according to an embodiment of the present invention. The pipe insertion device includes a frame 3 having a machine arrangement space 2 in which the machine 1 is positioned and arranged, and the machine arrangement space. 2 and a pair of left and right pipe frame frames 4 supported by the frame 3 and a pipe arrangement device 6 that hangs a predetermined number of tubes 5 (not shown in FIG. 1) in which noodles are wrapped around both the pipe frame frames 4. Then, a predetermined number of pipes 5 supported by the both pipe frames 4 are picked up from the both pipe frames 4, and one end portion of each pipe 5 is provided in a corresponding tube receiving hole 12 ( And a chuck device 7 to be inserted into (not shown in FIG. 1).
[0062]
The machine 1 includes a pair of support columns 13 that support the upper tube frame 11 so that it can be moved up and down, a beam member 14 that connects the lower portions of these support columns 13, and a lower tube that is supported by both support columns 13 so as to be moved up and down. A leg member 16 provided at a lower end of each of the support frame 15 and each support column 13 and extending in a direction perpendicular to the axis of the upper tube handle frame 1, and four universal wheels provided on the lower surfaces of both ends of each leg member 16 And a pair of tension adjusting mechanisms 17 for adjusting the tension of the noodle strings wound around the tube 5 and the tube 5 supported on the upper tube-taking frame 11.
[0063]
The frame 3 includes a ceiling frame 31, a pair of left and right front columns 32 that support the front end of the ceiling frame 31, a pair of left and right rear columns 33 that support the rear end of the ceiling frame 31, and the ceiling frame 31. And a pair of left and right intermediate struts 34 that support the front intermediate part of the front, and is partitioned by four surfaces connecting the intermediate strut 34 and the rear strut 33 between the ceiling frame 31 and the ground (or floor surface). A machine arrangement space 2 is set.
[0064]
As will be described later, the machine arrangement space 2 is provided with a front end positioning means 21 for positioning the front end portion of the upper tube-taking frame 11 and a rear-end positioning means 22 for positioning the rear end portion of the upper tube-taking frame 11. These upper end and rear end positioning means 21 and 22 position the upper tube collecting frame 11 on the left or right side of the upper part in the machine arrangement space 2.
[0065]
As shown in the plan view of FIG. 2 and the front view of FIG. 3, the tube frame 4 is formed of a belt-like standing plate, and a bracket 41 is connected to a connecting plate 35 that connects the front column 32 and the intermediate column 34 of the frame 3. The support plate 42 and the attachment member 43 are fixed.
[0066]
Further, as shown in the side view of FIG. 4, the upper edge of each tube-hanging frame 4 is placed at the same pitch as the pitch of the tube receiving holes 12 of the machine 1 in the front-rear direction, and receives the end of each tube V. A predetermined number of receiving grooves 44 made of character grooves are formed.
[0067]
As shown in FIGS. 2 and 4, the pipe organizing device 6 that hangs a predetermined number of pipes 5 on the pipe receiving frame 4 is supported by the connecting plate 35 via another bracket 61 a and is driven in synchronization. A conveyor 61 provided with a pair of endless chains 61b, a pair of left and right transport control means 62 for adjusting the positions of both ends of the pipe 5 transported by the conveyor 61, separating them one by one, and one from the conveyor 61 The ends of the pipes 5 that are separated and carried out are transferred from the conveyor 61 to the receiving grooves 44 at the front end of the pipe frame 4, and at the same time or in place of this, received by the receiving grooves 44 with the pipe receiving frame 4. And a walking beam device 63 for replacing the end portion of the pipe 5 to the receiving groove 44 adjacent thereto.
[0068]
As shown in the explanatory diagram of FIG. 5, the transport control means 62 includes a first stopper device 62a for restraining the end portion of the pipe 5 placed on the conveyor 61 in front of the first stopper device 62a, and the first stopper device 62a. A second stopper device 62b that checks the second and subsequent subsequent pipes 5 following the head pipe 5 that has been restrained, and the first stopper device 62a as shown in FIG. After the end of the pipe 5 placed on 61 is restrained, the end of the succeeding pipe 5 is restrained by the second stopper device 62b as shown in FIG. As shown in FIG. 3, the first stopper device 62a releases the end of the leading pipe 5 so that the pipes 5 are separated and carried out one by one at a predetermined timing.
[0069]
As shown in FIGS. 2, 3 and 4, the walking beam device 63 is supported by the support plate 42 so as to be able to advance and retract in the front-rear direction, and supported by the advance / retreat frame 63a so as to be movable up and down. An elevating frame 63b, a walking beam 63c connected to the elevating frame 63b so as to overlap the outside of the tube frame 4, and an advancing / retreating unit made of, for example, an air cylinder, which advances and retreats the advancing / retreating frame 63a with a stroke equal to the predetermined pitch The drive means 63d and the raising / lowering drive means 63e which consists of an air cylinder etc. which raise / lower the raising / lowering frame 63b and the walking beam 63c within a predetermined range are provided.
[0070]
As shown in FIG. 4, at the upper edge of the walking beam 63c, a predetermined number of receiving grooves 63f made of V-shaped grooves are formed in the front and rear direction of the tube frame 4 in the same manner as the receiving grooves 44 of the tube frame 4. The initial position of the walking beam 63c is formed at the same position as the pitch of the receiving groove 44, and the foremost receiving groove 63f is positioned below the end of the tube 5 received by the front edge of the tube frame 4. Is set.
[0071]
As shown in the explanatory diagram of FIG. 6, the walking beam 63c is moved from the initial position shown in FIG. 6A by the elevating drive means 63e every time the end of the tube 5 is received at the front edge of the tube frame 4. As shown in the figure (B), the tube 5 is lifted to a position higher than the upper edge of the tube frame 4 and the end of the tube 5 is received from the conveyor 61 by the front receiving groove 63f and lifted. Thereafter, as shown in FIG. 6C, the forward / backward driving means 63d moves rearward by the same pitch as the receiving grooves 63f, and then, as shown in FIG. While the walking beam 63c is lowered, the end of the tube 5 is replaced from the foremost receiving groove 63f of the walking beam 63c to the foremost receiving groove 44 of the tube frame 4. The walking beam 63c lowered to the same height as the initial position is then returned to the initial position by the advancing / retreating drive means 63d, and the end of the next pipe 5 is received by the front edge of the pipe frame 4. wait.
[0072]
Further, the end portion of the pipe 5 already received in the receiving groove 44 of the pipe receiving frame 4 is lifted from the receiving groove 44 by the walking beam 63c while the walking beam 63c is rotated once. After moving backward by one pitch, it is lowered to the receiving groove 44 adjacent to the receiving groove 44.
[0073]
Then, by repeating the operation of the walking beam device 63 a predetermined number of times, a predetermined number of tubes 5 are arranged in parallel and supported at a predetermined pitch on both tube frames 4.
[0074]
The number of the pipes 5 supported by the two pipe hanging frames 4 may be equal to or less than the total number of the pipe receiving holes 12 provided on one surface of the upper pipe-taking frame 11 of the machine 1. The number of pipes to be handled is 1 / integer of the total number of pipe receiving frames on one side of the machine. In order to solve technical issues such as downsizing, weight reduction, cost reduction and workability in a balanced manner, The number is about 8 to 15 (here, 10) which is 1 / integer of the total number.
[0075]
By the way, an origin is set above both the tube hanging frames 4 on the central elevation surface of the frame 3, and the chuck device 7 draws a predetermined number of tubes 5 from the both tube hanging frames 4 at this origin, as will be described later. Configured to take up.
[0076]
In addition, the region where the tube receiving holes 12 of the upper tube frame 11 are provided is equally divided into divided regions where the same number of tube receiving holes 12 as the number of tubes 5 supported by the tube frame 4 are arranged, For example, five turning points corresponding to each segmented area are set at the center in the front-rear direction of each segmented area on the central elevation surface of the frame 3.
[0077]
Then, the chuck device 7 picks up a predetermined number of tubes 5 from the tube frame 4 at the origin, carries them to each turning point selected in the order of distance, and inserts the predetermined number of tubes 5 into the machine 1 at each turning point, It is configured to repeat the operation of returning to the origin.
[0078]
That is, as shown in the side view of FIG. 7 and the front view of FIG. 8, the chuck device 7 includes a shuttle frame 71 supported on the frame 3 through a pair of left and right guide rails 36 so as to be able to advance and retract in the front-rear direction. A main drive means 72 for driving the shuttle frame 71 in the front-rear direction and a chuck base 73 supported by the shuttle frame 71 so as to be able to advance and retreat in the left-right direction are provided.
[0079]
As shown in the plan view of FIG. 9, the shuttle frame 71 includes a pair of horizontal beams 71a arranged at an appropriate interval in the front-rear direction and a pair of left and right vertical beams 71b that connect both the horizontal beams 71a, Four slide bearings 71c supported by the end portions of the cross beams 71a and through which the guide rails 36 are slidably inserted are provided.
[0080]
The main driving means 72 only needs to be configured so that the shuttle frame 71 can be reciprocated between the origin and the farthest turning point. For example, the front and rear 1 supported rotatably on the ceiling frame 31 of the frame 3. A chain-type drive device including a pair of sprockets, an endless chain wound around both sprockets and connected to the shuttle frame 71 at one point, and a motor that drives the endless chain may be used.
[0081]
Further, for example, a pair of front and rear pulleys rotatably supported on the ceiling frame 31 of the frame 3, an endless belt wound around both pulleys and connected to the shuttle frame 71 at one point, and driving the endless belt A belt-type driving device including a motor that performs the above-described operation may be used.
[0082]
Further, for example, a screw shaft that is rotatably supported on the ceiling frame 31 of the frame 3 so as to be rotatable around a front-rear axis, and a nut that is externally fitted to the screw shaft so as to be able to advance and retract and is supported by the shuttle frame. And a screw type driving device including a motor for driving the screw shaft.
[0083]
However, in this embodiment, as shown in FIGS. 7 and 8, the main drive means 72 is a motor such as a pulse motor supported by the shuttle frame 71 so that it can be operated silently with a relatively inexpensive configuration. 72a, a drive gear 72b driven by the motor 72a, and a rack 72c fixed to the ceiling frame 31 of the frame 3 and meshing with the drive gear 72b.
[0084]
Further, as shown in the plan views of FIGS. 8, 9 and 10, suspension brackets 71d are suspended from both ends and an intermediate portion of the lower surface of each cross beam 71a of the shuttle frame 71, as shown in FIGS. As shown, a pair of front and rear guide shafts 71e are fixed over these suspension brackets 71d.
[0085]
As shown in FIG. 10, the chuck base 73 has a pair of horizontal beams 73a arranged at an appropriate interval in the front-rear direction, and a pair of left and right vertical beams 73b connecting the ends of both horizontal beams 73a. And four slide bearings 73c that are fixed to the upper surfaces of the end portions of the both lateral girders 73a and through which the guide shafts 71e of the shuttle frame 71 are slidably inserted.
[0086]
The chuck device 7 is mounted over the suspension bracket 71 d on the left rear side of the shuttle frame 71 and the rear right portion of the chuck base 73 and drives the chuck base 73 in the left-right direction with respect to the shuttle frame 71. Sub driving means 74 is provided.
[0087]
Further, as shown in FIGS. 7, 8 and 10, the chuck device 7 includes a pair of left and right chuck heads 75 supported by the chuck base 73 so as to be movable up and down, and individually drives the chuck heads 75. For example, a pair of left and right lifting drive means 76 composed of air cylinders is provided.
[0088]
That is, the chuck base 73 is provided with slide guides 73d each having a pair of vertical axes supported by the vertical beams 73b at an appropriate interval in the front-rear direction, and is slidably inserted into the slide guides 73d. A predetermined number of guide shafts 75a that form a pair of front and rear, a head frame 75b that is connected to the lower ends of both guide shafts 75a, and that are stacked on the inside and outside of the guide frame 75b and supported by the tube frame 4 on the head frame 75b. Two chuck plates 77 supported so as to be slidable in the direction in which the tubes 5 are arranged, and an opening / closing drive means 78 for moving the chuck plates 77 in the opposite directions to each other in the direction in which the predetermined number of tubes 5 are arranged. I have.
[0089]
Each chuck plate 77 supported by each chuck head 75 has a predetermined pitch on a substrate 77a formed of a strip-like standing plate extending in a direction in which a predetermined number of tubes 5 supported by the tube frame 4 are arranged, and a lower edge thereof. The tip of each hook 77b of both chuck plates 77 is directed in the same direction for each chuck plate 77, and the other chuck plate 77 It is directed in the opposite direction to the tip of the heel 77b.
[0090]
As shown in FIG. 7, in the initial state, the chuck device 7 is located at the origin, and both chuck heads 75 have a predetermined height higher than the tube 5 in which the collar 77 b is supported by the tube hanging frame 4 by the elevating drive means 76. The chuck plates 77 are positioned at an open position where the corresponding tips of the chuck plates 77 are spaced apart from the thickness of the tube 5 in a side view by the opening / closing drive means 78.
[0091]
When the installation of the predetermined number of tubes 5 to the tube frame 4 is completed, as shown in the side view of FIG. 11, both lifting drive means 76 are actuated (extended) to move the chuck head 75 from the initial position. It lowers to a lower position that is lower than the pipe 5 supported by the tube-hanging frame 4, and the flanges 77 b facing each other are positioned before and after the end of each pipe 5 supported by the tube-hanging frame 4.
[0092]
After that, as shown in the side view of FIG. 12, the opening / closing drive means 78 is operated to move the chuck plates 77 to the closed position where the tips of the corresponding flanges 77b abut each other in side view. Then, as shown in the side view of FIG. 13 and the front view of FIG. 14, the lift drive means 76 is reversely operated (shortened) to raise the chuck head 75 to the same height as the initial position. And while this chuck head 75 raises, the edge part of each pipe | tube 5 is scooped up with the collar 77b which makes the pair of chuck heads 75 from the pipe frame 4. As shown in FIG.
[0093]
Thereafter, the main driving means 72 is operated to move the chuck device 7 to the turning point farthest from the origin, and after stopping at the turning point, as shown in the front view of FIG. , Both chuck heads 75 are lowered, and a predetermined number of tubes 5 supported at both ends by both chuck heads 75 are horizontally positioned to the right of each tube receiving hole 12 in the section area farthest from the origin of the machine 1. Let
[0094]
As shown in FIG. 10, the auxiliary drive means 74 includes a pair of left and right temporary insertion drive means 741a and 742a made of, for example, an air cylinder, and a pair of left and right main drive means 741b and 742b made of, for example, an air cylinder. When the machine 1 is located on the left side of the chuck device 7 at the turning point, the tube 5 is inserted using the temporary insertion driving means 741a and the main insertion driving means 741b on the left side.
[0095]
That is, as shown in the front view of FIG. 16 and the plan view of FIG. 17, first, the right temporary insertion drive means 741a is actuated (extended) to move the chuck base 73 and both chuck heads 75 to the left, The tube is inserted until the end of the tube 5 enters the mouth of the corresponding tube receiving hole 12 of the machine. Subsequently, both chuck plates 77 of the left chuck head 75 are opened by the left opening / closing drive means 78, and the tube 5 The end of the machine 1 side (left side) is released from both left chuck plates 77 and supported by the tube receiving holes 12, and the left chuck head 75 is moved up and down as shown in the front view of FIG. The driving means 76 raises the tube 5 to a high position so that the tube 5 can be tilted upwardly without being obstructed by the left chuck head 75.
[0096]
Thereafter, as shown in the front view of FIG. 19, the right chuck head 75 is raised to the high position by the right lifting drive means 76, and the pipe 5 is raised to the right at a slightly smaller angle than the axis of the pipe receiving hole 12. After tilting, as shown in the plan view of FIG. 20, the right main drive unit 741b is actuated (extended) to move the chuck base 73 and both chuck heads 75 further to the left. Is inserted into the corresponding tube receiving hole 12 of the machine 1 as far as it will go.
[0097]
Here, when the end of the tube 5 is pushed into the back of the tube receiving hole 12 by the insertion drive means 741b, a large frictional resistance acts on the left end of the tube 5, so that the right end of the tube 5 is in both chucks. There is a risk that the left end portion of the pipe 5 may not be inserted deeply into the pipe receiving hole 12 by sliding to the right on the flange 77b of the plate 77.
[0098]
Accordingly, in this embodiment, as shown in the front view of FIG. 21, the chuck head 75 of the chuck device 7 is pushed into the chuck head 75 made of a plate material that restrains the end of the pipe 5 opposite to the machine 1 at each turning point. A member 79a is provided, and the sub-driving means 78 pushes the end of the tube 5 through the pushing member 79a from the mouth of the tube receiving hole 12 to the back.
[0099]
While the end of the tube 5 is inserted all the way into the tube receiving hole 12, the inclination of the tube 5 increases until the inclination of the shaft of the tube receiving hole 12 becomes the same as that of the axis of the tube receiving hole 12. The right and left chuck plates 77 of the right chuck head 75 are opened by the right opening / closing drive means 78 at an appropriate timing so that the end of the pipe 5 opposite to the machine 1 (right side) is on the right side. The two chuck plates 77 are released.
[0100]
In this embodiment, in order to prevent the right end of the tube 5 from dropping downward when the right end portion of the tube 5 is released, in this embodiment, the chuck head 75 is placed below the chuck plates 77. A pipe receiving member 79b for receiving the end of the pipe 5 opposite to the machine 1 (right side) is provided.
[0101]
The tube receiving member 79b is obstructed when the chuck device 7 picks up the tube 5 at the origin. Therefore, the tube receiving member 79b is provided so that it can be taken in and out of the chuck head 75, and is supported by the head frame 75b so as to be rotatable around the front and rear axis. For example, immediately after the tube receiver driving means 79 c made of an air cylinder is actuated (extended) and the chuck device 7 picks up a predetermined number of tubes 5 from the tube receiving frame 4, it is placed below the chuck head 75 to receive the tubes 5. After the insertion into the hole 12 is finished, the chuck head 75 is taken out from below.
[0102]
In this embodiment, in order to simplify the configuration, a single plate material is bent into an L shape to form a plate member 79 in which the pushing member 79a and the tube receiving member 79b are continuous. The head frame 75b is supported so as to be rotatable around the longitudinal axis, and the tube receiving drive means 79c is mounted over the outside of the push-in member 79a and the head frame 75b.
[0103]
As described above, after inserting one end portions of the predetermined number of tubes 5 into the tube receiving holes 12 in the section area farthest from the origin, as shown in the front view of FIG. After the insertion drive means 741a and the right side insertion drive means 741b are reversely operated (shortened) to return the chuck base 73 and both chuck heads 75 to the positions when they arrive at the turning point, the tube receiving drive means 79c. Is reversely operated (shortened), and the tube receiving frame 79b is taken out from below the chuck head 75. Thereafter, the main drive means 72 is reversely operated to return the chuck device 7 to the origin.
[0104]
Thereafter, after the next predetermined number of tubes 5 are picked up by the chuck device 7 at the origin, the chuck device 7 is moved to the next distant turning point, and the predetermined number of tubes 5 are inserted into the machine 1 at this turning point. Then, the chuck device 7 is returned to the origin again.
[0105]
The stop position of the chuck device 7 is controlled by detecting the chuck device 7 with a sensor such as a limit switch or a proximity switch supported by the frame. As for the stop control of the chuck device 7, when a deceleration start position is set before the stop position and the chuck device 7 is detected by a sensor such as a limit switch supported by the frame at the deceleration start position, the moving speed of the chuck device 7 is detected. It is preferable that the chuck device 7 is stopped when the chuck device 7 is detected by a sensor such as another limit switch supported by the frame at the stop position.
[0106]
By repeating the insertion of the predetermined number of pipes 5 into the progressively closer divided areas in this way, one end of the pipe 5 can be inserted into all the pipe receiving holes 12 on one side of the machine 1.
[0107]
By the way, since the tube receiving holes 12 of the machine 1 are provided on both surfaces of the upper tube frame 11, the above-described pipe frame 4, the pipe arranging device 6 and the chuck device 7 are arranged in the machine arrangement space 2. It is possible to configure so that the pipe 5 is automatically inserted into the pipe receiving holes 12 on both sides of the machine 1 by providing the both sides.
[0108]
However, in this embodiment, paying attention to the fact that the machine 1 can be freely moved by a free wheel provided in the lower part thereof, after inserting the pipe 5 into one side of the machine 1, the machine 1 passes through the origin and each turning point in plan view. The pipe 5 is inserted into the opposite side of the machine 1 in the same procedure by moving it to a symmetrical position with respect to the straight line, so that the overall equipment cost can be reduced.
[0109]
That is, as shown in the side view of FIG. 23 and the rear view of FIG. 24, another pair of front and rear guide rails 37 is provided in the vicinity of the intermediate column 34, and is guided by these guide rails 37 to move in the left-right direction. The gantry 91 supports the front positioning means 21, and the gantry 91 and the front positioning means 21 can be moved left and right in the machine arrangement space 2 by the gantry driving means 92.
[0110]
The gantry driving means 92 includes a motor 92a mounted on the gantry 91, a drive gear 92b driven by the motor 92a, and a rack 92c fixed to a cross beam 38 connecting the intermediate struts 34 arranged in the front and rear. Is done. Then, the drive gear 92b is engaged with the rack 92c, and the drive gear 92b is rotated by the motor 92a, so that the gantry 91 on which the motor 92a and the drive gear 92b are mounted moves to the left and right.
[0111]
The stop position of the gantry 91 is controlled by detecting a cam 91 a provided on the gantry 91 by a stop limit switch 92 d supported by the cross beam 38. Regarding the stop control of the gantry 91, a deceleration start position is set before the stop position, and when another limit switch 92e supported by the cross beam 38 at the deceleration start position detects the cam 91a, the gantry 91 moves. The speed is reduced, and when the stop limit switch 92d detects the cam 91a at the stop position, the gantry 91 is stopped.
[0112]
The front positioning means 21 is supported by a vertically long strip-shaped backing plate 21a, an upper frame 21b fixed to the upper end of the backing plate 21a, and supported by the backing plate 21a so that it can be moved up and down with a guide rail 21c as a guide. A lower frame 21d, pressing means 21e made of, for example, an air cylinder for moving the lower frame 21d up and down, a female member 21f provided on the upper surface of the lower frame 21d, and a male provided on the lower surface of one end of the upper tube-taking frame 11. 21g, the lower frame 21d and the female member 21f are raised by the pressing means 21e, the female member 21f and the male member 21g are fitted, and the male member 21g and the female member 21f are further fitted via the lower frame 21d and the female member 21f. One end portion of the upper tube-taking frame 11 is positioned by pressing the end portion of the upper tube-taking frame 11 against the upper frame 21b.
[0113]
Further, as shown in the side view of FIG. 25 and the front view of FIG. 26, another pair of upper and lower guide rails 38 are provided between the rear support columns 33, and are moved in the left-right direction by being guided by these guide rails 38. The saddle 93 supports the rear positioning means 22, and the saddle 93 and the rear positioning means 22 can be moved left and right in the machine arrangement space 2 by a saddle driving means 94.
[0114]
The saddle drive means 94 includes a motor 94a mounted on the saddle 93, a drive gear 94b driven by the motor 94a, and a rack 94c fixed to an upper cross beam 39a connecting the front and rear rear columns 33. Is done. The drive gear 94b is engaged with the rack 94b and the drive gear 94b is rotated by the motor 94a, whereby the saddle 93 on which the motor 94a and the drive gear 94b are mounted moves to the left and right.
[0115]
The stop position of the saddle 93 is controlled by detecting a cam 93 a provided on the saddle 93 by a stop limit switch 94 d supported by a lower horizontal beam 39 b connecting the front and rear rear columns 33. With regard to the stop control of the saddle 93, a deceleration start position is set before the stop position, and the movement of the saddle 93 is detected when the deceleration limit switch 94e supported by the lower horizontal beam 39b at the deceleration start position detects the cam 93a. When the speed is reduced and the stop limit switch 94d detects the cam 93a at the stop position, the saddle 93 is stopped.
[0116]
The rear positioning means 22 is supported by a vertically long strip-shaped backing plate 22a, an upper frame 22b fixed to the upper end of the backing plate 22a, and supported by the backing plate 22a so as to be movable up and down with a guide rail 22c as a guide. A lower frame 22d, pressing means 22e made of, for example, an air cylinder for moving the lower frame 22d up and down, a female member 22f provided on the upper surface of the lower frame 22d, and a male provided on the lower surface of the other end of the upper tube-taking frame 11 22g, the lower frame 22d and the female member 22f are raised by the pressing means 22e to fit the female member 22f and the male member 22g, and the male member 22g and the female member 22f are further fitted via the lower frame 22d and the female member 22f. The other end portion of the upper tube-taking frame 11 is positioned by pressing the end portion of the upper tube-taking frame 11 against the upper frame 22b.
[0117]
First, the gantry 21 and the front positioning means 21 are positioned at predetermined positions on the right side of the front part in the machine arrangement space 2, and the saddle 93 and the rear positioning means 22 are placed on the right side of the front part in the machine arrangement space 2. After the upper tube frame 11 is positioned by the front and rear positioning means 21 and 22, the tube 5 is inserted from the left side of the upper tube frame 11 as described above.
[0118]
Thereafter, the gantry 21 and the front positioning means 21 are placed at predetermined positions on the left side of the front part in the machine arrangement space 2 while the upper tube frame 11 is positioned and supported by the front and rear positioning means 21 and 22. Further, the saddle 93 and the rear positioning means 22 are moved to a predetermined position on the left side of the front part in the machine arrangement space 2 so that the upper tube-pickup frame 11 is a straight line passing through the origin and each turning point in plan view. The tube 5 is inserted from the right side of the upper tube-taking frame 11 in the same manner.
[0119]
When a pipe is inserted into the opposite side of the machine 1, that is, when the pipe 5 is inserted from the right side of the upper tube frame 11, the left side pushing member 79a, pipe receiving member 79b and pipe receiving driving means 79c are replaced at the origin. The right pushing member 79a, the tube receiving member 79b, and the tube receiving driving means 79c are actuated so that the operation of the chuck device 7 is reversed in the left and right directions at each turning point. This is different from the operation of the chuck device 7 when inserting. Further, in this case, the left temporary insertion driving means 742a and the main insertion driving means 742b are operated instead of the right temporary insertion driving means 741a and the main insertion driving means 741b. The temporary insertion driving means 742a and the main insertion driving means 742b on the left side are shortened during operation and are also expanded during reverse operation.
[0120]
【The invention's effect】
As described above, the present invention includes a frame having a machine arrangement space in which the machine is positioned and arranged, and is supported by the frame outside the machine arrangement space, and both ends of a predetermined number of pipes are connected to the machine. A pair of tube frames supported at the same pitch as the pitch of the tube receiver, the origin set above the tube frame and a predetermined turning point set in the machine arrangement space are movable. Supported by a frame, picks up both ends of the predetermined number of tubes from the tube frame at the origin, and then moves from the origin to the predetermined turning point so that the axes of the predetermined number of tubes are respectively The pipe is moved to a position facing the pipe receiving hole of the machine arranged in the machine arrangement space, and thereafter, the predetermined number of pipes are moved toward the machine, whereby each one end of the predetermined number of pipes is moved to the pipe. And a chuck device to be inserted into the receiving hole. Thus, according to the present invention, it is possible to obtain an effect that one end of a tube around which a noodle string or noodle string is wound can be automatically and efficiently inserted into a tube receiving hole provided in the machine. Can do.
[Brief description of the drawings]
FIG. 1 is a side view of the present invention.
FIG. 2 is a plan view of a pipe framing frame and a pipe organizing apparatus according to the present invention.
FIG. 3 is a front view of the main part of the pipe frame and the pipe organizing apparatus of the present invention.
FIG. 4 is a front view of a pipe frame and a pipe organizing apparatus according to the present invention.
FIG. 5 is an explanatory diagram showing the operation of the transport control means of the present invention.
FIG. 6 is an explanatory view showing the operation of the walking beam device of the present invention.
FIG. 7 is a side view of the chuck device of the present invention.
FIG. 8 is a front view of the chuck device of the present invention.
FIG. 9 is a plan view of the shuttle frame of the present invention.
FIG. 10 is a plan view of the main part of the chuck device of the present invention.
FIG. 11 is a side view of the chuck device of the present invention.
FIG. 12 is a side view of the chuck device of the present invention.
FIG. 13 is a side view of the chuck device of the present invention.
FIG. 14 is a front view of the chuck device of the present invention.
FIG. 15 is a front view of the chuck device of the present invention.
FIG. 16 is a front view of the chuck device of the present invention.
FIG. 17 is a plan view of the main part of the chuck device of the present invention.
FIG. 18 is a front view of the chuck device of the present invention.
FIG. 19 is a front view of the chuck device of the present invention.
FIG. 20 is a plan view of the main part of the chuck device of the present invention.
FIG. 21 is a front view of the chuck device of the present invention.
FIG. 22 is a front view of the chuck device of the present invention.
FIG. 23 is a side view of the main part of the present invention.
FIG. 24 is a rear view of the main part of the present invention.
FIG. 25 is a side view of another main part of the present invention.
FIG. 26 is a front view of another main part of the present invention.
[Explanation of symbols]
1 machine
2 machine layout space
3 frames
4 Tube frame
5 pipes
7 Chuck device
11 Upper tube frame
12 Tube receiving hole
71 Shuttle frame
72 Main drive means
73 Chuck base
74 Sub-drive means
75 Chuck head
76 Lifting drive means
77 Chuck plate
77a substrate
77b 鉤
78 Opening and closing drive means
79a Pushing member
79b Tube receiving member
79c Tube receiver driving means
741a Temporary insertion drive means
741b This insertion drive means
742a Temporary insertion drive means
742b This insertion drive means

Claims (7)

機が位置決めして配置される機配置空間を備えるフレームと、
この機配置空間外で該フレームに支持され、所定数の管の両端部を機の管受け穴のピッチと同じ所定のピッチを置いて支持する1対の管架け枠と、
前記フレームに水平移動可能に支持される1基のチャックベースと、
前記チャックベースを、前記管架け枠の上方に設定された原点と機配置空間内に設定された所定の折返点とにわたって駆動する主駆動手段と、
前記チャックベースに昇降可能に支持され、原点で所定数の管の端部を捕獲する1対のチャックヘッドと、
前記フレームに前記原点と折返点との間を移動可能に支持され、前記主駆動手段により駆動されるシャトルフレームと、
前記シャトルフレームにチャックベースを、前記両チャックヘッドが捕獲した前記管の軸方向に進退可能に支持させるとともに、チャックベース及び両チャックヘッドを移動させ、前記所定数の管の各一端部を機の対応する管受け穴の口に入る程度まで管を差し込む仮差込駆動手段と、
前記チャックベース及び両チャックヘッドをさらに前記管の軸方向に移動させ、前記所定数の管の各一端部を前記管受け穴の奥まで差し込む本差込駆動手段と、
を備える管挿入装置。
A frame having a machine arrangement space in which the machine is positioned and arranged;
A pair of tube frames that are supported by the frame outside the machine arrangement space and support both ends of a predetermined number of pipes at a predetermined pitch equal to the pitch of the pipe receiving holes of the machine;
One chuck base supported by the frame so as to be horizontally movable;
Main drive means for driving the chuck base over an origin set above the tube frame and a predetermined turning point set in the machine arrangement space;
A pair of chuck heads supported by the chuck base so as to be movable up and down and capturing ends of a predetermined number of tubes at the origin;
A shuttle frame supported by the frame so as to be movable between the origin and the turning point, and driven by the main drive means;
A chuck base is supported on the shuttle frame so as to be able to advance and retreat in the axial direction of the tubes captured by the chuck heads, and the chuck base and the chuck heads are moved so that each end of the predetermined number of tubes is connected to the machine. Temporary insertion drive means for inserting the tube to the extent that it enters the corresponding tube receiving hole mouth,
The chuck base and both chuck heads are further moved in the axial direction of the tube, and the insertion drive means for inserting each one end portion of the predetermined number of tubes to the back of the tube receiving hole,
A tube insertion device comprising:
機の管受け穴が並ぶ領域を管受け穴が並ぶ方向に整数等分して複数の区分領域を設定し、各区分領域の管受け穴の開口側方に各区分領域に対応する折返点を設定し、
前記両チャックヘッドが、各区分領域に含まれる管受け穴の数と同数の管を管架けから取り上げ、
前記主駆動手段が、原点と予め定められた順に択一される各区分の領域に対応する折返点に移動させ、
前記仮差込駆動手段と前記本差込駆動手段とが、折返点でそれらの管を管受け穴に差し込んだ後、
前記主駆動手段が、原点に復帰する動作を繰り返す請求項1に記載の管挿入装置。
Divide the area where the machine's tube receiving holes are lined up into an integer equal number in the direction in which the tube receiving holes are lined up to set a plurality of divided areas. Set,
Both chuck heads pick up as many tubes as the number of tube receiving holes included in each divided region from the tube frame ,
The main drive means is moved to the turning point corresponding to the area of each section selected in the predetermined order from the origin,
After the temporary insertion driving means and the main insertion driving means insert the pipes into the tube receiving holes at the turning point,
The tube insertion device according to claim 1, wherein the main drive unit repeats an operation of returning to the origin.
原点が各区分領域に対応する複数の折返点が並ぶ一直線の延長線上に設定され、
前記両チャックヘッドが、前記区分範囲に含まれる管受け穴と同数の管を管架け枠から取り上げ、
前記主駆動手段が、これら管を原点から遠い順に択一される区分範囲の折返点に移動し、
前記仮差込駆動手段と前記本差込駆動手段とが、その区分範囲の管受け穴に差し込み、
前記主駆動手段が、原点に復帰する動作を繰り返す請求項2に記載の管挿入装置。
The origin is set on a straight line extending with a plurality of turning points corresponding to each segmented area,
Both chuck heads pick up the same number of tubes as the tube receiving holes included in the section range from the tube frame,
The main drive means moves these pipes to the turning point of the section range that is selected in order of distance from the origin,
The temporary insertion driving means and the main insertion driving means are inserted into the tube receiving holes of the section range,
The tube insertion device according to claim 2, wherein the main driving unit repeats an operation of returning to the origin.
前記チャックヘッドをチャックベースに対して昇降させる1対の昇降駆動手段とを備え、各チャックヘッドは、チャックベースに昇降駆動手段を介して昇降可能に支持されるヘッドフレームと、内外に並べられ、かつ、このヘッドフレームに前記管架け枠に支持された所定数の管が並ぶ方向に摺動可能に支持される2枚のチャックプレートと、両チャックプレートを同期して所定数の管が並ぶ方向で互いに反対方向に進退させる開閉駆動手段とを備え、各チャックプレートは前記管架け枠に支持された所定数の管が並ぶ方向に延びる帯状立板からなる基板とこれの下縁に所定のピッチを置いて連設されたL字形の所定数の鉤を有し、両チャックプレートの各鉤の鉤先は各チャックプレートごとに同じ方向に向けられ、かつ、互いに他方のチャックプレートと反対方向に向けられる請求項1ないし3のいずれか1項に記載の管挿入装置。  A pair of elevating drive means for elevating and lowering the chuck head relative to the chuck base, and each chuck head is arranged inside and outside with a head frame supported by the chuck base so as to be movable up and down via the elevating drive means, In addition, two chuck plates that are slidably supported in a direction in which a predetermined number of tubes supported by the tube frame are arranged on the head frame, and a direction in which the predetermined number of tubes are arranged in synchronization with both chuck plates. Open / close drive means for advancing and retreating in opposite directions to each other, each chuck plate having a predetermined pitch between a substrate made of a strip-like standing plate extending in a direction in which a predetermined number of tubes supported by the tube frame are arranged and a lower edge thereof A predetermined number of L-shaped ridges arranged in series, the tips of the ridges of both chuck plates being directed in the same direction for each chuck plate, and the other Tube insertion apparatus according to any one of claims 1 directed in the direction opposite to the click plate 3. 前記チャックヘッドが、各折返点で管の機とは反対側の端を牽制する押し込み部材と、この押し込み部材を機に向かって進退させる手段を備える請求項4に記載の管挿入装置。The pipe insertion device according to claim 4, wherein the chuck head includes a pushing member for restraining an end opposite to the pipe machine at each turning point, and a means for moving the pushing member forward and backward toward the machine. 前記押し込み部材を機に向かって進退させる手段に前記仮差込駆動手段と前記本差込駆動手段とが兼用される請求項5に記載の管挿入装置。6. The pipe insertion device according to claim 5, wherein the temporary insertion driving means and the main insertion driving means are used as means for advancing and retracting the pushing member toward the machine. 前記両チャックヘッドに支持させた各管の機と反対側の端部の下方に出し入れ可能に設けられる管受け部材と、
この管受け部材を当該両チャックヘッドに支持させた各管の機と反対側の端部の下方に出し入れする管受け駆動手段とを備える請求項4ないしのいずれか1項に記載の管挿入装置。
A pipe receiving member provided so as to be able to be taken in and out under an end portion on the opposite side to the machine of each pipe supported by the chuck heads ;
The tube insertion device according to any one of claims 4 to 6 , further comprising tube receiving drive means for taking in and out the tube receiving member below the end opposite to the machine of each tube supported by the chuck heads. apparatus.
JP11216499A 1999-04-20 1999-04-20 Pipe insertion device Expired - Fee Related JP4080101B2 (en)

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