JP4079701B2 - Conveyor belt structure - Google Patents

Conveyor belt structure Download PDF

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Publication number
JP4079701B2
JP4079701B2 JP2002184019A JP2002184019A JP4079701B2 JP 4079701 B2 JP4079701 B2 JP 4079701B2 JP 2002184019 A JP2002184019 A JP 2002184019A JP 2002184019 A JP2002184019 A JP 2002184019A JP 4079701 B2 JP4079701 B2 JP 4079701B2
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Japan
Prior art keywords
embedded
width direction
core canvas
core
canvas
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JP2004026385A (en
Inventor
成彦 天野
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Yokohama Rubber Co Ltd
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Yokohama Rubber Co Ltd
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Description

【0001】
【発明の属する技術分野】
この発明は、コンベヤべルトの構造にかかわり、更に詳しくはべルト幅方向の両側縁部に埋設する芯体帆布を、中央部に埋設する芯体帆布に比べて伸び易い材料で構成したコンベヤべルトの構造に関するものである。
【0002】
【従来の技術】
従来のコンベヤシステムとしては、例えば、図3に示すように、駆動プ−リ1と従動プ−リ2とに図示しない上面ゴム層と下面ゴム層との間にナイロン帆布、ポリエステル帆布等の芯体帆布を埋設したエンドレス状のコンベヤべルト3を掛回し、前記駆動プ−リ1と従動プ−リ2との間に、キャリア側X(進行方向)においてはコンベヤべルト3を湾曲した状態で支持するための複数のトラフローラ4を所定の間隔で配設し、またリターン側Y(戻り側)ではフラット状態のコンベヤべルト3を支持するためのリターンローラ5を所定の間隔で配設して構成されている。
【0003】
そして、搬送物Wの投入は、キャリア側Xの従動プ−リ2側で行われ、また搬送物Wの排出は、コンベヤべルト3がキャリア側Xからリターン側Yの反転する駆動プ−リ1側で行われている。
【0004】
【発明が解決しようとする課題】
ところで、上記のようにコンベヤベルトの補強用の芯体帆布は、ナイロン帆布、ポリエステル帆布等の種々の材質のものが使用されているが、芯体帆布の材質が伸び難いコンベヤベルトでは、従動プ−リ2から第1のトラフローラ4aまでの距離Lが長くなる傾向があった。
【0005】
この距離Lは、一般にトラフ変角距離と呼称されているが、この距離Lが短いほど運搬物Wの飛散防止や、設備費用の低減が期待出来る。
【0006】
然しながら、従来のコンベヤベルトの構造においては、芯体帆布にポリエステル帆布を使用したコンベヤべルトは、芯体帆布にナイロン帆布を使用したコンベヤべルトに比べて従動プ−リ2から第1のトラフローラ4aまでの距離Lが長くなる傾向になり、運搬物Wの飛散を有効に防止することが出来なかった。
【0007】
その理由としては、ポリエステル帆布の弾性伸びが0.2〜0.5%とナイロン帆布の弾性伸び0.3〜0.6%に比べ小さいためである。
【0008】
この発明はかかる従来の問題点に着目し、フラットなコンベヤべルトをプーリからトラフ状に変換するまでの距離を短くでき、運搬物の飛散を有効に防止出来ると共に、設備費用を低減させることが出来るコンベヤべルトの構造を提供することを目的とするものである。
【0009】
【課題を解決するための手段】
記目的を達成するためのこの発明のコンベヤべルトの構造は、上面ゴム層と下面ゴム層との間に複数層の同幅からなる芯体帆布を埋設したコンベヤべルトの構造において、前記芯体帆布をべルト幅方向の中央部と、両側縁部とに分離して埋設し、この両側縁部に埋設する芯体帆布を、中央部に埋設する芯体帆布の伸びよりも大きい芯体帆布で構成すると共に、各層におけるべルト幅方向の中央部に埋設する芯体帆布と、べルト幅方向の両側縁部に埋設する芯体帆布との繋ぎ目位置をべルト幅方向において同一位置とならないように配設したことを要旨とするものである。
【0010】
前記芯体帆布埋設する割合は、べルト幅を100とした場合、べルト幅方向の中央部を80〜60%、べルト幅方向の両側縁部を20〜40%に設定するとよい。
【0011】
また、前記芯体帆布は、〜6層の範囲で埋設するとよい。この発明では、各層におけるべルト幅方向の中央部に埋設する芯体帆布と、べルト幅方向の両側縁部に埋設する芯体帆布との繋ぎ目位置をべルト幅方向において同一位置とならないように配設している。ここで、その繋ぎ目位置を幅方向において階段状となるように配設するとよい。
【0012】
また、前記コンベヤべルトを、カーブコンベヤ装置またはパイプコンベヤ装置に使用することも可能である。
【0013】
このように、芯体帆布をべルト幅方向の中央部と、両側縁部とに分離して埋設し、この両側縁部に埋設する芯体帆布を、中央部に埋設する芯体帆布の伸びよりも大きい芯体帆布で構成したことにより、フラットなベルトをプーリからトラフ状に変換するまでの距離を短くでき、運搬物の飛散防止を有効に防止出来るものである。
【0014】
【発明の実施の形態】
以下、添付図面に基づき、この発明の実施形態を説明する。
【0015】
図1は、この発明の第1実施形態を示すコンベヤベルトの側縁部の拡大断面図を示し、このコンベヤベルト10は、上面ゴム層11aと下面ゴム層11bとの間に、補強用の芯体帆布12が埋設されている。
【0016】
なお、この実施形態では、3層の芯体帆布12を埋設してあるが、〜6層の範囲で埋設するとよい。
【0017】
この発明の実施形態では、前記芯体帆布12を、べルト幅方向Zの中央部の芯体帆布12aと、両側縁部の芯体帆布12b,12bとに分離して埋設し、この両側縁部に埋設する芯体帆布12b,12bは、中央部に埋設する芯体帆布12aの伸びよりも大きい芯体帆布で構成してある。
【0018】
すなわち、中央部の芯体帆布12aをポリエステル材料により構成し、また両側縁部の芯体帆布12b,12bは、ポリエステル材料より伸びの大きいナイロン帆布により構成するものである。なお、芯体帆布12a,12b,12bの材質及び組合せは上記の実施形態に限定されない。
【0019】
また、中央部の芯体帆布12aと、両側縁部の芯体帆布12b,12bとの埋設する割合は、べルト幅Hを100とした場合、べルト幅方向Zの中央部の芯体帆布12aを80〜60%、べルト幅方向Zの両側縁部の芯体帆布12b,12bを20〜40%に設定するものである。
【0020】
中央部の芯体帆布12aが80%を超える、即ち、両側縁部の芯体帆布12b,12bが20%未満であると、トラフ変角距離が長くなり、運搬物の飛散を有効に防止することができず、設備費用を低減させることが出来ない。一方、中央部の芯体帆布12aが60%未満、即ち、両側縁部の芯体帆布12b,12bが40%を超えると、中央部の芯体帆布12aの張力負担が大きくなり、中央部の芯体帆布12aの引張り強度を大きくしなければならず、コストアップとなる。
【0021】
また、上記の実施形態のように、芯体帆布12を3層埋設する場合には、第1層〜第3層の各層におけるべルト幅方向Zの中央部に埋設する芯体帆布12aと、べルト幅方向Zの両側縁部に埋設する芯体帆布12b,12bとの繋ぎ目位置h1,h2,h3をべルト幅方向Zにおいて同一位置とならないように配設する。この場合において、その繋ぎ目位置h1,h2,h3を幅方向において階段状となるように配設するとよい。これは、中央部の芯体帆布12aと両側縁部の芯体帆布12b,12bとの繋ぎ目においてコンベヤべルトの長手方向の縦割れ強度が低下し、コンベヤべルトが縦割れしないようにするためである。
【0022】
なお、繋ぎ目位置h1,h2,h3を幅方向において階段状となるように配設する場合、上記の第1実施形態では、両側縁部に埋設する芯体帆布12b,12bを上面ゴム層11a側は短く、下面ゴム層11b側を長く形成してあるが、図2に示すように、両側縁部に埋設する芯体帆布12b,12bを上面ゴム層11a側は長く、下面ゴム層11b側を短く形成することも可能である。
【0023】
また、Pはコンベヤべルト10の幅方向の端末部から芯体帆布12b,12bを埋設するまでの幅を示している。
【0024】
上記のように構成したコンベヤべルトは、湾曲したり、屈曲させることが容易であるため、例えば、カーブコンベヤ装置またはパイプコンベヤ装置に使用することも可能である。
【0025】
このように、芯体帆布12をべルト幅方向Zの中央部に埋設する芯体帆布12aと、両側縁部の芯体帆布12b,12bとに分離して埋設し、この両側縁部に埋設する芯体帆布12b,12bを、中央部に埋設する芯体帆布12aの伸びよりも大きい芯体帆布で構成したことにより、フラットなコンベヤべルトをプーリからトラフ状に変換するまでの距離を短くでき、運搬物の飛散防止を有効に防止出来るものである。
【0026】
【発明の効果】
この発明は、上記のように芯体帆布をべルト幅方向の中央部と、両側縁部とに分離して埋設し、この両側縁部に埋設する芯体帆布を、中央部に埋設する芯体帆布の伸びよりも大きい芯体帆布で構成したので、フラットなコンベヤべルトをプーリからトラフ状に変換するまでの距離を短くでき、運搬物の飛散防止を有効に防止出来る共に、設備費用を低減させることが出来る効果がある。
【図面の簡単な説明】
【図1】この発明の第1実施形態を示すコンベヤベルトの側縁部の拡大断面図である。
【図2】この発明の第2実施形態を示すコンベヤベルトの側縁部の拡大断面図である。
【図3】従来のコンベヤシステムの概略構成図である。
【符号の説明】
1 駆動プ−リ 2 従動プ−リ
3 コンベヤべルト 4 トラフローラ
4a 第1のトラフローラ 5 リターンローラ
W 搬送物 X キャリア側
Y リターン側 H ベルト幅
10 コンベヤべルト 11a 上面ゴム層
11b 下面ゴム層 12 芯体帆布
12a 中央部の芯体帆布 12b 両側縁部の芯体帆布
Z べルト幅方向 h1,h2,h3 繋ぎ目位置
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to the structure of a conveyor belt, and more specifically, a conveyor belt composed of a core canvas embedded in both side edges in the belt width direction made of a material that is easier to stretch than a core canvas embedded in the center. This is related to the structure of the default.
[0002]
[Prior art]
As a conventional conveyor system, for example, as shown in FIG. 3, a core such as a nylon canvas or a polyester canvas is provided between an upper rubber layer and a lower rubber layer (not shown) in the driving pulley 1 and the driven pulley 2. An endless conveyor belt 3 in which body canvas is embedded is looped, and the conveyor belt 3 is curved between the driving pulley 1 and the driven pulley 2 on the carrier side X (traveling direction). A plurality of trough flora 4 for supporting at a predetermined interval are arranged, and on the return side Y (return side), return rollers 5 for supporting the flat conveyor belt 3 are arranged at a predetermined interval. Configured.
[0003]
The transported object W is loaded on the driven pulley 2 side on the carrier side X, and the transported object W is discharged on the drive pulley in which the conveyor belt 3 is reversed from the carrier side X to the return side Y. It is done on one side.
[0004]
[Problems to be solved by the invention]
By the way, as described above, the core canvas for reinforcing the conveyor belt is made of various materials such as nylon canvas and polyester canvas. -The distance L from the re 2 to the first traflora 4a tended to be long.
[0005]
This distance L is generally referred to as a trough angle change distance. However, as the distance L is shorter, it can be expected that the transported object W is prevented from being scattered and the equipment cost is reduced.
[0006]
However, in the conventional conveyor belt structure, the conveyor belt using the polyester canvas as the core canvas has the first belt from the driven pulley 2 as compared with the conveyor belt using the nylon canvas as the core canvas. The distance L to the flora 4a tends to be long, and scattering of the transported material W could not be effectively prevented.
[0007]
The reason is that the elastic elongation of the polyester canvas is 0.2 to 0.5%, which is smaller than the elastic elongation of 0.3 to 0.6% of the nylon canvas.
[0008]
The present invention pays attention to such a conventional problem, and can shorten the distance from the conversion of the flat conveyor belt to the trough shape, can effectively prevent the scattering of the transported goods, and can reduce the equipment cost. An object of the present invention is to provide a conveyor belt structure that can be made.
[0009]
[Means for Solving the Problems]
Structure of the conveyor belt of the present invention for achieving the above SL objects, in a conveyor belt having a structure in which are embedded core fabric made of the width of the multiple layers between the upper surface rubber layer and the lower surface rubber layer, wherein The core canvas is embedded separately in the center in the belt width direction and on both side edges, and the core canvas embedded in both side edges is larger than the core canvas extending in the center. It is composed of body canvas, and the joint position between the core canvas embedded in the center in the belt width direction in each layer and the core canvas embedded in both side edges in the belt width direction is the same in the belt width direction. The gist is that they are arranged so as not to be positioned .
[0010]
Ratio, when the belt width is 100, 80 to 60% of the central portion of the belt width direction, may be set to both side edges of the belt width direction in 20-40% of burying the core canvas .
[0011]
The core canvas may be embedded in a range of 2 to 6 layers . In the present invention, the same position seams located in belt width direction of the core canvas embedded in the central portion of the belt width direction of each layer, and the core canvas embedded in both side edges of the belt width direction It arranges so that it may not become . Here, the joint positions may be arranged in a step shape in the width direction .
[0012]
The conveyor belt can also be used for a curve conveyor device or a pipe conveyor device.
[0013]
In this way, the core canvas is embedded separately in the central part in the belt width direction and on both side edges, and the core canvas embedded in both side edges is extended to the core canvas embedded in the central part. By using a larger core canvas, the distance from the flat belt to the trough can be shortened, and the prevention of scattering of the transported goods can be effectively prevented.
[0014]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.
[0015]
FIG. 1 is an enlarged sectional view of a side edge portion of a conveyor belt showing a first embodiment of the present invention. The conveyor belt 10 has a reinforcing core between an upper rubber layer 11a and a lower rubber layer 11b. A body canvas 12 is embedded.
[0016]
In this embodiment, the three-layer core canvas 12 is embedded, but it may be embedded in the range of 2 to 6 layers .
[0017]
In the embodiment of the present invention, the core canvas 12 is embedded in the core canvas 12a at the center in the belt width direction Z and the core canvas 12b, 12b at both side edges. The core canvases 12b and 12b embedded in the part are constituted by core canvases larger than the elongation of the core canvas 12a embedded in the center part.
[0018]
That is , the core canvas 12a at the center is made of a polyester material, and the core canvases 12b and 12b at both side edges are made of a nylon canvas having a larger elongation than the polyester material. In addition, the material and combination of the core canvas 12a, 12b, 12b are not limited to the above embodiment.
[0019]
Further, the ratio of embedding the core canvas 12a in the central portion and the core canvases 12b and 12b at both side edges is the core canvas in the central portion in the belt width direction Z when the belt width H is 100. 12a is set to 80 to 60%, and the core canvases 12b and 12b at both side edges in the belt width direction Z are set to 20 to 40%.
[0020]
When the core canvas 12a at the center exceeds 80%, that is, when the core canvas 12b, 12b at both side edges is less than 20%, the trough bending distance becomes long, and the scattering of the transported material is effectively prevented. It is not possible to reduce the equipment cost. On the other hand, if the core canvas 12a in the central portion is less than 60%, that is, if the core canvas 12b, 12b in both side edges exceeds 40%, the tension load on the core canvas 12a in the central portion increases, The tensile strength of the core canvas 12a must be increased, resulting in an increase in cost.
[0021]
Further, as in the above embodiment, when the core canvas 12 is embedded in three layers, the core canvas 12a embedded in the central portion in the belt width direction Z in each of the first to third layers; The joint positions h1, h2, h3 with the core canvases 12b, 12b embedded in both side edges in the belt width direction Z are arranged so as not to be in the same position in the belt width direction Z. In this case, the joint positions h1, h2, h3 may be arranged in a step shape in the width direction . This core canvas 12a and both side edges of the core fabric 12b of the central portion, longitudinal crack strength is lowered in the longitudinal direction of the conveyor belt in the joint of the 12b, so that the conveyor belt is not vertical cracks Because .
[0022]
In the case where the joint positions h1, h2, and h3 are arranged in a step shape in the width direction, in the first embodiment, the core canvases 12b and 12b embedded in both side edges are provided on the upper rubber layer 11a. Although the side is short and the bottom rubber layer 11b side is long, as shown in FIG. 2, the core canvas 12b, 12b embedded in both side edges is long on the top rubber layer 11a side and the bottom rubber layer 11b side. Can be formed short.
[0023]
P indicates the width from the end of the conveyor belt 10 in the width direction to the embedding of the core canvas 12b, 12b.
[0024]
Since the conveyor belt constructed as described above can be easily bent or bent, it can also be used in, for example, a curve conveyor device or a pipe conveyor device.
[0025]
In this way, the core canvas 12 is embedded separately in the core canvas 12a embedded in the central part in the belt width direction Z and the core canvases 12b and 12b on both side edges, and embedded in both side edges. Since the core canvas 12b, 12b is made of a core canvas larger than the elongation of the core canvas 12a embedded in the center portion, the distance until the flat conveyor belt is converted from a pulley to a trough is shortened. It is possible to effectively prevent the transported material from being scattered.
[0026]
【The invention's effect】
In the present invention, the core canvas is embedded in the center portion in the belt width direction, separated into the central portion in the belt width direction and the side edge portions, and the core canvas embedded in the both side edge portions is embedded in the center portion. Since the core canvas is larger than the stretch of the body canvas, the distance from the flat conveyor belt to the trough can be shortened, effectively preventing the scattering of transported goods and reducing the equipment cost. There is an effect that can be reduced.
[Brief description of the drawings]
FIG. 1 is an enlarged sectional view of a side edge portion of a conveyor belt showing a first embodiment of the present invention.
FIG. 2 is an enlarged cross-sectional view of a side edge portion of a conveyor belt showing a second embodiment of the present invention.
FIG. 3 is a schematic configuration diagram of a conventional conveyor system.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Drive pulley 2 Follow pulley 3 Conveyor belt 4 Traflora 4a 1st traflora 5 Return roller W Conveyed object X Carrier side Y Return side H Belt width 10 Conveyor belt 11a Upper surface rubber layer 11b Lower surface rubber layer 12 core canvas 12a center canvas 12b core canvas Z on both side edges belt width direction h1, h2, h3 joint position

Claims (6)

上面ゴム層と下面ゴム層との間に複数層の同幅からなる芯体帆布を埋設したコンベヤべルトの構造において、
前記芯体帆布をべルト幅方向の中央部と、両側縁部とに分離して埋設し、この両側縁部に埋設する芯体帆布を、中央部に埋設する芯体帆布の伸びよりも大きい芯体帆布で構成すると共に、各層におけるべルト幅方向の中央部に埋設する芯体帆布と、べルト幅方向の両側縁部に埋設する芯体帆布との繋ぎ目位置をべルト幅方向において同一位置とならないように配設したコンベヤべルトの構造。
In the structure of a conveyor belt in which a core canvas having a plurality of layers having the same width is embedded between the upper rubber layer and the lower rubber layer,
The core canvas is embedded in the central part in the belt width direction separately from both side edges, and the core canvas embedded in both side edges is larger than the extension of the core canvas embedded in the center part. Consists of core canvas, and the position of the joint between the core canvas embedded in the center of the belt width direction in each layer and the core canvas embedded in both side edges of the belt width direction in the belt width direction Conveyor belt structure arranged so that it is not in the same position .
前記芯体帆布の埋設する割合は、べルト幅を100とした場合、べルト幅方向の中央部を80〜60%、べルト幅方向の両側縁部を20〜40%に設定した請求項1に記載のコンベヤべルトの構造。  The ratio of embedding the core canvas is set such that when the belt width is 100, the central portion in the belt width direction is set to 80 to 60%, and both side edges in the belt width direction are set to 20 to 40%. 2. The structure of the conveyor belt according to 1. 前記芯体帆布は、〜6層の範囲で埋設する請求項1または2に記載のコンベヤべルトの構造。The structure of the conveyor belt according to claim 1 or 2, wherein the core canvas is embedded in a range of 2 to 6 layers. 前記べルト幅方向の中央部に埋設する芯体帆布をポリエステル材料により構成し、前記べルト幅方向の両側縁部に埋設する芯体帆布をナイロン材料により構成した請求項1,2または3に記載のコンベヤべルトの構造。 The core canvas embedded in the central part in the belt width direction is made of a polyester material, and the core canvas embedded in both side edges in the belt width direction is made of a nylon material. Conveyor belt structure as described. 前記べルト幅方向の中央部に埋設する芯体帆布と、べルト幅方向の両側縁部に埋設する芯体帆布との繋ぎ目位置を幅方向において階段状となるように配設する請求項1,2,3または4に記載のコンベヤべルトの構造。 The joint position between the core canvas embedded in the center portion in the belt width direction and the core canvas embedded in both side edges in the belt width direction is disposed so as to be stepped in the width direction. The structure of the conveyor belt according to 1, 2, 3 or 4. 前記コンベヤべルトを、カーブコンベヤ装置またはパイプコンベヤ装置に使用する請求項1,2,3,4または5に記載のコンベヤべルトの構造。  The structure of the conveyor belt according to claim 1, 2, 3, 4 or 5, wherein the conveyor belt is used in a curve conveyor device or a pipe conveyor device.
JP2002184019A 2002-06-25 2002-06-25 Conveyor belt structure Expired - Fee Related JP4079701B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108712991A (en) * 2016-03-31 2018-10-26 横滨橡胶株式会社 Transmission belt fiber-reinforced layer and transmission belt

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JP5779364B2 (en) * 2011-02-28 2015-09-16 株式会社ブリヂストン Conveyor belts and pipe conveyors

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108712991A (en) * 2016-03-31 2018-10-26 横滨橡胶株式会社 Transmission belt fiber-reinforced layer and transmission belt

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