JP4064725B2 - Release paper manufacturing method - Google Patents

Release paper manufacturing method Download PDF

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Publication number
JP4064725B2
JP4064725B2 JP2002147290A JP2002147290A JP4064725B2 JP 4064725 B2 JP4064725 B2 JP 4064725B2 JP 2002147290 A JP2002147290 A JP 2002147290A JP 2002147290 A JP2002147290 A JP 2002147290A JP 4064725 B2 JP4064725 B2 JP 4064725B2
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Japan
Prior art keywords
paper
release agent
release
layer
penetration inhibitor
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JP2002147290A
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Japanese (ja)
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JP2003336198A (en
Inventor
慎矢 八木
光孝 鈴木
一臣 重見
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Toppan Forms Co Ltd
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Toppan Forms Co Ltd
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Description

【0001】
【産業上の利用分野】
本発明は、剥離紙の製造方法に関し、特に、用紙の少なくとも一面側に部分的に剥離剤を設けてなる剥離紙の製造方法に関する。
【0002】
【従来の技術】
従来から、用紙の少なくとも一面側に部分的に剥離剤層を形成してなる剥離紙は知られている。一般に、剥離紙においては、用紙に剥離剤が浸透するのを防止するために、浸透防止剤層を形成した上に、剥離剤層を形成している。浸透防止剤としては、ポリエチレンなどの樹脂を使用しており、これをラミネートしたり塗工しているのが通常である。そして、従来の部分的に剥離剤層を形成してなる剥離紙にあっては、技術的な問題から前記浸透防止剤層を用紙の全面に形成している。
【0003】
近年、この種の剥離紙における剥離剤層設置面側に情報を表示する必要性が生じている。例えば、剥離紙の部分剥離剤層上に粘着剤を塗布して貼付票を貼り合わせてなる配送伝票において、前記貼付票を配送品に貼付した後、前記剥離紙を領収書の半券として利用する場合がある。この場合には、剥離紙の剥離剤層部分は、筆記性や印刷適性、あるいは印字適性の点で情報の表示が困難なので、非剥離剤層部分、すなわち浸透防止剤層露出部分を半券とし、ここに領収書として必要な事項をあらかじめ印刷しておき、領収時に金額や領収日を適宜な筆記用具で記入し、領収印を捺印しているのが通常である。
【0004】
【発明が解決しようとする課題】
ところが、浸透防止剤層は、溶剤バリヤー性が高いためにインキセットが遅く、印刷適性や印字適性の点で良好とはいえないものである。例えば、前記浸透防止剤層に対するインキジェットインキによる印字では、インキが滲んでしまい、判読することが困難である。一方、印刷適性や印字適性を改善するために溶剤バリヤー性を低下させた場合には、剥離剤を多量に塗工しなければならず、コスト的に採算がとれないとともに、剥離力が必要以上に高まってしまい、実用化が困難となる。
【0005】
このため従来においては、インキや方式を限定した印刷あるいは印字で対応したり、手書きにおいても使用する筆記用具を限定し、また、捺印する場合にも朱肉を限定して対応するなど、極めて限られた条件下でのみ情報表示が可能であるという不都合がある。本発明はこのような不都合を解消することを目的とし、印刷適性、印字適性、筆記性、捺印性に優れた、部分的に剥離剤層を形成してなる剥離紙の製造方法を提供するものである。
【0006】
【課題を解決するための手段】
この目的を達成するために本発明の請求項1に記載した剥離紙の製造方法は、用紙の少なくとも一面側に部分的に剥離剤層を設けてなる剥離紙の製造方法であって、浸透防止剤を塗工するダイ塗工ヘッドの吹き出し口を連続状態にある用紙の移送経路に対向配置するとともに、前記吹き出し口における用紙の剥離剤設置予定部分に対応する部分以外は閉鎖状態とすることにより、用紙を移送しながら用紙の剥離剤設置予定部分に対応して浸透防止剤を塗工して浸透防止剤層を形成した後、この浸透防止剤層上に剥離剤を塗工して部分的に剥離剤層を形成し、さらに用紙を所定サイズに裁断する剥離紙の製造方法であって、前記浸透防止剤は、ポバール類、アクリルエマルジョン類、SBRラテックス類、デンプン類から選ばれる水系の浸透防止剤を主体とし、前記水系の浸透防止剤の非塗工部分には、塗工面とは反対面側から水分を付着させて用紙の水分均等化を図った後、乾燥して、浸透防止剤層を形成するものである。
【0007】
【発明の実施の形態】
以下、本発明の好適な実施形態を添付図面に基づいて詳細に説明する。ここにおいて、図1は連続用紙に浸透防止剤層を部分的に塗工する状態を示す概略的な斜視図、図2は製造した剥離紙を示す概略的な断面図、図3は品質評価の対象としたタック紙の断面図、図4は品質評価の結果を示す比較表である。
【0008】
本発明に使用する用紙は、連続状態にあり、通常ロール状に巻回した坪量30g/mから200g/mの原紙が好適であり、上質紙、微塗工紙、塗工紙、クラフト紙、片つや紙などから選択すればよく、紙の種類は特に限定されるものではない。また、剥離剤としては、シリコン系剥離剤、非シリコン系剥離剤、圧着ニスなどを挙げることができる。さらに、浸透防止剤としては、水系に限定されないが、ポバール水溶液、アクリルエマルジョン液、SBRラテックス水溶液、デンプン水溶液などが好適である。この浸透防止剤には、必要に応じて、その他の樹脂やクレーなどの顔料を添加することができる。なお、浸透防止剤の塗工量は、要求される溶剤バリヤー性に応じて適宜決定するが、0.5g/mから10g/mの範囲が好適である。
【0009】
本発明においては、まず、浸透防止剤を塗工するダイ塗工ヘッドの吹き出し口を連続用紙の移送経路に対向配置するとともに、前記吹き出し口における前記連続用紙の剥離剤設置予定部分に対応する部分以外は閉鎖状態とすることにより、前記連続用紙の剥離剤設置予定部分に対応して浸透防止剤を塗工して浸透防止剤層を形成する。前記吹き出し口における前記連続用紙の剥離剤設置予定部分に対応する部分以外を閉鎖状態とするには、例えば、封鎖する幅に対応する幅のデュッケルをダイ塗工ヘッド内にセットしたり(図1参照)、あるいは、封鎖する幅に対応する幅のフィルムで前記吹き出し口を封鎖すればよい。なお、連続用紙の移送は、移送ローラなどの公知の移送手段を用いて行うことができる。
【0010】
また、連続用紙の厚みなどにもよるが、水系の浸透防止剤を塗工後に乾燥する過程で、この浸透防止剤の塗工部分と非塗工部分の伸縮の差でシワを生じる現象を防止するために、非塗工部分の裏面側からスポンジなどでスポット的に水付けを行ったり、水を噴霧して、水系の浸透防止剤を塗工する部分との水分のバランスを取る。
【0011】
続いて、この浸透防止剤層上に剥離剤を塗工して部分的に剥離剤層を形成するのであるが、剥離剤の塗工方法としては、グラビア方式、オフセット方式、オフセットグラビア方式など、従来公知の部分塗工できる方式を採用することができる。
【0012】
以下、200mm幅の剥離紙の一面に、その半分を占めるように100mm幅の剥離剤層を設ける場合の製造方法について、より具体的に説明する。図1に示すように、幅が1200mmで坪量110g/mの上質紙からなる連続用紙1の移送経路に対して、ダイ塗工ヘッド2を対向配置し、その吹き出し口3に、一端側から100mm幅のデュッケル4を剥離剤層非設置部分に対応するよう100mm間隔をおいて5個セットし、他端側には200mm幅のデュッケル4aを1個セットする。これによって、剥離剤層設置部分に対応する100mm幅の部分が5箇所、開口状態となった吹き出し口3となる。
【0013】
ダイ塗工ヘッド2の100mm間隔で開口した吹き出し口3から、固形濃度10%のポバール水溶液(商品名クラレポバールPVA117の水溶液)を吹き出し圧5Kg/cm、塗工速度150m/min、前記ヘッド2と連続用紙1との間隔18ミクロンで、塗工量20cc/mになるよう塗工した。また、この塗工後に施す乾燥工程の前に、連続用紙1の塗工面とは反対面側における非塗工部分に対応する部分に、水噴霧を行ってポバール水溶液の塗工部分と非塗工部分の水分均等化を図り、乾燥工程でシワが生じないようにした。そして乾燥後には、ロール温度80°C、1ニップ、ニップ圧100Kg/cmの条件でキャレンダー掛けを行った。
【0014】
このようにして、100mmの等間隔をおいて100mm幅の浸透防止剤層5を5箇所に塗工した連続用紙1に、グラビア塗工方式で100mm彫刻、100mmプレーンの繰り返しで作成したグラビアを使って、前記各浸透防止剤層5上に彫刻部が対応するよう調整して、剥離剤としてのシリコン(東レ・ダウ・コーニングシリコン株式会社製、SRX−357)を、塗工量0.5g/mで塗工した。次いで、1200mm幅の連続用紙1を、100mm幅の剥離剤層6と100mm幅の非塗工面6からなる200mm幅に裁断し、連続状態の5枚の剥離紙7を製造した(図2参照)。
【0015】
続いて、剥離紙7の品質評価を行うために、図3に示すように、1枚の剥離紙7の剥離剤層6上に、エマルジョン糊を固形で20g/mになるよう塗工して粘着剤層8を形成した後、この粘着剤層8上に幅100mmで坪量40g/mの上質紙9を重ねて貼り合わせ、所定長に裁断してタック紙10を作成した。また、このタック紙10と比較するために、同一サイズで、用紙全面にポリエチレンを15ミクロンの厚みでラミネートしたタック紙(比較例1)と、同じく同一サイズで、用紙全面に上述と同一の浸透防止剤層を形成したタック紙(比較例2)を作成した。
【0016】
そして、これらタック紙を剥離力、印刷適性、筆記適性、捺印適性、インキジェット印字適性の5項目について品質評価を行った。その結果を表にして図4に示す。ここで、◎は極めて良好、○は良好、△はやや劣る、×は極めて劣る、という評価を表すものである。この評価結果で理解できるように、本願のタック紙10はすべての項目で良好以上の評価となったが、比較例1では剥離力以外の各項目で極めて劣るという評価であり、また、比較例2では捺印適性でやや劣り、インクジェット印字適性で極めて劣るという評価であった。
【0017】
なお、本発明は上述した実施形態に限定されるものではなく、例えば、デュッケル4,4aの幅や数、あるいは設置間隔は、連続用紙1の幅や剥離剤層設置部分の幅などに応じて適宜設定される。さらに、ダイ塗工ヘッド2の吹き出し口3を閉鎖する手段は前記デュッケル4,4aに限らない。
【0018】
【発明の効果】
以上説明したところで明らかなように、本願請求項1に係る剥離紙の製造方法によれば、良好な剥離力を有することはもちろん、従来得ることができなかった良好な印刷適性、筆記適性、捺印適性、インキジェット印字適性を有する、部分的に剥離剤層を設けた剥離紙を得ることができ、また、水系の浸透防止剤を用いるので、塗工作業を効率的になし得るほか、この水系の浸透防止剤を用いることにより生じるシワの発生を防止できるという効果を奏する。
【図面の簡単な説明】
【図1】 連続用紙に浸透防止剤層を部分的に塗工する状態を示す概略的な斜視図。
【図2】 製造した剥離紙を示す概略的な断面図。
【図3】 品質評価の対象としたタック紙の断面図。
【図4】 品質評価の結果を示す比較表。
【符号の説明】
1 連続用紙
2 ダイ塗工ヘッド
3 吹き出し口
4,4a デュッケル
5 浸透防止剤層
6 剥離剤層
7 剥離紙
8 粘着剤層
9 上質紙
10 タック紙
[0001]
[Industrial application fields]
The present invention relates to a method for manufacturing a release paper, and more particularly to a method for manufacturing a release paper in which a release agent is partially provided on at least one side of the paper.
[0002]
[Prior art]
Conventionally, a release paper in which a release agent layer is partially formed on at least one side of the paper is known. In general, in release paper, in order to prevent the release agent from penetrating into the paper, a release agent layer is formed on the penetration inhibitor layer. As the penetration inhibitor, a resin such as polyethylene is used, which is usually laminated or coated. In the conventional release paper in which a release agent layer is partially formed, the penetration inhibitor layer is formed on the entire surface of the paper due to technical problems.
[0003]
In recent years, there has been a need to display information on the release agent layer installation surface side of this type of release paper. For example, in a delivery slip formed by applying an adhesive on a partial release agent layer of a release paper and pasting a sticker, use the release paper as a stub for a receipt after sticking the sticker to a delivery item There is a case. In this case, since the information on the release agent layer of the release paper is difficult to display in terms of writability, printability, or printability, the non-release agent layer, i.e., the penetration inhibitor layer exposed portion, should be a stub. Usually, necessary items are printed in advance as a receipt, and the amount and date of receipt are entered with an appropriate writing tool at the time of receipt, and the receipt is stamped.
[0004]
[Problems to be solved by the invention]
However, the penetration preventing agent layer has a high solvent barrier property, so that the ink setting is slow, and it cannot be said that it is good in terms of printability and printability. For example, in printing with ink jet ink on the penetration inhibitor layer, the ink bleeds and is difficult to read. On the other hand, if the solvent barrier property is reduced to improve printability or printability, a large amount of release agent must be applied, which is not profitable in terms of cost, and the release force is more than necessary. It becomes difficult to put it into practical use.
[0005]
For this reason, in the past, it was very limited such as printing or printing with limited ink and method, limiting writing tools to be used for handwriting, and limiting vermilion even when stamping. There is an inconvenience that information can be displayed only under a certain condition. The present invention aims to eliminate such inconveniences, and provides a method for producing a release paper which is excellent in printability, printability, writing property, and sealability and which is partially formed with a release agent layer. It is.
[0006]
[Means for Solving the Problems]
In order to achieve this object, the release paper manufacturing method according to claim 1 of the present invention is a release paper manufacturing method in which a release agent layer is partially provided on at least one surface side of the paper, and prevents penetration. By disposing the blowout port of the die coating head for coating the agent so as to face the paper transfer path in a continuous state, and by closing the portion other than the portion corresponding to the release agent installation planned portion of the paper at the blowout port Applying a permeation preventive agent to form a permeation preventive layer corresponding to the part of the paper where the release agent is to be installed while transporting the paper, and then applying a release agent on this permeation preventive agent layer to partially The release agent layer is further formed, and the paper is further cut into a predetermined size. The penetration inhibitor is an aqueous permeation selected from povals, acrylic emulsions, SBR latexes, and starches. Prevention The non-coating portion of the water-based permeation preventive agent is mainly made of an agent, and water is applied from the side opposite to the coated surface to equalize the water content of the paper, followed by drying, and the permeation preventive agent layer Is formed .
[0007]
DETAILED DESCRIPTION OF THE INVENTION
DESCRIPTION OF EXEMPLARY EMBODIMENTS Hereinafter, preferred embodiments of the invention will be described in detail with reference to the accompanying drawings. Here, FIG. 1 is a schematic perspective view showing a state in which a permeation inhibitor layer is partially coated on continuous paper, FIG. 2 is a schematic cross-sectional view showing a manufactured release paper, and FIG. FIG. 4 is a comparative table showing the results of quality evaluation.
[0008]
Paper to be used for the present invention resides in a continuous state, it is usually preferred from the basis weight of 30 g / m 2 wound in a rolled 200 g / m 2 base paper, fine paper, Binurikoshi, coated paper, What is necessary is just to select from craft paper, one piece, paper, etc., and the kind of paper is not specifically limited. Examples of the release agent include silicon release agents, non-silicon release agents, and pressure bonding varnishes. Furthermore, the penetration inhibitor is not limited to an aqueous system, but a poval aqueous solution, an acrylic emulsion solution, an SBR latex aqueous solution, an aqueous starch solution, and the like are suitable. Other pigments such as resin and clay can be added to the permeation preventive as necessary. The coating amount of the penetration inhibitor is appropriately determined according to the required solvent barrier property, but a range of 0.5 g / m 2 to 10 g / m 2 is preferable.
[0009]
In the present invention, first, the blowout port of the die coating head for coating the permeation preventive agent is disposed opposite the continuous paper transfer path, and the portion corresponding to the release agent installation scheduled portion of the continuous paper at the blowout port By making the other than the closed state, the penetration inhibitor is applied to form the release agent-scheduled portion of the continuous paper to form the penetration inhibitor layer. In order to place the part other than the part corresponding to the release agent scheduled part of the continuous paper at the outlet, for example, a Duckel having a width corresponding to the width to be sealed is set in the die coating head (FIG. 1). (See Fig.) Or, the outlet may be sealed with a film having a width corresponding to the width to be blocked. The continuous paper can be transferred using a known transfer means such as a transfer roller.
[0010]
Further, although depending like the thickness of the continuous paper, in the process of drying after coating the water-based penetration inhibitor, phenomena that occur wrinkles in the difference in expansion and contraction of the coated portion and uncoated portion of the penetration inhibitor In order to prevent this, water is spotted with a sponge or the like from the back side of the non-coated portion, or water is sprayed to balance the moisture with the portion to which the aqueous penetration inhibitor is applied .
[0011]
Subsequently, the release agent is applied onto the penetration inhibitor layer to partially form the release agent layer, but as a release agent coating method, a gravure method, an offset method, an offset gravure method, etc. A conventionally known method capable of partial coating can be employed.
[0012]
Hereinafter, the manufacturing method in the case where a 100 mm width release agent layer is provided on one surface of a 200 mm width release paper so as to occupy half of the release paper will be described more specifically. As shown in FIG. 1, a die coating head 2 is disposed opposite to a transfer path of a continuous paper 1 made of high-quality paper having a width of 1200 mm and a basis weight of 110 g / m 2 , and one end side of the blowout port 3. To 100 mm width Duckels 4 are set at intervals of 100 mm so as to correspond to the part where the release agent layer is not installed, and one 200 mm width Duckel 4a is set on the other end side. As a result, the blowout port 3 is opened at five locations of 100 mm width corresponding to the release agent layer installation portion.
[0013]
From the blowing port 3 which opens at 100mm intervals die coating head 2, pressure 5Kg / cm 2 blown solid concentration of 10% PVA aqueous solution (aqueous solution of trade name Kuraray Poval PVA117), coating speed 150 meters / min, the head 2 And a continuous paper 1 with a spacing of 18 microns and a coating amount of 20 cc / m 2 . Further, before the drying process to be applied after the coating, water spray is applied to a portion corresponding to the non-coated portion on the side opposite to the coated surface of the continuous paper 1 to thereby apply the poval aqueous solution coated portion and the non-coated portion. The water in the portion was equalized so that wrinkles were not generated in the drying process. After drying, calendaring was performed under conditions of a roll temperature of 80 ° C., 1 nip, and a nip pressure of 100 kg / cm 2 .
[0014]
In this way, a gravure created by repeating 100 mm engraving and 100 mm planes with a gravure coating method is used for continuous paper 1 coated with 5 layers of a 100 mm width penetration inhibitor layer 5 at equal intervals of 100 mm. Then, adjusting the engraving portion on each of the permeation preventive agent layers 5, silicon (SRX-357, manufactured by Toray Dow Corning Silicon Co., Ltd.) as a release agent was applied at a coating amount of 0.5 g / Coated with m 2 . Subsequently, the continuous paper 1 having a width of 1200 mm was cut into a 200 mm width composed of a release agent layer 6 having a width of 100 mm and a non-coated surface 6 having a width of 100 mm, thereby producing five continuous release papers 7 (see FIG. 2). .
[0015]
Subsequently, in order to evaluate the quality of the release paper 7, as shown in FIG. 3, the emulsion paste was applied on the release agent layer 6 of one release paper 7 to a solid content of 20 g / m 2. After forming the pressure-sensitive adhesive layer 8, a high-quality paper 9 having a width of 100 mm and a basis weight of 40 g / m 2 was stacked on the pressure-sensitive adhesive layer 8 and bonded together, and cut into a predetermined length to prepare a tack paper 10. Further, for comparison with the tack paper 10, the same size and the same penetration as the above-mentioned tack paper (Comparative Example 1) having the same size and the same thickness as the tack paper (Comparative Example 1) laminated with polyethylene at a thickness of 15 microns. A tack paper (Comparative Example 2) on which an inhibitor layer was formed was prepared.
[0016]
These tack papers were evaluated for quality on five items of peel strength, printability, writing suitability, stamping suitability, and ink jet printing suitability. The results are tabulated and shown in FIG. Here, ◎ represents an evaluation that is very good, ◯ is good, Δ is slightly inferior, and × is extremely inferior. As can be understood from this evaluation result, the tack paper 10 of the present application was evaluated as good or better in all items, but in Comparative Example 1, it was evaluated that it was extremely inferior in each item other than the peeling force, and Comparative Example In No. 2, it was evaluated that the printing aptitude was slightly inferior and the inkjet printing aptitude was extremely inferior.
[0017]
The present invention is not limited to the embodiments described above, for example, the width and number of de Yukkeru 4,4a or installation interval, is depending on the width of the width and the release agent layer disposed portion of the continuous paper 1 Is set as appropriate. Further, the means for closing the blowout port 3 of the die coating head 2 is not limited to the above-mentioned Duckels 4 and 4a.
[0018]
【The invention's effect】
As is apparent from the above description, according to the release paper manufacturing method according to claim 1 of the present application, it has not only good peeling force but also good printability, writing suitability, and stamping that could not be obtained conventionally. A release paper with a release agent layer that is partially suitable and suitable for ink jet printing can be obtained , and since a water-based penetration inhibitor is used, the coating work can be efficiently performed. an effect that the penetration inhibitor occurrence of wrinkles caused by the use of Ru can be prevented.
[Brief description of the drawings]
FIG. 1 is a schematic perspective view showing a state in which a penetration preventing agent layer is partially applied to continuous paper.
FIG. 2 is a schematic cross-sectional view showing a manufactured release paper.
FIG. 3 is a cross-sectional view of tack paper targeted for quality evaluation.
FIG. 4 is a comparison table showing the results of quality evaluation.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Continuous paper 2 Die coating head 3 Outlet 4,4a Duckel 5 Penetration inhibitor layer 6 Release agent layer 7 Release paper 8 Adhesive layer 9 Fine paper 10 Tack paper

Claims (1)

用紙の少なくとも一面側に部分的に剥離剤層を設けてなる剥離紙の製造方法であって、浸透防止剤を塗工するダイ塗工ヘッドの吹き出し口を連続状態にある用紙の移送経路に対向配置するとともに、前記吹き出し口における用紙の剥離剤設置予定部分に対応する部分以外は閉鎖状態とすることにより、用紙を移送しながら用紙の剥離剤設置予定部分に対応して浸透防止剤を塗工して浸透防止剤層を形成した後、この浸透防止剤層上に剥離剤を塗工して部分的に剥離剤層を形成し、さらに用紙を所定サイズに裁断する剥離紙の製造方法であって、前記浸透防止剤は、ポバール類、アクリルエマルジョン類、SBRラテックス類、デンプン類から選ばれる水系の浸透防止剤を主体とし、前記水系の浸透防止剤の非塗工部分には、塗工面とは反対面側から水分を付着させて用紙の水分均等化を図った後、乾燥して、浸透防止剤層を形成することを特徴とする剥離紙の製造方法。A method for producing a release paper in which a release agent layer is partially provided on at least one surface side of the paper, wherein the blowout port of the die coating head for applying the permeation preventive agent is opposed to the continuous paper transport path. In addition to disposing the part other than the part corresponding to the part where the paper release agent is to be installed at the outlet, the penetration preventing agent is applied corresponding to the part where the paper release agent is scheduled to be transferred while transporting the paper. after forming the penetration inhibitor layer by partially forming a release agent layer by applying a release agent to the penetration inhibitor layer, a further method of manufacturing a release paper cutting the paper into a predetermined size The penetration inhibitor is mainly composed of an aqueous penetration inhibitor selected from povals, acrylic emulsions, SBR latexes, and starches, and the non-coated portion of the aqueous penetration inhibitor has a coating surface and Is the opposite side After working to by attaching water moisture equalization of paper from, dried, the manufacturing method of exfoliation paper you and forming a penetration inhibitor layer.
JP2002147290A 2002-05-22 2002-05-22 Release paper manufacturing method Expired - Fee Related JP4064725B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107245906A (en) * 2017-07-25 2017-10-13 温州立可达印业股份有限公司 A kind of transfer paper water compensation technique

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107245906A (en) * 2017-07-25 2017-10-13 温州立可达印业股份有限公司 A kind of transfer paper water compensation technique

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