JP4061565B2 - Mold making machine - Google Patents

Mold making machine Download PDF

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Publication number
JP4061565B2
JP4061565B2 JP2000375365A JP2000375365A JP4061565B2 JP 4061565 B2 JP4061565 B2 JP 4061565B2 JP 2000375365 A JP2000375365 A JP 2000375365A JP 2000375365 A JP2000375365 A JP 2000375365A JP 4061565 B2 JP4061565 B2 JP 4061565B2
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JP
Japan
Prior art keywords
brake
squeeze
electric cylinder
plate
mold
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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JP2000375365A
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Japanese (ja)
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JP2002178103A (en
Inventor
康生 森部
貴善 宇佐美
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Sintokogio Ltd
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Sintokogio Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Priority to JP2000375365A priority Critical patent/JP4061565B2/en
Publication of JP2002178103A publication Critical patent/JP2002178103A/en
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Publication of JP4061565B2 publication Critical patent/JP4061565B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、枠体と模型板とスキーズ板とで画成される造型室或いは模型板上の鋳枠に充填された鋳物砂をスキーズ板の移動によってスキーズして鋳型を造型する鋳型造型機の改良に関する。
【0002】
【従来の技術】
従来、鋳型造型機のひとつとして、枠体と模型板とスキーズ板とで画成される造型室に充填された鋳物砂を、油圧シリンダの伸長作動によるスキーズ板の移動によりスキーズして、鋳型を造型するように構成されたものがある。
【0003】
【発明が解決しようとする課題】
ところで、鋳物砂のスキーズは、一般に、鋳物砂内の空洞部等に空気が存在している状態で行われ、しかも、油圧シリンダ作動用の油圧回路に設けられた圧力スイッチが設定圧力値で作動してスキーズ工程を強制的に完了させている。このため、鋳型内の空気が圧縮された状態でスキーズ完了した直後に、圧力スイッチが作動して油圧シリンダは逆作動され、これに伴って、鋳型は内部に圧縮された空気が混在したままスキーズ工程が完了することとなり、その結果、鋳型においては一部の砂粒子が浮き上がった状態になり、鋳型は硬度が不均一になるなどの問題があった。
【0004】
本発明は上記の問題を解消するために成されたもので、その目的は、鋳型の硬度を任意にして所要の高さにすることができる鋳型造型機を提供することにある。
【0005】
【課題を解決するための手段】
上記の目的を達成するために本発明における鋳型造型機は、枠体と模型板とスキーズ板とで画成される造型室或いは模型板上の鋳枠に充填された鋳物砂をスキーズ板の移動によってスキーズして鋳型を造型する鋳型造型機において、前記スキーズ板を移動させるブレーキ付き電動シリンダを設け、このブレーキ付き電動シリンダにはこの負荷の大きさを検出する負荷検出手段と、前記ブレーキの作動時間を制御するブレーキ制御手段を電気的に接続し、これにより、前記負荷検出手段が設定値を検出した時点以後、前記ブレーキ制御手段の作動により前記ブレーキ付き電動シリンダの作動を所要時間一時停止させることを特徴とする。
【0006】
【発明の実施の形態】
以下、本発明を適用した鋳型造型機の一実施例について図1に基づき詳細に説明する。図示しない機台にブローヘッド1が装着され、さらに前記機台にはL字状の回動フレーム2が90度上下回動可能にして装着されている。また、回動フレーム2の左部には下枠体3が装着され、また、前記回動フレーム2の下部にはこれに沿って延びるガイドバー4が架設されている。
【0007】
ガイドバー4には上枠体5と上スキーズ機構6とが摺動自在に装着されており、上スキーズ機構6は、上スキーズ板7と、上スキーズ板7を支持する支持棒8と、前記ガイドバー4に摺動自在に装着されかつ前記支持棒8を前記ガイドバー4の延びる方向へ摺動自在に貫通させた支持部材9とで構成されている。また、前記上スキーズ機構6の支持棒8には後述のスキーズ機構11に係止可能な突起部材10が設けられている。
【0008】
また、前記上・下枠体5・3の下方には前記上スキーズ板7および後述の下スキーズ板15を相互に接近させるスキーズ機構11が別途配設されており、このスキーズ機構11は、別途固定配設された左右方向へ延びるガイドバー12と、ガイドバー12に摺動自在に装着された移動フレーム13と、移動フレーム13の左部に装着されかつこれに沿って延びるブレーキ付電動シリンダ14とで構成されており、ブレーキ付電動シリンダ14の出力ロッドの先端には下スキーズ板15が固着されている。また、前記移動フレーム13の上部には凹みが形成されていて、移動フレーム13の上部右端は、図示する状態では前記上スキーズ機構6の突起部材10に係止できるようになっている。
【0009】
なお、前記ブレーキ付電動シリンダ14は、電動機の出力軸の回転運動をねじ機構により直線運動に変換して出力ロッドを伸長または収縮作動させるように構成されており、さらに、出力ロッドの位置保持用電磁ブレーキ(図示せず)によって出力ロッドの伸縮作動を任意の位置で停止することができるようになっている(特開平3−128686、実公平6-40447参照)。また、前記ブレーキ付電動シリンダ14には制御盤16が電気的に接続され、制御盤16には、前記ブレーキ付き電動シリンダ14の負荷の大きさを検出する負荷検出手段としての電流計(図示せず)と、前記ブレーキ付電動シリンダ14の電磁ブレーキの作動時間を制御するブレーキ制御手段としてのタイマ(図示せず)が装着されている。なお、図中17はマッチプレートである。
【0010】
このように構成したものは、図1に示すように、上・下枠体5・3間にマッチプレート17を搬入したのち、図示しないシリンダを伸長作動して上枠体5を下枠体3に近づけて上・下枠体5・3、マッチプレート17を重合状態にし、重合状態の上・下枠体5・3およびマッチプレート17と、回動フレーム2等を図示しない回転機構をよって90度垂直回転させ、上・下枠体5・3の砂吹き込み口をブローヘッド1の砂吹き出し孔に接続させる。次いで、上枠体5の他端開口部内に上スキーズ板7を、また、下枠体3の他端開口部内に下スキーズ板3をそれぞれ若干挿入して、これら上・下枠体5・3、マッチプレート17および上・下スキーズ板7・15によって造型室を画成する。
【0011】
次いで、ブローヘッド1から造型室に鋳物砂を吹き込み、続いて、スキーズ機構11のブレーキ付電動シリンダ14を伸長作動して上・下スキーズ板7・15を相互に近づけ、造型室内の鋳物砂をスキーズする。なお、電流計によって検出される設定値を任意に選定することによって鋳物砂のスキーズ圧を任意に特定することができる。そして、このスキーズ工程中に、電流計が予め任意にして適宜設定した設定値を検出した時点以後、予め任意にして適宜設定したタイマの作動によりブレーキ付電動シリンダ14の伸長作動を所要時間停止させる(図2参照)。これにより、鋳型内の空気は圧縮されて高圧になるが、直ちに鋳物砂の粒子間を貫流して外部に排出されることとなる。
【0012】
こうして、鋳物砂のスキーズ完了後、ブレーキ付電動シリンダ14を収縮作動しかつ図示しないシリンダを作動して上・下スキーズ板7・15を相互に引き離すとともに上・下枠体5・3からそれぞれ抜き出し、続いて、上・下枠体5・3、マッチプレート17、回動フレーム2等を図示しない回転機構をよって90度垂直反転させて上・下枠体5・3、マッチプレート17等を水平状態に戻す。次いで、上枠体5を一旦上昇させて下枠体3から引き離し、続いて、マッチプレート17を下枠体3から分離する。次いで、上・下枠体5・3を再び近づけてこれらを重ね合わせ、続いて、上・下枠体5・3から上下鋳型を抜き出して一サイクルを終了する。
【0013】
なお、上記の実施例のブレーキ付電動シリンダ14は、枠体と模型板とスキーズ板とで画成される造型室の鋳物砂をスキーズするタイプの鋳型造型機に適用した場合であるが、このタイプの鋳型造型機に限定されるものではなく、模型板上の鋳枠に充填された鋳物砂をスキーズ板の移動によってスキーズするタイプの鋳型造型機に適用してもブレーキ付電動シリンダ14は同様の作用効果が得られる。
【0014】
【発明の効果】
以上の説明から明らかなように本発明は、枠体と模型板とスキーズ板とで画成される造型室或いは模型板上の鋳枠に充填された鋳物砂をスキーズ板の移動によってスキーズして鋳型を造型する鋳型造型機において、前記スキーズ板を移動させるブレーキ付き電動シリンダを設け、このブレーキ付き電動シリンダにはこの負荷の大きさを検出する負荷検出手段と、前記ブレーキの作動時間を制御するブレーキ制御手段を電気的に接続し、これにより、前記負荷検出手段が設定値を検出した時点以後、前記ブレーキ制御手段の作動により前記ブレーキ付き電動シリンダの作動を所要時間一時停止させるから、鋳型の硬度を任意にして所要の高さに適確にすることができるのなどの優れた実用的効果を奏する。
【図面の簡単な説明】
【図1】本発明の一実施例の概略正面図である。
【図2】本発明の一実施例におけるブレーキ作動工程の負荷電流値とブレーキ信号との関係を示すグラフである。
【符号の説明】
7 上スキーズ板
14 ブレーキ付電動シリンダ
15 下スキーズ板
16 制御盤
17 マッチプレート
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a molding machine that molds a mold by squeezing casting sand filled in a casting frame on a model plate or a molding chamber defined by a frame, a model plate, and a squeeze plate by moving the squeeze plate. Regarding improvement.
[0002]
[Prior art]
Conventionally, as one of the mold making machines, casting sand filled in a molding chamber defined by a frame body, a model plate, and a squeeze plate is squeezed by moving a squeeze plate by an extension operation of a hydraulic cylinder, and a mold is obtained. Some are configured to mold.
[0003]
[Problems to be solved by the invention]
By the way, the squeeze of the foundry sand is generally performed in a state where air exists in a cavity or the like in the foundry sand, and the pressure switch provided in the hydraulic circuit for operating the hydraulic cylinder operates at the set pressure value. The squeeze process is forcibly completed. For this reason, immediately after the squeeze is completed with the air in the mold compressed, the pressure switch is activated and the hydraulic cylinder is operated in reverse, and accordingly, the mold is squeezed with the compressed air mixed inside. As a result, the process was completed, and as a result, some sand particles were lifted in the mold, and the mold had problems such as non-uniform hardness.
[0004]
The present invention has been made to solve the above-described problems, and an object of the present invention is to provide a mold making machine capable of arbitrarily setting the mold hardness to a required height.
[0005]
[Means for Solving the Problems]
In order to achieve the above object, the mold making machine according to the present invention moves a squeeze plate into a molding chamber defined by a frame, a model plate, and a squeeze plate, or casting sand filled in a cast frame on a model plate. In the mold making machine for squeezing by a mold, an electric cylinder with a brake for moving the squeeze plate is provided, the electric cylinder with a brake has a load detecting means for detecting the magnitude of the load, and the operation of the brake The brake control means for controlling the time is electrically connected, so that the operation of the electric cylinder with brake is temporarily stopped by the operation of the brake control means after the time when the load detection means detects the set value. It is characterized by that.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of a mold making machine to which the present invention is applied will be described in detail with reference to FIG. A blow head 1 is mounted on a machine base (not shown), and an L-shaped rotary frame 2 is mounted on the machine base so that it can be turned up and down by 90 degrees. A lower frame 3 is attached to the left part of the rotating frame 2, and a guide bar 4 extending along the lower frame 3 is installed at the lower part of the rotating frame 2.
[0007]
An upper frame 5 and an upper squeeze mechanism 6 are slidably mounted on the guide bar 4. The upper squeeze mechanism 6 includes an upper squeeze plate 7, a support bar 8 that supports the upper squeeze plate 7, The support member 9 is slidably mounted on the guide bar 4 and has the support rod 8 slidably penetrated in the direction in which the guide bar 4 extends. Further, the support rod 8 of the upper skies mechanism 6 is provided with a protruding member 10 that can be locked to a skies mechanism 11 described later.
[0008]
Further, a squeeze mechanism 11 for bringing the upper squeeze plate 7 and a lower squeeze plate 15 described later close to each other is separately provided below the upper and lower frame bodies 5 and 3. The squeeze mechanism 11 is separately provided. A fixedly arranged guide bar 12 extending in the left-right direction, a moving frame 13 slidably mounted on the guide bar 12, and an electric cylinder 14 with a brake mounted on the left portion of the moving frame 13 and extending along the same. The lower squeeze plate 15 is fixed to the tip of the output rod of the electric cylinder 14 with brake. In addition, a recess is formed in the upper part of the moving frame 13, and the upper right end of the moving frame 13 can be locked to the protruding member 10 of the upper squeeze mechanism 6 in the state shown in the drawing.
[0009]
The brake-equipped electric cylinder 14 is configured to convert the rotational movement of the output shaft of the electric motor into a linear movement by a screw mechanism so as to extend or contract the output rod, and further to maintain the position of the output rod. An electromagnetic brake (not shown) can stop the expansion / contraction operation of the output rod at an arbitrary position (see Japanese Patent Laid-Open No. 3-128686, Japanese Utility Model Publication No. 6-40447). A control panel 16 is electrically connected to the brake-equipped electric cylinder 14, and an ammeter (not shown) serving as load detection means for detecting the magnitude of the load of the brake-equipped electric cylinder 14 is connected to the control panel 16. And a timer (not shown) as a brake control means for controlling the operation time of the electromagnetic brake of the electric cylinder 14 with brake. In the figure, reference numeral 17 denotes a match plate.
[0010]
As shown in FIG. 1, the structure constructed in this way is as follows. After the match plate 17 is loaded between the upper and lower frame bodies 5, 3, a cylinder (not shown) is extended to operate the upper frame body 5 to the lower frame body 3. The upper and lower frame bodies 5 and 3 and the match plate 17 are brought into a superposed state in close proximity to each other, and the upper and lower frame bodies 5 and 3 and the match plate 17 in the superposed state, the rotating frame 2 and the like are rotated by a rotation mechanism (not shown). Then, the sand blowing ports of the upper and lower frame bodies 5 and 3 are connected to the sand blowing holes of the blow head 1. Next, the upper squeeze plate 7 is inserted into the other frame opening of the upper frame 5 and the lower squeeze plate 3 is slightly inserted into the other frame opening of the lower frame 3, respectively. The molding chamber is defined by the match plate 17 and the upper / lower squeeze plates 7/15.
[0011]
Next, the foundry sand is blown into the molding chamber from the blow head 1, and then the brake-equipped electric cylinder 14 of the squeeze mechanism 11 is extended to bring the upper and lower squeeze plates 7 and 15 closer to each other. To skies. Note that the squeeze pressure of the foundry sand can be arbitrarily specified by arbitrarily selecting a set value detected by the ammeter. Then, during the squeeze process, after the ammeter detects a set value set arbitrarily and appropriately in advance, the extension operation of the brake-equipped electric cylinder 14 is stopped for a required time by the operation of a timer set arbitrarily and appropriately. (See Figure 2). As a result, the air in the mold is compressed to a high pressure, but immediately flows between the particles of the foundry sand and is discharged to the outside.
[0012]
Thus, after the squeezing of the foundry sand is completed, the brake-equipped electric cylinder 14 is contracted and the cylinder (not shown) is operated to separate the upper and lower squeeze plates 7 and 15 from each other and to extract them from the upper and lower frame bodies 5 and 3 respectively. Subsequently, the upper and lower frame bodies 5 and 3, the match plate 17, etc. are horizontally inverted 90 degrees by a rotation mechanism (not shown) by horizontally rotating the upper and lower frame bodies 5 and 3, the match plate 17, etc. Return to the state. Next, the upper frame 5 is once raised and pulled away from the lower frame 3, and then the match plate 17 is separated from the lower frame 3. Next, the upper and lower frame bodies 5 and 3 are brought close again to overlap each other, and then the upper and lower molds are extracted from the upper and lower frame bodies 5 and 3 to complete one cycle.
[0013]
In addition, although the electric cylinder 14 with a brake of said Example is a case where it applies to the type | mold molding machine of the type which squeezes the foundry sand of the molding chamber defined by a frame, a model board, and a squeeze board, It is not limited to a mold molding machine of the type, and the brake-equipped electric cylinder 14 is the same even if it is applied to a mold molding machine of a type in which the casting sand filled in the casting frame on the model plate is squeezed by moving the squeeze plate. The following effects can be obtained.
[0014]
【The invention's effect】
As is apparent from the above description, the present invention squeezes the molding sand filled in the molding chamber defined by the frame body, the model plate, and the squeeze plate or the cast frame on the model plate by moving the squeeze plate. In a mold making machine for molding a mold, an electric cylinder with a brake for moving the squeeze plate is provided, and the electric cylinder with a brake controls a load detecting means for detecting the magnitude of the load and an operation time of the brake. Since the brake control means is electrically connected, the operation of the electric cylinder with brake is temporarily stopped by the operation of the brake control means after the time when the load detection means detects the set value. There are excellent practical effects such as that the hardness can be arbitrarily set and the required height can be accurately obtained.
[Brief description of the drawings]
FIG. 1 is a schematic front view of an embodiment of the present invention.
FIG. 2 is a graph showing a relationship between a load current value and a brake signal in a brake operation process in one embodiment of the present invention.
[Explanation of symbols]
7 Upper skies plate 14 Electric cylinder with brake 15 Lower skies plate 16 Control panel 17 Match plate

Claims (2)

枠体と模型板とスキーズ板とで画成される造型室或いは模型板上の鋳枠に充填された鋳物砂をスキーズ板の移動によってスキーズして鋳型を造型する鋳型造型機において、
前記スキーズ板を移動させるブレーキ付き電動シリンダを設け、このブレーキ付き電動シリンダにはこの負荷の大きさを検出する負荷検出手段と、前記ブレーキの作動時間を制御するブレーキ制御手段を電気的に接続し、
これにより、前記負荷検出手段が設定値を検出した時点以後、前記ブレーキ制御手段の作動により前記ブレーキ付き電動シリンダの作動を所要時間一時停止させることを特徴とする鋳型造型機。
In a mold making machine for forming a mold by squeezing casting sand filled in a casting frame on a model board or a molding room defined by a frame body, a model board and a squeeze board by moving the squeeze board,
An electric cylinder with a brake for moving the squeeze plate is provided, and an electric cylinder with a brake is electrically connected to a load detecting means for detecting the magnitude of the load and a brake control means for controlling the operating time of the brake. ,
Thus, after the time when the load detecting means detects the set value, the operation of the electric cylinder with brake is temporarily stopped by the operation of the brake control means for a required time.
請求項1に記載の鋳型造型機において、
前記負荷検出手段は任意の大きさの負荷を設定可能であることを特徴とする鋳型造型機。
In the mold making machine according to claim 1,
A mold making machine characterized in that the load detecting means can set a load of an arbitrary size.
JP2000375365A 2000-12-11 2000-12-11 Mold making machine Expired - Lifetime JP4061565B2 (en)

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Application Number Priority Date Filing Date Title
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JP4061565B2 true JP4061565B2 (en) 2008-03-19

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101352226B1 (en) * 2008-08-07 2014-01-15 로라멘디, 에스.쿱. Device for actuating a closure plate in a vertical boxless mould casting machine and machine comprising said device

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* Cited by examiner, † Cited by third party
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JP4934329B2 (en) * 2006-03-03 2012-05-16 三井造船株式会社 Steering device for container transshipment crane

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101352226B1 (en) * 2008-08-07 2014-01-15 로라멘디, 에스.쿱. Device for actuating a closure plate in a vertical boxless mould casting machine and machine comprising said device

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