JP4056673B2 - Tensile membrane structure - Google Patents
Tensile membrane structure Download PDFInfo
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- JP4056673B2 JP4056673B2 JP2000058404A JP2000058404A JP4056673B2 JP 4056673 B2 JP4056673 B2 JP 4056673B2 JP 2000058404 A JP2000058404 A JP 2000058404A JP 2000058404 A JP2000058404 A JP 2000058404A JP 4056673 B2 JP4056673 B2 JP 4056673B2
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- Prior art keywords
- membrane
- corrugation
- membrane structure
- tension
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Description
【0001】
【発明の属する技術分野】
本発明は張力膜構造に関する。
【0002】
【従来の技術】
張力膜構造として、例えば、支柱やアーチなどの構造から膜材料を構造材として吊り下げるタイプの吊り膜方式や、網状に張られたケーブルの架構に、屋根被覆材として膜材料を用いたタイプのケーブル膜方式、或いは平面トラスや立体トラスなどの架構に、屋根材や壁材として膜材料を用いたタイプなどが知られている。
【0003】
これら張力膜構造として、従来テフロン膜やグラスフアイバー繊維などを張設したものが知られているが、一般に張力膜構造に用いられるこの様な膜材料はヤング率が低く(やわらかく)展張時の初期張力導入によって低い張力レベルで大きな伸びを付与することができる。また、これら膜材料は軟らかいことで、設計曲面に沿って変形したり、多少の施工誤差を吸収したり、温度変形に鈍く成ったりしている。
【0004】
反面、従来のこの種の膜材料はコーティング材として樹脂を使用しているため紫外線などのストレスによる劣化が避けられず、20年程度の耐用年数で交換する場合がある。また、従来の膜材料の多くは、ある程度光を透過することを利用して建物の屋根に利用されることが多いが、経年による汚れ等によって次第に薄暗くなったり、建物内部から汚れが目立つなどの欠点も少なくない。
【0005】
また、張力膜構造に用いられたものではないが、屋根板用膜材,壁材用膜材等の膜材料としてステンレスやアルミ或いはチタン等の金属を用いる提案がされている。例えば本出願人が提案した特開平5-287857号公報の発明の如く、特殊構成の連結構造を備えた複数のチタン製の立平葺き板材や、特開平6-287766号に記載された発明の如く、酸化処理という手法によって金属表面そのものに任意の色調を彩色したり自浄作用を付与することができる建材用チタン薄板が知られている。
【0006】
しかしながら、金属は一般に気温の変化などに対する温度収縮に対して布膜に比べ敏感であり、温度変化によって膜面にしわが発生するなどの問題点もあり、張力膜構造には不適当であり、建材用膜材料として使用される場合には金属膜同士の接合部に張力が掛からない特殊な場合に限られている。また、ステンレスは比較的腐食につよいが、比重が大きく、硬い(ヤング率が高い)など施工性にも問題があり、アルミは軽くて軟らかいが、耐候性が低いという問題がある。
【0007】
【発明が解決しようとする課題】
本発明は、上記した点に鑑みなされたもので、膜材の施工誤差や温度変形を補正してしかも充分な耐力を備え、また、極めて高い耐候性能を有し、清掃や交換などのメンテナンスの必要を極力なくした優れた張力膜構造を提案するものである。
【0008】
【課題を解決するための手段】
本請求項1発明は、上記課題を解決するため、支柱或いは架構に膜材料を張設して構成された張力膜構造であって、コルゲーションAを施設した金属薄板9を膜材料3として張設してなり、前記コルゲーションは、膜材料の見かけ上のヤング率を低下させるように、線分状凹溝11と、該凹溝と直行方向の線分状凹溝11a とで構成する単位コルゲーション10を板面全体に多数分布させてなることを特徴とする張力膜構造として構成した。
【0009】
また、請求項2発明は、上記金属薄板9としてチタン薄板を使用してなる請求項1記載の張力膜構造として構成した。
【0010】
【発明の実施の形態】
以下、本発明の実施例の形態を図面を参照して説明する。
【0011】
本発明の張力膜構造1は、例えば、図1に示す如く、支柱2などから膜材料3を峰ケーブル4により吊り上げるとともに、谷ケーブル5で押さえつける所謂吊り膜方式や、図2に示す如く、互いに逆向きの曲率をもつ吊りケーブル群6と、押さえケーブル群7で構成された曲面に膜材料3を被覆した所謂ケーブル膜方式、或いは図3に示す如く、平面トラスや立体トラスなどの架構8に、屋根材や壁材として膜材料3を張設した所謂骨組膜方式などが採用できる。
【0012】
本発明では、この様な張力膜構造1に於いて、図4に示す如く、コルゲーションAを施設した金属薄板9を膜材料として張設している。
【0013】
金属薄板9は、アルミ,ステンレス,チタン等の極めて薄い金属の板(例えば0.1mm〜1.0mm程度)を使用することができ、また、表面に酸化膜等の処理を施したり、表面ないし裏面にメッキを施す等の機能を持たせたものが使用できる。
【0014】
コルゲーションAは金属の薄板特有の温度変化による板面のしわを回避するために、見かけのヤング率を低下させ、初期張力導入によって大きな伸びを付与するために設けたもので、線分状凹溝と、該凹溝と直行方向の線分状凹溝とで構成する単位コルゲーションを板面全体に分布させることにより、直行する2方向の応力変動を吸収できる如く構成したものである。
【0015】
単位コルゲーションの形状,サイズ,分布(単位面積当たりの配置数)は板の厚さや想定される応力レベルに応じて適宜選択するとよい。図5は単位コルゲーション10の一例を示すもので、該単位コルゲーション10は中心より2本の線分状凹溝11と、該凹溝と直行方向の2本の線分状凹溝11a とを設けたものであり、即ち、十字状に4本の凹溝を設けて構成したものである。そして、この様な単位コルゲーション10を板面全体に多数分布させる。
【0016】
単位コルゲーション10の形状としては、上記した如く、線分状凹溝と、該凹溝と直行方向の線分状凹溝とで構成するものであれば、図5に示すものに限らず、例えば、図7に示す如く、一本の線分状凹溝11の一端より直行方向の線分状凹溝11a を延設した単位コルゲーション10であっても、或いは図8に示す如く、2本の線分状凹溝11間に直行方向の1本の線分状凹溝11a を形成した形状のものであっても良く、或いは図9に示す如く、2本の線分状凹溝11を複数並設し、各2本の線分状凹溝11間に直行方向の1本の長い線分状凹溝11a を形成した形状のものであっても良い。尚、コルゲーションの形成方法は、従来から行われている形成方法を採用することができる。
【0017】
上記の如きコルゲーションAを施した金属薄板9は、通常の膜構造と同様に、工場で立体裁断を行ったものをロール状等の形で運搬し、建設現場で例えば屋根形状にあわせて溶接、或いは接着する。また、金属薄板9を3次元曲線に沿って溶接する場合には自動化溶接装置を用いて行うことができる。溶接や接着でつなぎあわせた薄板は一つの膜屋根として、所要の引張力に抵抗することができる。柱やケーブル等の屋根の境界部分となる接続は、不連続な力や変形に追従できる専用の金具、治具等を用いる。
【0018】
【発明の効果】
以上説明した如く本発明張力膜構造は、既述構成としたことにより、膜材の施工誤差や温度変形を補正してしかも充分な耐力を備え、例えば、温度変化による伸縮が生じる場合にコルゲーション部分に変形が集中し、膜材が不定形の波板となる如き不都合を防止できる。また、金属薄板は従来の膜材料に見られるような引っ張り強度の顕著な偏りがないため設計がしやすく、また、軽量で十分な強度を有しており、耐火性能も高いなどの優れた効果を発揮する。
【0019】
また、単位コルゲーションが線分状凹溝と、該凹溝と直行方向の線分状凹溝との組み合わせにより構成されており、この単位コルゲーションを板面全体に多数分布させているため、あるゆる方向からの初期張力に対応して比較的均一な伸び状態で張設することができる。
【0020】
また、金属薄板としてチタン薄板を用いたものにあっては、塗装をしなくても高い防錆性を有しており、紫外線や風雨による劣化が殆どない。また、メッキ処理や塗装などの表面処理と比較して、色褪せ、剥離等の少ない陽極酸化処理という手法を採用できるため、金属表面そのものに任意の色調を彩色したり自浄作用を付与することができる。
【図面の簡単な説明】
【図1】本発明の張力膜構造の一例を示す斜視図である。
【図2】本発明の張力膜構造の他の一例を示す斜視図である。
【図3】本発明の張力膜構造の更に他の一例を示す斜視図である。
【図4】本発明に於けるコルゲーションの分布状況を示す説明図である。
【図5】本発明に於ける単位コルゲーションの一例を示す斜視図である。
【図6】図5のX−X線に沿う縦断面図である。
【図7】本発明の単位コルゲーションの他の形態を示す説明図である。
【図8】本発明の単位コルゲーションの更に他の形態を示す説明図である。
【図9】本発明の単位コルゲーションの更に他の形態を示す説明図である。
【符号の説明】
1…張力膜構造,2…支柱,3…膜材料,4…峰ケーブル,5…谷ケーブル,
6…吊りケーブル群,7…押さえケーブル群,8…架構,9…金属薄板,
10…単位コルゲーション,11…線分状凹溝,11a …線分状凹溝[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a tension membrane structure.
[0002]
[Prior art]
As a tension membrane structure, for example, a suspension membrane method that suspends a membrane material as a structural material from a structure such as a support or an arch, or a type that uses a membrane material as a roof covering material for a cable frame stretched in a net shape A cable membrane type or a type using a membrane material as a roofing material or a wall material for a frame such as a plane truss or a three-dimensional truss is known.
[0003]
As these tension membrane structures, those with stretched Teflon membranes or glass fiber fibers are known, but such membrane materials generally used for tension membrane structures have a low Young's modulus (soft) and the initial stage when stretched By introducing the tension, a large elongation can be imparted at a low tension level. In addition, these film materials are soft, so that they are deformed along the design curved surface, absorb some construction errors, and are less susceptible to temperature deformation.
[0004]
On the other hand, since this type of conventional film material uses a resin as a coating material, deterioration due to stress such as ultraviolet rays is unavoidable and may be replaced with a service life of about 20 years. In addition, many of the conventional film materials are often used for building roofs by transmitting light to some extent, but they gradually become dim due to dirt over time, etc. There are many drawbacks.
[0005]
Further, although not used for a tension membrane structure, there has been a proposal of using a metal such as stainless steel, aluminum or titanium as a membrane material such as a roof plate membrane material or a wall material membrane material. For example, as the present applicant proposed Japanese Patent Laid-Open 5-287857 discloses the invention, made plurality of titanium having a connection structure of the special configuration Tatsutaira roofing plate or, in the invention described in JP-A-6-287766 As described above, there is known a titanium thin plate for building materials that can color an arbitrary color tone or give a self-cleaning action to a metal surface itself by a technique called oxidation treatment.
[0006]
However, metals are generally more sensitive to temperature shrinkage due to changes in temperature, etc. than cloth membranes, and there are problems such as wrinkles occurring on the membrane surface due to temperature changes. When used as a film material, it is limited to a special case in which no tension is applied to the joint between metal films. In addition, although stainless steel is relatively resistant to corrosion, it has a problem in workability such as high specific gravity and is hard (high Young's modulus), and aluminum is light and soft but has low weather resistance.
[0007]
[Problems to be solved by the invention]
The present invention has been made in view of the above-described points, and corrects the construction error and temperature deformation of the film material and has sufficient proof strength, and has extremely high weather resistance performance, and maintenance such as cleaning and replacement. We propose an excellent tensile membrane structure that eliminates the necessity.
[0008]
[Means for Solving the Problems]
In order to solve the above problems, the present invention of claim 1 is a tension membrane structure in which a membrane material is stretched on a column or a frame, and a thin metal plate 9 provided with corrugation A is stretched as a membrane material 3. The corrugation is a unit corrugation 10 comprising a line-shaped groove 11 and a line-shaped groove 11a in the perpendicular direction so as to reduce the apparent Young's modulus of the film material. A tension membrane structure characterized by a large number of being distributed over the entire plate surface.
[0009]
The invention according to claim 2 is configured as a tension membrane structure according to claim 1 using a titanium thin plate as the metal thin plate 9.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
[0011]
The tension membrane structure 1 of the present invention has, for example, a so-called suspension membrane method in which a membrane material 3 is lifted by a peak cable 4 and pressed by a trough cable 5 as shown in FIG. A so-called cable membrane system in which a curved surface constituted by a suspension cable group 6 having a reverse curvature and a holding cable group 7 is covered with a membrane material 3 or a frame 8 such as a plane truss or a solid truss as shown in FIG. A so-called framework membrane system in which the membrane material 3 is stretched as a roof material or a wall material can be employed.
[0012]
In the present invention, in such a tension membrane structure 1, as shown in FIG. 4, a thin metal plate 9 provided with corrugation A is stretched as a membrane material.
[0013]
The metal thin plate 9 can be an extremely thin metal plate (for example, about 0.1 mm to 1.0 mm) such as aluminum, stainless steel, titanium, etc., and the surface can be treated with an oxide film or the like. Those having functions such as plating on the back surface can be used.
[0014]
Corrugation A is provided to reduce the apparent Young's modulus and to give a large elongation by introducing an initial tension in order to avoid wrinkling of the plate surface due to temperature changes peculiar to thin metal plates. And the unit corrugation formed by the concave grooves and the line-shaped concave grooves in the orthogonal direction are distributed over the entire plate surface, so that the stress fluctuations in the orthogonal two directions can be absorbed.
[0015]
The shape, size and distribution (number of arrangements per unit area) of the unit corrugation may be appropriately selected according to the thickness of the plate and the assumed stress level. FIG. 5 shows an example of the unit corrugation 10. The unit corrugation 10 is provided with two line-shaped concave grooves 11 from the center and two line-shaped concave grooves 11a perpendicular to the concave groove. That is, it is configured by providing four concave grooves in a cross shape. A large number of such unit corrugations 10 are distributed over the entire plate surface.
[0016]
The shape of the unit corrugation 10 is not limited to that shown in FIG. 5 as long as it is composed of a line-shaped concave groove and the concave groove and a line-shaped concave groove in the orthogonal direction, as described above. As shown in FIG. 7, even in the unit corrugation 10 in which the straight line-shaped concave groove 11a extends from one end of the single line-shaped concave groove 11, or as shown in FIG. It may have a shape in which one straight line-shaped concave groove 11a is formed between the straight line-shaped concave grooves 11 or a plurality of two line-shaped concave grooves 11 as shown in FIG. A shape in which one long line segment-shaped concave groove 11a in the perpendicular direction is formed between the two line segment-shaped concave grooves 11 may be provided. In addition, the formation method currently performed can be employ | adopted for the formation method of corrugation.
[0017]
The metal thin plate 9 subjected to the corrugation A as described above is transported in the form of a roll or the like that has been subjected to draping at the factory in the same manner as a normal film structure, and welded according to the roof shape, for example, at the construction site. Or glue. Moreover, when welding the thin metal plate 9 along a three-dimensional curve, it can carry out using an automatic welding apparatus. The thin plates joined by welding or bonding can resist the required tensile force as a single membrane roof. Connections that form the boundary of the roof, such as pillars and cables, use dedicated hardware and jigs that can follow discontinuous forces and deformations.
[0018]
【The invention's effect】
As described above, the tension membrane structure according to the present invention has the above-described configuration, corrects the construction error and temperature deformation of the membrane material, and has sufficient strength. For example, when the expansion and contraction occurs due to temperature change, the corrugation part Therefore, it is possible to prevent inconveniences such that the deformation concentrates and the film material becomes an irregular corrugated sheet. In addition, the metal thin plate is easy to design because there is no significant bias in tensile strength as seen in conventional film materials, and it has excellent effects such as light weight and sufficient strength, and high fire resistance. To demonstrate.
[0019]
Further, the unit corrugation is composed of a line-shaped concave groove and a combination of the concave groove and a line-shaped concave groove in the orthogonal direction, and many unit corrugations are distributed over the entire plate surface. It can be stretched in a relatively uniform stretch state corresponding to the initial tension from the direction.
[0020]
In addition, in the case of using a titanium thin plate as a metal thin plate, it has high rust prevention properties without being coated, and hardly deteriorates due to ultraviolet rays or wind and rain. In addition, compared to surface treatments such as plating and painting, it is possible to employ an anodizing method with less fading and peeling, so that any color tone can be colored on the metal surface itself or a self-cleaning effect can be imparted. .
[Brief description of the drawings]
FIG. 1 is a perspective view showing an example of a tension membrane structure of the present invention.
FIG. 2 is a perspective view showing another example of the tension membrane structure of the present invention.
FIG. 3 is a perspective view showing still another example of the tension membrane structure of the present invention.
FIG. 4 is an explanatory diagram showing a distribution state of corrugation in the present invention.
FIG. 5 is a perspective view showing an example of unit corrugation in the present invention.
6 is a longitudinal sectional view taken along line XX of FIG.
FIG. 7 is an explanatory diagram showing another form of unit corrugation of the present invention.
FIG. 8 is an explanatory diagram showing still another form of unit corrugation of the present invention.
FIG. 9 is an explanatory diagram showing still another form of unit corrugation according to the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Tensile membrane structure, 2 ... Support | pillar, 3 ... Membrane material, 4 ... Peak cable, 5 ... Valley cable,
6 ... suspension cable group, 7 ... holding cable group, 8 ... frame, 9 ... metal sheet,
10 ... Unit corrugation, 11 ... Linear groove, 11a ... Linear groove
Claims (2)
Priority Applications (1)
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JP2000058404A JP4056673B2 (en) | 2000-03-03 | 2000-03-03 | Tensile membrane structure |
Applications Claiming Priority (1)
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JP2000058404A JP4056673B2 (en) | 2000-03-03 | 2000-03-03 | Tensile membrane structure |
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JP2001248334A JP2001248334A (en) | 2001-09-14 |
JP4056673B2 true JP4056673B2 (en) | 2008-03-05 |
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JP2000058404A Expired - Fee Related JP4056673B2 (en) | 2000-03-03 | 2000-03-03 | Tensile membrane structure |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102152795B (en) * | 2011-03-23 | 2013-05-22 | 浙江大学 | Outside surface of carriage of high-speed train with micro-pit surface textures |
-
2000
- 2000-03-03 JP JP2000058404A patent/JP4056673B2/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102152795B (en) * | 2011-03-23 | 2013-05-22 | 浙江大学 | Outside surface of carriage of high-speed train with micro-pit surface textures |
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