JP4056654B2 - Chamfer such as plasterboard - Google Patents

Chamfer such as plasterboard Download PDF

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Publication number
JP4056654B2
JP4056654B2 JP16999299A JP16999299A JP4056654B2 JP 4056654 B2 JP4056654 B2 JP 4056654B2 JP 16999299 A JP16999299 A JP 16999299A JP 16999299 A JP16999299 A JP 16999299A JP 4056654 B2 JP4056654 B2 JP 4056654B2
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JP
Japan
Prior art keywords
blade
disk blade
main body
chamfering
groove
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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JP16999299A
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Japanese (ja)
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JP2001000758A (en
Inventor
庄司 久保
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庄司 久保
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Priority to JP16999299A priority Critical patent/JP4056654B2/en
Publication of JP2001000758A publication Critical patent/JP2001000758A/en
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Publication of JP4056654B2 publication Critical patent/JP4056654B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、建物の壁や天井等に貼るクロス及び表面材の下地である石膏ボードやコンパネの面取り具に関するものである。
【0002】
【従来の技術】
本発明者は、先に、上記した石膏ボードやコンパネ(以下、石膏ボード等という)の面取りを簡単な操作できれいに仕上げることができる石膏ボード等の面取り具を特願平11−043176号として提案している。この面取り具によれば、誰でもが熟練を要しないで均一に面取りできることから、重宝されている。
【0003】
【発明が解決しようとする課題】
本発明は、これを更に改良したものであり、上記の長所を保有した上に更に使い勝手の良さと、低コスト化を可能にしたものである。
【0004】
【課題を解決するための手段】
以上の課題の下、本発明は、被面取り材の角の面取りをする面取り具であり、この面取り具を、底面に被面取り材の角を挿入する断面が直角な一定深さの逆V溝が長手方向に形成される本体と、本体の上面に形成された凹陥部に載置されて外周部分が逆V溝の谷部を横切って取付軸を中心に回転自在に取り付けられる一定の刃角を有する両刃の円盤刃とを有する構成にする一方、裏面に円盤刃が収容できるヌスミを形成した蓋を円盤刃の上に被せて円盤刃を凹陥部と蓋とで挟設するとともに、取付軸を円盤刃の刃角の半分かこれをやや上回る角度で逆V溝の延長方向で面取り方向に前傾させたことを特徴とする石膏ボード等の面取り具を提供する。即ち、刃体は回転する円盤刃であるから、円周が万遍なく使用でき、寿命が長持ちする。又、このような面取り具は、円盤刃を本体に回転可能に取り付けた簡単な構造であるから、軽量で扱い易い上に安価に製作できる。
【0005】
【発明の実施の形態】
以下、本発明の実施の形態を図面を参照して説明する。図1は本発明の一例を示す面取り具の平面図、図2は背面図、図3は一部底面図、図4は要部の縦断面図、図5は図4のA−A断面図であるが、この面取り具は、本体10と、本体10に取り付けられる円盤刃12とを有する。
【0006】
本体10は、手で握れる程度の幅を有する長細い直方体で、木材や樹脂或いはアルミ等で構成される。本体10の上面は平坦面に形成されるが、底面には、断面が直角な逆V溝14が少なくとも一つ形成される。但し、本例のものは、逆V溝14が二つ並設されているものであり、以下、この例のもので説明して行く。この逆V溝14は、中央側傾斜面16と外方側傾斜面18とで形成され、これが交わる谷部22と中央側傾斜面16同士が交わる山部20とがそれぞれ稜線を形成して長手方向に延びている。
【0007】
本体10の一端寄りには、逆V溝14の谷部22を横切る円盤刃12が回転自在に設けられる。この場合に使用する円盤刃12は、どのようなものであってもよいが、クロス切断用等に市販されている両刃のものをそのまま使用してもよい。このようなものによれば、安価に入手できる利点がある。
【0008】
本例における円盤刃12は、本体10の横断面では逆V溝14の谷部22の稜線に対して直角に設定され(図2)、縦断面では谷部22の稜線に対して一定角度α傾けられている(図4)。これは、円盤刃12の刃部12aは、2αの刃角を持っているためであり、その半分の角度α傾けることで、刃部12aの刃面と谷部22の稜線とを平行にするためである。
【0009】
尚、実際には、角度αをやや上回る角度傾ける方が被面取り材に対する食い付きが良くなって好ましい。これに対して、円盤刃12として片刃のものを用い、真っ直ぐな面を底面に用いた場合は、この角度αは不要である(この場合も、実際は、やや傾ける方が食い付きが良くなって好ましい)。
【0010】
円盤刃12の取付けの具体的な構造は、円盤刃12が以上の角度α傾くように、本体10に対して山部20側から頭付きナット筒(取付軸)24を挿入し、これに円盤刃12を嵌合するとともに、蓋26を被せ、その上から蝶ボルト等28を取付軸24に螺合している。
【0011】
尚、蓋26を被せる部分の本体の上面には、凹陥部30を形成し、蓋26をこの凹陥部30に陥入することによって、蓋26と本体10との上面がほぼ揃うようにしている。又、山部20部分の本体10の裏面に座繰り穴32を形成し、この中に取付軸24の頭部24aを沈み込ませて突出しないようにしている。更に、蓋26の裏面には円盤刃12が入り込むヌスミ34を形成し、蝶ボルト等28を締めても、蓋26が円盤刃12を押圧して回転を規制しないようにしてある。
【0012】
以上の構成において、円盤刃12は、二つの逆V溝14の谷部22をそれぞれ横切っている。尚、このときの円盤刃12は、谷部22の中央線に対して直角に横切るのが45°で面取りする上に好ましいから、山部20の角度を90°より小さくしてできるだけそれに近づけるようにしている。但し、面取りをするのはパテを挿入するスペースを確保するためであるから、その角度についてはあまり厳密さは求められないのが通常である。又、円盤刃12が入り込む谷部22の下方の本体10には開口部を設けるとともに、上方の蓋26は狭幅にしてこの部分に略三角形の切削屑排出用の窓36が形成できるようにしている(図3)。
【0013】
次に、以上の面取り具を用いて石膏ボード等の被面取り材38の面取りをする場合について説明する。図5は面取り状態を後方から見た本体10の横断面図であるが、被面取り材38を適当な台40の上に載せておき、本体10を手(この場合は左手)で持って逆V溝14の内方傾斜面16をその上面に、外方傾斜面18をその側面に当てる。この状態で本体10を動かす(手前に引く)と、円盤刃12は回転しながら被面取り材38の上側の角42を面取りして行く。
【0014】
この場合、円盤刃12の取付軸24が角度α傾いており、円盤刃12が存する本体10には切削屑を排出する窓36が形成されているから、面取りは、ちょうどカンナを操作するように均一な状態でスムーズに行なわれる。一方、被面取り材38の対向側の角42を面取りする場合は、本体10を右手で持ち変えて別の谷部20をその角42に当てて作業すればよい。従って、被面取り材38を置き直す作業等は不要であり、能率化と省力化を可能にする。但し、これは、あくまで一例であり、本発明では、少なくとも、一つの谷部20を有しておればよい。
【0015】
ところで、この場合、外方傾斜面18の長さを被面取り材(石膏ボード等)38の厚み以下にしておくと、被面取り材38を台40から突出させておかなくてもよいから、便利である。この他、逆V溝14を一つだけ設けるものであれば、右手専用のものとし、左手用の溝の形成は不要である。
【0016】
図6は本発明の他の一例を示す横断面図であるが、本例のものは、円盤刃12のに添わせて外周に歯44a等を形成した転動盤44を設けたものである(46は一体化するピン)。これによると、転動盤44の歯44aが被面取り材30に食い込んで滑ることなく回転するから、それに伴って円盤歯12も強制的に回転させられ、切れ味が良くなる効果がある。
【0017】
【発明の効果】
以上、本発明によれば、回転する円盤刃による切断(面取り)であるから、刃部を円周上万遍なく使用でき、寿命が長持ちする。又、簡単な構造で、操作も容易であるから、誰でもが簡単に、しかも、均一で、きれいな面取りをすることができる。又、左右の手で持ち替えることで、対向する角をそのまま面取りできるから、石膏ボード等の置き変えは必要でなく、省力的であるとともに、能率も上がる。その他、構造が簡単であるから、安価に製作できる。
【図面の簡単な説明】
【図1】本発明の一例を示す面取り具の平面図である。
【図2】本発明の一例を示す面取り具の背面図である。
【図3】本発明の一例を示す面取り具の一部底面図である。
【図4】本発明の一例を示す面取り具の要部の縦断面図である。
【図5】図4のA−A断面図である。
【図6】本発明の他の一例を示す面取り具の要部の横断面図である。
【符号の説明】
10 本体
12 円盤刃
14 逆V溝
24 取付軸
26 蓋
30 凹陥部
34 ヌスミ
38 被面取り材
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a chamfering tool for a gypsum board or a panel which is a base of a cloth and a surface material to be pasted on a wall or ceiling of a building.
[0002]
[Prior art]
The present inventor previously proposed as a Japanese Patent Application No. 11-043176 a chamfering tool such as a gypsum board which can finish the chamfering of the above-mentioned gypsum board and a panel (hereinafter referred to as a gypsum board) with a simple operation. is doing. This chamfering tool is useful because anyone can chamfer uniformly without requiring skill.
[0003]
[Problems to be solved by the invention]
The present invention is a further improvement of this, and has the above advantages and further ease of use and cost reduction.
[0004]
[Means for Solving the Problems]
Under the above-described problems, the present invention is a chamfering tool for chamfering a corner of a chamfered material, and this chamfering tool is a reverse V-groove having a constant depth in which a cross section for inserting a corner of the chamfered material is perpendicular to the bottom surface. A fixed blade angle that is mounted in a longitudinal direction on the main body and a concave portion formed on the upper surface of the main body so that the outer peripheral portion can cross the valley of the inverted V-groove and can rotate about the mounting shaft. A double-edged disk blade, and a lid formed with a sumi that can accommodate the disk blade on the back is placed on the disk blade so that the disk blade is sandwiched between the recessed part and the lid, and the mounting shaft There is provided a chamfering tool such as a gypsum board, characterized in that it is tilted forward in the chamfering direction in the extending direction of the reverse V-groove at an angle that is half or slightly larger than the angle of the disk blade . In other words, since the blade body is a rotating disk blade, the circumference can be used evenly, and the service life is prolonged. Further, such a chamfering tool has a simple structure in which a disk blade is rotatably attached to the main body, so that it is lightweight and easy to handle and can be manufactured at low cost.
[0005]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings. 1 is a plan view of a chamfering tool showing an example of the present invention, FIG. 2 is a rear view, FIG. 3 is a partial bottom view, FIG. 4 is a longitudinal sectional view of the main part, and FIG. However, the chamfering tool has a main body 10 and a disk blade 12 attached to the main body 10.
[0006]
The main body 10 is a long and thin rectangular parallelepiped having a width that can be grasped by a hand, and is made of wood, resin, aluminum, or the like. Although the upper surface of the main body 10 is formed as a flat surface, at least one inverted V-groove 14 having a right cross section is formed on the bottom surface. However, in this example, two reverse V-grooves 14 are provided side by side, and this example will be described below. The inverted V-groove 14 is formed by a central inclined surface 16 and an outer inclined surface 18, and a trough portion 22 where this intersects and a peak portion 20 where the central inclined surfaces 16 intersect each other form a ridge line and are long. Extending in the direction.
[0007]
Near one end of the main body 10, a disk blade 12 that traverses the valley 22 of the reverse V-groove 14 is rotatably provided. The disc blade 12 used in this case may be any one, but a double-edged blade that is commercially available for cross cutting or the like may be used as it is. According to such a thing, there exists an advantage which can be obtained cheaply.
[0008]
The disc blade 12 in this example is set at a right angle to the ridgeline of the valley portion 22 of the inverted V groove 14 in the transverse cross section of the main body 10 (FIG. 2), and at a constant angle α with respect to the ridgeline of the valley portion 22 in the vertical cross section. It is tilted (Figure 4). This is because the blade portion 12a of the disk blade 12 has a blade angle of 2α, and the blade surface of the blade portion 12a and the ridge line of the valley portion 22 are made parallel by inclining the half angle α. Because.
[0009]
Actually, it is preferable to incline the angle α slightly more than the angle α because the biting to the chamfered material is improved. On the other hand, when a single-edged blade 12 is used as the disk blade 12 and a straight surface is used for the bottom surface, this angle α is not necessary (in this case, too, it is actually better to bite slightly. preferable).
[0010]
A specific structure for mounting the disk blade 12 is such that a headed nut cylinder (mounting shaft) 24 is inserted into the main body 10 from the mountain portion 20 side so that the disk blade 12 is inclined at the angle α described above. The blade 12 is fitted and a lid 26 is covered, and a butterfly bolt 28 is screwed onto the mounting shaft 24 from above.
[0011]
A concave portion 30 is formed on the upper surface of the main body that covers the lid 26, and the lid 26 is inserted into the concave portion 30 so that the upper surfaces of the lid 26 and the main body 10 are substantially aligned. . Further, a countersink hole 32 is formed in the back surface of the main body 10 at the mountain portion 20 portion, and the head portion 24a of the mounting shaft 24 is submerged therein so as not to protrude. In addition, a screw 34 into which the disk blade 12 enters is formed on the back surface of the lid 26 so that the lid 26 does not press the disk blade 12 and restrict its rotation even if the butterfly bolt 28 is tightened.
[0012]
In the above configuration, the disk blade 12 crosses the valley portions 22 of the two inverted V grooves 14 respectively. In addition, since it is preferable for the disk blade 12 at this time to be chamfered at 45 ° to cross the central line of the valley portion 22 at a right angle, the angle of the peak portion 20 is made smaller than 90 ° so that it is as close as possible. I have to. However, the chamfering is performed in order to secure a space for inserting the putty, and therefore, it is usual that the angle is not so strict. In addition, an opening is provided in the main body 10 below the valley portion 22 into which the disk blade 12 enters, and the upper lid 26 is made narrow so that a substantially triangular cutting waste discharging window 36 can be formed in this portion. (FIG. 3).
[0013]
Next, a case where the chamfered material 38 such as a gypsum board is chamfered using the above chamfering tool will be described. FIG. 5 is a cross-sectional view of the main body 10 in the chamfered state viewed from the rear, but the chamfered material 38 is placed on an appropriate base 40, and the main body 10 is held by hand (in this case, the left hand). The inner inclined surface 16 of the V-groove 14 is applied to the upper surface, and the outer inclined surface 18 is applied to the side surface thereof. When the main body 10 is moved (pulled forward) in this state, the disk blade 12 chamfers the upper corner 42 of the chamfered material 38 while rotating.
[0014]
In this case, since the mounting shaft 24 of the disk blade 12 is inclined at an angle α, and the main body 10 where the disk blade 12 exists is formed with a window 36 for discharging cutting waste, the chamfering is performed just by operating the plane. Performs smoothly in a uniform state. On the other hand, when chamfering the corner 42 on the opposite side of the chamfered material 38, the main body 10 may be held with the right hand and another trough portion 20 may be applied to the corner 42. Therefore, it is not necessary to replace the chamfered material 38, and efficiency and labor saving can be achieved. However, this is merely an example, and in the present invention, at least one valley 20 may be provided.
[0015]
By the way, in this case, if the length of the outer inclined surface 18 is set to be equal to or less than the thickness of the chamfered material (gypsum board or the like) 38, the chamfered material 38 does not have to protrude from the base 40, which is convenient. It is. In addition, if only one reverse V-groove 14 is provided, it is exclusively for the right hand, and the formation of the left-hand groove is unnecessary.
[0016]
FIG. 6 is a cross-sectional view showing another example of the present invention. In this example, a rolling plate 44 having teeth 44a and the like formed on the outer periphery thereof is provided along with the disk blade 12. FIG. (46 is an integrated pin). According to this, since the teeth 44a of the rolling plate 44 bite into the chamfered material 30 and rotate without slipping, the disk teeth 12 are forcibly rotated accordingly, and the sharpness is improved.
[0017]
【The invention's effect】
As described above, according to the present invention, since cutting (chamfering) is performed with a rotating disk blade, the blade portion can be used evenly on the circumference, and the service life is prolonged. In addition, since the structure is simple and the operation is easy, anyone can easily and uniformly chamfer the surface. In addition, since the opposite corners can be chamfered as they are by holding them with the left and right hands, it is not necessary to replace the gypsum board, which is labor-saving and increases the efficiency. In addition, since the structure is simple, it can be manufactured at low cost.
[Brief description of the drawings]
FIG. 1 is a plan view of a chamfering tool showing an example of the present invention.
FIG. 2 is a rear view of a chamfering tool showing an example of the present invention.
FIG. 3 is a partial bottom view of a chamfering tool showing an example of the present invention.
FIG. 4 is a longitudinal sectional view of a main part of a chamfering tool showing an example of the present invention.
5 is a cross-sectional view taken along the line AA in FIG.
FIG. 6 is a cross-sectional view of a main part of a chamfering tool showing another example of the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 10 Main body 12 Disc blade 14 Reverse V groove 24 Mounting shaft 26 Cover 30 Recessed part 34 Nusumi 38 Chamfering material

Claims (1)

被面取り材の角の面取りをする面取り具であり、この面取り具を、底面に被面取り材の角を挿入する断面が直角な一定深さの逆V溝が長手方向に形成される本体と、本体の上面に形成された凹陥部に載置されて外周部分が逆V溝の谷部を横切って取付軸を中心に回転自在に取り付けられる一定の刃角を有する両刃の円盤刃とを有する構成にする一方、裏面に円盤刃が収容できるヌスミを形成した蓋を円盤刃の上に被せて円盤刃を凹陥部と蓋とで挟設するとともに、取付軸を円盤刃の刃角の半分かこれをやや上回る角度で逆V溝の延長方向で面取り方向に前傾させたことを特徴とする石膏ボード等の面取り具。A chamfering tool for chamfering a corner of the chamfered material, and the chamfering tool has a main body in which a reverse V-groove having a constant depth with a right-angled cross section for inserting a corner of the chamfered material is formed in the longitudinal direction on the bottom surface; A double-edged disk blade mounted on a recess formed on the upper surface of the main body and having an outer peripheral portion that is rotatably mounted around the mounting shaft across the valley of the inverted V-groove and having a fixed blade angle On the other hand, cover the disk blade with a lid that can hold the disk blade on the back, and sandwich the disk blade between the recessed part and the cover, and the mounting shaft is half the blade angle of the disk blade. A chamfering tool such as a plaster board, which is forwardly inclined in the chamfering direction in the extending direction of the reverse V-groove at a slightly larger angle .
JP16999299A 1999-06-16 1999-06-16 Chamfer such as plasterboard Expired - Lifetime JP4056654B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP16999299A JP4056654B2 (en) 1999-06-16 1999-06-16 Chamfer such as plasterboard

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP16999299A JP4056654B2 (en) 1999-06-16 1999-06-16 Chamfer such as plasterboard

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Publication Number Publication Date
JP2001000758A JP2001000758A (en) 2001-01-09
JP4056654B2 true JP4056654B2 (en) 2008-03-05

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