JP4045741B2 - Okara manufacturing method - Google Patents

Okara manufacturing method Download PDF

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Publication number
JP4045741B2
JP4045741B2 JP2000401296A JP2000401296A JP4045741B2 JP 4045741 B2 JP4045741 B2 JP 4045741B2 JP 2000401296 A JP2000401296 A JP 2000401296A JP 2000401296 A JP2000401296 A JP 2000401296A JP 4045741 B2 JP4045741 B2 JP 4045741B2
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Japan
Prior art keywords
okara
minutes
time
temperature
sterilization
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JP2000401296A
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JP2002199853A (en
Inventor
美穂子 稲葉
光雄 江崎
信也 大和
正之 山口
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Fuji Oil Co Ltd
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Fuji Oil Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、色調、風味を損なうことなくレトルト加熱殺菌されたおからを提供するものである。
【0002】
【従来の技術】
従来のおからは、保存性の点から乾燥品にされることが圧倒的に多かった。しかし、乾燥おからは乾燥前に比べて、保水性や水戻り性に劣るのみならず、乾燥にエネルギーコストが高くなると言う欠点があった。
【0003】
他方、バッチ式のレトルト加熱殺菌されたおからは僅かに流通しているが、経時的に黒くなったり、硬くなったりする問題があり、また水が存在するとレトルト加熱処理してあっても、耐熱菌の存在により腐敗する傾向があった。本発明者の知見によれば、これはおからの粒子径が大きいため十分に内部まで殺菌できないこと、及びおからに含まれる厭味成分(糖質)によるためである。従い、F0値が4分以上の条件でも十分殺菌できず、経時で腐敗していた。よって充填の量も限られ、少量充填によるレトルト加熱殺菌がなされていた。
【0004】
【発明が解決しようとする課題】
本発明は、風味と色調に優れ、保存性にも優れたレトルト加熱殺菌された包装おからを目的とした。
【0005】
【課題を解決するための手段】
本発明者等は前記課題を解決すべく、まず市販の豆腐おからを密封充填してレトルト加熱殺菌することを試みたが、色調が黒ずみ、えぐ味を感じて食するに耐えられるものではなかった。またおからの粒子が大きいため、及びおからの中に大豆のへそとよばれる胚芽部分や皮が混在しているため、十分加熱されずに5℃保存でも10日すれば腐敗に至った。
【0006】
本発明者らは更に鋭意研究の結果、丸大豆には温水で浸漬したものを使用し、糖質を抽出し、厭味な成分を除いた(即ちブランチング)のち、特定の粒度に微細化し、デカンターで遠心分離して得られた残渣おからを包材中に密封充填し、レトルト加熱殺菌を行った後冷却すると、目的のおからを得ることができる知見を得て、本発明を完成するに至った。
【0007】
即ち、本発明は、糖質含量を5重量%以下、粒子径が10〜100ミクロン、水分が70重量%以上の状態でおからをレトルト加熱することを特徴とする包装おからの製造法である。おからの粒子径は20〜50ミクロンが好ましい。レトルト加熱の条件はF0値で4〜20分が好ましい。
【0008】
【発明の実施の形態】
本発明に用いるおからは、全脂大豆由来のものでも脱脂大豆由来のものでも良い。前者おからは主に豆腐や全脂豆乳の製造工程で得ることができ、後者は大豆油製造工程などで得られる脱脂大豆を用いて分離大豆蛋白などを製造する工程で得ることができる。
【0009】
本発明において、おからの糖質含量を5重量%(以下、「%」と略す。)以下にする態様は、これらおからを水洗しても良いが、丸大豆をブランチングする方法が好ましい。ブランチングは通常50〜65℃の温水で行うことも可能であるが、85〜95℃の高温の温水で行う方が糖質を効率的に抽出することができ、好ましい。ブランチング時間は50〜65℃の温水では少なくとも30分以上、好ましくは60分以上行うのが良い。また85〜95℃の高温の温水では30〜60分行うことが好ましい。
【0010】
糖質の除去により、おからに含まれる糖質を0〜5g/100g、好ましくは0〜3g/100g、更に好ましくは0〜1g/100gにするのが適当である。糖質が5g/100gを超える量のままであるとレトルト加熱による糖質の褐変反応が強くなり、経時的に黒ずみ、風味が損なわれる。
【0011】
また本発明において、おからの水分量は70%以上にするのが適当であり、通常70〜95%、好ましくは75〜90%、更に好ましくは80〜90%にするのが適当である。おからの水分が70%未満では、水分が少なくパサパサした状態となり、加熱時の熱伝導性が悪いためか、十分な殺菌ができず腐敗を起こす。逆に水分が95%を超えると、包材中でおから分が沈殿すると同時に風味が水っぽくなる。
【0012】
本発明において、おからの平均粒子径は湿潤状態で、10〜100ミクロンメーター(以下、「ミクロン」と略す。)、好ましくは20〜50ミクロンが適当である。ただし粒度の測定はコールターカウンターによる。なお市販おからはコールターカウンターで測定できないため湿式ふるい分け法によって平均粒子径を測定した。
【0013】
おからの製造例の一つを以下に示すが、この製造例には限定されない。
脱皮・脱胚軸を行った大豆に10倍量の水を加水し、85〜95℃で60分以上浸漬して充分に吸水させる(水分含量40〜50%)。加水された大豆に対して90℃の熱水3倍量を加えたものを例えば、コミットロール(URSCHEL社製)等による回転刃型剪断力によって裁断(好ましくは、2回以上処理)し、平均粒子径45ミクロンの微細スラリーを得ることができる。
【0014】
得られたスラリーは次に高圧ホモゲナイザー(APV社製)を用いて200kg/cm2の圧力で(好ましくは、2回以上)処理して均質化し、平均粒子径25ミクロンの微細大豆スラリーを得ることができる。おからを微細化する方法は上記以外の方法でも、例えばマイコロイダーや湿式のジェットミル等でもかまわない。
【0015】
おからはの粒子径が細かいと、流動性が増し熱伝導性が良くなり殺菌しやすくなるが、逆に通常の豆腐製造工程で得られるようなおからの平均粒子径は通常200〜1000ミクロンと高く、例え水分が80%以上でも、見かけはパサパサ状態で空隙があるためか、十分に中央部まで加熱できず腐敗を起こす。
【0016】
本発明に用いるレトルト加熱殺菌手段は公知のものを用いることができる。例えばレトルト加熱殺菌機は、熱水式、熱シャワー方式、加圧蒸煮釜方式等の何れでも良い。またレトルト加熱の機種により一度に多量のおからを殺菌することが可能である。
【0017】
本発明において、おからのレトルト加熱殺菌条件は、F0値で4〜20分好ましくは4〜10分となることが適当である。なお、F0値は微生物の殺菌度合いの指標となる数値であり、通常、殺菌温度(被殺菌物の品温(℃))と保持時間(分)を基準に以下の式より算出される。
F0値=10 t 121.1 )/ 10×a
ただし、tは殺菌温度(℃)、aは保持時間(分)である。
【0018】
しかしながら、レトルト加熱殺菌機中の充填おからの品温は、熱水によって経時的に変化(上昇)していくため、充填した包材の中心部分に埋め込み式の温度センサー(例えば、精華産業株式会社製)を取付け、経時による温度変化のデータを取り、微小時間(Δa)ごとに上記算式により微小時間ごとに計算されたΔF0値を積算することによってF0値を算出する。
【0019】
この時、F0値4〜20分のレトルト加熱殺菌は、釜温度と保持時間にすると、装置、包材、包装重量、仕込み量等により多少異なるが、本発明者の用いた装置では、1個当たり2kg袋の充填おからとして、概ね釜温度115℃で60〜90分保持、同120℃で30〜50分保持、同125℃で25〜40分保持、同130℃では20〜30分保持(いずれも昇温時間(カムアップタイム)を除く。)の範囲に相当する。保持時間が長すぎると、加熱オーバーとなり色調が黒ずみ、風味が悪くなり、また5℃保存下で1週間を過ぎると、おからが硬くなり分散性が悪くなる。保持時間が短すぎると、殺菌不足となり日持ちがせず腐敗してしまう。
【0020】
これにより加熱殺菌されたおからは、加圧状態下で100℃以下まで冷却されアセプテック(無菌)の製品となる。以上のように本発明によりおからのレトルト加熱殺菌が可能となった。
【0021】
【実施例】
以下実施例により本発明の実施態様を説明する。
◎製造例1(浸漬温度が高い湯の場合)
脱皮・脱胚軸大豆に10倍量の水を加え、85〜95℃で60分以上浸漬(ブランチング)し、充分に吸水した脱皮・脱胚軸大豆(水分含量40〜50%)1部に対し、熱水(90℃)3部を加えたものを回転刃型剪断力により裁断するコミットロール(URSCHEL社製造)を用いて処理することを2回反復し、平均粒子径45ミクロンの微細スラリーを得た。
【0022】
得られたスラリーを次に高圧ホモゲナイザー(APV社製造)を用いて200kg/cm2で2回処理して均質化し、平均粒子径25ミクロンの微細大豆スラリーを得た。この均質化した微細スラリーを遠心分離機(巴工業社製造)によって3000Gで5分間処理しておからを得た。このおからの水分は86%であり、糖質含量は0.2%であった。
【0023】
◎製造例2(市販おからの場合)
市販の豆腐おからは、脱皮・脱胚軸されずに丸大豆のままで水浸漬され、石臼(マイコロイダー)で粗粉砕されるので、大豆の皮や胚軸が残っていた。また水分が81%と製造例1の水分86%に比べて低く、平均粒子径400ミクロン以上と大きく、糖質含量は6.4%であり、おからそのものは黒みがかっていた。
【0024】
◎製造例3(浸漬温度が低い湯の場合)
脱皮・脱胚軸大豆1重量部(以下、部)に水10部を加え50〜65℃で60分以上浸漬処理した。以下は製造例1と同様の方法により、平均粒子径25ミクロンのおからを得た。このおからの水分は86%、糖質含量は2.5%であった。
【0025】
◎実施例1
製造例1と同様にして得られた平均粒子径25ミクロン、糖質含量0.2%、水分86%のおからをポリエチレンとポリプロピレンの積層包材に2kgずつ、50℃でピロー充填した。充填したおから300kg分(150袋分)を3車に各々100kg(50袋)ずつ分けてレトルト加熱釜(日阪製作所製造)に投入した。釜に投入する熱湯は100℃に設定し、殺菌条件を釜温度120℃で保持30分に設定した。このとき釜内部の前、中、後の温度むら(F0値むら)を解消すべく釜内部の液温度が設定温度120℃となる時間(カムアップタイム)を20分に設定した。釜温度が120℃に到達して30分間のF0値は、充填した袋中に置いた温度センサーを殺菌終了後取り出して温度変化を読み取り、算出した。このときのF0値は8分であった。殺菌終了したおからは、5℃のチルド水で加圧下で冷却され、釜から取り出し、2℃の冷風が行き渡った冷蔵庫内で3時間かかって10℃以下まで冷却された。
【0026】
このときの物性は、色調が極めて白く、焦げつき、変色は見られず,5℃で1週間後の硬さも良好であった。風味については、豆腐様の良好なものであり、焦げ臭はなかった。菌数は原料の細菌が105個/gであったのに対して、本殺菌処理したものは0×101個/gであった。この充填おからを35℃に3日間保存したが、いずれも風味、食感、色調等の物性に優れ、菌数も0×101個/g以下であった。よって無菌性が確認された。
【0027】
◎実施例2
製造例3と同様にして得られた平均粒子径25ミクロン、糖質含量2.5%、水分86%のおから2kgを実施例1と同包材に50℃で充填し、実施例1と同様にレトルト加熱殺菌を行った。
【0028】
このときの物性は、色調が実施例1の場合に比べるとやや黒みがかっていたものの、風味については焦げ臭は全くなかった。硬さについても5℃で1週間保存後も良好であった。菌数は原料の細菌が105個/gであったのに対して、本殺菌処理したものは0×101個/gであった。この充填おからを35℃に3日間保存したが、いずれも風味、食感、色調等の物性に優れ、菌数も0×101個/g以下であった。よって無菌性が確認された。
【0029】
◎実施例3
製造例1で得られた平均粒子径25ミクロン、糖質含量0.2%、水分86%、50℃のおから2kgを実施例1と同包材に50℃で充填し、レトルト加熱殺菌した。殺菌温度はカムアップタイムを除いて釜温度が120℃に到達して40分間に設定した。釜温度が120℃に到達して40分間のF0値は、充填した袋中に置いた温度センサーを殺菌終了後取り出して温度変化を読み取り、算出した。このときのF0値は17分であった。殺菌終了したおからは、5℃のチルド水で加圧下で冷却され、釜から取出し、2℃の冷風が行き渡った冷蔵庫内で3時間かかって10℃まで冷却された。
【0030】
このときの物性は、色調が極めて白く、焦げつきは見られず、5℃で1週間後の硬さも良好であった。風味については、豆腐に似た美味なものであった。この充填おからを35℃に3日間保存したが、いずれも風味、食感、色調等の物性に優れ、菌数も0×101個/g以下であった。よって無菌性が確認された。
【0031】
◎比較例1
製造例1と同様にして得られた平均粒子径25ミクロン、糖質含量0.2%、水分86%のおから2kgを実施例1と同包材に50℃で充填し、レトルト加熱殺菌を行った。殺菌温度はカムアップタイムを除いて釜温度が120℃に到達して60分間に設定した。釜温度が120℃に到達して60分間のF0値は、充填した袋中に置いた温度センサーを殺菌終了後取り出して温度変化を読み取り、算出した。このときのF0値は25分であった。殺菌終了したおからは、5℃のチルド水で加圧下で冷却され、釜から取り出し、2℃の冷風が行き渡った冷蔵庫内で3時間かかって10℃まで冷却された。
【0032】
このときの物性は、色調がやや黒く、焦げつきが見られた。5℃で1週間後の硬さは硬く水分散性が悪かった。風味については、焦げ臭が感じられ食するに耐えられるものではなかった。菌数は原料の細菌が105個/gであったのに対して、本殺菌処理したものは0×101個/gであった。この充填おからを35℃に3日間保存したが菌数は0×101個/g以下であり無菌性は確認された。
【0033】
◎実施例4
脱皮・脱胚軸大豆1重量部(以下、部)に水10部を加え50〜65℃で30分浸漬処理した。以下は製造例1と同様の方法により、平均粒子径25ミクロンのおからを得た。このおからの水分は86%、糖質含量は4.5%であった。このおから2kgを実施例1と同包材に50℃で充填し、実施例1と同様にレトルト加熱殺菌を行った。
【0034】
このときの物性は、実施例1の場合に比べると色調がやや黒みがかっており、風味については若干のえぐ味が感じられたものの焦げ臭は感じられず、食するに可能な風味であった。硬さは5℃で2ヵ月保存したが良好であった。
菌数は原料の細菌が105個/gであったのに対して、本殺菌処理したものは0×101個/gであった。この充填おからを35℃に3日間保存したが菌数は0×101個/g以下であり無菌性は確認された。
【0035】
◎比較例2
製造例2と同様にして得られた平均粒子径400ミクロン以上、糖質含量6.4%、水分81%のおから2kgを実施例1と同包材に50℃で充填し、実施例1と同様にレトルト加熱殺菌した。
【0036】
物性は色調が明らかに黒く、焦げついており、風味についても厭味があり、食するに相応しい味ではなかった。硬さについては5℃で2ヵ月保存したが良好であった。菌数は原料の細菌が105個/gであったのに対して、本殺菌処理したものは0×101個/gであった。しかし、この充填おからを35℃に3日間保存すると菌数は106個/g以上であり無菌ではなかった。風味についても強いえぐ味を感じ、色調もかなり黒ずんでいた。
【0037】
◎実施例5
製造例1と同様にして得られた平均粒子径25ミクロン、糖質含量0.2%、水分86%のおから2kgを実施例1と同包材に50℃で充填し、レトルト加熱殺菌を行った。殺菌条件は釜温度115℃で保持60分と設定した。このとき釜内部の前、中、後の温度むら、即ちF0値のむらを解消すべく、釜温度が設定温度115℃に到達する時間、すなわちカムアップタイムを15分と設定した。釜温度が115℃に到達して60分間のF0値は、充填した袋中に置いた温度センサーを殺菌終了後取り出して温度変化を読み取り、算出した。このときのF0値は10分であった。殺菌終了したおからは、5℃のチルド水で加圧下で冷却され、釜から取り出し、2℃の冷風が行き渡った冷蔵庫内で3時間かかって10℃まで冷却された。
【0038】
このときの物性は、色調が実施例1の場合に比べるとやや黒かったものの、5℃で1週間後の硬さは良好であり、風味についても豆腐様の美味なものであった。菌数は原料の細菌が105個/gであったのに対して、本殺菌処理したものは0×101個/gであった。この充填おからを35℃に3日間保存したが菌数は0×101個/g以下であり無菌性は確認された。
【0039】
◎比較例3
製造例1と同様にして得られた平均粒子径25ミクロン、糖質含量0.2%、水分86%のおから2kgを実施例1と同包材に50℃で充填し、レトルト加熱殺菌を行った。殺菌条件は釜温度115℃で保持90分と設定した。このとき釜内部の前、中、後の温度むら、即ちF0値のむらを解消すべく、釜温度が設定温度に到達する時間、すなわちカムアップタイムを15分と設定した。釜温度が115℃に到達して60分間のF0値は充填した袋中に置いた温度センサーを殺菌終了後取り出して温度変化を読み取り、算出した。このときのF0値は22分であった。殺菌終了したおからは、5℃のチルド水で加圧下で冷却され、釜から取り出し、2℃の冷風が行き渡った冷蔵庫内で3時間かかって10℃まで冷却された。
【0040】
このときの物性は、色調がやや黒く、焦げつきが見られた。5℃で1週間後の硬さは良好であったが、風味についても焦げ臭が強く食するに相応しいものではなかった。菌数は原料の細菌が105個/gであったのに対して、本殺菌処理したものは0×101個/gであった。この充填おからを35℃に3日間保存したが菌数は0×101個/g以下であり無菌性は確認された。
【0041】
◎実施例6
製造例1と同様にして得られた平均粒子径25ミクロン、糖質含量0.2%、水分86%のおから2kgを実施例1と同包材に50℃で充填し、レトルト加熱殺菌を行った。殺菌条件は110℃で90分と設定した。このとき釜内部の前、中、後の温度むら、即ちF0値のむらを解消すべく、釜温度が設定温度に到達する時間、すなわちカムアップタイムを15分と設定した。釜温度が110℃に到達して90分間のF0値は、充填した袋中に置いた温度センサーを殺菌終了後取り出して温度変化を読み取り、算出した。このときのF0値は9分であった。殺菌終了したおからは、5℃のチルド水で加圧下で冷却され、釜から取り出し、2℃の冷風が行き渡った冷蔵庫内で3時間かかって10℃まで冷却された。
【0042】
このときの物性は、色調が実施例1の場合に比べるとがやや黒かったものの、5℃で1週間後の硬さは良好であり、風味についても豆腐様の美味な味であった。菌数は原料の細菌が105個/gであったのに対して、本殺菌処理したものは0×101個/gであった。この充填おからを35℃に3日間保存したが菌数は0×101個/g以下であり無菌性が確認された。
【0043】
◎比較例4
製造例1と同様にして得られた平均粒子径25ミクロン、糖質含量0.2%、水分86%のおから2kgを実施例1と同包材に50℃で充填し、レトルト加熱殺菌を行った。殺菌条件は釜温度110℃で保持60分と設定した。このとき釜内部の前、中、後の温度むら、即ちF0値のむらを解消すべく、釜温度が設定温度に到達する時間、すなわちカムアップタイムを15分と設定した。釜温度が110℃に到達して60分間のF0値は、充填した袋中に置いた温度センサーを殺菌終了後取り出して温度変化を読み取り、算出した。このときのF0値は2分であった。殺菌終了したおからは、5℃のチルド水で加圧下で冷却され、釜から取り出し、2℃の冷風が行き渡った冷蔵庫内で3時間かかって10℃まで冷却された。
【0044】
このときの物性は、色調は白く、焦げつきもなく風味は良好であった。硬さについては5℃で2ヵ月保存後も良好であった。菌数は原料の細菌が105個/gであったのに対して、本殺菌処理したものは1×101個/gであった。この充填おからを35℃に3日間保存したが菌数は106個/g以上であり無菌ではなかった。
【0045】
◎実施例7
製造例1と同様にして得られた平均粒子径25ミクロン、糖質含量0.2%、水分86%のおから2kgを実施例1と同包材に50℃で充填し、レトルト加熱殺菌を行った。殺菌条件は釜温度130℃で保持20分と設定した。このとき釜内部の前、中、後の温度むら、即ちF0値のむらを解消すべく、釜温度が設定温度に到達する時間、すなわちカムアップタイムを15分と設定した。釜温度が130℃に到達して20分間のF0値は、充填した袋中に置いた温度センサーを殺菌終了後取り出して温度変化を読み取り、算出した。このときのF0値は20分であった。殺菌終了したおからは、5℃のチルド水で加圧下で冷却され、釜から取り出し、2℃の冷風が行き渡った冷蔵庫内で4時間かかって10℃まで冷却された。
【0046】
このときの物性は、色調と焦げつきは全く問題はなかった。5℃で1週間後の硬さは良好であり、風味についても豆腐様の美味な味であった。菌数は原料の細菌が105個/gであったのに対して、本殺菌処理したものは0×101個/gであった。この充填おからを35℃に3日間保存したが菌数は0×101個/g以下であり無菌性が確認された。
【0047】
◎比較例5
製造例1と同様にして得られた平均粒子径25ミクロン、糖質含量0.2%、水分86%のおから2kgを実施例1と同包材に50℃で充填し、レトルト加熱殺菌を行った。殺菌条件は釜温度130℃で保持40分と設定した。このとき釜内部の前、中、後の温度むら、即ちF0値のむらを解消すべく、釜温度が設定温度に到達する時間、すなわちカムアップタイムを15分と設定した。釜温度が130℃に到達して40分間のF0値は、充填した袋中に置いた温度センサーを殺菌終了後取り出して温度変化を読み取り、算出した。このときのF0値は40分であった。殺菌終了したおからは、5℃のチルド水で加圧下で冷却され、釜から取り出し、2℃の冷風が行き渡った冷蔵庫内で4時間かかって10℃まで冷却された。
【0048】
このときの物性は、色調は明らかに焦げついており、風味についても厭味があり食するに相応しい物ではなかった。硬さについては5℃で2ヵ月後でやや硬くなっており水分散性は悪かった。菌数は原料の細菌が105個/gであったのに対して、本殺菌処理したものは0×101個/gであった。この充填おからを35℃に3日間保存したが菌数は0×101個/g以下であり無菌性が確認されたが、風味は影響はえぐ味と焦げ臭が強かった。
【0049】
◎比較例6
製造例1と同様にして得られた平均粒子径25ミクロン、糖質含量0.2%、水分86%のおから2kgを実施例1と同包材に50℃で充填し、レトルト加熱殺菌を行った。殺菌条件は釜温度135℃で保持20分と設定したが、包材が熱に耐えられず殺菌を断念した。
【0050】
【発明の効果】
本発明により、色調、風味を損なうことなくレトルト加熱殺菌されたおからが製造可能になったものである。
[0001]
BACKGROUND OF THE INVENTION
The present invention provides okara that has been sterilized by heating with retort without impairing color and flavor.
[0002]
[Prior art]
Conventional okara was overwhelmingly often made dry from the viewpoint of storage stability. However, the dried okara has not only inferior water retention and water reversibility but also has a disadvantage that the energy cost for drying is higher than before drying.
[0003]
On the other hand, batch-type retort heat-sterilized okara has been distributed slightly, but there is a problem of blackening or hardening over time, and even if retort heat treatment is performed when water is present, There was a tendency to rot due to the presence of heat-resistant bacteria. According to the knowledge of the present inventor, this is because the particle size of okara is large, so that the inside cannot be sufficiently sterilized, and it is due to the taste component (sugar) contained in okara. Therefore, even when the F 0 value was 4 minutes or more, the sterilization could not be sufficiently performed, and it decayed over time. Therefore, the amount of filling was also limited, and retort heat sterilization by small amount filling was performed.
[0004]
[Problems to be solved by the invention]
The present invention is directed to a retort heat-sterilized packaged okara that has excellent flavor and color tone and excellent storage stability.
[0005]
[Means for Solving the Problems]
In order to solve the above-mentioned problems, the present inventors first tried to seal and fill with commercially available tofu oak and sterilize by heating with retort, but the color tone was dark, and it was not able to withstand eating. It was. In addition, because okara particles are large, and because the germ part and skin called soy navel are mixed in okara, it was not heated enough, but even after storage at 5 ° C for 10 days, it resulted in spoilage.
[0006]
As a result of further diligent research, the inventors of the present invention used soy beans soaked in warm water, extracted carbohydrates, removed the delicious components (ie, blanching), refined to a specific particle size, The residue okara obtained by centrifuging with a decanter is hermetically filled in a packaging material, and after retort heat sterilization and cooling, the knowledge that can obtain the desired okara is obtained and the present invention is completed. It came to.
[0007]
That is, the present invention is a method for producing packaged okara characterized by retort heating okara with a saccharide content of 5% by weight or less, a particle size of 10 to 100 microns, and a water content of 70% by weight or more. is there. The particle size of okara is preferably 20 to 50 microns. The retort heating condition is preferably 4 to 20 minutes in terms of F 0 value.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
The okara used in the present invention may be derived from full-fat soybean or defatted soybean. The former can be obtained mainly in the production process of tofu and full-fat soymilk, and the latter can be obtained in the process of producing separated soybean protein and the like using defatted soybean obtained in the soybean oil production process.
[0009]
In the present invention, the aspect in which the sugar content of okara is 5 wt% (hereinafter abbreviated as “%”) or less may be washed with water, but a method of blanching whole soybeans is preferred. . The blanching can usually be performed with hot water at 50 to 65 ° C, but it is preferable to perform the blanching with hot water at a high temperature of 85 to 95 ° C because the sugar can be efficiently extracted. The blanching time is at least 30 minutes or more, preferably 60 minutes or more in warm water of 50 to 65 ° C. Moreover, it is preferable to carry out for 30 to 60 minutes with high temperature hot water of 85-95 degreeC.
[0010]
It is appropriate that the sugar contained in okara is 0 to 5 g / 100 g, preferably 0 to 3 g / 100 g, more preferably 0 to 1 g / 100 g by removing the sugar. If the amount of the saccharide exceeds 5 g / 100 g, the browning reaction of the saccharide due to retort heating becomes strong, darkening over time and the flavor being impaired.
[0011]
In the present invention, the amount of water from okara is suitably 70% or more, usually 70 to 95%, preferably 75 to 90%, more preferably 80 to 90%. If the moisture from the okara is less than 70%, the moisture will be low and it will be rustling, and the heat conductivity at the time of heating will be poor. On the other hand, if the water content exceeds 95%, the karakara precipitates in the packaging material and the flavor becomes watery.
[0012]
In the present invention, the average particle size of okara is 10-100 micrometers (hereinafter abbreviated as “micron”) in a wet state, preferably 20-50 microns. However, the particle size is measured with a Coulter counter. In addition, since it cannot be measured with a Coulter counter from commercially available okara, the average particle size was measured by a wet sieving method.
[0013]
One example of production from okara is shown below, but is not limited to this example.
10 times the amount of water is added to soybeans that have undergone molting and de-embryonic axis, and dipped at 85-95 ° C. for 60 minutes or longer to sufficiently absorb water (moisture content: 40-50%). What added 3 times amount of 90 degreeC hot water with respect to the hydrolyzed soybean was cut | judged (preferably processed twice or more) by the rotary blade type shear force by a commit roll (made by URSCHEL) etc., and average A fine slurry with a particle size of 45 microns can be obtained.
[0014]
The resulting slurry is then homogenized by treatment with a high-pressure homogenizer (manufactured by APV) at a pressure of 200 kg / cm 2 (preferably twice or more) to obtain a fine soybean slurry having an average particle size of 25 microns. Can do. The method for refining okara may be a method other than the above, for example, a mycolloider or a wet jet mill.
[0015]
If the particle size of okara is fine, the fluidity increases and the thermal conductivity improves, making it easier to sterilize, but conversely the average particle size of okara as obtained in the normal tofu production process is usually 200 to 1000 microns Even if the water content is 80% or more, the apparent appearance is due to the presence of voids in the rustling state.
[0016]
A well-known thing can be used for the retort heat sterilization means used for this invention. For example, the retort heat sterilizer may be any of a hot water type, a thermal shower type, a pressure steamer type, and the like. In addition, it is possible to sterilize a large amount of okara at once depending on the type of retort heating.
[0017]
In the present invention, it is appropriate that the okara retort heat sterilization condition is 4 to 20 minutes, preferably 4 to 10 minutes in terms of F 0 value. The F 0 value is a numerical value that is an index of the degree of sterilization of microorganisms, and is usually calculated from the following formula based on the sterilization temperature (the product temperature (° C.) of the object to be sterilized) and the holding time (minutes).
F 0 value = 10 ( t - 121.1 ) / 10 xa
However, t is sterilization temperature (degreeC) and a is holding time (minute).
[0018]
However, the product temperature from the filling oven in the retort heat sterilizer changes (increases) over time due to hot water, so an embedded temperature sensor (for example, Seika Sangyo Co., Ltd.) mounting company Ltd.), takes the data of the temperature changes over time, calculates the F 0 value by accumulating the calculated [Delta] F 0 value for each minute time by the formula for each minute time (.DELTA.a).
[0019]
At this time, the retort heat sterilization with an F 0 value of 4 to 20 minutes is slightly different depending on the apparatus, the packaging material, the packaging weight, the charged amount, etc. in terms of the pot temperature and the holding time. As the filling of 2kg bags per piece, the pot temperature is kept at 115 ° C for 60 to 90 minutes, 120 ° C for 30 to 50 minutes, 125 ° C for 25 to 40 minutes, 130 ° C for 20 to 30 minutes This corresponds to the range of holding (both excluding the temperature rise time (cam up time)). If the holding time is too long, heating will be over and the color will be dark and the flavor will be poor, and if it is stored for 1 week at 5 ° C., the okara will be hard and dispersible. If the holding time is too short, the sterilization will be insufficient and it will not last long and will rot.
[0020]
Okara sterilized by heating is cooled to 100 ° C. or lower under pressure and becomes an Aseptic (sterile) product. As described above, the present invention makes it possible to sterilize by heating the retort from okara.
[0021]
【Example】
Embodiments of the present invention will be described below with reference to examples.
◎ Production example 1 (in the case of hot water with a high immersion temperature)
1 part of moulted / dehulled soybeans (water content 40-50%) after adding 10 times the amount of water to moulted / dehulled soybeans and dipping (branching) for 60 minutes or more at 85-95 ° C On the other hand, processing using a commit roll (manufactured by URSCHEL) that cuts 3 parts of hot water (90 ° C) with a rotating blade shear force is repeated twice, and the average particle size is 45 microns. A slurry was obtained.
[0022]
The resulting slurry was then homogenized by treatment twice at 200 kg / cm 2 using a high pressure homogenizer (manufactured by APV) to obtain a fine soybean slurry having an average particle size of 25 microns. This homogenized fine slurry was obtained after being treated at 3000 G for 5 minutes by a centrifuge (manufactured by Sakai Kogyo Co., Ltd.). The moisture from this okara was 86%, and the sugar content was 0.2%.
[0023]
◎ Production example 2 (from commercially available okara)
Since commercially available tofu oak was not soaked and de-embryonic, it was immersed in water in the form of whole soybeans and coarsely pulverized with a stone mortar (my colloid), so that soybean hulls and hypocotyls remained. In addition, the moisture content was 81%, which was lower than the 86% moisture content of Production Example 1, the average particle size was as large as 400 microns or more, the sugar content was 6.4%, and the okara itself was dark.
[0024]
◎ Production Example 3 (in the case of hot water with a low immersion temperature)
10 parts of water was added to 1 part by weight (hereinafter referred to as “parts”) of molting / dehulled soybeans, and immersed at 50 to 65 ° C. for 60 minutes or more. In the following, an okara having an average particle diameter of 25 microns was obtained in the same manner as in Production Example 1. The okara moisture was 86% and the sugar content was 2.5%.
[0025]
Example 1
2 kg each of the okara from the average particle size of 25 microns, the sugar content of 0.2%, and the moisture content of 86% obtained in the same manner as in Production Example 1 was filled in a pillow at 50 ° C. 300kg (150 bags) of filled okara was divided into 100 cars (50 bags) for each of the three cars and placed in a retort heating kettle (manufactured by Nisaka Seisakusho). The hot water charged into the kettle was set at 100 ° C, and the sterilization conditions were set at a kettle temperature of 120 ° C and held for 30 minutes. At this time, the time (cam up time) for the liquid temperature inside the pot to reach the set temperature of 120 ° C. was set to 20 minutes in order to eliminate the temperature unevenness (F 0 value unevenness) before, during and after the inside of the pot. The F 0 value for 30 minutes after the kettle temperature reached 120 ° C. was calculated by taking out the temperature sensor placed in the filled bag after sterilization and reading the temperature change. The F 0 value at this time was 8 minutes. The sterilized okara was cooled with chilled water at 5 ° C. under pressure, removed from the kettle, and cooled to 10 ° C. or less over 3 hours in a refrigerator with 2 ° C. cold air.
[0026]
As for the physical properties at this time, the color tone was very white, no scorching, no discoloration was observed, and the hardness after 1 week at 5 ° C. was also good. The flavor was good tofu-like and had no burning odor. The number of bacteria was 10 5 cells / g, whereas the number of bacteria subjected to this sterilization treatment was 0 × 10 1 cells / g. The filled okara was stored at 35 ° C. for 3 days, all of which had excellent physical properties such as flavor, texture, and color tone, and the number of bacteria was 0 × 10 1 cells / g or less. Therefore, sterility was confirmed.
[0027]
Example 2
The same packing material as in Example 1 was filled at 50 ° C. with an average particle size of 25 microns, a sugar content of 2.5%, and a moisture content of 86% obtained in the same manner as in Production Example 3. Retort heat sterilization was performed.
[0028]
The physical properties at this time were slightly darker than the case of Example 1, but there was no burning odor at all regarding the flavor. The hardness was also good after storage for 1 week at 5 ° C. The number of bacteria was 10 5 cells / g, whereas the number of bacteria subjected to this sterilization treatment was 0 × 10 1 cells / g. The filled okara was stored at 35 ° C. for 3 days, all of which had excellent physical properties such as flavor, texture, and color tone, and the number of bacteria was 0 × 10 1 cells / g or less. Therefore, sterility was confirmed.
[0029]
Example 3
The average particle size obtained in Production Example 1 was 25 microns, the sugar content was 0.2%, the moisture content was 86%, and 2 kg of okara from 50 ° C. was filled in the same packaging material as Example 1 at 50 ° C. The sterilization temperature was set to 40 minutes after the pot temperature reached 120 ° C except for the cam-up time. The F 0 value for 40 minutes after the kettle temperature reached 120 ° C. was calculated by taking out the temperature sensor placed in the filled bag after sterilization and reading the temperature change. At this time, the F 0 value was 17 minutes. The sterilized okara was cooled under pressure with 5 ° C. chilled water, removed from the kettle, and cooled to 10 ° C. over 3 hours in a refrigerator with 2 ° C. cold air.
[0030]
As for the physical properties at this time, the color tone was extremely white, no scorch was observed, and the hardness after 1 week at 5 ° C. was also good. The flavor was delicious, similar to tofu. The filled okara was stored at 35 ° C. for 3 days, all of which had excellent physical properties such as flavor, texture, and color tone, and the number of bacteria was 0 × 10 1 cells / g or less. Therefore, sterility was confirmed.
[0031]
◎ Comparative Example 1
The same packing material as in Example 1 was filled at 50 ° C. with an average particle size of 25 microns, a sugar content of 0.2%, and a moisture content of 86% obtained in the same manner as in Production Example 1, followed by retort heat sterilization. . The sterilization temperature was set to 60 minutes after the pot temperature reached 120 ° C except for the cam-up time. The F 0 value for 60 minutes after the kettle temperature reached 120 ° C. was calculated by taking out the temperature sensor placed in the filled bag after sterilization and reading the temperature change. The F 0 value at this time was 25 minutes. The sterilized okara was cooled with chilled water at 5 ° C. under pressure, removed from the kettle, and cooled to 10 ° C. over 3 hours in a refrigerator with 2 ° C. cold air.
[0032]
The physical properties at this time were slightly black in color and burnt. The hardness after 1 week at 5 ° C. was hard and poor in water dispersibility. As for the flavor, a burning smell was felt and it was not able to withstand eating. The number of bacteria was 10 5 cells / g, whereas the number of bacteria subjected to this sterilization treatment was 0 × 10 1 cells / g. Although this filled okara was stored at 35 ° C. for 3 days, the number of bacteria was 0 × 10 1 cells / g or less, and sterility was confirmed.
[0033]
Example 4
10 parts of water was added to 1 part by weight (hereinafter referred to as “parts”) of molting / dehulled soybeans, followed by immersion at 50 to 65 ° C. for 30 minutes. In the following, an okara having an average particle diameter of 25 microns was obtained in the same manner as in Production Example 1. This okara had a moisture content of 86% and a carbohydrate content of 4.5%. 2 kg of this okara was filled in the same packaging material as in Example 1 at 50 ° C., and retort heat sterilization was performed in the same manner as in Example 1.
[0034]
As for the physical properties at this time, the color tone was slightly blackish compared to the case of Example 1, and although there was a slight scorching taste about the flavor, the burning odor was not felt, and it was a flavor that can be eaten. . Hardness was good after 2 months storage at 5 ° C.
The number of bacteria was 10 5 cells / g, whereas the number of bacteria subjected to this sterilization treatment was 0 × 10 1 cells / g. Although this filled okara was stored at 35 ° C. for 3 days, the number of bacteria was 0 × 10 1 cells / g or less, and sterility was confirmed.
[0035]
◎ Comparative Example 2
The same packing material as in Example 1 was filled at 50 ° C. with 2 kg of okara having an average particle diameter of 400 microns or more, a sugar content of 6.4%, and a moisture content of 81% obtained in the same manner as in Production Example 2. Retort was sterilized by heating.
[0036]
The physical properties were clearly black and burnt, and the flavor was also delicious and not suitable for eating. The hardness was good after being stored at 5 ° C. for 2 months. The number of bacteria was 10 5 cells / g, whereas the number of bacteria subjected to this sterilization treatment was 0 × 10 1 cells / g. However, when this filled okara was stored at 35 ° C. for 3 days, the number of bacteria was 10 6 cells / g or more and was not sterile. The flavor was also very strong and the color was quite dark.
[0037]
Example 5
The same packing material as in Example 1 was filled at 50 ° C. with an average particle size of 25 microns, a sugar content of 0.2%, and a moisture content of 86% obtained in the same manner as in Production Example 1, followed by retort heat sterilization. . Sterilization conditions were set at a pot temperature of 115 ° C. and a holding time of 60 minutes. At this time, in order to eliminate the uneven temperature before, during and after the inside of the pot, that is, the F 0 value, the time for the pot temperature to reach the set temperature 115 ° C., that is, the cam-up time was set to 15 minutes. The F 0 value for 60 minutes after the kettle temperature reached 115 ° C. was calculated by taking out the temperature sensor placed in the filled bag after sterilization and reading the temperature change. The F 0 value at this time was 10 minutes. The sterilized okara was cooled with chilled water at 5 ° C. under pressure, removed from the kettle, and cooled to 10 ° C. over 3 hours in a refrigerator with 2 ° C. cold air.
[0038]
The physical properties at this time were slightly black as compared with the case of Example 1, but the hardness after 1 week at 5 ° C. was good, and the flavor was also delicious like tofu. The number of bacteria was 10 5 cells / g, whereas the number of bacteria subjected to this sterilization treatment was 0 × 10 1 cells / g. Although this filled okara was stored at 35 ° C. for 3 days, the number of bacteria was 0 × 10 1 cells / g or less, and sterility was confirmed.
[0039]
◎ Comparative Example 3
The same packing material as in Example 1 was filled at 50 ° C. with an average particle size of 25 microns, a sugar content of 0.2%, and a moisture content of 86% obtained in the same manner as in Production Example 1, followed by retort heat sterilization. . Sterilization conditions were set at a pot temperature of 115 ° C. and a holding time of 90 minutes. At this time, the time for the kettle temperature to reach the set temperature, i.e., the cam-up time, was set to 15 minutes in order to eliminate the non-uniformity of the temperature before, inside and after, i.e., the F 0 value. The F 0 value for 60 minutes after the kettle temperature reached 115 ° C. was calculated by taking out the temperature sensor placed in the filled bag after sterilization and reading the temperature change. The F 0 value at this time was 22 minutes. The sterilized okara was cooled with chilled water at 5 ° C. under pressure, removed from the kettle, and cooled to 10 ° C. over 3 hours in a refrigerator with 2 ° C. cold air.
[0040]
The physical properties at this time were slightly black in color and burnt. The hardness after 1 week at 5 ° C. was good, but the flavor was not suitable for eating with a strong burning odor. The number of bacteria was 10 5 cells / g, whereas the number of bacteria subjected to this sterilization treatment was 0 × 10 1 cells / g. Although this filled okara was stored at 35 ° C. for 3 days, the number of bacteria was 0 × 10 1 cells / g or less, and sterility was confirmed.
[0041]
Example 6
The same packing material as in Example 1 was filled at 50 ° C. with an average particle size of 25 microns, a sugar content of 0.2%, and a moisture content of 86% obtained in the same manner as in Production Example 1, followed by retort heat sterilization. . Sterilization conditions were set at 110 ° C. for 90 minutes. At this time, the time for the kettle temperature to reach the set temperature, i.e., the cam-up time, was set to 15 minutes in order to eliminate the non-uniformity of the temperature before, inside and after, i.e., the F 0 value. The F 0 value for 90 minutes after the pot temperature reached 110 ° C. was calculated by taking out the temperature sensor placed in the filled bag after sterilization and reading the temperature change. The F 0 value at this time was 9 minutes. The sterilized okara was cooled with chilled water at 5 ° C. under pressure, removed from the kettle, and cooled to 10 ° C. over 3 hours in a refrigerator with 2 ° C. cold air.
[0042]
The physical properties at this time were slightly black as compared with the case of Example 1, but the hardness after 1 week at 5 ° C. was good, and the flavor was also a tofu-like taste. The number of bacteria was 10 5 cells / g, whereas the number of bacteria subjected to this sterilization treatment was 0 × 10 1 cells / g. This filled okara was stored at 35 ° C. for 3 days, but the number of bacteria was 0 × 10 1 cells / g or less, confirming sterility.
[0043]
◎ Comparative Example 4
The same packing material as in Example 1 was filled at 50 ° C. with an average particle size of 25 microns, a sugar content of 0.2%, and a moisture content of 86% obtained in the same manner as in Production Example 1, followed by retort heat sterilization. . Sterilization conditions were set at a pot temperature of 110 ° C. and a holding time of 60 minutes. At this time, the time for the kettle temperature to reach the set temperature, i.e., the cam-up time, was set to 15 minutes in order to eliminate the non-uniformity of the temperature before, inside and after, i.e., the F 0 value. The F 0 value for 60 minutes after the kettle temperature reached 110 ° C. was calculated by taking out the temperature sensor placed in the filled bag after sterilization and reading the temperature change. The F 0 value at this time was 2 minutes. The sterilized okara was cooled with chilled water at 5 ° C. under pressure, removed from the kettle, and cooled to 10 ° C. over 3 hours in a refrigerator with 2 ° C. cold air.
[0044]
As for the physical properties at this time, the color tone was white, there was no burning, and the flavor was good. The hardness was good after 2 months storage at 5 ° C. The number of bacteria was 10 5 / g for the raw material bacteria, but 1 × 10 1 / g for this sterilized treatment. This filled okara was stored at 35 ° C. for 3 days, but the number of bacteria was 10 6 cells / g or more and was not sterile.
[0045]
Example 7
The same packing material as in Example 1 was filled at 50 ° C. with an average particle size of 25 microns, a sugar content of 0.2%, and a moisture content of 86% obtained in the same manner as in Production Example 1, followed by retort heat sterilization. . The sterilization conditions were set at a kettle temperature of 130 ° C and a holding time of 20 minutes. At this time, the time for the kettle temperature to reach the set temperature, i.e., the cam-up time, was set to 15 minutes in order to eliminate the non-uniformity of the temperature before, inside and after, i.e., the F 0 value. The F 0 value for 20 minutes after the kettle temperature reached 130 ° C. was calculated by taking out the temperature sensor placed in the filled bag after sterilization and reading the temperature change. The F 0 value at this time was 20 minutes. The sterilized okara was cooled with chilled water at 5 ° C under pressure, removed from the kettle, and cooled to 10 ° C over 4 hours in a refrigerator with 2 ° C cold air.
[0046]
As for the physical properties at this time, there was no problem in color tone and scorching. The hardness after 1 week at 5 ° C. was good, and the flavor was also a tofu-like taste. The number of bacteria was 10 5 cells / g, whereas the number of bacteria subjected to this sterilization treatment was 0 × 10 1 cells / g. This filled okara was stored at 35 ° C. for 3 days, but the number of bacteria was 0 × 10 1 cells / g or less, confirming sterility.
[0047]
◎ Comparative Example 5
The same packing material as in Example 1 was filled at 50 ° C. with an average particle size of 25 microns, a sugar content of 0.2%, and a moisture content of 86% obtained in the same manner as in Production Example 1, followed by retort heat sterilization. . Sterilization conditions were set at a kettle temperature of 130 ° C and a holding time of 40 minutes. At this time, the time for the pot temperature to reach the set temperature, that is, the cam-up time, was set to 15 minutes in order to eliminate the non- uniformity of the temperature inside, after, and after the pot, that is, the fluctuation of the F 0 value. The F 0 value for 40 minutes after the kettle temperature reached 130 ° C. was calculated by taking out the temperature sensor placed in the filled bag after sterilization and reading the temperature change. The F 0 value at this time was 40 minutes. After the sterilization, the okara was cooled with chilled water at 5 ° C. under pressure, removed from the kettle, and cooled to 10 ° C. over 4 hours in a refrigerator with 2 ° C. cold air.
[0048]
As for the physical properties at this time, the color tone was clearly burnt, and the flavor was also delicious and was not suitable for eating. The hardness was slightly hard after 2 months at 5 ° C., and the water dispersibility was poor. The number of bacteria was 10 5 / g for the raw material bacteria, while that for this sterilization treatment was 0 × 10 1 / g. Although this filled okara was stored at 35 ° C. for 3 days, the number of bacteria was 0 × 10 1 cells / g or less and sterility was confirmed, but the flavor had a strong taste and a burning odor.
[0049]
◎ Comparative Example 6
The same packing material as in Example 1 was filled at 50 ° C. with an average particle size of 25 microns, a sugar content of 0.2%, and a moisture content of 86% obtained in the same manner as in Production Example 1, followed by retort heat sterilization. . The sterilization conditions were set at a pot temperature of 135 ° C and a holding time of 20 minutes, but the packaging material could not withstand the heat and abandoned.
[0050]
【The invention's effect】
According to the present invention, okara sterilized by retort heating can be manufactured without impairing the color tone and flavor.

Claims (2)

糖質含量を5重量%以下、平均粒子径が10〜100ミクロン、水分が70〜95重量%の状態でおからを 値で4〜21分レトルト加熱することを特徴とするおからの製造法。Carbohydrate content of 5 wt% or less, an average particle diameter of 10 to 100 microns, the Okara in water of 70 to 95 wt% state F 0 A method for producing okara, which is heated for 4 to 21 minutes by value . 平均粒子径が20〜50ミクロンである請求項1の製造方法。The process according to claim 1, wherein the average particle size is 20 to 50 microns.
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