JP4029395B2 - Fluidized shelf with movable bed - Google Patents

Fluidized shelf with movable bed Download PDF

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Publication number
JP4029395B2
JP4029395B2 JP2003010797A JP2003010797A JP4029395B2 JP 4029395 B2 JP4029395 B2 JP 4029395B2 JP 2003010797 A JP2003010797 A JP 2003010797A JP 2003010797 A JP2003010797 A JP 2003010797A JP 4029395 B2 JP4029395 B2 JP 4029395B2
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Japan
Prior art keywords
movable
pair
platform
inclined rails
loading platform
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JP2003010797A
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JP2004224450A (en
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稔洋 早川
建 岡野
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Daifuku Co Ltd
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Daifuku Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、1つの傾斜経路上で移動可能な複数台の可動荷台を備えた可動荷台付き流動棚に関するものである。
【0002】
【従来の技術】
この種の流動棚は、左右一対の傾斜レール上にそれぞれ車輪を介して滑動可能に支持された複数台の高さの異なる可動荷台を備え、全ての可動荷台を傾斜レールの下端部上で上下に重ねることが出来るように構成されたもので、フォークリフト等による荷の搬入搬出作業を常に傾斜経路の下端に位置する荷台に対して行える先入れ後出し方式の保管棚として活用されているが、従来のこの種の流動棚は、特許文献1に示されるように、最下段可動荷台の荷台巾が他の荷台の荷台巾よりも狭く構成されるか、特許文献2に記載されたように、最下段可動荷台の荷台巾が他の荷台の荷台巾と略同一に構成される反面、最下段可動荷台の高さが高くなる構成のものであった。
【0003】
【特許文献1】
特許第2694519号公報
【特許文献2】
特許第3153898号公報
【0004】
【発明が解決しようとする課題】
特許文献1に記載の最下段可動荷台の荷台巾が他の荷台の荷台巾よりも狭くなる構成では、取り扱う荷の巾が大きいとき、荷載置時(搬入時)に荷のセンタリングに精度が要求され、作業性が低下する恐れがあるだけでなく、当該最下段可動荷台の荷台面レベルによっては荷台面から横方向に食み出した荷が傾斜レールに接触し、傾斜経路に沿った滑動が円滑に行われなくなる恐れも生じる。又、特許文献2に記載の最下段可動荷台の高さが高くなる構成では、最上段荷台の高さも高くなり、荷台の段数が同じであっても流動棚全体の高さが高くなり、安定性が低下する恐れが生じる。
【0005】
【課題を解決するための手段】
本発明は上記のような従来の問題点を解消し得る流動棚を提供することを目的とするものであって、その手段を後述する実施形態の参照符号を付して示すと、左右一対の傾斜レール2a,2b上にそれぞれ車輪19,28a〜28d,33を介して滑動可能に支持された複数台の高さの異なる可動荷台4〜6を備え、全ての可動荷台4〜6を傾斜レール2a,2bの下端部上で上下に重ねることが出来るように構成された可動荷台付き流動棚に於いて、最下段可動荷台4を除く各可動荷台5,6は、その荷台左右両側辺が前記左右一対の傾斜レール2a,2b上に被さる巾とし、最下段可動荷台4は、その荷台左右両側辺が前記左右一対の傾斜レール2a,2b上に被さらないように巾を狭く構成し、最下段可動荷台4を除く各可動荷台5,6の前記傾斜レール2a,2b上を転動する車輪28a〜28d,33は、これら可動荷台5,6の左右両側部から脚状に垂下するブラケット35,36,38に軸支してこれら左右両車輪28a〜28d,33の上側に可動荷台5,6を配置すると共に、最下段可動荷台4の前記傾斜レール2a,2b上を転動する車輪19は、当該最下段可動荷台4の左右両側端面に直接軸支してこれら左右両車輪19間に当該最下段可動荷台4を配置し、この最下段可動荷台4には、その荷載置面と略面一状態で前記左右一対の傾斜レール2a,2b上を転動する車輪19に被さるように外側に張り出す荷台面拡張用水平板部21を突設して他の可動台車の荷台面巾と略同一の荷台面巾に拡幅した構成となっている。
【0006】
上記構成の本発明を実施する場合、前記最下段可動荷台4は、左右一対の外向きアングル材16a,16bと、両アングル材16a,16b間をつなぐ横材17とを利用して構成し、前記左右一対の外向きアングル材アングル材16a,16bの水平板部で前記荷台面拡張用水平板部21を構成することが出来る。
【0007】
又、最下段可動荷台4を除く各可動荷台5,6は、前記左右一対の傾斜レール2a,2bの略真上に位置する左右一対の縦材25,30と両縦材25,30間をつなぐ横材26,31とを利用して構成し、前記左右一対の縦材25,30の外側又は内側に取り付けられて垂下するブラケット36,38に前記左右一対の傾斜レール2a,2b上を転動する車輪28a〜28d,33を軸支することが出来る。この場合、最下段可動荷台4を除く各可動荷台5,6を構成する前記縦材25,30は角パイプ材から構成し、この角パイプ材と同一断面サイズの角パイプ材で前記左右一対の傾斜レール2a,2bを構成し、各可動荷台4〜6には、前記左右一対の傾斜レール2a,2bの側面に隣接する左右横方向の位置決め用垂直軸ローラー20,29a〜29d,34を軸支することが出来る。更にこの構成を採用するときは、前記左右一対の傾斜レール2a,2bの下端部間には、当該傾斜レール2a,2bを構成する角パイプ材と同一断面サイズの角パイプ材から成る縦材13を当該傾斜レール2a,2bと平行に左右一対架設し、この左右一対の縦材13と両縦材13をつなぐ横材14を利用して固定荷台7を構成することが出来る。
【0008】
【発明の実施の形態】
以下に本発明の好適実施形態を添付図に基づいて説明すると、図1に於いて、1は上下複数段のそれぞれ同一構造の流動棚単体(図示例は3段であるが、場合によっては1段でも良い)であって、各流動棚単体1は、左右一対の傾斜レール2a,2bと、この傾斜レール2a,2b上で滑動可能に支持された、巾及び長さが略等しい3台の可動荷台4〜6と、傾斜レール2a,2bの下端部間に架設された固定荷台7とから構成されている。各段流動棚単体1は、各段流動棚単体1の長さ方向適当間隔おきに配設された支持フレーム8a〜8eによって一体化されている。各支持フレーム8a〜8eは、左右一対の支柱9a,9bと、各対の支柱9a,9b間に各段流動棚単体1の高さに合わせて架設された上下複数段の横架材10とから構成され、各段流動棚単体1の左右一対の傾斜レール2a,2bは、その傾斜下端が前端支持フレーム8aの横架材10の後側面に固着連結されると共に、傾斜上端までの長さ方向複数箇所が各支持フレーム8b〜8eの横架材10の上側面に固着支持されている。尚、前端支持フレーム8aと次の支持フレーム8b、及び後端支持フレーム8eとその手前の支持フレーム8dとは、その支柱9a,9aが同一側の支柱どうしトラス用連結材11,12によって互いに結合されてトラス構造体を構成している。
【0009】
以下、図2〜図12に基づいて詳細に説明すると、左右一対の傾斜レール2a,2bは、図3に示すように正方形断面の角パイプ材から構成されている。固定荷台7は、図2〜図5に示すように、傾斜レール2a,2bの内側でこの傾斜レール2a,2bと平行に位置する左右一対の縦材13a,13bと、この縦材13a,13bの長さ方向複数箇所に於いて両縦材13a,13b間に架設された横材14a〜14dと、これら縦材13a,13bと横材14a〜14dとの上に敷設された板材15とから構成されている。前記縦材13a,13bと横材14a〜14dとは、傾斜レール2a,2bを構成する角パイプ材と同一の角パイプ材で構成され、縦材13a,13bの前端は、傾斜レール2a,2bの傾斜下端と同様に、前端の支持フレーム8aの横架材10の後側面に固着連結され、後端近傍部が、前から2番目の支持フレーム8bの横架材10上に固着支持されている。
【0010】
最下段可動荷台4は、図3及び図4に示すように、固定荷台7の上に重なる位置に移動させることが出来るように構成されたもので、図2〜図4、図6及び図7に示すように、左右一対のアングル材16a,16bと、両アングル材16a,16bの外向きに水平に張り出す水平板部と上面が面一になるように、両アングル材16a,16bの垂直板部間に架設された移動方向複数本の横材17と、これらアングル材16a,16bと横材17との上に敷設された板材18とから構成され、四隅に傾斜レール2a,2b上を転動する水平軸車輪19と傾斜レール2a,2bの内側面に隣接する位置決め用垂直軸ローラー20とを備えている。前記各横材17は、傾斜レール2a,2bを構成する角パイプ材と同一の角パイプ材で構成され、その長さは両傾斜レール2a,2b間の内側面間の間隔と略等しく、左右一対のアングル材16a,16bの外向きに水平に張り出す水平板部が、この最下段可動荷台4のの荷載置面と略面一状態で前記左右一対の傾斜レール2a,2b上に被さる荷台面拡張用水平板部21を構成している。而して各水平軸車輪19は、前記荷台面拡張用水平板部21の下側で各アングル材16a,16bの垂直板部の外側に軸支され、その車輪巾は、各傾斜レール2a,2bの上面の内側半分の領域内に納まる巾とされている。
【0011】
尚、最下段可動荷台4の後端面には、固定荷台7の荷載置面より下方に垂下する左右一対の垂下部材22が付設され、これら両垂下部材22の下部前面に緩衝用弾性体(ゴム等の他、スプリングでも良い)23が取り付けられている。この緩衝用弾性体23は、最下段可動荷台4が固定荷台7上に重なる下降限位置まで移動したときに固定荷台7の後端横材14(図4参照)に当接する。又、この最下段可動荷台4の後端面には、左右両端近傍位置に第二荷台5を受け止める被当接面24がゴム板等で構成されている。
【0012】
第二荷台5と第三荷台6とは、図2〜図4及び図8〜図12に示すように、左右一対の縦材25,30と、両縦材25,30間に架設された移動方向複数本の横材26,31と、これら縦材25,30と横材26,31との上に敷設された板材27,32とから構成され、四隅に傾斜レール2a,2b上を転動する水平軸車輪28a〜28d,33と傾斜レール2a,2bの内側面又は外側面に隣接する位置決め用垂直軸ローラー29a〜29d,34とを備えている。両荷台5,6の縦材25,30と横材26,31は、傾斜レール2a,2bを構成する角パイプ材と同一の角パイプ材で構成され、図3に示すように、それぞれの縦材25,30は、傾斜レール2a,2bの真上に位置するように構成されている。従って、これら縦材25,30を含む第二及び第三荷台5,6の荷台巾と、荷台面拡張用水平板部21を含む最下段可動荷台4の荷台巾とは、略等しくなっている。
【0013】
第二荷台5は、図3及び図4に示すように、最下段可動荷台4の上に重なる位置に移動させることが出来るように構成されたもので、その左右両縦材25の前端外側面には、脚状に垂下するブラケット35が付設され、この両ブラケット35の下端内側に前側左右一対の前記水平軸車輪28a,28bが軸支されると共に、この両ブラケット35の下端下側に前側左右一対の前記位置決め用垂直軸ローラー29a,29bが軸支され、荷台後端より後方に突出している左右両縦材25の後端部の内側面には、脚状に垂下するブラケット36が付設され、この両ブラケット36の下端外側に後側左右一対の前記水平軸車輪28c,28dが軸支されると共に、この両ブラケット36の下端下側に後側左右一対の前記位置決め用垂直軸ローラー29c,29dが軸支されている。
【0014】
従って、図9に示すように、前側左右一対の水平軸車輪28a,28bは傾斜レール2a,2bの上面の外側半分の領域を転動し、後側左右一対の前記水平軸車輪28c,28dは傾斜レール2a,2bの上面の内側半分の領域を転動すると共に、前側左右一対の前記位置決め用垂直軸ローラー29a,29bは、傾斜レール2a,2bの外側面に隣接し、後側左右一対の前記位置決め用垂直軸ローラー29c,29dは傾斜レール2a,2bの外側面に隣接する。尚、前側左右一対のブラケット35の下端後側面には、第三荷台6を受け止める被当接面37がゴム板等で構成されている。
【0015】
第三荷台6は、図3及び図4に示すように、第二荷台5の上に重なる位置に移動させることが出来るように構成されたもので、その左右両縦材30の前後両端近傍位置の外側面には、脚状に垂下するブラケット38が付設され、この台車四隅の各ブラケット38の下端内側に前記水平軸車輪33が軸支されると共に、これら各ブラケット38の下端下側に前記位置決め用垂直軸ローラー34が軸支されている。従って、図11Bに示すように、各水平軸車輪33は傾斜レール2a,2bの上面の外側半分の領域を転動し、各位置決め用垂直軸ローラー34は、傾斜レール2a,2bの外側面に隣接する。又、この第三荷台6の後端には、図11A及び図12に示すように、最初に載置される荷の後端位置を位置決めする荷制止板39が立設されている。
【0016】
尚、前記固定荷台7の板材15及び各可動荷台4〜6の板材18,27,32は、必須のものではなく、取り扱う荷によっては無くとも良いし、使用する場合でもエキスパンドメタル等の網状のものであっても良い。又、図示の実施形態では、各荷台4〜7の荷載置面が傾斜レール2a,2bと平行に傾斜するように構成しているが、それぞれ前端側の支持レベルを上げて水平になるように構成することも出来る。
【0017】
以上のように構成された流動棚は、図4では各可動荷台4〜6を少しずつ傾斜上方に移動させた状態を示しているが、最下段可動荷台4は、その後端下側の左右一対の緩衝用弾性体23が固定荷台7の後端横材14に当接する下降限位置まで移動することにより、固定荷台7上に略完全に重なる状態になり、第二荷台5は、その後端左右一対のブラケット36の前面が最下段可動荷台4の後端左右一対の被当接面24に当接する下降限位置まで移動することにより、最下段可動荷台4に対して略完全に重なる状態になり、更に第三荷台6は、その前端左右両側のブラケット38の下端前面が第二荷台5の前側左右両側のブラケット35の下端後側の被当接面37に当接する下降限位置まで移動することにより、第二荷台5に対して略完全に重なる状態になる。従って、各荷台4〜7が空き状態であるときは、図1の最下段の流動棚単体1で示すように、全ての可動荷台4〜6を固定荷台7の上に重ならせて待機させておきことが出来る。
【0018】
上記の流動棚の使用方法は従来のこの種の流動棚と同一であり、最初の荷は、固定荷台7上の位置で最上段に位置する第三荷台6の上にフォークリフト等で載置する。二番目の荷の搬入作業は、フォークリフト等で支持されている当該二番目の荷で、第三荷台6をその上の荷と共に傾斜レール2a,2bの傾斜上方へ押し上げるように押し操作し、第二荷台5の上から第三荷台6が後方に外れた状態になったとき、フォークリフト等で支持されている当該二番目の荷を第二荷台5上に降下載置させるようにして行われる。三番目の荷の搬入作業も、上記の要領で、第三荷台6及び第二荷台5をそれらの上の荷と共に傾斜レール2a,2bの傾斜上方へ押し上げるように押し操作して、最下段可動荷台4の上から第二荷台5が後方に外れた状態になったとき、フォークリフト等で支持されている当該三番目の荷を最下段可動荷台4上に降下載置させれば良い。四番目の荷は、上記の要領で、それぞれ荷を載置している可動荷台4〜6を傾斜レール2a,2bの傾斜上方へ押し上げるように押し操作した後に、固定荷台7上に降下載置することが出来る。
【0019】
上記のように全ての荷台4〜7上に荷を載置して状態(図1の第二段目及び第三段目の流動棚単体1を参照)では、それぞれ荷が載置された各可動荷台4〜6が傾斜レール2a,2b上を重力で傾斜下方へ移動することは、固定荷台7上の荷で阻止されている。係る状態から固定荷台7上の荷をフォークリフト等で搬出することにより、後続のそれぞれ荷が載置された各可動荷台4〜6が傾斜レール2a,2b上を重力で傾斜下方へ移動し、最下段可動荷台4が固定荷台7上に重なる下降限位置に達して停止すれば、この最下段可動荷台4の荷を搬出することが出来る。同様にして、最下段可動荷台4の荷を搬出することにより次は第二荷台5が固定荷台7の上の下降限位置まで移動してくるので、当該第二荷台5上からの荷の搬出作業が行え、第二荷台5の荷を搬出することにより次は第三荷台6が固定荷台7の上の下降限位置まで移動してくるので、当該第三荷台6上からの荷の搬出作業が行える。
【0020】
尚、上記の実施形態によれば、傾斜レール2a,2b上を傾斜下方に滑動する第二荷台5及び第三荷台6はそれぞれ直下の最下段可動荷台4及び第二荷台5の被当接面24,37によって受け止められ、この被当接面24,37によって受け止められるときの衝撃は、最下段可動荷台4の緩衝用弾性体23を介して固定荷台7(固定フレーム側)に伝えられる。即ち、被当接面24,37は単に衝突時の異音の発生を抑えることが出来るものであれば良いので、全ての可動荷台4〜6ごとに、固定荷台7上に重なる下降限位置に達したときに各可動荷台4〜6を受け止める緩衝用弾性体を設ける場合と比較して、安価に構成することが出来る。
【0021】
【発明の効果】
本発明は以上のように実施し且つ使用することが出来るものであって、係る本発明の可動荷台付き流動棚によれば、荷台そのものは、車輪位置の関係で他の上段の可動荷台よりも幅が狭い最下段可動荷台の荷台面巾を、当該最下段可動荷台の左右両側辺から突設された荷台面拡張用水平板部によって、他の可動荷台の荷台面巾と略同一にしているから、最下段可動荷台に対する荷載置時(搬入時)にだけ荷のセンタリングの精度を高めなければならないというようなことがなくなり、作業性を高めることが出来る。又、仮に荷台面から横方向に食み出すような荷を載置したときも、当該荷が傾斜レールに接触して、傾斜経路に沿った滑動が円滑に行われなくなる恐れもない。しかも、特許文献2に記載のように、最下段可動荷台の左右両側辺の下側に傾斜レール上を転動する車輪を配置するものではなく、当該車輪を最下段可動荷台の左右両側辺の横端面に軸支するので、当該最下段可動荷台の高さを大巾に低くすることが出来る。従って、荷台の段数が同じであっても流動棚全体の高さを低く構成することが出来、安定性を高めることが出来る。
【0022】
尚、請求項2に記載の構成によれば、最下段可動荷台の構成が極めて簡単になり、本発明を安価に実施することが出来る。又、請求項3に記載の構成によれば、最下段可動荷台を除く各可動荷台の構成も簡単になり、傾斜レール上を転動する車輪の位置を当該傾斜レールの内外両側に変えることも、その車輪を下端に側部に軸支したブラケットの取付位置を荷台の左右両側辺に配置された縦材の内外両側から選択するだけで良く、安価に本発明を実施することが出来る。
【0023】
更に、上記請求項3に記載の構成を採用する場合に請求項4に記載の構成によれば、最下段可動荷台を除く各可動荷台を構成する縦材や傾斜レールを全て同一サイズの角パイプ材から構成してコストを下げることが出来る。又、請求項5に記載の構成を組み合わせることによって、固定荷台も安価に構成することが出来る。
【図面の簡単な説明】
【図1】 A図は流動棚全体の概略側面図であり、B図は概略同正面図である。
【図2】 各荷台を示す平面図である。
【図3】 各荷台の支持構造を示す縦断正面図である。
【図4】 各荷台の支持構造を示す縦断側面図である。
【図5】 A図は固定荷台を示す平面図であり、B図は同側面図である。
【図6】 A図は最下段可動荷台を示す一部切り欠き平面図であり、B図は同最下段可動荷台と傾斜レールとを示す一部切り欠き正面図である。
【図7】 最下段可動荷台を示す一部切り欠き側面図である。
【図8】 第二荷台を示す一部切り欠き平面図である。
【図9】 第二荷台と傾斜レールとを示す一部切り欠き正面図である。
【図10】 第二荷台を示す一部切り欠き側面図である。
【図11】 A図は第三荷台を示す一部切り欠き平面図であり、B図は同第三荷台と傾斜レールとを示す一部切り欠き正面図である。
【図12】 第三荷台を示す一部切り欠き側面図である。
【符号の説明】
1 流動棚単体
2a,2b 傾斜レール(角パイプ材)
4 最下段可動荷台(可動荷台)
5 第二荷台(可動荷台)
6 第三荷台(可動荷台)
7 固定荷台
13,25,30 荷台を構成する縦材(角パイプ材)
14,17,26,31 荷台を構成する横材(角パイプ材)
15,18,27,32 荷台を構成する板材
16a,16b アングル材
19,28a〜28d,33 水平軸車輪
20,29a〜29d,34 位置決め用垂直軸ローラー
21 荷台面拡張用水平板部
23 緩衝用弾性体
24 第二荷台受け止め用被当接面
35,36,38 車輪及びローラー軸支用ブラケット
37 第三荷台受け止め用被当接面
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a fluidized shelf with a movable platform that includes a plurality of movable platforms that can move on one inclined path.
[0002]
[Prior art]
This type of fluidized shelf is equipped with a plurality of movable load platforms with different heights, which are slidably supported via a pair of wheels on a pair of left and right inclined rails, and all the movable load platforms are moved up and down on the lower end of the inclined rails. It is used as a first-in / out-out type storage shelf that can always carry in / out work of loads by forklifts etc. to the loading platform located at the lower end of the inclined path, As shown in Patent Document 1, this type of conventional fluidized shelf is configured such that the bottom bed width of the lowermost movable bed is narrower than the bed width of other bed, or as described in Patent Document 2, While the load platform width of the lowermost movable load platform is configured to be substantially the same as the load platform width of the other load platforms, the height of the lowermost movable load platform is increased.
[0003]
[Patent Document 1]
Japanese Patent No. 2694519 [Patent Document 2]
Japanese Patent No. 3153898 [0004]
[Problems to be solved by the invention]
In the configuration in which the load platform width of the lowermost movable load platform described in Patent Document 1 is narrower than the load platform width of other load platforms, accuracy is required for load centering when loading the load (when loading). Depending on the level of the platform surface of the lowermost movable platform, the load that protrudes laterally from the platform surface comes into contact with the inclined rail, and the sliding along the inclined path may occur. There is also a risk that it will not be performed smoothly. Further, in the configuration in which the height of the lowermost movable loading platform described in Patent Document 2 is increased, the height of the uppermost loading platform is also increased, and the height of the entire fluidized shelf is increased even if the number of loading platform stages is the same. There is a risk that the performance will be reduced.
[0005]
[Means for Solving the Problems]
An object of the present invention is to provide a fluidized shelf that can solve the conventional problems as described above, and its means is indicated by reference numerals of embodiments to be described later. A plurality of movable load platforms 4 to 6 having different heights are slidably supported on the inclined rails 2a and 2b via wheels 19, 28a to 28d and 33, respectively, and all the movable load platforms 4 to 6 are inclined rails. In the fluidized shelf with a movable loading platform configured to be vertically stacked on the lower ends of 2a and 2b, each of the movable loading platforms 5 and 6 except the lowermost movable loading platform 4 has the left and right sides of the loading platform as described above. right and left pair of inclined rails 2a, the width that covers over 2b, lowermost movable bed 4, the loading platform left and right sides sides the right and left pair of inclined rails 2a, narrow configure width so as not Hisara on 2b, the outermost Each movable platform 5 except the lower movable platform 4 The wheels 28a to 28d, 33 that roll on the inclined rails 2a, 2b are pivotally supported by brackets 35, 36, 38 that hang down in the shape of legs from the left and right sides of the movable platform 5, 6, respectively. The movable loading platforms 5 and 6 are disposed above the wheels 28 a to 28 d and 33, and the wheels 19 rolling on the inclined rails 2 a and 2 b of the lowermost movable loading platform 4 are arranged on both left and right end surfaces of the lowermost movable loading platform 4. The lowermost movable loading platform 4 is disposed between the left and right wheels 19 and is directly supported on the left and right wheels 19. The lowermost movable loading platform 4 includes the pair of left and right inclined rails 2 a, substantially flush with the loading surface. A horizontal plate portion 21 for extending the loading platform surface that protrudes outward so as to cover the wheels 19 that roll on 2b is projected to be widened to a loading platform surface width that is substantially the same as the loading platform surface width of other movable carriages .
[0006]
When carrying out the present invention having the above-described configuration, the lowermost movable loading platform 4 is configured by using a pair of left and right outward angle members 16a and 16b and a cross member 17 connecting between the two angle members 16a and 16b. The horizontal plate portion 21 for expanding the cargo bed surface can be constituted by the horizontal plate portions of the pair of left and right angle members 16a, 16b.
[0007]
Further, each of the movable loading platforms 5 and 6 except for the lowermost movable loading platform 4 is formed between a pair of left and right vertical members 25, 30 and both vertical members 25, 30 positioned substantially directly above the pair of left and right inclined rails 2a, 2b. The pair of horizontal members 26 and 31 are connected to each other, and the pair of left and right inclined rails 2a and 2b are rolled onto brackets 36 and 38 which are attached to the outside or the inside of the pair of left and right vertical members 25 and 30, respectively. The moving wheels 28a to 28d and 33 can be pivotally supported. In this case, the vertical members 25 and 30 constituting each movable cargo bed 5 and 6 excluding the lowermost movable cargo bed 4 are constituted by square pipe materials, and the pair of left and right are made of square pipe materials having the same cross-sectional size as the square pipe material. The inclined rails 2a and 2b are configured, and the movable loading platforms 4 to 6 are respectively provided with horizontal axis positioning vertical axis rollers 20, 29a to 29d and 34 adjacent to the side surfaces of the pair of left and right inclined rails 2a and 2b. I can support it. Further, when this configuration is adopted, a vertical member 13 made of a square pipe material having the same cross-sectional size as the square pipe material constituting the inclined rails 2a, 2b is provided between the lower ends of the pair of left and right inclined rails 2a, 2b. Can be constructed using a pair of left and right vertical members 13 and a cross member 14 connecting the vertical members 13 in parallel with the inclined rails 2a and 2b.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
A preferred embodiment of the present invention will be described below with reference to the accompanying drawings. In FIG. 1, reference numeral 1 denotes a single flow shelf having the same structure in a plurality of upper and lower stages (in the illustrated example, there are three stages; Each of the flow shelves 1 includes a pair of left and right inclined rails 2a and 2b, and three units having substantially the same width and length that are slidably supported on the inclined rails 2a and 2b. It is comprised from the movable carrier 4-6 and the fixed carrier 7 constructed between the lower end parts of the inclination rails 2a and 2b. Each stage fluidized shelf single unit 1 is integrated by support frames 8 a to 8 e arranged at appropriate intervals in the length direction of each stage fluidized shelf single unit 1. Each of the support frames 8a to 8e includes a pair of left and right support columns 9a and 9b, and a plurality of upper and lower horizontal support members 10 installed between the pair of support columns 9a and 9b in accordance with the height of each single-stage flow shelf 1 The pair of left and right inclined rails 2a, 2b of each stage flow shelf unit 1 is fixedly connected to the rear side surface of the horizontal member 10 of the front end support frame 8a and has a length to the upper end of the inclination. A plurality of directions are fixedly supported on the upper surface of the horizontal member 10 of each of the support frames 8b to 8e. It should be noted that the front end support frame 8a and the next support frame 8b, and the rear end support frame 8e and the front support frame 8d are coupled to each other by the truss connecting members 11 and 12 on the same side of the columns 9a and 9a. To constitute the truss structure.
[0009]
Hereinafter, a detailed description will be given with reference to FIGS. 2 to 12. The pair of left and right inclined rails 2 a and 2 b are composed of square pipe members having a square cross section as shown in FIG. 3. As shown in FIGS. 2 to 5, the fixed loading platform 7 includes a pair of left and right vertical members 13 a and 13 b positioned in parallel with the inclined rails 2 a and 2 b inside the inclined rails 2 a and 2 b, and the vertical members 13 a and 13 b. The cross members 14a to 14d laid between the vertical members 13a and 13b at a plurality of positions in the longitudinal direction of the plate, and the plate member 15 laid on the vertical members 13a and 13b and the cross members 14a to 14d. It is configured. The vertical members 13a and 13b and the horizontal members 14a to 14d are made of the same square pipe material as the square pipe members constituting the inclined rails 2a and 2b, and the front ends of the vertical members 13a and 13b are inclined rails 2a and 2b. As in the case of the inclined lower end, the front end support frame 8a is fixedly connected to the rear side surface of the horizontal member 10, and the vicinity of the rear end is fixedly supported on the horizontal member 10 of the second support frame 8b from the front. Yes.
[0010]
As shown in FIGS. 3 and 4, the lowermost movable loading platform 4 is configured to be moved to a position overlapping the fixed loading platform 7. FIGS. 2 to 4, 6 and 7. As shown in FIG. 4, the angle members 16a and 16b are perpendicular to each other so that the upper surface is flush with the pair of left and right angle members 16a and 16b and the horizontal plate portion that projects horizontally outward from the angle members 16a and 16b. It consists of a plurality of cross members 17 extending in the moving direction between the plate parts, and plate members 18 laid on the angle members 16a, 16b and the cross members 17, and the inclined rails 2a, 2b are mounted on the four corners. A rolling horizontal axis wheel 19 and a positioning vertical axis roller 20 adjacent to the inner surfaces of the inclined rails 2a and 2b are provided. Each of the cross members 17 is made of the same square pipe material as the square pipe members constituting the inclined rails 2a and 2b, and the length thereof is substantially equal to the distance between the inner side surfaces between the inclined rails 2a and 2b. A horizontal plate portion projecting horizontally outward from the pair of angle members 16a, 16b covers the pair of left and right inclined rails 2a, 2b so as to be substantially flush with the loading surface of the lowermost movable loading platform 4. A plane extending horizontal plate portion 21 is formed. Thus, each horizontal shaft wheel 19 is pivotally supported on the outer side of the vertical plate portion of each angle member 16a, 16b below the horizontal plate portion 21 for expanding the loading platform surface, and the wheel width thereof is set to each inclined rail 2a, 2b. The width fits within the area of the inner half of the upper surface.
[0011]
Note that a pair of left and right hanging members 22 that hang downward from the loading surface of the fixed loading platform 7 are attached to the rear end surface of the lowermost movable loading platform 4. Etc., or a spring). The buffering elastic body 23 abuts against the rear end cross member 14 (see FIG. 4) of the fixed load platform 7 when the lowermost movable load platform 4 moves to the lower limit position where it overlaps the fixed load platform 7. Further, a contacted surface 24 for receiving the second loading platform 5 is formed on the rear end surface of the lowermost movable loading platform 4 in the vicinity of both left and right ends by a rubber plate or the like.
[0012]
As shown in FIGS. 2 to 4 and FIGS. 8 to 12, the second loading platform 5 and the third loading platform 6 are moved between a pair of left and right vertical members 25, 30 and both vertical members 25, 30. It is composed of a plurality of transverse members 26, 31 and plate members 27, 32 laid on these longitudinal members 25, 30 and the transverse members 26, 31, and rolls on the inclined rails 2a, 2b at the four corners. Horizontal axis wheels 28a to 28d, 33 and positioning vertical axis rollers 29a to 29d, 34 adjacent to the inner side surface or the outer side surface of the inclined rails 2a, 2b. The vertical members 25 and 30 and the horizontal members 26 and 31 of the loading platforms 5 and 6 are formed of the same square pipe material as that of the inclined rails 2a and 2b. As shown in FIG. The materials 25 and 30 are configured to be positioned directly above the inclined rails 2a and 2b. Therefore, the widths of the second and third cargo beds 5 and 6 including the vertical members 25 and 30 are substantially equal to the width of the bottom movable cargo bed 4 including the horizontal plate portion 21 for expanding the cargo bed surface.
[0013]
As shown in FIGS. 3 and 4, the second loading platform 5 is configured to be moved to a position overlapping the lowermost movable loading platform 4, and the front end outer surface of the left and right vertical members 25 thereof. The bracket 35 is attached in a leg shape, and a pair of front left and right horizontal shaft wheels 28a, 28b are pivotally supported inside the lower ends of the brackets 35, and the front side is located below the lower ends of the brackets 35. A pair of right and left positioning vertical shaft rollers 29a and 29b are pivotally supported, and a bracket 36 hanging in a leg shape is attached to the inner surface of the rear end portion of the left and right vertical members 25 projecting rearward from the rear end of the loading platform. A pair of left and right horizontal axle wheels 28c, 28d are pivotally supported outside the lower ends of the brackets 36, and a pair of rear left and right vertical axis rollers 2 are positioned below the lower ends of the brackets 36. c, 29d is pivotally supported.
[0014]
Accordingly, as shown in FIG. 9, the pair of front left and right horizontal axis wheels 28a and 28b rolls in the outer half of the upper surface of the inclined rails 2a and 2b, and the pair of left and right horizontal axis wheels 28c and 28d While rolling on the inner half area of the upper surface of the inclined rails 2a and 2b, the pair of front left and right vertical shaft rollers 29a and 29b are adjacent to the outer surface of the inclined rails 2a and 2b and The positioning vertical axis rollers 29c and 29d are adjacent to the outer surfaces of the inclined rails 2a and 2b. A contacted surface 37 for receiving the third cargo bed 6 is formed of a rubber plate or the like on the rear side surfaces of the lower ends of the pair of front left and right brackets 35.
[0015]
As shown in FIGS. 3 and 4, the third loading platform 6 is configured so as to be moved to a position overlapping the second loading platform 5. Brackets 38 that hang down in a leg shape are attached to the outer surface of the horizontal shaft, and the horizontal axle wheel 33 is pivotally supported inside the lower ends of the brackets 38 at the four corners of the carriage. A positioning vertical axis roller 34 is pivotally supported. Therefore, as shown in FIG. 11B, each horizontal axis wheel 33 rolls on the outer half of the upper surface of the inclined rails 2a and 2b, and each positioning vertical axis roller 34 is placed on the outer surface of the inclined rails 2a and 2b. Adjacent. Further, as shown in FIGS. 11A and 12, a load restraining plate 39 for positioning the rear end position of the load to be placed first is erected at the rear end of the third loading platform 6.
[0016]
The plate material 15 of the fixed load platform 7 and the plate materials 18, 27, 32 of the movable load platforms 4 to 6 are not essential, and may be omitted depending on the load to be handled. It may be a thing. In the illustrated embodiment, the loading surfaces of the loading platforms 4 to 7 are configured to incline in parallel with the inclined rails 2a and 2b. However, the support level on the front end side is raised to be horizontal. It can also be configured.
[0017]
In FIG. 4, the fluidized shelf configured as described above shows a state in which each of the movable loading platforms 4 to 6 is moved slightly upward and inclined, but the lowermost movable loading platform 4 includes a pair of left and right lower ends of the rear end. The shock absorber elastic body 23 is moved to the lower limit position where it abuts against the rear end cross member 14 of the fixed load platform 7, so that it substantially overlaps the fixed load platform 7. When the front surfaces of the pair of brackets 36 move to the lower limit position where the front surfaces of the lowermost movable load platform 4 come into contact with the pair of contacted surfaces 24 on the left and right sides of the lowermost movable load platform 4, the lowermost movable load platform 4 is almost completely overlapped. Further, the third cargo bed 6 moves to the lower limit position where the front surfaces of the lower ends of the brackets 38 on the left and right sides of the front end abut against the abutted surfaces 37 on the rear side of the lower ends of the brackets 35 on the front left and right sides of the second load platform 5. Almost completely with respect to the second loading platform 5. Become that state. Therefore, when each of the loading platforms 4 to 7 is in an empty state, all the movable loading platforms 4 to 6 are overlapped on the stationary loading platform 7 as shown in the lowermost flow shelf unit 1 in FIG. It can be done.
[0018]
The method of using the above-described fluidized shelf is the same as that of a conventional fluidized shelf of this type, and the first load is placed on the third carrier 6 located at the uppermost position on the fixed carrier 7 with a forklift or the like. . The second load loading operation is the second load supported by a forklift or the like, and the third loading platform 6 is pushed up together with the load on the inclined rails 2a and 2b so as to push upward. When the third loading platform 6 is moved backward from above the second loading platform 5, the second loading supported by a forklift or the like is lowered and placed on the second loading platform 5. The third load loading operation is also performed in the above manner by pushing the third loading platform 6 and the second loading platform 5 together with the loads thereon so as to push up the inclined rails 2a and 2b. When the second loading platform 5 is moved backward from above the loading platform 4, the third load supported by a forklift or the like may be lowered and placed on the lowermost movable loading platform 4. The fourth load is lowered and placed on the fixed load bed 7 after pushing the movable load beds 4 to 6 on which the load is loaded so as to push up the tilted rails 2a and 2b. I can do it.
[0019]
In the state in which the load is placed on all the loading platforms 4 to 7 as described above (refer to the second-stage and third-stage fluidized shelves 1 in FIG. 1), the respective loads are placed. It is blocked by the load on the fixed platform 7 that the movable platforms 4 to 6 move downward on the inclined rails 2a and 2b by gravity. When the load on the fixed platform 7 is carried out from such a state by a forklift or the like, each of the subsequent movable platforms 4 to 6 on which the subsequent loads are placed moves downward on the inclined rails 2a and 2b by gravity. When the lower movable platform 4 reaches the lower limit position that overlaps the fixed platform 7 and stops, the load on the lower movable platform 4 can be carried out. Similarly, when the load on the lowermost movable loading platform 4 is carried out, the second loading platform 5 moves to the lower limit position on the fixed loading platform 7, so that the loading of the load from the second loading platform 5 is carried out. Since the work can be performed and the load on the second loading platform 5 is carried out, the third loading platform 6 moves to the lower limit position on the fixed loading platform 7, so that the loading work from the third loading platform 6 is carried out. Can be done.
[0020]
In addition, according to said embodiment, the 2nd load platform 5 and the 3rd load platform 6 which slide on the inclination rails 2a and 2b inclining downward are the contacted surfaces of the lowermost movable load platform 4 and the 2nd load platform 5, respectively. The impact received when received by the contact surfaces 24 and 37 is transmitted to the fixed platform 7 (fixed frame side) via the buffer elastic body 23 of the lowermost movable platform 4. That is, the abutted surfaces 24 and 37 are only required to be able to suppress the generation of abnormal noise at the time of collision, and therefore, in all the movable load platforms 4 to 6, the lower limit position overlaps with the fixed load platform 7. Compared with the case where the elastic body for buffering which receives each movable carrier 4-6 when it reaches | attains, it can comprise at low cost.
[0021]
【The invention's effect】
The present invention can be implemented and used as described above, and according to the fluidized shelf with a movable bed according to the present invention, the bed itself is more than the other upper movable bed in relation to the wheel position. Since the platform surface width of the bottom movable platform having a narrow width is made substantially the same as the platform surface width of the other movable platform by the horizontal plate for extending the platform surface projecting from the left and right sides of the bottom movable platform. This eliminates the need to increase the accuracy of the centering of the load only when the load is placed on the lower movable loading platform (loading), and the workability can be improved. Further, even when a load that protrudes laterally from the loading platform surface is placed, there is no possibility that the load contacts the inclined rail and the sliding along the inclined path is not smoothly performed. Moreover, as described in Patent Document 2, not intended to place the wheels rolling on inclined rails on the lower side of the lowermost movable bed of the left and right side edges, the right and left wheels of both sides of the lowermost movable bed Since it is pivotally supported on the lateral end surface, the height of the lowermost movable carrier can be greatly reduced. Therefore, even if the number of stages of the loading platform is the same, the height of the entire fluidized shelf can be reduced, and the stability can be improved.
[0022]
In addition, according to the structure of Claim 2, the structure of a lowermost stage movable carrier becomes very simple, and this invention can be implemented cheaply. Moreover, according to the structure of Claim 3, the structure of each movable carrier except a lowermost stage movable carrier becomes easy, and the position of the wheel which rolls on an inclined rail can also be changed into the both inside and outside of the said inclined rail. It is only necessary to select the mounting position of the bracket with the wheel pivotally supported on the side at the lower end from both the inside and outside of the vertical member arranged on the left and right sides of the loading platform, and the present invention can be implemented at low cost.
[0023]
Further, when adopting the configuration according to claim 3, according to the configuration according to claim 4, the vertical members and the inclined rails constituting each movable cargo bed except the lowermost movable cargo bed are all square pipes of the same size. It can be made of materials to reduce costs. In addition, by combining the configuration described in claim 5, the fixed cargo bed can also be configured at low cost.
[Brief description of the drawings]
FIG. 1A is a schematic side view of the entire fluidized shelf, and FIG. 1B is a schematic front view thereof.
FIG. 2 is a plan view showing each loading platform.
FIG. 3 is a longitudinal front view showing a support structure of each loading platform.
FIG. 4 is a longitudinal side view showing a support structure of each loading platform.
FIG. 5A is a plan view showing a fixed loading platform, and FIG. 5B is a side view thereof.
FIG. 6A is a partially cutaway plan view showing the lowermost movable loading platform, and FIG. 6B is a partially cutaway front view showing the lowermost movable loading platform and the inclined rail.
FIG. 7 is a partially cutaway side view showing a lowermost stage movable loading platform.
FIG. 8 is a partially cutaway plan view showing a second loading platform.
FIG. 9 is a partially cutaway front view showing a second loading platform and an inclined rail.
FIG. 10 is a partially cutaway side view showing a second loading platform.
FIG. 11A is a partially cutaway plan view showing a third loading platform, and FIG. 11B is a partially cutaway front view showing the third loading platform and an inclined rail.
FIG. 12 is a partially cutaway side view showing a third loading platform.
[Explanation of symbols]
1 Fluidized shelf unit 2a, 2b Inclined rail (square pipe material)
4 Bottom stage movable bed (movable bed)
5 Second loading platform (movable loading platform)
6 Third loading platform (movable loading platform)
7 Fixed cargo bed 13, 25, 30 Longitudinal material (square pipe material) constituting the cargo bed
14, 17, 26, 31 Cross member (square pipe member) constituting the loading platform
15, 18, 27, 32 Plate members 16a, 16b constituting the loading platform Angle members 19, 28a-28d, 33 Horizontal shaft wheels 20, 29a-29d, 34 Positioning vertical shaft roller 21 Horizontal plate portion 23 for loading platform surface expansion Elasticity for buffering Body 24 Second load carrier receiving contact surface 35, 36, 38 Wheel and roller shaft support bracket 37 Third load carrier receiving contact surface

Claims (5)

左右一対の傾斜レール上にそれぞれ車輪を介して滑動可能に支持された複数台の高さの異なる可動荷台を備え、全ての可動荷台を傾斜レールの下端部上で上下に重ねることが出来るように構成された可動荷台付き流動棚に於いて、最下段可動荷台を除く各可動荷台は、その荷台左右両側辺が前記左右一対の傾斜レール上に被さる巾とし、最下段可動荷台は、その荷台左右両側辺が前記左右一対の傾斜レール上に被さらないように巾を狭く構成し、最下段可動荷台を除く各可動荷台の前記傾斜レール上を転動する車輪は、これら可動荷台の左右両側部から脚状に垂下するブラケットに軸支してこれら左右両車輪の上側に可動荷台を配置すると共に、最下段可動荷台の前記傾斜レール上を転動する車輪は、当該最下段可動荷台の左右両側端面に直接軸支してこれら左右両車輪間に当該最下段可動荷台を配置し、この最下段可動荷台には、その荷載置面と略面一状態で前記左右一対の傾斜レール上を転動する車輪に被さるように外側に張り出す荷台面拡張用水平板部を突設して他の可動台車の荷台面巾と略同一の荷台面巾に拡幅した、可動荷台付き流動棚。It is equipped with a plurality of movable loading platforms with different heights that are slidably supported via a wheel on a pair of left and right inclined rails, so that all movable loading platforms can be stacked vertically on the lower end of the inclined rails In the configured fluidized shelf with movable platform, each movable platform except for the lowermost movable platform has a width that covers both left and right sides of the platform on the pair of left and right inclined rails, and the lowermost movable platform has left and right sides of the platform. Wheels that roll on the inclined rails of each movable platform except for the lowermost movable platform are arranged on both the left and right sides of the movable platform so that both sides do not cover the pair of left and right inclined rails. A movable cargo bed is pivotally supported by brackets hanging in a leg shape from the left and right wheels, and wheels that roll on the inclined rails of the lowermost movable cargo bed are arranged on the left and right sides of the lowermost movable cargo bed. Directly on the end face The lowermost movable carrier is pivotally supported between the left and right wheels, and the lowermost movable carrier is a wheel that rolls on the pair of left and right inclined rails in a substantially flush state with the load placement surface. A fluidized shelf with a movable loading platform, which is extended to a loading platform surface width that is substantially the same as the loading platform surface width of other movable carriages by projecting a horizontal plate portion for extending the loading platform surface that projects outward . 前記最下段可動荷台は、左右一対の外向きアングル材と、両アングル材間をつなぐ横材とを利用して構成され、前記左右一対の外向きアングル材の水平板部が前記荷台面拡張用水平板部を構成している、請求項1に記載の可動荷台付き流動棚。  The lowermost movable loading platform is configured by using a pair of left and right outward angle members and a horizontal member that connects between the two angle members, and a horizontal plate portion of the pair of left and right outward angle members is used for water for expanding the loading platform surface. The fluidized shelf with a movable carrier according to claim 1, which constitutes a flat plate portion. 最下段可動荷台を除く各可動荷台は、前記左右一対の傾斜レールの略真上に位置する左右一対の縦材と両縦材間をつなぐ横材とを利用して構成され、前記左右一対の縦材の外側又は内側に取り付けられて垂下するブラケットに前記左右一対の傾斜レール上を転動する車輪が軸支されている、請求項1又は2に記載の可動荷台付き流動棚。  Each movable loading platform except for the lowermost movable loading platform is configured by using a pair of left and right vertical members positioned substantially directly above the pair of left and right inclined rails and a horizontal member connecting the vertical members, and The fluid shelf with a movable bed according to claim 1 or 2, wherein a wheel that rolls on the pair of left and right inclined rails is pivotally supported by a bracket that is attached to the outside or inside of the vertical member and hangs down. 最下段可動荷台を除く各可動荷台を構成する前記縦材は角パイプ材から成り、この角パイプ材と同一断面サイズの角パイプ材で前記左右一対の傾斜レールが構成され、各可動荷台には、前記左右一対の傾斜レールの側面に隣接する左右横方向の位置決め用垂直軸ローラーが軸支されている、請求項3に記載の可動荷台付き流動棚。  The vertical members constituting each movable cargo bed except for the lowermost movable cargo bed are made of square pipe materials, and the pair of left and right inclined rails are constituted by square pipe materials having the same cross-sectional size as this square pipe material. The fluidized shelf with a movable bed according to claim 3, wherein a vertical axis roller for positioning in the lateral direction adjacent to the side surfaces of the pair of left and right inclined rails is pivotally supported. 前記左右一対の傾斜レールの下端部間には、当該傾斜レールを構成する角パイプ材と同一断面サイズの角パイプ材から成る縦材を当該傾斜レールと平行に左右一対架設し、この左右一対の縦材と両縦材をつなぐ横材を利用して固定荷台が構成されている、請求項4に記載の可動荷台付き流動棚。  Between the lower ends of the pair of left and right inclined rails, a pair of vertical members made of square pipe members having the same cross-sectional size as the square pipe members constituting the inclined rails are installed in parallel with the inclined rails. The fluidized shelf with a movable bed according to claim 4, wherein the fixed bed is configured by using a horizontal material connecting the vertical material and the two vertical materials.
JP2003010797A 2003-01-20 2003-01-20 Fluidized shelf with movable bed Expired - Fee Related JP4029395B2 (en)

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