JP4010014B2 - Automatic filling device for disc type automatic iron making equipment - Google Patents

Automatic filling device for disc type automatic iron making equipment Download PDF

Info

Publication number
JP4010014B2
JP4010014B2 JP21433794A JP21433794A JP4010014B2 JP 4010014 B2 JP4010014 B2 JP 4010014B2 JP 21433794 A JP21433794 A JP 21433794A JP 21433794 A JP21433794 A JP 21433794A JP 4010014 B2 JP4010014 B2 JP 4010014B2
Authority
JP
Japan
Prior art keywords
disk
filling device
sensor
automatic
iron making
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP21433794A
Other languages
Japanese (ja)
Other versions
JPH0880184A (en
Inventor
和鬼夫 荒木
益雄 杉本
Original Assignee
永田醸造機械株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 永田醸造機械株式会社 filed Critical 永田醸造機械株式会社
Priority to JP21433794A priority Critical patent/JP4010014B2/en
Publication of JPH0880184A publication Critical patent/JPH0880184A/en
Application granted granted Critical
Publication of JP4010014B2 publication Critical patent/JP4010014B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Landscapes

  • Apparatus Associated With Microorganisms And Enzymes (AREA)

Description

【0001】
【産業上の利用分野】
この発明は、主として醸造又は化学産業の固体培養に用いられる円盤式自動製麹装置に関するものである。
【0002】
【従来の技術】
固体培養装置では、麹の温度等を均一に制御する必要性から、麹層の厚さと麹の密度を均一に堆積させることが重要である。しかしながら、麹の容積は、一定重量の原料においても麹類の品質や原料処理条件により異なるため、完全な自動化は困難であった
【0003】
そこで、盛込装置の高さを自動的に微調整しながら盛り込む装置が開発されているが、特に麹を複数段階に分割して盛り込む高層堆積の方法では、複数段階の下方かに微小な凹凸が生じると、堆積が積み重なるにともない凹凸が増幅し、堆積表面に大きな凹凸が発生する結果となった。このように堆積層に凹凸が発生した堆積した場合は、固体培養工程において微生物の生育速度が不均一となり、通気などの麹の温度制御手段を利用する場合にも、空気の通気抵抗の差により均一な通気を行うことが不可能となるため、麹品質に悪影響を与える結果となった。
【0004】
【発明が解決しようとする課題】
複数に分解して麹を盛り込む工程で、堆積表面を均一な平面として盛り込むことにより、盛込完了後の麹の堆積層厚と堆積密度を均一な状態に自動的に盛り込むことがこの発明の課題である。
【0005】
【課題を解決するための手段】
請求項1に記載の円盤式自動製麹装置の盛込装置では、回転円盤式自動製麹装置に設置された回転中心軸(2)を中心に回転する円盤(3)に、麹(5)を盛り込む円盤回転式自動製麹装置の自動盛込装置であって、該自動盛込装置は、円盤(3)の上部に設置され、均し装置(6)を備え上下に位置を調節可能であり、円盤(3)上の麹(5)を感知する上下に移動可能な1個ないし複数個のセンサ(1;1a,1b)を、円盤(3)の回転方向に対して均し装置(6)の前面で回転中心軸(2)側に配置し、円盤(3)の回転速度を調節するようにした。
【0006】
請求項2に記載の円盤式自動製麹装置の盛込装置では、請求項1に記載の装置において、前記麹(5)を感知する前記センサ(1;1a,1b)を上下に移動する駆動装置(7)を備えた。
【0007】
【作用】
請求項1では、円盤の回転方向に対して、均し装置の前面に麹を感知するセンサを配置する場合に、麹量を所定量より多くセンサが感知すると、自動的に均し装置が低速回転し麹を圧縮することなく均一な層厚に堆積させ、余剰の麹基質は上位の堆積層に使用する。麹量が所定量より少なく、センサが感知しないと、自動的に円盤が低速回転し部分的に堆積層が薄くなることを防ぐ。
均し装置の前面に麹を感知するセンサを複数配置する場合は、麹量が所定量より多いとセンサが感知すると、円盤外周側から中心軸側のセンサが感知する従い、円盤の回転速度を順次高速にする。麹量が所定量より少なく、センサが感知しないと、中心軸側から円盤外周側のセンサが感知しなくなるに従い、円盤の回転速度を順次低速にする。
【0008】
請求項2では、請求項1に記載の装置において、前記麹を感知する前記センサを上下に移動する駆動装置を備えることにより、出麹工程で均し装置を使用する場合に、センサが障害となることを防ぐ。
【0009】
【実施例】
次に添付図面によってこの発明の実施例を詳細に説明する。図1は、この発明による円盤式自動製麹装置の自動盛込装置の実施例の主として片側部分を示す断面図である。回転中心軸2に固定された円盤3上には、均し装置6を備えた上下に位置を調節可能な自動盛込装置4を設置し、麹5を感知する上下に移動可能な駆動装置7を備えたセンサ1を、自動盛込装置4の前面の中心軸側に配置し、均し装置6により搬送する麹5の有無をセンサ1が感知することにより、円盤3の回転速度を調節する構造のものである。
【0010】
センサ1の感知部分である先端は、自動盛込装置4の下端より高い位置に設置する。センサ1の水平方向の位置は、回転中心軸2側の任意の位置でよく、円盤3の回転速度を調節するタイミングは、麹5を感知するセンサ1の信号によって、制御盤中のタイマにより調節する。駆動装置7を備えたセンサ1は、自動盛込装置4に固定するか、又は別途に支持体を設けて固定してもよい。
【00011】
麹5を回転中心軸2を中心として、回転する円盤3の外周側に投入すると、所定の高さに調節された自動盛込装置4の均し装置6によって、中心回転軸側に麹5が搬送される。麹5の供給量が多い場合には、センサ1aとセンサ1bが感知するため、所定の時間後に均し装置6の回転速度が高速回転となり、麹の圧密化を防止する。
【0012】
麹5の供給量が標準的な場合には、センサ1aが感知し、センサ1bが感知しないため、所定の時間後に円盤3の回転速度を標準回転とする。麹5の供給量が少ない場合には、センサ1aとセンサ1bが感知しないため、所定の時間後に円盤3の回転速度が低速となり、麹5の堆積層厚が所定の高さより薄くなることを防止する。
【0013】
このため、円盤3が1回転した状態では、麹5が円盤3上に均一の密度と高さで盛り込むことができる。円盤3が2回転目以降の中間堆積層を盛り込む場合は、自動盛込装置4が所定の高さまで上昇し、上述したと同様の動作を行なう。麹5の最上段階を盛り込む場合は、自動盛込装置4の高さを、センサ1の感度を利用して、自動的に微調整し、実用的に問題のない堆積層厚の均一性を確保する。この状態で製麹操作を行なうと、麹5の密度と高さが均一なため、円盤3上のいずれの地点でも、麹の通気抵抗が等しくなり、麹に繁殖する麹菌の発熱を、通風によって理想的に制御することが可能となる。
【0014】
さらに、製麹操作終了後に麹を円盤式自動製麹装置から排出する手段として自動盛込装置4を使用するが、この時点では、麹5の有無を感知する上下に移動可能な駆動装置7を備えたセンサ1は、麹排出の障害となるため、出麹される麹5に接触しない位置まで、駆動装置7により上昇する。
【0015】
上記実施例は、麹を図1に示すとおり、円盤3の外周部に投入した場合であるが、麹5を円盤3の中心円筒側に投入した場合は、麹5を感知するセンサ1を自動盛込装置4の外周部に設けて、同様に使用することも可能である。
【0016】
なおこの発明では、麹5を感知する1個又は複数個のセンサ1例えばセンサ1a、1bにより、円盤の回転速度を調節し、所定量の麹5を常に均一の堆積層厚と堆積密度に維持すればよく、実施例の構成に限定されるものではない。
【0017】
【発明の効果】
この発明の円盤式自動製麹装置の自動盛込装置は、以上のような機構を有することにより、麹を均一な密度と高さで完全自動で盛り込むことができる。この理想的な盛込状態により、すべての麹を均一で良好な麹とすることが可能となった。特に、従来の機種にも利用可能な点は、この発明を更に有益有用なものとしている。
【図面の簡単な説明】
【図1】この発明の円盤式自動製麹装置の自動盛込装置の実施例の主として片側半分の縦断面図である。
【符号の説明】
1 センサ
1a センサ
1b センサ
2 回転中心軸
3 円盤
4 自動盛込装置
5 麹
6 均し装置
7 駆動装置
[0001]
[Industrial application fields]
The present invention relates to a disc type automatic iron making apparatus mainly used for solid culture in the brewing or chemical industries.
[0002]
[Prior art]
In the solid culture apparatus, it is important to uniformly deposit the thickness of the cocoon layer and the density of the cocoon because it is necessary to uniformly control the temperature of the cocoon. However, since the volume of the soot varies depending on the quality of the moss and the raw material processing conditions even with a constant weight of the raw material, it has been difficult to fully automate.
In view of this, a device has been developed that automatically adjusts the height of the filling device while finely adjusting the height of the filling device. When this occurred, the unevenness was amplified as the deposition was accumulated, resulting in large unevenness on the deposition surface. In this way, when deposits with unevenness are deposited, the growth rate of microorganisms becomes uneven in the solid culture process, and even when using temperature control means such as aeration, the difference in air ventilation resistance It became impossible to perform uniform ventilation, resulting in a bad influence on the quality of the soot.
0004
[Problems to be solved by the invention]
It is an object of the present invention to automatically incorporate the deposition layer thickness and the deposition density of the soot after the completion of the filling into a uniform state by incorporating the deposition surface as a uniform plane in the process of incorporating soot by decomposing into a plurality of It is.
[0005]
[Means for Solving the Problems]
In the filling device of the disk type automatic iron making device according to claim 1, the disk (3) rotating around the rotation center axis (2) installed in the rotating disk type automatic iron making device has a hook (5) Is an automatic filling device of a disk rotary automatic iron making device, which is installed on the upper part of the disk (3) and is equipped with a leveling device (6) and can be adjusted up and down. Yes, one or more sensors (1; 1a, 1b) that can move up and down to sense the ridge (5) on the disk (3) are leveled with respect to the direction of rotation of the disk (3) ( It was placed on the front side of the rotation axis (2) on the front of 6), and the rotation speed of the disk (3) was adjusted.
[0006]
The disk type automatic iron making apparatus according to claim 2, wherein the sensor (1; 1a, 1b) for sensing the eyelid (5) is moved up and down in the apparatus according to claim 1. A device (7) was provided.
[0007]
[Action]
According to the first aspect of the present invention, when a sensor for detecting wrinkles is arranged on the front surface of the leveling device with respect to the rotating direction of the disk, the leveling device automatically slows down when the sensor detects a wrinkle amount greater than a predetermined amount. Rotate and deposit the soot to a uniform layer thickness without compressing soot, and use excess soot substrate for the upper deposited layer. If the amount of soot is less than a predetermined amount and the sensor does not detect it, the disk automatically rotates at a low speed to prevent the deposited layer from partially thinning.
When multiple sensors that detect wrinkles are arranged on the front surface of the leveling device, if the sensor detects that the wrinkle amount is greater than a predetermined amount, the sensor on the central axis side detects the rotation speed of the disc from the outer circumference side of the disc. Sequentially increase the speed. If the amount of dredging is less than a predetermined amount and the sensor does not detect it, the rotational speed of the disk is gradually reduced as the sensor on the outer periphery side of the disk stops detecting from the center axis side.
[0008]
According to claim 2, in the apparatus according to claim 1, by providing a drive device that moves the sensor that senses the wrinkles up and down, the sensor becomes an obstacle when using a leveling device in the tapping process. To prevent becoming.
[0009]
【Example】
Next, embodiments of the present invention will be described in detail with reference to the accompanying drawings. FIG. 1 is a sectional view mainly showing one side portion of an embodiment of an automatic filling device of a disk type automatic iron making device according to the present invention. On the disk 3 fixed to the rotation center shaft 2, an automatic filling device 4 with a leveling device 6 that can adjust the vertical position is installed, and a drive device 7 that can move up and down to detect the heel 5 The sensor 1 equipped with is arranged on the center axis side of the front surface of the automatic filling device 4, and the sensor 1 detects the presence or absence of the ridge 5 conveyed by the leveling device 6, thereby adjusting the rotation speed of the disk 3. Of structure.
[0010]
The tip which is the sensing part of the sensor 1 is installed at a position higher than the lower end of the automatic filling device 4. The horizontal position of sensor 1 may be any position on the rotation center axis 2 side, and the timing for adjusting the rotation speed of disk 3 is adjusted by a timer in the control panel according to the signal of sensor 1 that senses 麹 5. To do. The sensor 1 provided with the driving device 7 may be fixed to the automatic filling device 4 or may be fixed by providing a separate support.
[00011]
When 麹 5 is put on the outer circumference side of the rotating disk 3 with the rotation center axis 2 as the center, the leveling device 6 of the automatic filling device 4 adjusted to a predetermined height causes the 麹 5 to be on the center rotation axis side. Be transported. When the supply amount of the kite 5 is large, the sensor 1a and the sensor 1b sense it, so that the rotational speed of the leveling device 6 becomes a high-speed rotation after a predetermined time, thereby preventing the kite from being consolidated.
[0012]
When the supply amount of the kite 5 is standard, the sensor 1a senses it and the sensor 1b does not sense it, so that the rotational speed of the disk 3 is set to the standard rotation after a predetermined time. When the supply amount of 麹 5 is small, the sensor 1a and the sensor 1b do not sense, so the rotation speed of the disk 3 becomes low after a predetermined time, and the deposition layer thickness of 麹 5 is prevented from becoming thinner than the predetermined height. To do.
[0013]
For this reason, in a state in which the disk 3 is rotated once, the basket 5 can be loaded on the disk 3 with a uniform density and height. When the disk 3 loads the intermediate deposition layer after the second rotation, the automatic filling device 4 rises to a predetermined height and performs the same operation as described above. When incorporating the top stage of 麹 5, the height of the automatic filling device 4 is automatically fine-tuned using the sensitivity of sensor 1, ensuring a uniform layer thickness that is practically acceptable. To do. If the cocoon operation is performed in this state, the density and height of the cocoon 5 are uniform. It becomes possible to control ideally.
[0014]
Furthermore, the automatic filling device 4 is used as a means for discharging the cocoon from the disk-type automatic iron making device after completion of the slag making operation. Since the provided sensor 1 becomes an obstacle to soot discharge, the sensor 1 is raised by the driving device 7 to a position where it does not come into contact with the soot 5 that is output.
[0015]
In the above embodiment, as shown in FIG. 1, the cocoon is inserted into the outer periphery of the disk 3, but when the cocoon 5 is inserted into the central cylinder side of the disk 3, the sensor 1 that detects the cocoon 5 is automatically activated. It can also be used in the same manner by providing it on the outer periphery of the filling device 4.
0016
In the present invention, the rotational speed of the disk is adjusted by one or a plurality of sensors 1 that sense the soot 5, for example, sensors 1a and 1b, and a predetermined amount of soot 5 is always maintained at a uniform deposition layer thickness and deposition density. The configuration is not limited to that of the embodiment.
[0017]
【The invention's effect】
The automatic filling device of the disk type automatic iron making apparatus according to the present invention has the above-described mechanism, so that the straw can be filled automatically with a uniform density and height. This ideal filling state makes it possible to make all the wrinkles uniform and good. In particular, the fact that the present invention can be used also makes the present invention more useful and useful.
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional view mainly showing one half of an embodiment of an automatic filling device of a disk type automatic iron making device of the present invention.
[Explanation of symbols]
1 Sensor
1a sensor
1b sensor
2 Center axis of rotation
3 disc
4 Automatic filling device
5 麹
6 Leveling device
7 Drive unit

Claims (2)

円盤回転式自動製麹装置に設置された回転中心軸(The center axis of rotation installed in the disc rotating automatic iron making equipment ( 22 )を中心に回転する円盤() 3Three )に、麹(), 麹 ( 5Five )を盛り込む円盤回転式自動製麹装置の自動盛込装置であって、該自動盛込装置は、円盤() Is an automatic filling device of a disk rotary automatic iron making device, the automatic filling device is a disk ( 3Three )の上部に設置され、均し装置() And a leveling device ( 66 )を備え上下に位置を調節可能であり、円盤() And the position can be adjusted up and down. 3Three )上の麹() Top 麹 ( 5Five )を感知する上下に移動可能なCan move up and down 11 個ないし複数個のセンサ(One or more sensors ( 11 ; 1a,1b1a, 1b )を、円盤(), Disc ( 3Three )の回転方向に対して均し装置() In the direction of rotation ( 66 )の前面で回転中心軸() In front of the rotation axis ( 22 )側に配置し、円盤() Side and disk ( 3Three )の回転速度を調節するようにしたことを特徴とする円盤回転式自動製麹装置の自動盛込装置。The automatic filling device of the disk-rotating automatic iron making device, characterized in that the rotation speed of) is adjusted. 前記麹(Said cocoon ( 5Five )を感知する前記センサ() For detecting the sensor ( 11 ; 1a1a , 1b1b )を上下に移動する駆動装置() Drive device that moves up and down ( 77 )を備えた、請求項) 11 に記載の回転円盤式自動製麹装置の自動盛込装置。The automatic filling device of the rotating disk type automatic iron making device described in 1.
JP21433794A 1994-07-13 1994-08-17 Automatic filling device for disc type automatic iron making equipment Expired - Lifetime JP4010014B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP21433794A JP4010014B2 (en) 1994-07-13 1994-08-17 Automatic filling device for disc type automatic iron making equipment

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP6-182996 1994-07-13
JP18299694 1994-07-13
JP21433794A JP4010014B2 (en) 1994-07-13 1994-08-17 Automatic filling device for disc type automatic iron making equipment

Publications (2)

Publication Number Publication Date
JPH0880184A JPH0880184A (en) 1996-03-26
JP4010014B2 true JP4010014B2 (en) 2007-11-21

Family

ID=26501581

Family Applications (1)

Application Number Title Priority Date Filing Date
JP21433794A Expired - Lifetime JP4010014B2 (en) 1994-07-13 1994-08-17 Automatic filling device for disc type automatic iron making equipment

Country Status (1)

Country Link
JP (1) JP4010014B2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7223465B1 (en) * 2022-06-29 2023-02-16 株式会社フジワラテクノアート Mechanism for controlling filling of solid culture material and method for controlling filling of solid culture material

Also Published As

Publication number Publication date
JPH0880184A (en) 1996-03-26

Similar Documents

Publication Publication Date Title
EP0160382B1 (en) Method and apparatus for the batchwise coating of articles
JP4010014B2 (en) Automatic filling device for disc type automatic iron making equipment
JP4010015B2 (en) Automatic filling device for disc type automatic iron making equipment
US4142880A (en) Method and apparatus for feeding a glass melting furnace
JP2000000028A (en) Cereal throwing apparatus in cereal tank
JPH0440245B2 (en)
JP3682661B2 (en) Method and apparatus for brewing sake brewing
JPS591738Y2 (en) Automatic feed rate control device for paddy rough sorting machine
JPH10191962A (en) Uniform incorporation in disk type automatic malt-production apparatus and device
JPH05153948A (en) Tabacco feeding device
USRE30674E (en) Method and apparatus for feeding a glass melting furnace
FI91957C (en) Improved grain orientation device
JP2878067B2 (en) Dispersion equipment for grain storage facilities
JP3448595B2 (en) Automatic filling equipment in solid culture equipment
JPS584406Y2 (en) Hashyusouchi No Tokotsuchikiyousouchi
JPS6010395Y2 (en) Rotating disc material fall prevention device
JP3002732B2 (en) Automatic filling method and apparatus for koji substrate
CN215853972U (en) Soy sauce wine saccharification is piled up and is turned over heap and go into cellar for storing things management system
JPH05294461A (en) Control method for depositing level of sintering materials
JPH0559973B2 (en)
MXPA04007910A (en) Method and appparatus for malting.
CN108891938B (en) Control method of electric control small particle material collecting device
JP3614532B2 (en) Chocolate coating equipment
JPH0450263Y2 (en)
JPS6221345Y2 (en)

Legal Events

Date Code Title Description
A711 Notification of change in applicant

Free format text: JAPANESE INTERMEDIATE CODE: A711

Effective date: 20031121

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20040304

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20040521

RD02 Notification of acceptance of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7422

Effective date: 20040603

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20040615

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20040813

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20070313

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20070403

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20070731

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20070827

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20100914

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110914

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120914

Year of fee payment: 5

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130914

Year of fee payment: 6

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

EXPY Cancellation because of completion of term