JP4005299B2 - Air intake vortex prevention device for pump - Google Patents

Air intake vortex prevention device for pump Download PDF

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Publication number
JP4005299B2
JP4005299B2 JP2000190211A JP2000190211A JP4005299B2 JP 4005299 B2 JP4005299 B2 JP 4005299B2 JP 2000190211 A JP2000190211 A JP 2000190211A JP 2000190211 A JP2000190211 A JP 2000190211A JP 4005299 B2 JP4005299 B2 JP 4005299B2
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Japan
Prior art keywords
pump
float
insertion hole
water tank
suction
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JP2000190211A
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Japanese (ja)
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JP2002005070A (en
Inventor
一行 佐藤
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Ebara Corp
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Ebara Corp
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Description

【0001】
【発明の属する技術分野】
本発明は浮きによるポンプの空気吸込渦防止装置に関するものである。
【0002】
【従来の技術】
従来、ポンプ場では、図4に示すように、吸込水槽80内にポンプ(立軸ポンプ)85を設置し、ポンプ85を駆動することで吸込水槽80内に流れ込んでくる水を所定の場所に排水している。
【0003】
一方近年、既設のポンプ場を更新する際、新規のポンプ85としてその吐出量を増量する場合があった。また新設のポンプ場においても吸込水槽80をコンパクトにする必要性が高くなってきた。そしてこのように吸込水槽80に対してポンプ85の吐出量が相対的に増大すると、ポンプ85運転時に吸込水槽80内の水の自由表面に空気吸込渦が発生し易くなり、この渦がポンプの吸込ベルマウス87に到達して空気を吸い込む恐れがあり、その対策が重要となっていた。
【0004】
そして従来はこの空気吸込渦の発生を防止するため、土木構造に渦流防止壁を設置する方法などがあった。しかしながらこの方法の場合、既設のポンプ場に渦流防止壁を設置するのでその土木工事のためにポンプ場を所定期間停止しなければならない。このためポンプ場を停止することなく簡易に空気吸込渦の発生を防止する方法として図4に示す浮き板89が利用されていた。即ち浮き板89は、図4に示すようにポンプ85の周囲を囲むように取り付けられ、自由渦の発生し易いポンプ85周辺の水面をこの浮き板89で覆って自由渦の発生を防止するようにするのである。
【0005】
しかしながら吸込水槽80の床81に設けたポンプ挿入穴83は、ポンプ85挿入に必要な大きさに形成されているので、ポンプ挿入穴83よりもかなり径の大きい浮き板89をポンプ挿入穴83から挿入することは困難であり、その取り付け、取り外しが困難であるという問題点があった。
【0006】
【発明が解決しようとする課題】
本発明は上述の点に鑑みてなされたものでありその目的は、ポンプへの取り付け、取り外しが容易なポンプの空気吸込渦防止装置を提供することにある。
【0008】
【課題を解決するための手段】
上記問題点を解決するため本発明は、吸込水槽上部の床に設けたポンプ挿入穴にポンプを挿入することで前記吸込水槽内にポンプを設置し、このポンプの周囲を囲んで上下動自在に空気吸込渦防止用の浮きを取り付けてなるポンプの空気吸込渦防止装置において、前記浮きは前記ポンプ挿入穴より挿入・取り出しされる寸法の複数の部分に分割され、且つ相互に固定することで1つの浮きとなって前記ポンプ挿入穴の内径よりも大きい外径となる構造に構成されていることを特徴とする。この浮きは分割することで小さくできるので、同様にポンプ挿入穴から容易に挿入・取り出しできる。
【0009】
なお前記ポンプが複数台の場合は、前記分割可能な浮きに各ポンプを挿通する複数の孔を設けることも可能である。
【0010】
【発明の実施の形態】
以下、本発明の実施の形態を図面を参照して詳細に説明する。
図1は本発明の参考例にかかる浮きを用いたポンプ設備の一例を示す図であり、同図(a)は概略側断面図、同図(b),同図(c)は同図(a)のA−A矢視図である。同図に示すようにこのポンプ設備は、床51に設けたポンプ挿入穴52の上にポンプ台板53を固定し、その上に電動機架台15を介して電動機(駆動手段)17を設置し、一方前記ポンプ台板53に固定した吐出エルボ19の下端に吊下げ管21と吐出ボウル23と吸込ベルマウス25とを取り付け、吐出エルボ19の吐出側に吐出管31を取り付けて構成されている。
【0011】
そして本参考例においては、以上のようにして吸込水槽55内に設置したポンプ(立軸ポンプ)10の周囲を囲んで上下動自在に空気吸込渦防止用の浮き40を取り付けている。
【0012】
この浮き40は、内部に空気(水より比重の小さい流体)を充填することで略ドーナツ形状に膨張する浮き袋で構成されている。浮き40にはポンプ10を上下動自在に挿入する挿入穴47が設けられている。なお浮き40の形状は同図(b)に示すようなドーナツ形状に限定されず、同図(c)のようなポンプに挿入しやすい「C」型でも良く、さらに同図(c)のように形成すると「C」形状の切れ目の部分からこの浮き40をポンプ10に装着し、その後空気を入れることで容易にその取り付けができる。またその取り外しも容易に行える。矩形状や多角形状など、他の種々の形状であってもよい。
【0013】
そして電動機17を駆動すれば、吸込ベルマウス25内に設置された図示しない羽根車が回転駆動することで、吸込水槽55内の水は吸込ベルマウス25から吸い込まれ、吐出管31から吐き出されていく。
【0014】
そしてポンプの運転により吸込水槽55内の水位が下がってその水面に自由渦が発生しようとするが、ポンプ周囲の水面は浮き40によって塞がれているので自由渦は発生せず、従って空気吸込渦が吸込ベルマウス25から吸い込まれてポンプ運転に支障をきたすことはない。
【0015】
ところで浮き40を取り付けるのは、浮き40のない既設のポンプを取り外して吐出量を増量した新たなポンプ10を取り付ける際に新たに取り付ける場合や、予め取り付けておいた浮き40をポンプ10と共に取り替える場合や、新設したポンプ場にポンプ10と共に取り付ける場合等がある。そしてこのような場合は、この浮き40をポンプ挿入穴52から挿入したり取り出したりする必要があるが、本実施形態の浮き40は、内部の空気を抜くことで容易に小さくできるので、例え膨張させた際の外径がポンプ挿入穴52の内径より大きくても、前記挿入、取り出しは極めて容易に行なえる。
【0016】
図2は本発明の実施形態にかかる浮き40−2を用いたポンプ設備の一例を示す図であり、同図(a)は概略側断面図、同図(b)は同図(a)のB−B矢視図である。このポンプ設備において前記図1に示す参考例と相違する点は、浮き40−2の構造だけである。
【0017】
即ちこの実施形態にかかる浮き40−2は、水よりも比重の小さい材料からなる板体で構成されており、且つ3つの部分40A,40B,40Cに分割され、それぞれの分割部分に設けたフランジ45同士をボルト・ナット等の固定手段46で相互に固定することで1つの浮き40−2を構成するように構成されている。浮き40−2にはポンプ10を上下動自在に挿入する挿入穴47が設けられている。
【0018】
浮き40−2をこのように分割可能に構成すれば、前記参考例と同様に、ポンプ挿入穴52からの挿入、取り出しが極めて容易に行なえる。
【0019】
図3は本発明の他の実施形態にかかる浮き40−3を用いたポンプ設備の一例を示す図であり、同図(a)は概略側断面図、同図(b)は同図(a)のC−C矢視図である。このポンプ設備において前記図1,図2に示す参考例,実施形態と相違する点は、同一吸込水槽55内に複数のポンプ10,10を設置し、これら複数のポンプ10,10に1つの浮き40−3を取り付けた点と、ポンプ10,10の下部に外方に向けて張り出すストッパー11,11を設けた点である。
【0020】
即ちこの実施形態にかかる浮き40−3も、前記図2に示す浮き40−2と同様に水よりも比重の小さい材料からなる板体で構成されており、且つ8つの部分40a〜40hに分割され、それぞれの分割部分に設けたフランジ45同士をボルト・ナット等の固定手段46で相互に固定することで1つの浮き40−3を構成するように構成されている。浮き40−3には二台のポンプ10,10を上下動自在に挿入する2つの挿入穴47,47が設けられている。
【0021】
この浮き40−3の場合も、分割可能なので、前記実施形態と同様に、ポンプ挿入穴52からの挿入、取り出しが極めて容易に行なえる。
【0022】
またこの浮き40−3の場合、これを支持するのが二台のポンプ10,10なので、その面がポンプ10,10の立軸に対して垂直な面に維持され易く、従って斜めに傾く恐れなどを確実に防止できる。
【0023】
またこの浮き40−3の場合、ストッパー11,11を設けたので、たとえ吸込水槽55内の水位が極端に低下した場合でも浮き40−3がこれに追従してポンプ10,10から外れるなどの問題は生じない。特にこれらのポンプ10,10を先行待機ポンプとして運転すると、水位は極端に低下するので、特に有効である。
【0024】
なお設置するポンプ10の台数は3台以上であっても良く、その場合は台数に応じて挿入穴47を設ける。
【0025】
以上本発明の実施形態を説明したが、本発明は上記実施形態に限定されるものではなく、特許請求の範囲、及び明細書と図面に記載された技術的思想の範囲内において種々の変形が可能である。なお直接明細書及び図面に記載がない何れの形状や材質や構造であっても、本願発明の作用・効果を奏する以上、本願発明の技術的思想の範囲内である。例えば図1に示す浮き40に充填する流体は空気以外の気体、又は液体であってもよい。
【0026】
【発明の効果】
以上詳細に説明したように本発明によれば、たとえ吸込水槽のポンプ挿入穴が、浮きの外径より小さいような場合でも、ポンプ挿入穴から容易に浮きの挿入・取り出しができ、ポンプへの着脱が容易に行なえるという優れた効果を奏する。
【図面の簡単な説明】
【図1】 図1(a)は本発明の参考例にかかる浮き40を用いたポンプ設備の一例を示す概略側断面図であり、図1(b),図1(c)は図1(a)のA−A矢視図である。
【図2】 図2(a)は本発明の実施形態にかかる浮き40−2を用いたポンプ設備の一例を示す概略側断面図であり、図2(b)は図2(a)のB−B矢視図である。
【図3】 図3(a)は本発明の他の実施形態にかかる浮き40−3を用いたポンプ設備の一例を示す概略側断面図であり、図3(b)は図3(a)のC−C矢視図である。
【図4】従来のポンプ設備の一例を示す概略側断面図である。
【符号の説明】
10 ポンプ
17 電動機(駆動手段)
19 吐出エルボ
21 吊下げ管
23 吐出ボウル
25 吸込ベルマウス
31 吐出管
40 浮き
45 フランジ
46 固定手段
47 挿入穴
51 床
52 ポンプ挿入穴
55 吸込水槽
40−2 浮き
40−3 浮き
11 ストッパー
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an air suction vortex preventing device for a pump caused by floating.
[0002]
[Prior art]
Conventionally, in the pump station, as shown in FIG. 4, a pump (vertical shaft pump) 85 is installed in the suction water tank 80, and the water flowing into the suction water tank 80 is drained to a predetermined place by driving the pump 85. is doing.
[0003]
On the other hand, in recent years, when the existing pumping station is updated, the discharge amount of the new pump 85 may be increased. In addition, the need to make the suction water tank 80 compact in the new pumping station has increased. If the discharge amount of the pump 85 is relatively increased with respect to the suction water tank 80 as described above, an air suction vortex is likely to be generated on the free surface of the water in the suction water tank 80 during the operation of the pump 85, and this vortex is generated by the pump. There is a fear that the air reaches the suction bell mouth 87 and sucks in air, and countermeasures have been important.
[0004]
Conventionally, in order to prevent the generation of the air suction vortex, there has been a method of installing a vortex prevention wall in the civil engineering structure. However, in the case of this method, since the eddy current prevention wall is installed in the existing pumping station, the pumping station must be stopped for a predetermined period for the civil engineering work. For this reason, the floating plate 89 shown in FIG. 4 has been used as a method for easily preventing the generation of the air suction vortex without stopping the pumping station. That is, the floating plate 89 is attached so as to surround the periphery of the pump 85 as shown in FIG. 4, and the water surface around the pump 85 where free vortex is likely to be generated is covered with the floating plate 89 to prevent the generation of free vortex. To do.
[0005]
However, since the pump insertion hole 83 provided in the floor 81 of the suction water tank 80 is formed in a size necessary for the pump 85 insertion, a floating plate 89 having a considerably larger diameter than the pump insertion hole 83 is inserted from the pump insertion hole 83. It is difficult to insert, and there is a problem that it is difficult to attach and remove.
[0006]
[Problems to be solved by the invention]
The present invention has been made in view of the above points, and an object thereof is to provide an air suction vortex preventing device for a pump that can be easily attached to and detached from the pump.
[0008]
[Means for Solving the Problems]
In order to solve the above problems, the present invention is such that a pump is installed in the suction water tank by inserting a pump into a pump insertion hole provided on the floor above the suction water tank, and can be moved up and down around the pump. In an air suction vortex prevention device for a pump to which a float for preventing air suction vortex is attached, the float is divided into a plurality of parts having dimensions of being inserted / extracted from the pump insertion hole and fixed to each other. It is configured to have a structure in which the outer diameter is larger than the inner diameter of the pump insertion hole. Since this float can be reduced by dividing, it can be easily inserted and removed from the pump insertion hole.
[0009]
In addition, when there are a plurality of pumps, it is possible to provide a plurality of holes through which the pumps are inserted in the splittable float.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
FIG. 1 is a view showing an example of a pump facility using a float according to a reference example of the present invention. FIG. 1 (a) is a schematic side sectional view, FIG. 1 (b) and FIG. It is an AA arrow line view of a). As shown in the figure, this pump facility has a pump base plate 53 fixed on a pump insertion hole 52 provided in a floor 51, and an electric motor (driving means) 17 is installed on the pump base plate 15 via an electric motor base 15. On the other hand, the suspension pipe 21, the discharge bowl 23, and the suction bell mouth 25 are attached to the lower end of the discharge elbow 19 fixed to the pump base plate 53 , and the discharge pipe 31 is attached to the discharge side of the discharge elbow 19.
[0011]
And in this reference example , the float 40 for air suction vortex prevention is attached surrounding the circumference | surroundings of the pump (vertical shaft pump) 10 installed in the suction water tank 55 as mentioned above so that it can move up and down.
[0012]
The float 40 is formed of a float bag that expands into a substantially donut shape by filling air (fluid having a specific gravity smaller than water). The float 40 is provided with an insertion hole 47 into which the pump 10 can be moved up and down. The shape of the float 40 is not limited to the donut shape as shown in FIG. 4B, but may be a “C” type that can be easily inserted into the pump as shown in FIG. If the float 40 is mounted on the pump 10 from the "C" -shaped cut, and then air is introduced, the attachment can be easily performed. It can also be easily removed. Various other shapes such as a rectangular shape and a polygonal shape may be used.
[0013]
When the electric motor 17 is driven, an impeller (not shown) installed in the suction bell mouth 25 is driven to rotate, so that water in the suction water tank 55 is sucked from the suction bell mouth 25 and discharged from the discharge pipe 31. Go.
[0014]
The water level in the suction water tank 55 is lowered by the operation of the pump and a free vortex is generated on the surface of the water. However, since the water surface around the pump is blocked by the float 40, no free vortex is generated. The vortex is sucked from the suction bell mouth 25 and does not hinder the pump operation.
[0015]
By the way, the float 40 is attached when the existing pump without the float 40 is removed and a new pump 10 having a larger discharge amount is attached, or when the newly installed float 40 is replaced with the pump 10. Or, it may be installed together with the pump 10 in a newly established pump station. In such a case, it is necessary to insert or remove the float 40 from the pump insertion hole 52. However, the float 40 according to the present embodiment can be easily reduced by removing the air inside. Even if the outer diameter at this time is larger than the inner diameter of the pump insertion hole 52, the insertion and removal can be performed very easily.
[0016]
Figure 2 is a diagram showing an example of pumping equipment using such floating 40-2 to implementation embodiments of the present invention, FIG. (A) is a schematic side sectional view, and FIG. (B) the figure (a) It is a BB arrow line view. In this pump facility, the only difference from the reference example shown in FIG. 1 is the structure of the float 40-2.
[0017]
That is, the float 40-2 according to this embodiment is configured by a plate made of a material having a specific gravity smaller than that of water, and is divided into three portions 40A, 40B, 40C, and flanges provided at the respective divided portions. 45 are mutually fixed by fixing means 46 such as bolts and nuts to constitute one float 40-2. The float 40-2 is provided with an insertion hole 47 into which the pump 10 can be moved up and down.
[0018]
If the float 40-2 is configured in such a manner that it can be divided, insertion and removal from the pump insertion hole 52 can be performed very easily as in the above-described reference example .
[0019]
FIG. 3 is a view showing an example of pump equipment using a float 40-3 according to another embodiment of the present invention. FIG. 3 (a) is a schematic side sectional view, and FIG. It is a CC arrow line view of). In this pump facility, the difference from the reference example and the embodiment shown in FIG. 1 and FIG. 2 is that a plurality of pumps 10 and 10 are installed in the same suction water tank 55, and one float is provided for each of the plurality of pumps 10 and 10. The point which attached 40-3, and the point which provided the stoppers 11 and 11 which protrude outward toward the lower part of the pumps 10 and 10. FIG.
[0020]
That is, the float 40-3 according to this embodiment is also composed of a plate made of a material having a specific gravity smaller than that of water, like the float 40-2 shown in FIG. 2, and is divided into eight portions 40a to 40h. The flanges 45 provided at the respective divided portions are fixed to each other by fixing means 46 such as bolts and nuts to constitute one float 40-3. The floating 40-3 is provided with two insertion holes 47, 47 into which the two pumps 10, 10 are inserted so as to be movable up and down.
[0021]
Also in this lifting 40-3, since divisible, as before Kimi facilities embodiment, insertion from the pump insertion hole 52, is taken out very easily.
[0022]
In the case of the floating 40-3, since the two pumps 10 and 10 support the floating 40-3, the surface thereof is easily maintained in a plane perpendicular to the vertical axis of the pumps 10 and 10, and thus may be inclined obliquely. Can be reliably prevented.
[0023]
In the case of the float 40-3, since the stoppers 11 and 11 are provided, even if the water level in the suction water tank 55 is extremely lowered, the float 40-3 follows this and comes off from the pumps 10 and 10. There is no problem. In particular, when these pumps 10 and 10 are operated as preceding standby pumps, the water level is extremely lowered, and thus is particularly effective.
[0024]
The number of pumps 10 to be installed may be three or more. In that case, the insertion hole 47 is provided according to the number.
[0025]
Although the embodiments of the present invention have been described above, the present invention is not limited to the above-described embodiments, and various modifications can be made within the scope of the technical idea described in the claims and the specification and drawings. Is possible. Note that any shape, material, or structure not directly described in the specification and drawings is within the scope of the technical idea of the present invention as long as the effects and advantages of the present invention are exhibited. For example, the fluid filled in the float 40 shown in FIG. 1 may be a gas other than air or a liquid.
[0026]
【The invention's effect】
As described above in detail, according to the present invention, even when the pump insertion hole of the suction water tank is smaller than the outside diameter of the float, the float can be easily inserted and removed from the pump insertion hole, There is an excellent effect that it can be easily attached and detached.
[Brief description of the drawings]
FIG. 1 (a) is a schematic side sectional view showing an example of pump equipment using a float 40 according to a reference example of the present invention. FIG. 1 (b) and FIG. It is an AA arrow line view of a).
[2] Figure 2 (a) is a schematic side sectional view showing an example of pumping equipment using such floating 40-2 to implementation embodiments of the present invention, FIG. 2 (b) Figure 2 (a) It is a BB arrow line view.
FIG. 3 (a) is a schematic side sectional view showing an example of pump equipment using a float 40-3 according to another embodiment of the present invention, and FIG. 3 (b) is a diagram of FIG. 3 (a). It is a CC arrow line view.
FIG. 4 is a schematic side sectional view showing an example of conventional pump equipment.
[Explanation of symbols]
10 Pump 17 Electric motor (drive means)
19 Discharge elbow 21 Suspension tube 23 Discharge bowl 25 Suction bell mouth 31 Discharge tube 40 Float 45 Flange 46 Fixing means 47 Insert hole 51 Floor 52 Pump insert hole 55 Suction water tank 40-2 Float 40-3 Float 11 Stopper

Claims (2)

吸込水槽上部の床に設けたポンプ挿入穴にポンプを挿入することで前記吸込水槽内にポンプを設置し、このポンプの周囲を囲んで上下動自在に空気吸込渦防止用の浮きを取り付けてなるポンプの空気吸込渦防止装置において、
前記浮きは前記ポンプ挿入穴より挿入・取り出しされる寸法の複数の部分に分割され、且つ相互に固定することで1つの浮きとなって前記ポンプ挿入穴の内径よりも大きい外径となる構造に構成されていることを特徴とするポンプの空気吸込渦防止装置。
A pump is installed in the suction water tank by inserting a pump into a pump insertion hole provided on the floor above the suction water tank, and a float for preventing air suction vortex is attached around the pump so as to be movable up and down. In the pump air suction vortex prevention device,
The float is divided into a plurality of parts having dimensions to be inserted / removed from the pump insertion hole, and fixed to each other to form one float with an outer diameter larger than the inner diameter of the pump insertion hole. An air suction vortex preventing device for a pump, characterized in that it is configured.
前記ポンプには、このポンプの外方に向けて張り出すことで前記浮きがポンプの下部から外れるのを防止するストッパーを設けたことを特徴とする請求項1に記載のポンプの空気吸込渦防止装置。To the pump, the floating air suction vortex prevention of pump according to claim 1, characterized in that a stopper to prevent the outside from the bottom of the pump by projecting outward of the pump apparatus.
JP2000190211A 2000-06-23 2000-06-23 Air intake vortex prevention device for pump Expired - Lifetime JP4005299B2 (en)

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JP2003328978A (en) * 2002-05-17 2003-11-19 Kubota Corp Vertical shaft type pump
JP2005069048A (en) * 2003-08-21 2005-03-17 Ebara Corp Vertical shaft pump and method for operating the same
JP6653204B2 (en) * 2016-03-30 2020-02-26 三菱日立パワーシステムズ株式会社 Intake pits and plants
JP7294112B2 (en) * 2019-12-18 2023-06-20 株式会社鶴見製作所 submersible electric pump

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JPS5623500Y2 (en) * 1976-05-06 1981-06-02
JPS61153000A (en) * 1984-12-25 1986-07-11 Takashi Kamemoto Vortex preventive device
JPH01173380U (en) * 1988-01-19 1989-12-08
JPH04136500A (en) * 1990-09-28 1992-05-11 Hitachi Ltd Vortex preventive device for pump suction sump
JPH0493791U (en) * 1990-12-28 1992-08-14

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