JP4004476B2 - Incinerator and cleaning / repair method in incinerator - Google Patents

Incinerator and cleaning / repair method in incinerator Download PDF

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JP4004476B2
JP4004476B2 JP2004042553A JP2004042553A JP4004476B2 JP 4004476 B2 JP4004476 B2 JP 4004476B2 JP 2004042553 A JP2004042553 A JP 2004042553A JP 2004042553 A JP2004042553 A JP 2004042553A JP 4004476 B2 JP4004476 B2 JP 4004476B2
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incinerator
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cleaning
ventilation
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健一 伊藤
眞介 竹内
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Kitakyushu Foundation for Advancement of Industry Science and Technology
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Description

本発明は、焼却炉、たとえばごみ焼却炉を複数基有する焼却工場においてなされる焼却炉内の点検、清掃・補修を行う方法及びそのための焼却炉に関する。   The present invention relates to a method for inspecting, cleaning and repairing an incinerator, for example, an incinerator having a plurality of waste incinerators, and an incinerator therefor.

焼却炉、たとえばごみ焼却炉は、ごみを燃焼させる火格子、壁面および天井部から構成されるいわば燃焼室である。燃焼室は、燃焼による生成ガス流に沿って複数段設けられている。燃焼室壁面下部の、ごみと接触する部分は耐火れんが築造がなされており、上部には水管が張り巡らされている。而して焼却炉は、ごみの燃焼によって発生した熱を水管で熱交換するボイラーとして機能し、水の加熱によって発生した水蒸気を発電等に利用している。水管の、燃焼炎が当たる表面部分は不定形耐火物(castable refractory)で覆われており、燃焼炎が収束する部位から後段側に配設されている水管には不定形耐火物の被覆施工は施されていない。   An incinerator, for example, a waste incinerator, is a so-called combustion chamber composed of a grate, a wall surface, and a ceiling for burning garbage. The combustion chamber is provided in a plurality of stages along the flow of the product gas generated by combustion. The lower part of the wall of the combustion chamber is in contact with the garbage and is built with refractory bricks. The upper part is covered with water pipes. Thus, the incinerator functions as a boiler for exchanging heat generated by the combustion of waste through a water pipe, and uses steam generated by heating water for power generation or the like. The surface of the water pipe where the combustion flame hits is covered with a castable refractory, and the water pipe placed on the rear stage from the part where the combustion flame converges is covered with an amorphous refractory. Not given.

而して、焼却炉の運転中、水管表面や炉壁には、ごみ等が燃焼したときに発生する飛灰が付着し、焼却炉運転時間の経過とともに硬化しクリンカーと呼ばれる固まりとなったり、飛灰の状態で付着成長していく。この肥大化したクリンカーは、焼却炉内でごみの流れを止めてしまったり、自重で剥落して炉床を破損したりする問題があるほか焼却灰出口(炉床下部)を塞いでしまったりする事故を惹起する。また,焼却炉壁や水管に付着した飛灰は、燃焼ガスの熱が水管壁を通して水へ移動することを阻害し燃焼廃棄温度の上昇を招く。従って、最終段燃焼室からの排気温度が基準温度たとえば300℃を超えるようになる前に、焼却炉内における飛灰を取り除く必要が生じる。一方、燃焼室壁面下部の耐火れんがや水管を被覆している不定形耐火物、水管等も定期的な補修或は取替え工事が必要となってくる。而して、焼却炉、たとえばごみ焼却炉は、定期的に、たとえば4箇月運転すると停止して焼却炉内の点検、清掃・補修が行われ、必要に応じて耐火れんが、不定形耐火物、水管の補修或は取替え工事がなされる。   Thus, during the operation of the incinerator, fly ash generated when dust etc. burns adheres to the surface of the water tube and the furnace wall, and it hardens with the passage of the incinerator operation time and becomes a mass called clinker, It grows in the state of fly ash. This enlarged clinker has problems such as stopping the flow of garbage in the incinerator, peeling off by its own weight and damaging the hearth, and blocking the incineration ash outlet (lower part of the hearth). Cause an accident. Also, fly ash adhering to the incinerator wall and the water pipe inhibits the heat of the combustion gas from moving to the water through the water pipe wall, leading to an increase in the combustion waste temperature. Therefore, it is necessary to remove fly ash in the incinerator before the exhaust temperature from the final stage combustion chamber exceeds the reference temperature, for example, 300 ° C. On the other hand, refractory bricks at the bottom of the wall of the combustion chamber, and irregular refractories covering the water pipes, water pipes, etc., require periodic repair or replacement work. Thus, incinerators, such as waste incinerators, are periodically stopped, for example, after four months of operation, and the incinerator is inspected, cleaned and repaired, and if necessary, refractory bricks, irregular refractories, Water pipe repair or replacement work will be done.

この炉内の点検、清掃・補修作業や耐火れんが、不定形耐火物、水管の補修或は取替え工事は、ダイオキシンや飛灰から作業者の身体を完全に保護すべく、全身を覆う通気性のない防護服を着用して遂行される。また、通常の防塵マスクでは防塵が完全でないため、密閉したエアラインマスクを着用し外部から新鮮な圧縮空気をエアホースで送給し、作業者はこの空気を呼吸しながら作業を行う。この作業は、金属製スクレーパー、箒を使用して水管表面に付着しているクリンカーや飛灰を掻き落としたり圧縮空気を吹付けて清掃を行う作業でありまた、耐火れんが、不定形耐火物、水管の補修或は取替え工事は、損傷耐火れんがの除去、新規築造さらに、不定形耐火物の除去および新規吹付けまた、水管についても損傷箇所の溶接補修や損傷部分の切断除去および新品との取替え溶接作業を伴う。これらの作業は、焼却炉内各燃焼室に作業足場を架設し、その足場に拠ってなされる。   This furnace inspection, cleaning / repair work and refractory bricks, irregular refractories, water pipe repairs or replacement work are breathable covering the whole body in order to completely protect the worker's body from dioxins and fly ash. Not carried out with wearing protective clothing. Also, since dust protection is not perfect with a normal dust mask, a sealed air line mask is worn and fresh compressed air is supplied from the outside with an air hose, and an operator works while breathing this air. This work is a work to scrape clinker and fly ash adhering to the surface of the water pipe using a metal scraper and a hoe, or to clean by blowing compressed air, and refractory bricks, irregular refractories, Water pipe repair or replacement works include removal of damaged refractory bricks, new construction, removal of irregular-shaped refractories and new spraying, and repair of damaged parts by welding, cutting and removal of damaged parts, and replacement with new ones. With welding work. These operations are carried out based on the working scaffolds installed in each combustion chamber in the incinerator.

処で、焼却炉内に配設されている水管中には多量の水たとえば焼却炉1基当り60トンの水が蓄えられており、焼却炉(ボイラー)運転中には水管内の水温は200℃に達している。而して、焼却炉の運転を停止しても水管中の比熱の高い水は急速に降温することなく、点検、清掃・補修や耐火れんが、不定形耐火物、水管の補修或は取替え工事対象焼却炉内雰囲気を高温にする要因となる。この雰囲気下に点検、清掃・補修や耐火れんが、不定形耐火物、水管の補修或は取替え工事を遂行する作業者の発汗量は多大なものとなり、肉体的負荷は言い表し得ない大きなものがある。また、水管に付着しているクリンカーや飛灰を落とす作業や耐火れんが、不定形耐火物、水管の補修或は取替え作業に際しては、剥離した微細な飛灰がもうもうと漂い、これが作業者の視界を遮ったり、飛灰が焼却炉のマンホールから流出して工場全体に拡散して二次汚染を起こしたりする。   By the way, a large amount of water, for example, 60 tons of water per incinerator is stored in the water pipe disposed in the incinerator, and the water temperature in the water pipe is 200 during operation of the incinerator (boiler). It has reached ℃. Thus, even if the operation of the incinerator is stopped, the water with high specific heat in the water pipe does not cool down rapidly, and inspection, cleaning / repair, refractory bricks, non-standard refractories, repair of water pipes, or replacement work It becomes a factor which makes the atmosphere in an incinerator high temperature. In this atmosphere, inspection, cleaning / repair and refractory bricks, non-standard refractories, water pipe repairs or replacement work, the amount of sweating is large, and there is a big thing that can not express physical load . Also, when removing or removing clinker or fly ash adhering to the water pipe or repairing or replacing refractory bricks or water pipes, fine fly ash that has peeled off drifts. Occasionally, fly ash flows out from the manhole of the incinerator and diffuses throughout the factory, causing secondary contamination.

このような問題を解決するために、焼却炉内の清掃作業を人手によることなく遂行すべく、焼却炉内の灰を吸引ダクトで吸引・搬送し灰溜めに収納するようにした装置が提案されている(たとえば、特許文献1参照)。
特開2001−090927
In order to solve such problems, an apparatus has been proposed in which the ash in the incinerator is sucked and transported by a suction duct and stored in the ash sump so that the incinerator can be cleaned without human hands. (For example, refer to Patent Document 1).
JP 2001-090927 A

しかしながら、ごみ焼却炉といった焼却炉は一面、ボイラーであって多数の水管が天井部、側壁に6段〜7段といった多段に配設されており、燃焼ガスの熱を可及的に水管中の水に移行させるよう構成されている。而して、上記特許文献1に開示されているような手段では、点検、清掃・補修や耐火れんが、不定形耐火物、水管の補修或は取替え工事を遂行することができず、人手による点検、清掃・補修や耐火れんが、不定形耐火物、水管の補修或は取替え作業を余儀なくされている。   However, an incinerator such as a waste incinerator is a boiler, and a large number of water pipes are arranged on the ceiling and side walls in multiple stages such as 6 to 7 stages, and the heat of the combustion gas is contained in the water pipe as much as possible. It is configured to be transferred to water. Thus, the means disclosed in the above-mentioned Patent Document 1 cannot perform inspection, cleaning / repair and refractory bricks, repairing or replacing pipes of irregular refractories, water pipes, and manual inspection. Cleaning, repairing and refractory bricks are indispensable for repairing or replacing irregular refractories and water pipes.

本発明は、作業を苛酷なものとしている、点検、清掃・補修や耐火れんが、不定形耐火物、水管の補修或は取替え工事対象焼却炉内の高温雰囲気と、炉壁や水管表面等から剥離した微細な飛灰が浮遊する作業環境を改善することならびに、点検、清掃・補修や耐火れんが、不定形耐火物、水管の補修或は取替え工事対象焼却炉内からの飛灰の流出を抑止することができる炉内清掃・補修方法及びこの方法を遂行するための焼却炉を提供することを目的とする。   The present invention makes the work harsh, inspection, cleaning / repair and refractory bricks are peeled off from the high temperature atmosphere in the incinerator subject to indefinite refractory, water pipe repair or replacement work, and from the furnace wall, water pipe surface, etc. In addition to improving the working environment where fine fly ash floats, inspection, cleaning / repair and refractory bricks will prevent the outflow of fly ash from incinerators that are subject to repairs or replacement of irregular refractories and water pipes. It is an object of the present invention to provide an in-furnace cleaning / repair method and an incinerator for performing this method.

上記課題を解決するための請求項1に記載の発明は、複数基の焼却炉を有するごみ等の焼却工場における焼却炉であって、焼却炉後段燃焼室の開閉蓋を有する開口部に、前記焼却炉の休止中かつ清掃・補修時に通気状態とされる清掃・補修用換気ダクトの吸気端を前記開閉蓋を外して接続、前記開閉蓋を閉じて切り離し自在に臨ませ、又は通気開閉手段を介して接続し、排気端を燃焼空気用送風機吸気側通気開閉手段を介して他の稼働中の焼却炉の燃焼一次空気用送風機および燃焼二次空気用送風機の何れか一方または双方に接続するよう構成して、休止中かつ清掃・補修対象焼却炉内の空気を前記稼働中の焼却炉の燃焼一次空気用送風機および燃焼二次空気用送風機の何れか一方または双方によって吸引、換気するようにしたことを特徴とする焼却炉である
The invention according to claim 1 for solving the above-mentioned problem is an incinerator in an incineration plant such as garbage having a plurality of incinerators, and the opening having an open / close lid of a combustion chamber at the rear stage of the incinerator Remove the open / close lid and connect the intake end of the ventilation duct for cleaning / repair that is in a vented state when the incinerator is at rest and cleaning / repair, close the open / close lid, and allow it to be separated, or provide ventilation open / close means The exhaust end is connected to one or both of the blower for the combustion primary air and the blower for the combustion secondary air of the other incinerator in operation through the blower intake side ventilation opening / closing means for the combustion air. It is configured so that the air in the incinerator subject to cleaning and repair is sucked and ventilated by one or both of the combustion primary air blower and the combustion secondary air blower of the operating incinerator. With features That is an incinerator.

請求項2に記載の発明は、請求項1に記載の焼却炉において、清掃・補修対象焼却炉の運転を停止後所定時間冷却し、然る後、焼却炉前段燃焼室の閉鎖手段又は通気開閉手段を有する開口部を開いて吸気可能状態としまた、焼却炉後段燃焼室の閉鎖手段又は通気開閉手段を有する開口部に清掃・補修用換気ダクトの吸気端を装着接続固定するか又は通気開閉手段を開いて通気可能状態とするとともに、稼動中の焼却炉の燃焼一次空気用送風機および燃焼二次空気用送風機の何れか一方又は双方の吸気側通常吸入口を閉じ又は吸気量を減少せしめ、一方、清掃・補修用換気ダクトの排気端と稼動中の焼却炉の燃焼一次空気用送風機および燃焼二次空気用送風機の何れか一方又は双方の吸気側との接続部の通気遮断手段又は通気開閉手段を開にして通気可能状態とし、清掃・補修対象焼却炉内の空気を1基以上の稼動中の焼却炉の燃焼一次空気用送風機および燃焼二次空気用送風機の何れか一方又は双方によって吸引せしめて清掃・補修対象焼却炉内を負圧に維持するとともに、前記焼却炉前段燃焼室の閉鎖手段又は通気開閉手段を有する開口部から吸気された新鮮空気の流通下に焼却炉の清掃・補修作業を遂行するようにした焼却炉内清掃・補修方法である。   The invention according to claim 2 is the incinerator according to claim 1, wherein after the operation of the incinerator to be cleaned / repaired is stopped, the incinerator is cooled for a predetermined time. An opening having a means is opened to enable intake, and an intake end of a ventilation duct for cleaning / repair is attached and fixed to an opening having a closing means or a ventilation opening / closing means of a post combustion chamber, or a ventilation opening / closing means To open the ventilation state and close the intake side normal intake port of one or both of the blower for combustion primary air and the blower for combustion secondary air of the operating incinerator or reduce the intake amount. , Ventilation blocking means or ventilation opening / closing means at the connection between the exhaust end of the ventilation duct for cleaning / repair and the blower for the combustion primary air and / or the blower for the combustion secondary air of the incinerator in operation Open Clean and repair the incinerator to be cleaned and repaired by sucking the air in the incinerator to be cleaned or repaired by one or both of the primary air blower and secondary air blower in the incinerator in operation. The inside of the target incinerator is maintained at a negative pressure, and the incinerator is cleaned and repaired under the flow of fresh air sucked from the opening having the closing means or the vent opening / closing means of the pre-incinerator combustion chamber. This is an incinerator cleaning and repair method.

本発明によれば、焼却炉前段燃焼室に設けられている閉鎖手段または通気開閉手段を有する開口部から点検、清掃・補修や耐火れんが、不定形耐火物、水管の補修或は取替え作業中、常に新鮮な外気が吸引されて炉内に流通し、作業環境温度を低下させるとともに、発生した粉塵は後段燃焼室の開口部に接続されている清掃・補修用換気ダクトの吸気端から吸引・搬送除去され、作業環境を大きく改善することができる。また、清掃・補修用換気ダクトによる清掃・補修対象焼却炉内空気の、稼動中の焼却炉の燃焼一次空気用送風機および燃焼二次空気用送風機の何れか一方又は双方の吸気側への吸引・搬送により、点検、清掃・補修や耐火れんが、不定形耐火物、水管の補修或は取替え作業が行われている炉内は常時、負圧に保たれ、炉内から飛灰が流れ出るようなことが全くない。   According to the present invention, inspection, cleaning / repair and refractory bricks are opened from an opening having a closing means or a ventilation opening / closing means provided in the combustion chamber before the incinerator, while repairing or replacing an irregular refractory, water pipe, Fresh outside air is always sucked and circulated in the furnace, lowering the working environment temperature, and the generated dust is sucked and transported from the intake end of the cleaning / repair ventilation duct connected to the opening of the subsequent combustion chamber As a result, the work environment can be greatly improved. In addition, the air in the incinerator to be cleaned / repaired by the cleaning / repair ventilation duct is sucked into the intake side of either or both of the primary air blower and secondary air blower for the combustion incinerator in operation. During transport, inspection, cleaning / repair and refractory bricks, non-fixed refractories, water pipe repair or replacement work is always maintained at negative pressure, and fly ash flows out of the furnace. There is no.

本発明は、簡潔な装置構成にしてしかもイニシアルコストおよびランニングコストを伴う新規な吸引送風機を設けることなく、点検、清掃・補修や耐火れんが、不定形耐火物、水管の補修或は取替え作業を行い得る焼却炉を提供できる。   The present invention performs inspection, cleaning / repair, refractory bricks, repairing or replacing non-standard refractories and water pipes with a simple device configuration and without providing a new suction fan with initial cost and running cost. An incinerator can be provided.

請求項2に記載の発明によるときは、換気が十分に行われかつ、粉塵の浮遊量の少ない環境下で、炉外に粉塵を流出せしめることなく30%〜40%短縮された工期で、焼却炉内の点検、清掃・補修や耐火れんが、不定形耐火物、水管の補修或は取替え作業を遂行できる。   In the case of the invention according to claim 2, incineration is carried out in a construction period shortened by 30% to 40% without causing the dust to flow out of the furnace in an environment where the ventilation is sufficiently performed and the amount of dust floating is small. In-furnace inspection, cleaning / repair and refractory bricks can be used to repair or replace irregular refractories and water pipes.

以下、本発明をその好ましい実施形態に則して説明する。   Hereinafter, the present invention will be described according to preferred embodiments thereof.

本発明の一実施形態に係る焼却炉としてK市のごみ焼却工場について、その概要を説明する。図1に、K市のごみ焼却工場の概要を示す。このごみ焼却工場は、3基の焼却炉を有する。図1に示すように、市内から収集されたごみはごみピット1に投入され、図示しないクレーンによってごみピット1から投入ホッパー2内に装入される。投入ホッパー2内に装入されたごみは、炉床(火格子)6上で燃焼する。このときの温度は、800℃〜1000℃である。炉床(火格子)6下部からは、燃焼一次空気が押込送風機(燃焼一次空気用送風機)3によって、この実施形態においては、36000Nm/hr吹き込まれる。また、押込送風機(燃焼一次空気用送風機)3の吸気端はごみピット1内上部空間に臨んでおり、ごみピット1内の臭気を併せ除去すべく機能している。炉床(火格子)6上部における燃焼炎に燃焼二次空気が燃焼二次空気用送風機4から、この実施形態においては、6000Nm/hr吹き込まれる。傾斜面を形成している炉床(火格子)6下方からは、ボトムアッシュが灰出し装置17から排出される。 The outline | summary is demonstrated about the waste incineration factory of K city as an incinerator which concerns on one Embodiment of this invention. Fig. 1 shows an overview of a waste incineration plant in K City. This waste incineration plant has three incinerators. As shown in FIG. 1, the garbage collected from the city is thrown into the garbage pit 1, and is loaded into the loading hopper 2 from the garbage pit 1 by a crane (not shown). Garbage charged into the charging hopper 2 burns on the hearth (grate) 6. The temperature at this time is 800 ° C to 1000 ° C. Combustion primary air is blown from the lower part of the hearth (grate) 6 by a forced blower (combustion primary air blower) 3 in this embodiment at 36000 Nm 3 / hr. The intake end of the forced blower (combustion primary air blower) 3 faces the upper space in the waste pit 1 and functions to remove odors in the waste pit 1 together. Combustion secondary air is blown into the combustion flame in the upper part of the hearth (grate) 6 from the combustion secondary air blower 4 in this embodiment at 6000 Nm 3 / hr. From the bottom of the hearth (grate) 6 forming the inclined surface, the bottom ash is discharged from the ash removal device 17.

炉床(火格子)6上でのごみの燃焼炎は、この実施形態においては、第1燃焼室〜第5燃焼室を経て壁面および天井面に多段に配設されているボイラー水管内の水と熱交換しながら降温していく。この実施形態においては、第1燃焼室における平均温度は約900℃であり、第5燃焼室内の平均温度は約300℃である。   In this embodiment, the combustion flame of the dust on the hearth (grate) 6 is the water in the boiler water pipe arranged in multiple stages on the wall surface and ceiling surface through the first combustion chamber to the fifth combustion chamber. And cool down while exchanging heat. In this embodiment, the average temperature in the first combustion chamber is about 900 ° C., and the average temperature in the fifth combustion chamber is about 300 ° C.

焼却炉(ボイラー)5の後段燃焼室、この実施形態においては第5燃焼室からの排気は減温塔7においてさらに降温せしめられ、約200℃とされる。この減温塔7内には水ミストが噴射され、その蒸発潜熱および熱交換によって第5燃焼室からの排気の熱が奪われ降温せしめられる。これは、後段のバグフィルター8を熱による損傷から保護する目的でなされる。   The exhaust gas from the rear combustion chamber of the incinerator (boiler) 5, in this embodiment, the fifth combustion chamber, is further lowered in the temperature-reducing tower 7 to approximately 200 ° C. Water mist is injected into the temperature reducing tower 7, and the heat of the exhaust from the fifth combustion chamber is taken away by the latent heat of vaporization and heat exchange, and the temperature is lowered. This is done for the purpose of protecting the subsequent bag filter 8 from heat damage.

バグフィルター8は耐熱性を有する化学繊維でできており、家庭用電気掃除機と同じ原理で排ガス(排気)中の浮遊飛灰を捕捉する。バグフィルター8は耐熱性を有する化学繊維で構成されているとはいえ、250℃を超える温度域では損傷を受けるので、前記減温塔7において排ガス(排気)が200℃以下に降温せしめられる。また、排ガス(排気)中には多量の塩化水素(HCl)が含まれており、これを除去すべく消石灰をバグフィルター8の前段で排ガス(排気)に噴霧して塩化水素(HCl)と反応させ、反応物をバグフィルター8で併せ捕捉する。バグフィルター8後段には、誘引送風機9が配設されている。   The bag filter 8 is made of a heat-resistant chemical fiber, and traps floating fly ash in the exhaust gas (exhaust gas) according to the same principle as a household vacuum cleaner. Although the bag filter 8 is composed of a chemical fiber having heat resistance, it is damaged in a temperature range exceeding 250 ° C., so that the exhaust gas (exhaust gas) is lowered to 200 ° C. or less in the temperature reducing tower 7. The exhaust gas (exhaust gas) contains a large amount of hydrogen chloride (HCl), and in order to remove this, slaked lime is sprayed on the exhaust gas (exhaust gas) before the bag filter 8 to react with hydrogen chloride (HCl). The reaction product is also captured by the bag filter 8. At the rear stage of the bag filter 8, an attracting blower 9 is disposed.

一方、焼却炉(ボイラー)5の運転を停止すると、排ガス(排気)温度が降下し、100℃を切る温度域となるとバグフィルター8に目詰まりを生じるようになる。これは、バグフィルターに付着している塩化水素(HCl)と反応した消石灰が飴状となりバグフィルターの目を塞ぐからである。従って、焼却炉(ボイラー)5の運転を停止するときは、排ガス(排気)温度が100℃以上の温度域ではバグフィルター8を通すが、100℃未満となる前にバグフィルター8前後のダンパーを完全に閉めるとともに、電気ヒーターの電源を入れてバグフィルターが100℃未満とならないようにする。このことが、点検、清掃・補修や耐火れんが、不定形耐火物、水管の補修或は取替え工事対象焼却炉のバグフィルター8後段の誘引送風機9を用いての焼却炉5内の換気を行えない理由となっている。   On the other hand, when the operation of the incinerator (boiler) 5 is stopped, the exhaust gas (exhaust) temperature falls, and the bag filter 8 becomes clogged when the temperature falls below 100 ° C. This is because slaked lime that reacts with hydrogen chloride (HCl) adhering to the bag filter becomes cocoon-like and closes the bag filter. Therefore, when the operation of the incinerator (boiler) 5 is stopped, the bag filter 8 is passed in the temperature range where the exhaust gas (exhaust) temperature is 100 ° C. or higher. Close it completely and turn on the electric heater so that the bag filter does not fall below 100 ° C. This makes it impossible to ventilate the incinerator 5 using the induction blower 9 at the rear stage of the bag filter 8 of the incinerator subject to inspection, cleaning / repair, refractory bricks, repair of water pipes, water pipe repair or replacement work. This is the reason.

バグフィルター8で飛灰を除去された排ガスは、洗煙塔(湿式排ガス洗浄装置)10において注入される苛性ソーダ水溶液(NaOH)によってSO、HClの吸収除去がなされる。この段階で、排ガスは60℃前後の温度となっている。然る後、煙突12から排出されるガスが外気に触れて排ガス中の水蒸気が白煙化するのを防止すべく、蒸気式ガス加熱器11によって排ガスを再び140℃前後にまで加熱昇温せしめる。 The exhaust gas from which fly ash has been removed by the bag filter 8 is subjected to absorption removal of SO 2 and HCl by a caustic soda solution (NaOH) injected in a smoke tower (wet exhaust gas cleaning device) 10. At this stage, the exhaust gas has a temperature of around 60 ° C. Thereafter, in order to prevent the gas discharged from the chimney 12 from touching the outside air and causing the water vapor in the exhaust gas to turn into white smoke, the exhaust gas is heated to about 140 ° C. again by the steam gas heater 11. .

上に述べたごみ焼却工場において、発明者らは、炉内点検、清掃・補修や耐火れんが、不定形耐火物、水管の補修或は取替え工事対象焼却炉内で、(1)炉内点検、清掃・補修や耐火れんが、不定形耐火物、水管の補修或は取替え作業中に炉内で発生する粉塵を能く除去すること、(2)換気を良好ならしめて炉内温度を可及的に降下させて作業を行いやすくすること、(3)炉内点検、清掃・補修や耐火れんが、不定形耐火物、水管の補修或は取替え工事対象焼却炉内から飛灰等の粉塵が流出するのを能く抑止すること、を目的として種々検討、工夫を加えた結果、本発明を完成させた。   In the waste incineration plant described above, the inventors conducted in-furnace inspections, cleaning / repairs and refractory bricks in incinerators that are subject to repairs or replacement work of irregular refractories, water pipes, (1) in-furnace inspections, Cleaning / repairing and refractory bricks, removing irregularly generated refractories, dust generated in the furnace during water pipe repair or replacement work, (2) Keeping the furnace temperature as good as possible by providing good ventilation (3) In-furnace inspection, cleaning / repair and refractory bricks, dust, such as fly ash, flows out of incinerators that are subject to indefinite refractory, water pipe repair or replacement work. As a result of various examinations and ingenuity for the purpose of effectively suppressing the above, the present invention has been completed.

図2に、本発明の一実施例を示す。図2において、14は燃焼二次空気吸込口、15はダクト遮断板であって、後述する共通ダクト21から分岐されたダクトにおける流路を遮断すべく機能する。遮断板15に代えて遮断弁を装着して流路を開閉するようにしてもよい。16は炉床部正面大扉(マンホール)であり、耐火物でライニングされた外部鉄皮製の、着脱可能なマンホールである。17は灰出し装置であって、炉床(火格子)6下方に設けられている。18は燃焼ガス出口であり、焼却炉(ボイラー)5の最後段、この実施例においては、第5燃焼室からの燃焼ガスがここを通過して減温塔7へ向けて送出される。19は投入ホッパー用ダンパーであり、投入ホッパー2におけるごみ装入口を開閉すべく機能する。   FIG. 2 shows an embodiment of the present invention. In FIG. 2, 14 is a combustion secondary air intake port, and 15 is a duct blocking plate, which functions to block a flow path in a duct branched from a common duct 21 described later. Instead of the blocking plate 15, a blocking valve may be attached to open and close the flow path. Reference numeral 16 denotes a large front door (manhole) of the hearth, which is a detachable manhole made of an external iron skin lined with a refractory. Reference numeral 17 denotes an ash removal device, which is provided below the hearth (grate) 6. A combustion gas outlet 18 is the last stage of the incinerator (boiler) 5, and in this embodiment, combustion gas from the fifth combustion chamber passes through this and is sent toward the temperature-decreasing tower 7. Reference numeral 19 denotes a dumping hopper damper, which functions to open and close the garbage inlet in the charging hopper 2.

20は清掃・補修用換気ダクトであって、この実施例においては、亜鉛めっき帯鋼をスパイラル加工・溶接して管にしたものを用いており、その吸気端が焼却炉(ボイラー)5の最後段、この実施例においては、第5燃焼室下部のマンホールに着脱可能に設けられる。炉内清掃・補修や耐火れんが、不定形耐火物、水管の補修或は取替え工事に際しては、耐火物でライニングされている鋼製のマンホール蓋を取り外し、マンホールに清掃・補修用換気ダクト20の吸気端を気密に装着する。   Reference numeral 20 denotes a cleaning / repair ventilation duct. In this embodiment, a galvanized steel strip is spirally processed and welded into a pipe, and the intake end is the last of the incinerator (boiler) 5. In this embodiment, it is detachably provided in the manhole at the bottom of the fifth combustion chamber. When cleaning or repairing inside the furnace or repairing refractory bricks, non-standard refractories, water pipes, or replacing work, remove the steel manhole cover lined with refractories and inhale the ventilation duct 20 for cleaning and repair into the manhole. Attach the edges airtight.

21は共通ダクトであり、各焼却炉(ボイラー)5の清掃・補修用換気ダクト20の排気端が接続されている。図2においては、簡単のため、図2でみて上の点検、清掃補修や耐火れんが、不定形耐火物、水管の補修或は取替え工事対象焼却炉5の清掃・補修用換気ダクト20のみを示している。共通ダクト21からは、この実施例においては、各焼却炉(ボイラー)5の燃焼二次空気用送風機4の吸気管にその排気端が遮断板15を介して接続されるダクトが分岐されている。   Reference numeral 21 denotes a common duct, to which an exhaust end of a cleaning / repair ventilation duct 20 of each incinerator (boiler) 5 is connected. In FIG. 2, for the sake of simplicity, only the ventilation duct 20 for cleaning / repair of the incinerator 5 subject to the above inspection, cleaning repair, and refractory bricks, repairing an irregular shaped refractory, water pipe, or replacement work is shown. ing. In this embodiment, the common duct 21 is branched into a duct whose exhaust end is connected to the intake pipe of the blower 4 for the combustion secondary air of each incinerator (boiler) 5 via a blocking plate 15. .

22は作業者であって、点検、清掃補修や耐火れんが、不定形耐火物、水管の補修或は取替え工事対象焼却炉5内に架設される作業用足場に拠って、炉内の点検、清掃補修や耐火れんが、不定形耐火物、水管の補修或は取替え作業を行う。炉内の点検、清掃・補修や耐火れんが、不定形耐火物、水管の補修或は取替え作業は、図4に示すように、作業者22が完全装備を装着した後になされる。図4において、31はヘルメット、32は保護めがね、33はエアラインマスク、34は保護衣、35は懐中電灯、36は安全帯、37は手工具、38はエアホース、39は安全靴である。作業者22はかかる重装備で作業を遂行するわけであるから、炉内における十分な換気は勿論、浮遊粉塵の除去がきわめて重要となる。   22 is an operator who checks, cleans and cleans bricks, inspects and cleans the inside of the incinerator 5 subject to repair or replacement work for indeterminate refractories, water pipes, and work. Repairs and refractory bricks, repairs or replaces irregular refractories and water pipes. Inspection, cleaning / repair, and refractory bricks in the furnace, repairing or replacing the non-standard refractory and water pipe are performed after the worker 22 is fully equipped as shown in FIG. In FIG. 4, 31 is a helmet, 32 is protective glasses, 33 is an airline mask, 34 is protective clothing, 35 is a flashlight, 36 is a safety belt, 37 is a hand tool, 38 is an air hose, and 39 is safety shoes. Since the worker 22 performs the work with such heavy equipment, it is very important to remove the suspended dust as well as to provide sufficient ventilation in the furnace.

図2において、24は燃焼二次空気用送風機吸込口ダンパーであり、燃焼二次空気用送風機4の吸気側流路を開閉すべく機能する。28は燃焼ガス出口ダンパーであって、燃焼ガス出口18におけるガス流路を開閉する。   In FIG. 2, reference numeral 24 denotes a combustion secondary air blower inlet damper, which functions to open and close the intake side flow path of the combustion secondary air blower 4. A combustion gas outlet damper 28 opens and closes the gas flow path at the combustion gas outlet 18.

この実施例においては、上に述べたように、清掃・補修用換気ダクト20の排気端を、共通ダクト21を介して燃焼二次空気用送風機4の吸気側に接続するよう構成しているけれども、図1に示す、押込送風機(燃焼一次空気用送風機)3の吸気側に接続することも勿論できる。このように、本発明においては、押込送風機(燃焼一次空気用送風機)3および燃焼二次空気用送風機4の何れか一方または双方の吸気側に清掃・補修用換気ダクト20の排気端を接続することができる。   In this embodiment, as described above, the exhaust end of the cleaning / repair ventilation duct 20 is connected to the intake side of the combustion secondary air blower 4 via the common duct 21. Of course, it is possible to connect to the intake side of the forced blower (combustion primary air blower) 3 shown in FIG. As described above, in the present invention, the exhaust end of the ventilation duct 20 for cleaning / repair is connected to one or both of the forced blower (combustion primary air blower) 3 and the combustion secondary air blower 4. be able to.

次に、本発明の炉内清掃・補修方法について説明する。
先ず、焼却炉(ボイラー)5の3基全てが定常運転されているときの状態を説明する。図3に、3基の焼却炉(ボイラー)5が稼動している状態を示す。図3においては、簡単のため、3基の焼却炉(ボイラー)5全てに装備されている清掃・補修用換気ダクト20を省略している。図3に示すように、焼却炉(ボイラー)5の3基全てが稼動しているときは、燃焼二次空気用送風機4の吸気側に接続されている、共通ダクト21から分岐されているダクトにおけるダクト遮断板15によって、共通ダクト21と燃焼二次空気用送風機4の吸気側とは完全に遮断されている。而して、燃焼二次空気は、燃焼二次空気吸込口14のみから供給される。その際、燃焼二次空気用送風機吸込口ダンパー24は「開」の状態とされ、燃焼二次空気吸込口14からの吸気が燃焼二次空気用送風機4に吸気される流路が形成される。
Next, the in-furnace cleaning / repair method of the present invention will be described.
First, a state when all three incinerators (boilers) 5 are in steady operation will be described. FIG. 3 shows a state where three incinerators (boilers) 5 are operating. In FIG. 3, for the sake of simplicity, the cleaning / repair ventilation duct 20 provided in all three incinerators (boilers) 5 is omitted. As shown in FIG. 3, when all three incinerators (boilers) 5 are operating, a duct branched from a common duct 21 connected to the intake side of the blower 4 for combustion secondary air. The common duct 21 and the intake side of the combustion secondary air blower 4 are completely blocked by the duct blocking plate 15. Thus, the combustion secondary air is supplied only from the combustion secondary air inlet 14. At that time, the combustion secondary air blower inlet damper 24 is in an “open” state, and a flow path is formed through which intake air from the combustion secondary air intake opening 14 is taken into the combustion secondary air blower 4. .

一方、焼却炉(ボイラー)5の後段、この実施例においては題燃焼室の、清掃・補修用換気ダクト20の吸気端と接続すべきマンホールはマンホール蓋が装着されて完全に閉じられている。また、投入ホッパー2における投入ホッパー用ダンパー19は「開」の状態とされ、投入ホッパー2内へのごみ投入が可能な状態とされている。この状態で、図3に示すように、ごみ焼却炉(ボイラー)5は3基全てが定常運転状態で稼動している。   On the other hand, the manhole to be connected to the intake end of the cleaning / repair ventilation duct 20 in the rear stage of the incinerator (boiler) 5 in this embodiment, the title combustion chamber, is completely closed with a manhole cover. Further, the charging hopper damper 19 in the charging hopper 2 is in an “open” state, and is capable of charging garbage into the charging hopper 2. In this state, as shown in FIG. 3, all three waste incinerators (boilers) 5 are operating in a steady operation state.

次に、何れかの焼却炉(ボイラー)5の、炉内点検、清掃補修や耐火れんが、不定形耐火物、水管の補修或は取替え工事を行うときの状態を説明する。図2に、何れか1基の焼却炉(ボイラー)5の、炉内点検、清掃補修や耐火れんが、不定形耐火物、水管の補修或は取替え工事を遂行するときの状態を示す。運転停止後、焼却炉(ボイラー)5は48時間程度冷却される。炉内冷却後、この実施例においては、第5燃焼室下部のマンホール蓋を取り外し、然る後、清掃・補修用換気ダクト20の吸気端をマンホールに気密に接続する。一方、図2に示すように、炉内点検、清掃補修や耐火れんが、不定形耐火物、水管の補修或は取替え工事対象焼却炉における燃焼二次空気吸込口ダンパー24、投入ホッパー用ダンパー19、および燃焼排ガス出口ダンパー28を閉じるとともに、共通用ダクト21から分岐されているダクトの流路を、ダクト遮断板15によって遮断する。さらに、炉床(火格子)6下方の、炉床部正面大扉(マンホール)を開いて外気を吸気可能な状態とする。   Next, the state of any incinerator (boiler) 5 when in-furnace inspection, cleaning repair or refractory brick repairs or replaces an irregular refractory or water pipe will be described. FIG. 2 shows a state in which any one incinerator (boiler) 5 is subjected to in-furnace inspection, cleaning repair or refractory brick repairing an irregular refractory, water pipe or replacement work. After the operation is stopped, the incinerator (boiler) 5 is cooled for about 48 hours. In this embodiment, after cooling in the furnace, the manhole cover at the bottom of the fifth combustion chamber is removed, and then the intake end of the cleaning / repair ventilation duct 20 is connected to the manhole in an airtight manner. On the other hand, as shown in FIG. 2, in-furnace inspection, cleaning repair and refractory bricks, irregular refractories, water pipe repair or replacement incinerators for combustion secondary air inlet damper 24, input hopper damper 19, In addition, the combustion exhaust gas outlet damper 28 is closed, and the duct flow path branched from the common duct 21 is blocked by the duct blocking plate 15. Further, a large front door (manhole) under the hearth (grate) 6 is opened so that outside air can be sucked.

次いで、稼動中の他の2基の焼却炉(ボイラー)5における燃焼二次空気用送風機4の吸気側の、共通ダクト21からの分岐されているダクトの遮断板15を取り外して流路を「開」にするとともに燃焼二次空気吸込口14を閉じて、燃焼二次空気用送風機4の吸気を全て共通ダクト21からの分岐ダクト経由に切換える。而して、この実施例においては、稼動中の2基の焼却炉(ボイラー)5における燃焼二次空気用送風機4の吸気によって、12000Nm/hrの風量が、炉内点検、清掃補修や耐火れんが、不定形耐火物、水管の補修或は取替え工事対象炉内から吸引される。これによって、炉内点検、清掃補修や耐火れんが、不定形耐火物、水管の補修或は取替え工事対象炉内の換気が行われるとともに、炉内がマイナス数mm〜数十mmの負圧状態に維持され、炉内からの飛灰等の粉塵の流出が完全に抑止される。 Subsequently, the duct blocking plate 15 branched off from the common duct 21 on the intake side of the combustion secondary air blower 4 in the other two incinerators (boilers) 5 in operation is removed, and the flow path is changed to “ At the same time, the combustion secondary air suction port 14 is closed and all the intake air from the combustion secondary air blower 4 is switched via the branch duct from the common duct 21. Thus, in this embodiment, the intake air of the blower 4 for the combustion secondary air in the two incinerators (boilers) 5 in operation causes the air volume of 12000 Nm 3 / hr to be in-furnace inspection, cleaning repair and fire resistance. Brick is sucked from the furnace for repairing or replacing the irregular refractories and water pipes. As a result, in-furnace inspection, cleaning repairs and refractory bricks, irregular-shaped refractories, water pipe repairs or replacement work are ventilated in the furnace, and the inside of the furnace is in a negative pressure state of minus several millimeters to several tens of millimeters It is maintained and the outflow of dust such as fly ash from the furnace is completely suppressed.

次に、焼却炉(ボイラー)5内におけるそれぞれの燃焼室、この実施例においては、第1燃焼室〜第5燃焼室内に、炉内点検、清掃補修や耐火れんが、不定形耐火物、水管の補修或は取替え作業用足場を架設する。   Next, in each combustion chamber in the incinerator (boiler) 5, in this embodiment, in the first combustion chamber to the fifth combustion chamber, in-furnace inspection, cleaning repair and refractory bricks, irregular refractories, water pipes A scaffold for repair or replacement work will be installed.

作業者22は、図4に示す装備を着用した上で、金属製スクレーパー、箒を用いて焼却炉(ボイラー)5内の水管表面に付着している飛灰を掻取り、圧縮空気の吹き付けによる清掃を行う。また、燃焼室壁面下部の耐火れんがや水管を被覆している不定形耐火物、水管等の補修或は取替えを行う。その際、多量の粉塵が発生するけれども、清掃・補修用換気ダクト20の吸気端からの多量の空気吸い込みによって、この実施例においては、浮遊粉塵が稼動中の他の2基の燃焼二次空気用送風機4に吸引・搬送され、迅速に清掃・補修対象炉内から除去される。   The worker 22 wears the equipment shown in FIG. 4, scrapes off fly ash adhering to the surface of the water pipe in the incinerator (boiler) 5 using a metal scraper and firewood, and sprays compressed air. Clean. In addition, repair or replace the refractory bricks and water pipes covering the refractory bricks and water pipes at the bottom of the combustion chamber wall. In this case, although a large amount of dust is generated, a large amount of air is sucked from the intake end of the ventilation duct 20 for cleaning and repair. It is sucked and transported by the blower 4 and is quickly removed from the furnace to be cleaned and repaired.

上記、清掃・補修用換気ダクト20による、炉内点検、清掃補修や耐火れんが、不定形耐火物、水管の補修或は取替え工事対象炉内の換気、粉塵除去、および炉内の負圧状態の維持は、新たに吸引送風機を設けることなく達成される。これによって、炉内点検、清掃補修や耐火れんが、不定形耐火物、水管の補修或は取替え工事対象炉内に外部からの新鮮な空気の流れが十分に発生するとともに、発生した粉塵も清掃・補修用換気ダクト20の吸気端から迅速に吸引・除去されて、視界も十分によくなった。また、空気呼吸器や気密性の高い防塵服を着用していることに起因して作業者の体感温度が非常に高く約30分間間隔の交代作業を余儀なくされていたものが、十分な空気流の発生によって大きく緩和され、作業者の負荷が軽減された。   In the furnace inspection, cleaning repair and refractory bricks by the cleaning / repair ventilation duct 20 described above, ventilation, dust removal, and negative pressure state in the furnace subject to repair or replacement work of irregular refractories and water pipes. The maintenance is achieved without providing a new suction fan. As a result, in-furnace inspection, cleaning repairs and refractory bricks, non-standard refractories, water pipe repairs or replacement work, a sufficient flow of fresh air from the outside is generated in the furnace, and the generated dust is also cleaned and cleaned. The suction ventilation duct 20 for repair was quickly sucked and removed from the intake end, and the field of view was sufficiently improved. Also, due to wearing air respirators and highly airtight dust proof clothing, the temperature felt by the workers was extremely high and forced to perform replacement work at intervals of about 30 minutes. Was greatly eased by the occurrence of the problem, and the load on the workers was reduced.

図5に、この実施例における点検、清掃・補修や耐火れんが、不定形耐火物、水管の補修或は取替え工事対象炉の炉出口温度推移を、本発明を実施したとき(◆点列で示す)と本発明を適用しないとき(点線で示す)について示す。図5から明らかなように、本発明によれば、炉内作業を開始できる36℃の温度レベルに到達する時間が、本発明を実施しないときに比し約20時間短縮された。   FIG. 5 shows changes in the temperature at the outlet of the furnace subject to inspection, cleaning / repair and refractory bricks, repair of an irregular shaped refractory, water pipe, or replacement work in this embodiment (indicated by a dotted line). ) And when the present invention is not applied (indicated by a dotted line). As is apparent from FIG. 5, according to the present invention, the time to reach the temperature level of 36 ° C. at which the in-furnace operation can be started is shortened by about 20 hours compared with the case of not implementing the present invention.

本発明によって、炉内の点検、清掃・補修や耐火れんが、不定形耐火物、水管の補修或は取替え作業開始時間を約20時間短縮できたことに加えて作業開始時点以降においても常時、この実施例においては、12000Nm/hrと多量の換気がなされていることによる体感温度の低下効果はきわめて大きいものがある。 According to the present invention, inspecting, cleaning and repairing the inside of the furnace, and repairing or replacing the refractory and water pipes for irregular shaped refractories and water pipes can be shortened by about 20 hours. In the example, the effect of lowering the sensible temperature due to a large amount of ventilation of 12000 Nm 3 / hr is extremely large.

点検、清掃・補修や耐火れんが、不定形耐火物、水管の補修或は取替え工事対象炉内からの粉塵は、稼動中の焼却炉に吸引されるが、炉内に飛散している粉塵は量的に少なく、稼動中の燃焼二次空気用送風機4や焼却炉内への影響は皆無である。   Dust from the furnace subject to inspection, cleaning / repair, refractory brick, irregular refractory, water pipe repair or replacement work is sucked into the operating incinerator, but the amount of dust scattered in the furnace Therefore, there is no influence on the blower 4 for combustion secondary air and the incinerator in operation.

一方、点検、清掃・補修や耐火れんが、不定形耐火物、水管の補修或は取替え工事対象炉内での発生粉塵は、従来、視界が効かないほどであってその一部が焼却炉のマンホールから噴出し、ごみ焼却工場内を汚染していた。外部に流れ出た粉塵は、工場内各設備の上部に堆積し、作業者の歩行、風によって舞い上がり環境を悪化させていた。本発明によって、点検、清掃・補修や耐火れんが、不定形耐火物、水管の補修或は取替え工事対象炉内を負圧に維持でき、点検、清掃・補修や耐火れんが、不定形耐火物、水管の補修或は取替え工事対象炉外への粉塵の流出を完全に抑止できるとともに炉内における視界も良好となり、上記のような問題が解決された。   On the other hand, dust generated in furnaces subject to inspection, cleaning / repair, refractory bricks, irregular refractories, water pipe repairs, or replacement works has been inconvenient so far, and some of them have been incinerator manholes. Erupted from and contaminated the incineration plant. The dust that flowed to the outside accumulated in the upper part of each facility in the factory, and it flew up by workers' walking and winds, deteriorating the environment. By the present invention, inspection, cleaning / repair and refractory bricks can be maintained at a negative pressure in the furnace subject to indefinite refractories, water pipe repair or replacement work, inspection, cleaning / repair and refractory bricks, indeterminate refractories, water pipes As a result, it was possible to completely prevent the outflow of dust to the outside of the furnace subject to repair or replacement work, and the visibility inside the furnace was improved, and the above problems were solved.

また、点検、清掃・補修や耐火れんが、不定形耐火物、水管の補修或は取替え工事対象炉内の換気が格段に改善されたことによって、点検、清掃・補修や耐火れんが、不定形耐火物、水管の補修或は取替え作業が15日間から11日間へと4日間短縮された。焼却炉は年間3回、点検、清掃・補修や耐火れんが、不定形耐火物、水管の補修或は取替え工事がなされるから、3基のごみ焼却炉で年間36日間の工程短縮となった。   In addition, inspection, cleaning / repair and refractory bricks, irregular refractories, water pipe repair or replacement, and the ventilation in the furnace subject to replacement work have been greatly improved. The water pipe repair or replacement work was shortened from 15 days to 11 days by 4 days. The incinerator is inspected, cleaned and repaired three times a year, and refractory bricks are repaired or repaired or replaced with irregular refractories and water pipes. The three incinerators shortened the process by 36 days per year.

この実施例においては、何れか1基の焼却炉の点検、清掃・補修や耐火れんが、不定形耐火物、水管の補修或は取替え工事を行うに際しては、稼動中の2基の焼却炉の燃焼二次空気用送風機4の通常の吸込口14を完全に閉じて専ら清掃・補修用換気ダクト20からの排気を吸引させるようにしているけれども、点検、清掃・補修や耐火れんが、不定形耐火物、水管の補修或は取替え工事対象炉内が負圧に維持されるとともに作業遂行に十分な換気量が得られるという条件下で、通常の吸込口14および清掃・補修用換気ダクトからの吸気量比率を制御するようにしても勿論よい。また、これを押込送風機(燃焼一次空気用送風機)3および燃焼二次空気用送風機4の何れか一方または双方について実施することも勿論できる。   In this embodiment, any one incinerator is inspected, cleaned / repaired or refractory, but when repairing or replacing an irregular refractory or water pipe, the combustion of two incinerators in operation Although the normal air inlet 14 of the secondary air blower 4 is completely closed to exhaust the exhaust from the ventilation duct 20 for cleaning / repair, inspection, cleaning / repair and refractory bricks are irregular refractories. Air intake from the normal inlet 14 and the ventilation duct for cleaning / repair under the condition that the inside of the furnace subject to water pipe repair or replacement work is maintained at a negative pressure and sufficient ventilation can be obtained for the work. Of course, the ratio may be controlled. Of course, this can be carried out for either one or both of the forced air blower (combustion primary air blower) 3 and the combustion secondary air blower 4.

ごみ焼却炉における処理フローを示すブロック図Block diagram showing the processing flow in a waste incinerator 本発明の一実施例に係る、点検、清掃・補修や耐火れんが、不定形耐火物、水管の補修或は取替え工事対象焼却炉および稼動中の焼却炉の換気空気流の模様を示す模式図Schematic diagram showing patterns of ventilation airflow in an incinerator subject to inspection, cleaning / repair and refractory bricks, irregular refractories, water pipe repair or replacement work, and an incinerator in operation according to an embodiment of the present invention 全ての焼却炉が稼動しているときの燃焼二次空気の流れおよび焼却炉の稼動の状態を示す模式図Schematic diagram showing the flow of secondary combustion air when all incinerators are operating and the state of operation of the incinerator 点検、清掃・補修や耐火れんが、不定形耐火物、水管の補修或は取替え作業を遂行するときの、作業者の装備を示す正面図Front view showing the equipment of the operator when carrying out inspection, cleaning / repair and fireproof bricks, repairing or replacing irregular refractories and water pipes 本発明の一実施例に係る、点検、清掃・補修や耐火れんが、不定形耐火物、水管の補修或は取替え工事対象焼却炉内の温度推移を示すグラフThe graph which shows the temperature transition in the incinerator for inspection, cleaning / repair and refractory brick, irregular refractory, water pipe repair or replacement work according to one embodiment of the present invention

符号の説明Explanation of symbols

1 ごみピット
2 投入ホッパー
3 押込送風機(燃焼一次空気用送風機)
4 燃焼二次空気用送風機
5 ごみ焼却炉(ボイラー)
6 炉床(火格子)
7 減温塔
8 バグフィルター
9 誘引送風機
10 洗煙塔
11 蒸気式ガス加熱器
12 煙突
14 燃焼二次空気吸込口
15 ダクト遮蔽板
16 炉床部正面大扉
17 灰出し装置
18 燃焼ガス出口
19 投入ホッパー用ダンパー
20 清掃・補修用ダクト
21 共通ダクト
22 作業者
24 燃焼二次空気用送風機吸込口ダンパー
28 燃焼ガス出口ダンパー
31 ヘルメット
32 保護めがね
33 エアラインマスク
34 保護衣
35 懐中電灯
36 安全帯
37 手工具、エアブロー用ノズル
38 エアホース
39 安全靴
1 Garbage pit 2 Input hopper 3 Pushing blower (Blower for primary combustion air)
4 Blower for combustion secondary air 5 Waste incinerator (boiler)
6 hearth (grate)
7 Cooling Tower 8 Bag Filter 9 Induction Fan 10 Smoke Washing Tower 11 Steam Gas Heater 12 Chimney 14 Combustion Secondary Air Suction Port 15 Duct Shield Plate 16 Large Door Front Door 17 Ashing Device 18 Combustion Gas Outlet 19 Input Damper for hopper 20 Duct for cleaning and repair 21 Common duct 22 Worker 24 Blower inlet damper for combustion secondary air 28 Combustion gas outlet damper 31 Helmet 32 Protective glasses 33 Airline mask 34 Protective clothing 35 Flashlight 36 Safety belt 37 Hand Tool, nozzle for air blow 38 Air hose 39 Safety shoes

Claims (2)

複数基の焼却炉を有するごみ等の焼却工場における焼却炉であって、焼却炉後段燃焼室の開閉蓋を有する開口部に、前記焼却炉の休止中かつ清掃・補修時に通気状態とされる清掃・補修用換気ダクトの吸気端を前記開閉蓋を外して接続、前記開閉蓋を閉じて切り離し自在に臨ませ、又は通気開閉手段を介して接続し、排気端を燃焼空気用送風機吸気側通気開閉手段を介して他の稼働中の焼却炉の燃焼一次空気用送風機および燃焼二次空気用送風機の何れか一方または双方に接続するよう構成して、休止中かつ清掃・補修対象焼却炉内の空気を前記稼働中の焼却炉の燃焼一次空気用送風機および燃焼二次空気用送風機の何れか一方または双方によって吸引、換気するようにしたことを特徴とする焼却炉An incinerator in an incineration plant such as garbage having a plurality of incinerators , wherein the opening having an open / close lid of the combustion chamber at the rear stage of the incinerator is in a state of ventilation while the incinerator is suspended and during cleaning / repair・ The intake end of the ventilation duct for repairing is connected with the opening / closing lid removed, the opening / closing lid is closed and separated, or connected via a ventilation opening / closing means, and the exhaust end is connected to the intake side ventilation opening / closing of the blower for the combustion air The air in the incinerator that is idle and subject to cleaning / repair is configured to be connected to one or both of the blower for the combustion primary air and the blower for the combustion secondary air of another incinerator in operation Is inhaled and ventilated by either or both of a primary air blower and a secondary air blower for the incinerator in operation . 請求項1に記載の焼却炉において、清掃・補修対象焼却炉を停止後所定時間冷却し、然る後、焼却炉前段燃焼室の閉鎖手段又は通気開閉手段を有する開口部を開いて吸気可能状態としまた、焼却炉後段燃焼室の閉鎖手段又は通気開閉手段を有する開口部に清掃・補修用換気ダクトの吸気端を装着接続固定するか又は通気開閉手段を開いて通気可能状態とするとともに、稼動中の焼却炉の燃焼一次空気用送風機および燃焼二次空気用送風機の何れか一方又は双方の吸気側通常吸入口を閉じ又は吸気量を減少せしめ、一方、清掃・補修用換気ダクトの排気端と稼動中の焼却炉の燃焼一次空気用送風機および燃焼二次空気用送風機の何れか一方又は双方の吸気側との接続部の通気遮断手段又は通気開閉手段を開にして通気可能状態とし、清掃・補修対象焼却炉内の空気を1基以上の稼動中の焼却炉の燃焼一次空気用送風機および燃焼二次空気用送風機の何れか一方又は双方によって吸引せしめて清掃・補修対象焼却炉内を負圧に維持するとともに、前記焼却炉前段燃焼室の閉鎖手段又は通気開閉手段を有する開口部から吸気された新鮮空気の流通下に焼却炉の清掃・補修作業を遂行するようにしたことを特徴とする焼却炉内清掃・補修方法。
2. The incinerator according to claim 1, wherein the incinerator to be cleaned and repaired is cooled for a predetermined time after being stopped, and then an opening having a closing means or a ventilation opening / closing means of the pre-combustion combustion chamber is opened to allow intake In addition, the intake end of the ventilation duct for cleaning / repair is attached and fixed to the opening having the closing means or the ventilation opening / closing means of the combustion chamber at the rear stage of the incinerator, or the ventilation opening / closing means is opened to allow ventilation, and the operation is performed. Close the intake side normal intake port or reduce the intake amount of either or both of the primary air blower and secondary air blower of the incinerator, while the exhaust end of the ventilation duct for cleaning and repair Open the ventilation blocking means or ventilation opening / closing means at the connection with either or both of the combustion primary air blower and combustion secondary air blower of the incinerator in operation to make it in a state where ventilation is possible. repair The air in the elephant incinerator is sucked by one or both of the primary air blower and / or secondary air blower in the incinerator in operation, and the incinerator to be cleaned and repaired has a negative pressure. An incinerator characterized in that the incinerator is cleaned and repaired under a flow of fresh air sucked from an opening having a closing means or a ventilation opening / closing means of the pre-combustion chamber of the incinerator. In-furnace cleaning and repair methods.
JP2004042553A 2003-03-11 2004-02-19 Incinerator and cleaning / repair method in incinerator Expired - Fee Related JP4004476B2 (en)

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