JP3996066B2 - Excitation control circuit for non-excitation brake - Google Patents

Excitation control circuit for non-excitation brake Download PDF

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Publication number
JP3996066B2
JP3996066B2 JP2003013290A JP2003013290A JP3996066B2 JP 3996066 B2 JP3996066 B2 JP 3996066B2 JP 2003013290 A JP2003013290 A JP 2003013290A JP 2003013290 A JP2003013290 A JP 2003013290A JP 3996066 B2 JP3996066 B2 JP 3996066B2
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Prior art keywords
brake
excitation
control device
motor
light emitting
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Expired - Lifetime
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JP2003013290A
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JP2004229388A (en
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田 和 秀 前
野 彰 秀 平
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株式会社産機
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Priority to JP2003013290A priority Critical patent/JP3996066B2/en
Priority to TW092124232A priority patent/TW200417129A/en
Priority to KR1020030061349A priority patent/KR101074239B1/en
Priority to CNB031593240A priority patent/CN100347945C/en
Publication of JP2004229388A publication Critical patent/JP2004229388A/en
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Description

【0001】
【発明の属する技術分野】
本発明は、電磁作動ブレーキに係り、とくに無励磁作動型ブレーキの励磁制御装置に関する。
【0002】
【従来の技術】
一般に、ブレーキモータとして知られる電磁ブレーキ付きのモータでは、電源オフつまり無励磁化によってブレーキを作動させ、急速停止を行うようになっている。
【0003】
図3は、ダイオードD1およびD2からなる整流回路を電磁接触器MCの電源側に接続し、電磁接触器MCの補助接点を上記ダイオードとブレーキとの間に挿入したものである。
【0004】
【特許文献1】
特願2002−258832号
【0005】
【発明が解決しようとする課題】
上記図3に示した回路は、電磁接触器MCの接点によりダイオードD1、D2とブレーキBとの間が遮断されるから、ブレーキの作動時間遅れの問題への対策とはなる。
【0006】
しかし、回路構成が複雑になり、また電磁接触器MCとモータMとの距離が離れているときは配線用電線の費用および工事費用などが余分に必要になる。
【0007】
また、モータMの駆動制御回路としては、図4に示すようにインバータを用いるものがある。これは、電磁接触器MC1とモータMとの間にインバータINVを挿入し、モータMの始動時および停止時におけるソフト・スタートおよびソフト・ストップを行うものである。
【0008】
このものでは、始動時および停止時にはインバータINVの出力が減少するから、インバータINVの出力でブレーキBを作動させることができない。そこで、ブレーキBの電源はインバータINVの電源側から分岐して取り、ブレーキBへの給電制御のために、インバータINVの動作に応動するリレーRYおよび電磁接触器MC2を設けている。
【0009】
この結果、インバータINVに付随する回路構成がかなり複雑なものになる。
【0010】
本発明は上述の点を考慮してなされたもので、動作が安定しており、しかも回路構成の簡単な無励磁作動型ブレーキの励磁制御装置を提供することを目的とする。
【0011】
【課題を解決するための手段】
上記目的達成のため、本発明では、
電磁接触器による交流モータの電源オンオフに伴って電源オフ時に前記モータに取り付けられた無励磁作動形電磁ブレーキを作動させ、また電源オン時に該ブレーキを解除するようにした無励磁作動型ブレーキの励磁制御装置において、
前記モータの通電電流を検出する変流器と、
発光ダイオードが逆並列接続され、前記変流器に直列接続されて前記変流器の出力に応じて発光信号を形成する発光手段と、
この発光手段からの発光信号を受信する受光手段と、
適当な入力時定数を持ったスイッチング素子を有し、前記受光手段が発光信号を受信したとき、前記スイッチング素子をオンさせて前記ブレーキにブレーキ解除電流を供給するブレーキ通電回路と、
をそなえたことを特徴とする無励磁作動ブレーキの励磁制御装置、
を提供するものである。
【0012】
【発明の実施の形態】
図1は、本発明の一実施例の回路構成を示したものである。図1において、一点鎖線で囲まれた部分は、ブレーキ付きモータを含んだユニットとして構成されており、モータをオン、オフさせる電磁接触器MCの2次側に接続されて使用される。すなわち、このユニットには、モータ電源端子U,V,Wおよび回路電源端子u,vが設けられており、この接続を行うと、ユニットは動作可能となる。
【0013】
ユニットにおいて、モータMには無励磁作動ブレーキBが機械的に連結されており、モータMの駆動動作中はブレーキBを励磁して不作動状態に置く。そして、モータMへの給電を停止したとき、ブレーキBへの通電を停止してブレーキBの作動力によりモータMを停止させる。
【0014】
ブレーキBの通電、およびその停止は、スイッチング素子としての電界効果トランジスタFETをオン、オフすることにより行う。電界効果トランジスタFETのオン、オフは、モータMへの通電電流の有無を変流器CTにより検出し、検出出力によってフォトカプラPHを作動させると、このフォトカプラPHの作動に応じて電界効果トランジスタFETがオン、オフする、ということによって行われる。
【0015】
フォトカプラPHは、発光側は、2個の発光ダイオードLEDが逆並列に接続されているため、変流器CTから交流電流が与えられると、2つの発光ダイオードLEDが交番的に発光し、その発生した光を受光トランジスタPTに与える。これにより、受光トランジスタPTには、変流器CTを流れる交流電流の全波整流信号に対応した光が与えられる。そして、受光トランジスタPTは、電界効果トランジスタFETをオン状態として、ブレーキBに通電する。
【0016】
電界効果トランジスタFETのスイッチングによるブレーキBの作動電源として、2つのダイオードD1,D2、抵抗R1、電解コンデンサCおよびツェナーダイオードZDによる定電圧電源回路が形成されており、この定電圧電源回路の出力がフォトカプラPHの受光トランジスタPTを介して電界効果トランジスタFETに与えられる。
【0017】
フォトカプラPHの受光トランジスタPTは、変流器の2次回路に接続されたフォトカプラPHの発光ダイオードLEDからの光信号に応動すると、電界効果トランジスタFETのゲートGに電圧信号を与えてターンオンさせる。電界効果トランジスタFETは、そのゲートに接続された抵抗R2および自身が持つゲート容量Cgにより定まる時定数を持っており、この時定数にしたがってオン、オフ動作を行う。この容量Cgが十分でなければ、適当な容量のコンデンサを付加すればよい。
【0018】
なお、図1の回路において、VZ1,VZ2は、回路に使用される各要素を高電圧から保護するためのアレスタである。
【0019】
図2(a)ないし(d)は、図1の回路における各部の電圧および電流波形を示している。図2(a),(b)は、モータMの電圧および電流である。モータ電圧は、電磁接触器MCがオンになると立ち上がって一定値を保ち、電磁接触器MCがオフになると緩やかに立ち下がる。他方、モータ電流は、電磁接触器MCがオンになると急激に増加した後に一定値に落ち着き、電磁接触器MCがオフになると即座に立ち下がる。
【0020】
これに対して図2(c),(d)は、ブレーキBの電流および電圧を示している。ブレーキBの電流は、電磁接触器MCのオンにより緩やかに立ち上がり、電磁接触器MCのオフにより直ちに立ち下がる。そして、ブレーキBの電圧は、電磁接触器MCのオンにより若干の緩やかさはあるが早い立ち上がりのものであり、電磁接触器MCのオフによりインパルス状電圧を伴って立ち下がる。
【0021】
(変形例)
上記実施例におけるフォトカプラPH、電界効果トランジスタFET等の半導体素子は、同等の機能を果たす他の素子に置き換えても良い。
【0022】
【発明の効果】
本発明は上述のように、ブレーキ付きモータにおけるモータ電流を検出してフォトカプラに与え、スイッチング素子を作動させるようにしたため、従来のように電磁接触器の補助接点を用いることがなく、またモータの電源にインバータを用いていてもモータ用電源から分岐したブレーキ用電源を要することもなく、簡単な構成でありながら動作の安定なブレーキ作動を実現することができる。
【図面の簡単な説明】
【図1】本発明の一実施例の構成を示す説明図。
【図2】図1の回路におけるモータMの電圧、電流ならびにブレーキBの電流、電圧の変化の様子を示すタイミングチャート。
【図3】従来の補助接点付き電磁接触器を用いたブレーキモータの結線図。
【図4】従来のインバータをモータ電源とするブレーキモータの電源系統図。
【符号の説明】
M モータ
B ブレーキ
MC 電磁接触器
RY リレー
CT 変流器
D ダイオード
ZD ツェナーダイオード
PH フォトカプラ
LED 発光ダイオード
FET 電界効果トランジスタ
R 抵抗
C 電解コンデンサ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an electromagnetically actuated brake, and more particularly to an excitation control device for a non-excitation actuated brake.
[0002]
[Prior art]
In general, in a motor with an electromagnetic brake known as a brake motor, the brake is actuated by turning off the power, that is, de-energizing, to perform a rapid stop.
[0003]
In FIG. 3, a rectifier circuit composed of diodes D1 and D2 is connected to the power source side of the magnetic contactor MC, and an auxiliary contact of the electromagnetic contactor MC is inserted between the diode and the brake.
[0004]
[Patent Document 1]
Japanese Patent Application No. 2002-258832
[Problems to be solved by the invention]
The circuit shown in FIG. 3 is a measure against the problem of delay in brake operation time because the contacts between the diodes D1 and D2 and the brake B are disconnected by the contact of the magnetic contactor MC.
[0006]
However, the circuit configuration becomes complicated, and when the distance between the magnetic contactor MC and the motor M is large, the cost of wiring wires and the construction cost are required.
[0007]
Further, as a drive control circuit for the motor M, there is one using an inverter as shown in FIG. In this method, an inverter INV is inserted between the magnetic contactor MC1 and the motor M to perform soft start and soft stop when the motor M is started and stopped.
[0008]
In this case, since the output of the inverter INV decreases at the time of starting and stopping, the brake B cannot be operated by the output of the inverter INV. Therefore, the power source of the brake B is branched from the power source side of the inverter INV, and a relay RY and an electromagnetic contactor MC2 that respond to the operation of the inverter INV are provided for power supply control to the brake B.
[0009]
As a result, the circuit configuration associated with the inverter INV becomes considerably complicated.
[0010]
The present invention has been made in view of the above points, and an object thereof is to provide an excitation control device for a non-excitation operation type brake having a stable operation and a simple circuit configuration.
[0011]
[Means for Solving the Problems]
In order to achieve the above object, in the present invention,
Excitation of a non-excitation actuated brake that operates a non-excitation actuated electromagnetic brake attached to the motor when the power is turned off, and releases the brake when the power is turned on. In the control device,
A current transformer for detecting an energization current of the motor;
Light emitting diodes connected in antiparallel, light emitting means connected in series to the current transformer and forming a light emission signal according to the output of the current transformer ;
A light receiving means for receiving a light emission signal from the light emitting means;
A brake energization circuit having a switching element with an appropriate input time constant, and when the light receiving means receives a light emission signal, turns on the switching element and supplies a brake release current to the brake;
Excitation control device for non-excitation brakes, characterized by
Is to provide.
[0012]
DETAILED DESCRIPTION OF THE INVENTION
FIG. 1 shows a circuit configuration of an embodiment of the present invention. In FIG. 1, a portion surrounded by an alternate long and short dash line is configured as a unit including a motor with a brake, and is used by being connected to a secondary side of an electromagnetic contactor MC that turns on and off the motor. That is, this unit is provided with motor power terminals U, V, W and circuit power terminals u, v. When this connection is made, the unit becomes operable.
[0013]
In the unit, a non-excited operation brake B is mechanically connected to the motor M, and the brake B is excited during the driving operation of the motor M to be in an inoperative state. When power supply to the motor M is stopped, the power supply to the brake B is stopped and the motor M is stopped by the operating force of the brake B.
[0014]
The brake B is energized and stopped by turning on and off a field effect transistor FET as a switching element. The field effect transistor FET is turned on and off by detecting the presence or absence of a current flowing to the motor M by the current transformer CT and operating the photocoupler PH according to the detection output. In response to the operation of the photocoupler PH, the field effect transistor This is done by turning the FET on and off.
[0015]
In the photocoupler PH, since two light emitting diodes LED are connected in antiparallel on the light emitting side, when an alternating current is applied from the current transformer CT, the two light emitting diodes LED alternately emit light, The generated light is given to the light receiving transistor PT. Thereby, the light corresponding to the full-wave rectified signal of the alternating current flowing through the current transformer CT is given to the light receiving transistor PT. The light receiving transistor PT energizes the brake B with the field effect transistor FET turned on.
[0016]
A constant voltage power supply circuit is formed by two diodes D1, D2, a resistor R1, an electrolytic capacitor C, and a Zener diode ZD as an operation power supply for the brake B by switching of the field effect transistor FET. The signal is applied to the field effect transistor FET through the light receiving transistor PT of the photocoupler PH.
[0017]
When the light receiving transistor PT of the photocoupler PH responds to an optical signal from the light emitting diode LED of the photocoupler PH connected to the secondary circuit of the current transformer, a voltage signal is applied to the gate G of the field effect transistor FET to turn it on. . The field effect transistor FET has a time constant determined by the resistor R2 connected to the gate of the field effect transistor FET and the gate capacitance Cg of the field effect transistor FET, and the on / off operation is performed according to the time constant. If this capacity Cg is not sufficient, a capacitor having an appropriate capacity may be added.
[0018]
In the circuit of FIG. 1, VZ1 and VZ2 are arresters for protecting each element used in the circuit from a high voltage.
[0019]
2A to 2D show voltage and current waveforms at various parts in the circuit of FIG. 2A and 2B show the voltage and current of the motor M. FIG. The motor voltage rises and maintains a constant value when the electromagnetic contactor MC is turned on, and gently falls when the electromagnetic contactor MC is turned off. On the other hand, the motor current rapidly increases when the magnetic contactor MC is turned on and then settles to a constant value, and immediately falls when the magnetic contactor MC is turned off.
[0020]
2 (c) and 2 (d) show the current and voltage of the brake B. The current of the brake B rises gently when the electromagnetic contactor MC is turned on, and immediately falls when the electromagnetic contactor MC is turned off. Then, the voltage of the brake B rises quickly with some gentleness when the electromagnetic contactor MC is turned on, and falls with an impulse voltage when the electromagnetic contactor MC is turned off.
[0021]
(Modification)
The semiconductor elements such as the photocoupler PH and the field effect transistor FET in the above embodiment may be replaced with other elements having the same function.
[0022]
【The invention's effect】
As described above, the present invention detects the motor current in the motor with a brake and applies it to the photocoupler to operate the switching element. Therefore, the auxiliary contact of the electromagnetic contactor is not used as in the prior art, and the motor Even if an inverter is used as the power source, a brake power source branched from the motor power source is not required, and a stable brake operation can be realized with a simple configuration.
[Brief description of the drawings]
FIG. 1 is an explanatory diagram showing a configuration of an embodiment of the present invention.
FIG. 2 is a timing chart showing changes in voltage and current of a motor M and current and voltage of a brake B in the circuit of FIG. 1;
FIG. 3 is a connection diagram of a brake motor using a conventional electromagnetic contactor with an auxiliary contact.
FIG. 4 is a power supply system diagram of a brake motor using a conventional inverter as a motor power supply.
[Explanation of symbols]
M Motor B Brake MC Magnetic contactor RY Relay CT Current transformer D Diode ZD Zener diode PH Photocoupler LED Light emitting diode FET Field effect transistor R Resistance C Electrolytic capacitor

Claims (3)

電磁接触器による交流モータの電源オンオフに伴って電源オフ時に前記モータに取り付けられた無励磁作動形電磁ブレーキを作動させ、また電源オン時に該ブレーキを解除するようにした無励磁作動型ブレーキの励磁制御装置において、
前記モータの通電電流を検出する変流器と、
発光ダイオードが逆並列接続され、前記変流器に直列接続されて前記変流器の出力に応じて発光信号を形成する発光手段と、
この発光手段からの発光信号を受信する受光手段と、
適当な入力時定数を持ったスイッチング素子を有し、前記受光手段が発光信号を受信したとき、前記スイッチング素子をオンさせて前記ブレーキにブレーキ解除電流を供給するブレーキ通電回路と、
をそなえたことを特徴とする無励磁作動ブレーキの励磁制御装置。
Excitation of a non-excitation actuated brake that operates a non-excitation actuated electromagnetic brake attached to the motor when the power is turned off, and releases the brake when the power is turned on. In the control device,
A current transformer for detecting an energization current of the motor;
Light emitting diodes connected in antiparallel, light emitting means connected in series to the current transformer and forming a light emission signal according to the output of the current transformer ;
A light receiving means for receiving a light emission signal from the light emitting means;
A brake energization circuit having a switching element with an appropriate input time constant, and when the light receiving means receives a light emission signal, turns on the switching element and supplies a brake release current to the brake;
An excitation control device for a non-excitation actuated brake characterized by comprising:
請求項1記載の無励磁作動ブレーキの励磁制御装置において、
前記発光手段は、互いに逆並列に接続された少なくとも一対の発光素子を有する無励磁作動ブレーキの励磁制御装置。
The excitation control device for a non-excitation brake according to claim 1,
The light emission means is an excitation control device for a non-excitation actuating brake having at least a pair of light emitting elements connected in antiparallel to each other.
請求項1記載の無励磁作動ブレーキの励磁制御装置において、
前記スイッチング素子は、電界効果トランジスタである無励磁作動ブレーキの励磁制御装置。
In the excitation control device of the non-excitation operation brake according to claim 1,
The switching element is an excitation control device for a non-excitation operation brake, which is a field effect transistor.
JP2003013290A 2002-09-04 2003-01-22 Excitation control circuit for non-excitation brake Expired - Lifetime JP3996066B2 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
JP2003013290A JP3996066B2 (en) 2003-01-22 2003-01-22 Excitation control circuit for non-excitation brake
TW092124232A TW200417129A (en) 2002-09-04 2003-09-02 Excitation controller for a non-excitation actuating brake
KR1020030061349A KR101074239B1 (en) 2002-09-04 2003-09-03 Excitation Control Device for an Electro-Magnetic Brake Operable when Unexcited
CNB031593240A CN100347945C (en) 2002-09-04 2003-09-04 Excitation controller for non-excitation actuating brake

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2003013290A JP3996066B2 (en) 2003-01-22 2003-01-22 Excitation control circuit for non-excitation brake

Publications (2)

Publication Number Publication Date
JP2004229388A JP2004229388A (en) 2004-08-12
JP3996066B2 true JP3996066B2 (en) 2007-10-24

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