JP3993847B2 - Reinforcing bar anchoring structure - Google Patents

Reinforcing bar anchoring structure Download PDF

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JP3993847B2
JP3993847B2 JP2003362703A JP2003362703A JP3993847B2 JP 3993847 B2 JP3993847 B2 JP 3993847B2 JP 2003362703 A JP2003362703 A JP 2003362703A JP 2003362703 A JP2003362703 A JP 2003362703A JP 3993847 B2 JP3993847 B2 JP 3993847B2
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reinforcing bar
fixing member
pressing
fixing
outer periphery
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JP2005126972A (en
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則夫 松原
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Fuji Bolt Manufacturing Co Ltd
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本発明は、柱や梁等に配筋した異形鉄筋をコンクリートに定着させて、この鉄筋の引き抜き力を強化するための鉄筋の定着構造に関する。   The present invention relates to a reinforcing bar fixing structure for fixing a deformed reinforcing bar arranged in a column or a beam to concrete and strengthening a pulling force of the reinforcing bar.

従来より、引張り強度が極めて低いコンクリートを補強するために、鉄筋を配筋して全体の引張り強度を強化した鉄筋コンクリート構造が広く使用されている。しかるに鉄筋に対するコンクリートの保持力が弱いと、曲げ等により引張り力が加わった場合には、鉄筋が引き抜かれてしまい、十分な引張り強度を発揮することができない。そこで、鉄筋に対するコンクリートの保持力を確保するために、多くの鉄筋の定着手段が提案されている。   Conventionally, in order to reinforce concrete with extremely low tensile strength, reinforced concrete structures in which reinforcing bars are reinforced to enhance the overall tensile strength have been widely used. However, if the holding power of the concrete with respect to the reinforcing bars is weak, when a tensile force is applied due to bending or the like, the reinforcing bars are pulled out and a sufficient tensile strength cannot be exhibited. Therefore, many fixing means for reinforcing bars have been proposed in order to ensure the holding power of concrete against the reinforcing bars.

例えば鉄筋の外周に、平行またはネジ状の突起した節を設けて、コンクリートに対する引き抜き力を向上させたもの(以下「異形鉄筋」という。)が広く使用されている。またこの異形鉄筋だけでは不十分な場合には、鉄筋の端部や中間部を折り曲げて、コンクリートに対する引き抜き力を向上させる手段も広く使用されている。さらに鉄筋を折り曲げる手段では、鉄筋を密集して配筋するときに、折り曲げる鉄筋同士が相互に干渉したり、折り曲げ作業のスペースが十分でない場合も生じるため、鉄筋の端部等に次のような定着部材を取付ける手段が提供されている。   For example, a parallel or screw-like protruding node provided on the outer periphery of the reinforcing bar to improve the pulling force against the concrete (hereinafter referred to as “deformed reinforcing bar”) is widely used. In addition, when the deformed reinforcing bar is not sufficient, means for improving the pulling force on the concrete by bending the end or intermediate part of the reinforcing bar is widely used. Furthermore, with the means to bend the reinforcing bars, when reinforcing bars are densely arranged, the reinforcing bars to be bent may interfere with each other or there may be insufficient space for bending work. Means for attaching the fuser member are provided.

すなわちネジ鉄筋の端部に板状の定着部材を螺合し、この螺合部分にモルタル等の充填剤を注入する手段が提案されている(例えば、特許文献1参照。)。あるいは熱間据え込み加工によって、鉄筋の端部に拡径部を形成する手段も提案されている(例えば、特許文献2参照。)。さらに鉄筋の端部に雄ネジを摩擦圧接し、この雄ネジに定着板を螺合させる手段も提案されている(例えば、特許文献3参照。)。
特許第2662150号公報(第1-4頁、第7〜8図) 特開2000−257209号公報(第1-4頁、第1図) 特開2001−159214号公報(第1-4頁、第1図)
That is, a means has been proposed in which a plate-like fixing member is screwed into the end portion of the screw rebar, and a filler such as mortar is injected into the screwed portion (see, for example, Patent Document 1). Or the means to form an enlarged diameter part in the edge part of a reinforcing bar by hot upsetting is proposed (for example, refer to patent documents 2). Furthermore, a means has also been proposed in which a male screw is friction-welded to the end of the reinforcing bar and a fixing plate is screwed onto the male screw (see, for example, Patent Document 3).
Japanese Patent No. 2662150 (page 1-4, FIGS. 7-8) JP 2000-257209 A (page 1-4, FIG. 1) JP 2001-159214 A (page 1-4, FIG. 1)

しかるに、ネジ鉄筋の端部に板状の定着部材を螺合し、この螺合部分にモルタル等の充填剤を注入する手段では、適用できる鉄筋がネジ鉄筋にのみに限定され、また定着部は、ネジ鉄筋に合わせた雌ネジを螺設する必要があるために製造コストが高くなる。さらに充填剤を注入する手間も必要になる。また熱間据え込み加工によって、鉄筋の端部に拡径部を形成する手段では、鉄筋の端部を、バーナーや高周波コイルで赤熱させ、これに所定の型枠を押圧して据え込み加工する手段が必要となる。したがって均一な拡径部を形成するためには、ある程度の熟練技術が必要であり、また夏場の炎天下等の高気温の下における作業負担が過大となって、さらに作業性の悪い現場等では火傷の危険性もある。   However, in a means for screwing a plate-shaped fixing member to the end of the screw rebar and injecting a filler such as mortar into this screwed portion, the applicable rebar is limited to only the screw rebar, and the fixing portion is The manufacturing cost is increased because it is necessary to screw a female screw matched to the screw rebar. Further, it is necessary to inject the filler. Moreover, in the means for forming the enlarged diameter portion at the end of the reinforcing bar by hot upsetting, the end of the reinforcing bar is heated red by a burner or a high-frequency coil, and a predetermined mold is pressed against the end of the reinforcing bar. Means are needed. Therefore, in order to form a uniform enlarged diameter part, a certain level of skill is required, and the work load under high temperatures such as under hot weather in summer is excessive, and burns may occur at sites with poor workability. There is also the danger of.

そして鉄筋の端部に雄ネジを摩擦圧接し、この雄ネジに定着板を螺合させる手段では、雄ネジと、これに螺合する雌ネジを設けた定着板との2種類の部品の準備が必要となる。また例えば梁を柱に連結するときには、梁の端面からの鉄筋の突出長さを、ある程度長くする必要がある場合も多いが、このような場合には、雄ネジを適正に摩擦圧接するためには、突出した鉄筋が撓んだり振れ回らないように固定する手段、ないしは高度の熟練技術が必要となる。   In the means for friction-welding a male screw to the end of the reinforcing bar and screwing the fixing plate into the male screw, two types of parts are prepared: a male screw and a fixing plate provided with a female screw to be screwed into the male screw. Is required. For example, when connecting a beam to a column, it is often necessary to lengthen the protruding length of the reinforcing bar from the end face of the beam to some extent, but in such a case, in order to frictionally weld the male screw properly This requires a means for fixing the protruding reinforcing bar so that it does not bend or swing, or a highly skilled technique.

そこで本発明の目的は、熟練技術を必要としない低コストかつ簡易な手段によって、異形鉄筋をコンクリートに定着させて、この鉄筋の引き抜き力を強化する鉄筋の定着構造を提供することにある。   Accordingly, an object of the present invention is to provide a reinforcing bar fixing structure in which deformed reinforcing bars are fixed to concrete by low-cost and simple means that does not require skilled techniques, and the reinforcing force of the reinforcing bars is increased.

上記課題を解決すべく、本発明による鉄筋の定着構造の第1の特徴は、鉄筋と定着部材とを備え、この鉄筋は、竹節またはネジ状の節を有する異形鉄筋であり、この定着部材は、この鉄筋を挿入可能な中空穴を有する筒状部材であって、この筒状部材の外周を押圧することによって縮径してこの鉄筋の外周に圧着したものであることにある。   In order to solve the above problems, a first feature of the reinforcing bar fixing structure according to the present invention includes a reinforcing bar and a fixing member, and the reinforcing bar is a deformed reinforcing bar having a bamboo knot or a screw-like knot. This is a cylindrical member having a hollow hole into which the reinforcing bar can be inserted, and is reduced in diameter by pressing the outer periphery of the cylindrical member and is crimped to the outer periphery of the reinforcing bar.

また本発明による鉄筋の定着構造の第2の特徴は、上記特徴1に記載した定着部材は、その軸方向長さのうち所定の長さ部分を縮径して上記鉄筋の外周に圧着してあることにある。さらに本発明による鉄筋の定着構造の第3の特徴は、上記特徴2に記載した定着部材は、その一端から所定の長さ部分を縮径して上記鉄筋の外周に圧着し、他の長さ部分を拡径してあることにある。   Further, the second feature of the reinforcing bar fixing structure according to the present invention is that the fixing member described in the above feature 1 is reduced in diameter by a predetermined length portion of its axial length and is crimped to the outer periphery of the reinforcing bar. There is to be. Furthermore, the third feature of the fixing structure of the reinforcing bar according to the present invention is that the fixing member described in the above feature 2 has a predetermined length reduced from one end thereof and is crimped to the outer periphery of the reinforcing bar. The diameter of the part is expanded.

本発明による鉄筋の定着構造の第4の特徴は、上記特徴3に記載した定着部材の他の長さ部分は、拡径された部分と、その最大拡径部分において全周を内側に折り返して形成された終端部とからなることにある。ここで上記特徴3〜4のいずれかに記載した定着部材の他の長さ部分の肉厚は、上記所定の長さ部分より薄肉になっていることが望ましい。   According to a fourth feature of the reinforcing bar fixing structure according to the present invention, the other length portion of the fixing member described in the above feature 3 is formed by folding the entire circumference inward in the enlarged diameter portion and the maximum enlarged diameter portion. And formed end portions. Here, it is desirable that the thickness of the other length portion of the fixing member described in any one of the features 3 to 4 is thinner than the predetermined length portion.

本発明による鉄筋の定着構造の第5の特徴は、上記特徴1〜5のいずれかの1に記載した定着部材の所定の長さ部分は、2工程に分けて縮径してあることにある。すなわち上記所定の長さ部分は、軸対称に配置した複数の第1の押圧爪によってその外周面を押圧して圧縮変形させた後に、この第1の押圧爪と半ピッチずらした外周面を、軸対称に配置されかつ所定の円周方向長さの円弧押圧面を有する複数の第2の押圧爪によって押圧することにより、主としてこの第1の押圧爪で押圧した部分に対応する内側面を上記鉄筋の外周に圧着したものである。   A fifth feature of the reinforcing bar fixing structure according to the present invention is that the predetermined length portion of the fixing member described in any one of the above features 1 to 5 is reduced in diameter in two steps. . That is, after the predetermined length portion is compressed and deformed by pressing the outer peripheral surface with a plurality of first pressing claws arranged symmetrically about the axis, the outer peripheral surface shifted by a half pitch from the first pressing claw is By pressing with a plurality of second pressing claws that are arranged symmetrically about the axis and have an arc pressing surface with a predetermined circumferential length, the inner side surface corresponding mainly to the portion pressed by the first pressing claws is It is crimped to the outer periphery of the reinforcing bar.

なお上記鉄筋の定着構造は、いずれもダイス等の携帯用押圧装置を用いて工事現場で縮径や拡径作業を行う場合に限らず、工場において冷間鍛造やプレス等の冷間加工を用いて、予め異型鉄筋に定着部材を圧着及び拡径したものを、工事現場に搬入して使用することもできる。   The above reinforcing bar fixing structure is not limited to the case where the diameter is reduced or expanded at the construction site by using a portable pressing device such as a die, but cold working such as cold forging or pressing is used in the factory. In addition, it is also possible to use a product obtained by previously crimping and expanding the diameter of the fixing member on the deformed reinforcing bar and carrying it to the construction site.

このように発明を構成することによって、次の作用効果を奏することができる。第1に、定着部材の素材は、異形鉄筋を挿入可能な中空の筒状部材を一定の長さに切断したもので足りるため、低コストで製造できる。特に中空の筒状部材として中空パイプを使用する場合には、極めて低コストで製造または入手が可能となる。   By configuring the invention in this way, the following effects can be obtained. First, the fixing member can be manufactured at a low cost because a hollow cylindrical member into which a deformed reinforcing bar can be inserted is cut to a certain length. In particular, when a hollow pipe is used as a hollow cylindrical member, it can be manufactured or obtained at a very low cost.

第2に、中空の筒状部材の所定の長さ部分の外周を、例えば円弧溝形状をしたダイスで押圧縮径し、この中空穴の内周を異形鉄筋の節に噛み込ませて圧着するものであるため、定着部材の中空穴に、ネジ鉄筋等と螺合させる雌ネジを加工する必要がない。また中空の筒状部材を塑性変形させて圧着するので、この中空穴の内周寸法は、異型鉄筋を挿入できるクリアランスを見込めば足り、加工精度を高くする必要はない。さらに異形鉄筋への圧着は、中空の筒状部材の外周をダイス等で押圧縮径するだけであるため、熱間据え付け加工や摩擦圧接等に比べて、圧着作業が極めて簡単かつ確実にできる。したがって熟練技術も不要となって、作業負担や危険性を大幅に低減することができる。   Second, the outer circumference of a predetermined length portion of the hollow cylindrical member is pressed and compressed with a die having, for example, an arc groove shape, and the inner circumference of the hollow hole is bitten into a deformed reinforcing bar to be crimped. Therefore, it is not necessary to process a female screw that is screwed into a screw hole or the like in the hollow hole of the fixing member. In addition, since the hollow cylindrical member is plastically deformed and crimped, the inner peripheral dimension of the hollow hole only needs to allow for clearance into which the deformed reinforcing bar can be inserted, and does not require high processing accuracy. Furthermore, since crimping to the deformed reinforcing bar is merely by pressing and compressing the outer periphery of the hollow cylindrical member with a die or the like, the crimping operation can be performed extremely easily and reliably as compared with hot installation processing or friction welding. Therefore, no skill is required, and the work burden and danger can be greatly reduced.

第3に、定着部材の軸方向長さのうち、所定の長さ部分だけを縮径することによって、押圧されない元の外周形状のままの他の長さ部分との間に、外周上半径方向に段差が生じるため、この段差によってコンクリートへの定着力を増大させることができる。   Thirdly, by reducing the diameter of only a predetermined length of the axial length of the fixing member, the radial direction on the outer circumference between the other lengths of the original outer shape that is not pressed is reduced. Therefore, the fixing force to concrete can be increased by this step.

第4に、定着部材の一端にダイスを押し当てる等して、他の長さ部分を例えば末広がり状に拡径するものであるため、大型の拡径冶具を必要とせず、また特に熟練技術を要することなく、コンクリートに対する充分な定着面積を成形することができる。第5に、定着部材の他の長さ部分を拡径して、その最大拡径部分において全周を内側に折り返して終端部を形成することによって、拡径部がいわば二重壁となり、鉄筋の引き抜き力に対する強度を増強することができる。さらにこのような形状は、定着部材の一端面にダイス等を押し当てる一工程で、迅速かつ容易に形成することができる。   Fourth, the die is pressed against one end of the fixing member to expand the other length portion, for example, in a divergent shape, so that a large-diameter expansion tool is not required, and particularly skilled techniques are used. It is not necessary to form a sufficient fixing area for the concrete. Fifth, by expanding the other length portion of the fixing member and folding the entire circumference inward at the maximum expanded portion to form a terminal portion, the expanded portion becomes a double wall, so that the reinforcing bar The strength with respect to the pulling force can be increased. Furthermore, such a shape can be formed quickly and easily in one step of pressing a die or the like against one end surface of the fixing member.

第6に、定着部材を拡径する部分の肉厚を薄くしておくことによって、ダイス等の押し当て力を小さくでき、より簡単容易に拡径することが可能となる。第7に、定着部材の所定の長さ部分を、軸対称に配置した複数の第1の押圧爪と、第2の押圧爪とによって、円周を部分的に、かつ2工程にわけて押圧することにより、中空穴と鉄筋の外周との半径方向クリアランスが大きい定着部材であっても、小さな押圧力で大きく圧縮変形させて、確実に鉄筋の外周に圧着することができる。したがって押圧されない他の長さ部分との外周半径方向段差を大きくすることができるので、コンクリートへの定着力を増大させることができる。   Sixth, by reducing the thickness of the portion where the fixing member is expanded, the pressing force of a die or the like can be reduced, and the diameter can be increased more easily. Seventh, a predetermined length portion of the fixing member is pressed partially in two steps by a plurality of first pressing claws and second pressing claws arranged symmetrically about the axis. By doing so, even if the fixing member has a large radial clearance between the hollow hole and the outer periphery of the reinforcing bar, the fixing member can be compressed and deformed with a small pressing force, and can be securely pressed onto the outer periphery of the reinforcing bar. Accordingly, the step in the outer peripheral radial direction can be increased with other length portions that are not pressed, so that the fixing force to the concrete can be increased.

まず最初に、図1を参照しつつ、本発明による鉄筋の定着構造の使用例を説明する。図1は、それぞれコンクリート製の梁4と柱5とを結合した建造物に、鉄筋の定着構造1を使用した場合を例示している。すなわち鉄筋の定着構造1は、鉄筋2と、この鉄筋の端部に圧着した定着部材3とを備えている。鉄筋2は、梁4の長手方向に沿って複数本埋設されており、それぞれの先端部分が、この梁の端面から突き出て、柱5に埋設された鉄筋6の間に配置されている。したがって鉄筋2の引き抜き力に対して、定着部材3が大きな抵抗となり、この鉄筋を柱5と梁4とに確実に保持することができ、この梁の下面に生じる曲げ応力や、この柱との分離力等に対して、十分な強度を確保することができる。   First, an example of using the reinforcing bar fixing structure according to the present invention will be described with reference to FIG. FIG. 1 exemplifies a case where a reinforcing bar fixing structure 1 is used for a structure in which concrete beams 4 and columns 5 are combined. That is, the reinforcing bar fixing structure 1 includes a reinforcing bar 2 and a fixing member 3 that is crimped to the end of the reinforcing bar. A plurality of reinforcing bars 2 are embedded along the longitudinal direction of the beam 4, and each tip portion protrudes from the end face of the beam and is disposed between the reinforcing bars 6 embedded in the column 5. Therefore, the fixing member 3 becomes a great resistance against the pulling force of the reinforcing bar 2 and can securely hold the reinforcing bar to the column 5 and the beam 4. The bending stress generated on the lower surface of the beam and Sufficient strength can be ensured against the separation force and the like.

図2(A)〜(B)に鉄筋の定着構造1の詳細を示す。すなわち鉄筋2は、丸棒21に所定のピッチで平行な竹節22を一体形成した異形鉄筋を使用している。竹節22は、長手方向に沿って設けたリブ23を挟んで半周づつロール形成する。なお平行な竹節22の替わりに、ネジ状の節を形成した異形鉄筋を使用することもできる。一方定着部材3は、図2(C)〜(D)に示すように、鉄筋2が挿入可能な円形の中空穴31を有する四角形断面形状をした、鉄製の短い筒状部材を使用している。   2A to 2B show details of the reinforcing bar fixing structure 1. FIG. In other words, the reinforcing bar 2 is a deformed reinforcing bar in which bamboo bars 22 that are parallel to the round bar 21 at a predetermined pitch are integrally formed. The bamboo knots 22 are roll-formed half a turn across a rib 23 provided along the longitudinal direction. Instead of the parallel bamboo joint 22, a deformed reinforcing bar having a screw-like joint may be used. On the other hand, as shown in FIGS. 2C to 2D, the fixing member 3 uses a short steel tubular member having a square cross-sectional shape having a circular hollow hole 31 into which the reinforcing bar 2 can be inserted. .

そして図2(E)に示すように、鉄筋2の一端部を中空穴31に挿入し、かつ互いに対向する円弧溝8aを有する一対のダイス8によって、定着部材3の外周の平行辺32を挟み込むようにして押圧する。このように定着部材3の外周を押圧すると、四角形の4角が円弧溝8aによってそれぞれ中心方向に押圧され、この部分から圧縮変形して、この部分の中空穴31の内周が、鉄筋2の外周に圧着する。そして最終的には、図2(B)に示すように、定着部材3の外周32bが円形に近い楕円形になるように圧縮変形し、ほぼ中空穴31の内周の全周が鉄筋2の竹節22に食い込むようにして圧着する。   2E, one end of the reinforcing bar 2 is inserted into the hollow hole 31, and the parallel sides 32 on the outer periphery of the fixing member 3 are sandwiched by a pair of dies 8 having arc grooves 8a facing each other. Press. When the outer periphery of the fixing member 3 is pressed in this way, the four corners of the quadrangle are pressed in the center direction by the arc grooves 8a, respectively, and are compressed and deformed from this portion, and the inner periphery of the hollow hole 31 in this portion is Crimp to the outer periphery. Finally, as shown in FIG. 2 (B), the outer periphery 32b of the fixing member 3 is compressed and deformed so as to have an elliptical shape close to a circle, and the entire inner circumference of the hollow hole 31 is substantially the same as that of the reinforcing bar 2. Crimp so that it digs into bamboo shoot 22.

ところでこのように定着部材3の外周を四角形断面のように多角形にしておくと、まずそれぞれの角部がダイス8の円弧溝8aによって圧縮変形し、次いで円形に近い楕円形に圧縮変形する。したがって圧縮変形が、いわば2段階に分けて行われるために、定着部材3の外周を円形に形成し、全周に渡って押圧して、一度に圧縮変形する場合に比べて押圧力を小さくできる。このためダイスの押圧手段を小型にすることができる。また肉厚の厚い定着部材3を容易に縮径することができるため、コンクリートに対する定着面積を大きくすることができる。また中空穴31と鉄筋2の竹節22の外径とのクリアランスは、塑性変形による圧着力が充分確保できる程度の大きさであれば足り、精密に加工しておく必要はない。   By the way, when the outer periphery of the fixing member 3 is polygonal like a square cross section in this way, each corner is first compressed and deformed by the arc groove 8a of the die 8, and then compressed and deformed into an elliptical shape close to a circle. Therefore, since the compression deformation is performed in two stages, the outer periphery of the fixing member 3 is formed in a circular shape and pressed over the entire periphery, so that the pressing force can be reduced as compared with the case where the compression deformation is performed at once. . For this reason, the die pressing means can be reduced in size. In addition, since the thick fixing member 3 can be easily reduced in diameter, the fixing area for the concrete can be increased. Further, the clearance between the hollow hole 31 and the outer diameter of the bamboo joint 22 of the reinforcing bar 2 is sufficient if it is large enough to ensure a sufficient pressure-bonding force due to plastic deformation, and need not be processed precisely.

図3(A)〜(B)に、他の実施の形態を示す。なお図2に対応する部品及び部分については、参照の便宜を図るため、図2に示す番号にそれぞれ100を加えた番号にしてある。すなわち定着部材103は、図3(C)〜(D)に示すように、鉄筋102が挿入可能な中空穴131を有する、六角形断面形状の筒状部材を使用している。そして図3(E)に示すように、中空穴131に鉄筋102の端部を挿入し、その挿入部分の長さ部分を、図2(E)と同様にして、円弧溝108aを有するダイス108で押圧、縮径して、この鉄筋の外周に圧着する。   3A to 3B show another embodiment. 2 are numbered by adding 100 to the numbers shown in FIG. 2 for convenience of reference. That is, as the fixing member 103, as shown in FIGS. 3C to 3D, a cylindrical member having a hexagonal cross section having a hollow hole 131 into which the reinforcing bar 102 can be inserted is used. Then, as shown in FIG. 3 (E), the end of the reinforcing bar 102 is inserted into the hollow hole 131, and the length of the inserted portion is the same as that of FIG. 2 (E), and the die 108 having the arc groove 108a. Press and reduce the diameter and press the outer periphery of the reinforcing bar.

したがって定着部材103の外周は、図3(A)〜(B)に示すように、押圧してほぼ円形断面形状に縮径された部分132aと、元の六角形のままの縮径していない部分132bとの間に外周半径方向段差が生じ、この段差によって、コンクリートに対する定着力を増強することができる。   Therefore, as shown in FIGS. 3A to 3B, the outer periphery of the fixing member 103 is not reduced in diameter as the original hexagonal shape and the portion 132 a that is pressed and reduced in diameter into a substantially circular cross-sectional shape. A step in the outer peripheral radial direction is generated between the portion 132b and the fixing force on the concrete can be enhanced by the step.

図4(A)〜(B)に示す鉄筋の定着構造201は、定着部材の所定の長さ部分を縮径し、他の長さ部分を拡径したものである。なお図2に対応する部品及び部分については、参照の便宜を図るため、図2に示す番号にそれぞれ200を加えた番号にしてある。すなわち定着部材203は、図4(C)〜(D)に示すように、鉄筋202が挿入可能な中空穴231を有する、中空パイプを使用している。そして一端から約半分の長さ部分だけを、肉厚が薄い部分231bに形成してある。   A reinforcing bar fixing structure 201 shown in FIGS. 4A to 4B is obtained by reducing the diameter of a predetermined length portion of the fixing member and expanding the other length portions. 2 are numbered by adding 200 to the numbers shown in FIG. 2 for convenience of reference. In other words, as shown in FIGS. 4C to 4D, the fixing member 203 uses a hollow pipe having a hollow hole 231 into which the reinforcing bar 202 can be inserted. Then, only a half portion from one end is formed in the thin portion 231b.

定着部材203は、図4(E)に示すように、まず薄肉部分231bを拡径する。すなわち中空穴231と、この長さに対応する外周232部分とを、チャック292,293に取付けて固定し、薄肉部分231bの内周に挿入可能な円柱突起部291aを有するダイス291を、この薄肉部分の端部に押圧する。押圧すると、まず薄肉部分231bの端部が、円柱突起部291aの根元のアール部分291bによって拡径し、次いでこの拡径した端部が、ダイス291の平坦部分291cによってさらに押し広げられ、最終的には、図4(F)に示すように、末広がり状に拡径した部分232bが形成される。   As shown in FIG. 4E, the fixing member 203 first expands the diameter of the thin portion 231b. That is, the hollow 231 and the outer peripheral portion 232 corresponding to this length are attached and fixed to the chucks 292 and 293, and the die 291 having the cylindrical protrusion 291a that can be inserted into the inner periphery of the thin portion 231b is formed into this thin-walled portion. Press against the end of the part. When pressed, the end of the thin portion 231b is first expanded by the rounded portion 291b at the base of the cylindrical protrusion 291a, and then the expanded end is further expanded by the flat portion 291c of the die 291. As shown in FIG. 4 (F), a portion 232b having a diameter expanded in a divergent shape is formed.

次に図4(G)に示すように、拡径していない中空穴231に鉄筋202を挿入し、その挿入長さ部分を、図2(E)と同様にして、円弧溝208aを有するダイス208で押圧、縮径して、この鉄筋の外周に圧着する。以上により、定着部材203は、図4(A)〜(B)に示すように、薄肉部分231bが末広がり状に拡径され、残りの部分232aが縮径されて鉄筋202の外周に圧着された構成となる。したがって、末広がり状に拡径された部分232bによって、コンクリートに対する大きな定着力を得ることができる。   Next, as shown in FIG. 4 (G), a reinforcing bar 202 is inserted into a hollow hole 231 that has not been expanded, and the insertion length of the die having an arc groove 208a is the same as in FIG. 2 (E). It is pressed and reduced in diameter by 208 and is crimped to the outer periphery of this reinforcing bar. As described above, in the fixing member 203, as shown in FIGS. 4A to 4B, the thin-walled portion 231b is expanded in a divergent shape, and the remaining portion 232a is reduced in diameter and is crimped to the outer periphery of the reinforcing bar 202. It becomes composition. Therefore, a large fixing force with respect to the concrete can be obtained by the portion 232b expanded in a divergent shape.

図5(A)〜(B)に示す鉄筋の定着構造301は、定着部材の約半分の長さ部分を拡径し、かつその終端部全周を内側に折り返して、いわば二重構造にしたものである。なお図2に対応する部品及び部分については、参照の便宜を図るため、図2に示す番号にそれぞれ300を加えた番号にしてある。すなわち定着部材303は、図5(C)〜(D)に示すように、鉄筋302を挿入可能な中空穴331を有する薄肉中空パイプを使用している。   The reinforcing bar fixing structure 301 shown in FIGS. 5 (A) to 5 (B) has a double structure by expanding the diameter of about half the length of the fixing member and folding the entire periphery of the end portion inward. Is. 2 are numbered by adding 300 to the numbers shown in FIG. 2 for convenience of reference. That is, as shown in FIGS. 5C to 5D, the fixing member 303 uses a thin hollow pipe having a hollow hole 331 into which the reinforcing bar 302 can be inserted.

図5(E)に示すように、まず定着部材303の約半分の長さ部分の内外周331,332を、それぞれチャック392,393に挿入して取り付ける。次に平坦面391aを有するダイス391を、定着部材303の端面に押圧する。ある程度押圧すると、定着部材303の所定の長さ部分は、その押圧端面とチャック392,393の取付け端面との間で、外側方向に膨らむように座屈する。そしてさらに押圧を進めると、この外側方向に膨らんだ部分が軸方向に圧縮され、最終的には図5(F)に示すように、拡径された部分332bと、その最大拡径部分332cにおいて、全周を内側に折り返して形成された終端部332dとが形成される。   As shown in FIG. 5E, first, inner and outer peripheries 331 and 332 of about half the length of the fixing member 303 are inserted and attached to chucks 392 and 393, respectively. Next, a die 391 having a flat surface 391 a is pressed against the end surface of the fixing member 303. When pressed to some extent, the predetermined length portion of the fixing member 303 buckles between the pressing end surface and the mounting end surfaces of the chucks 392 and 393 so as to bulge outward. When the pressure is further advanced, the portion bulging outward is compressed in the axial direction. Finally, as shown in FIG. 5 (F), the expanded diameter portion 332b and the maximum expanded diameter portion 332c A terminal portion 332d formed by folding the entire circumference inward is formed.

拡径しない残りの約半分の長さ部分332aは、図5(G)に示すように、上述した図4(G)と同様な手段によって縮径して、鉄筋302の外周に圧着する。   As shown in FIG. 5 (G), the remaining approximately half length portion 332a that is not expanded is reduced in diameter by the same means as in FIG. 4 (G) described above and is crimped to the outer periphery of the reinforcing bar 302.

図6(A)〜(B)に示す鉄筋の定着構造401は、定着部材の所定の長さ部分を2工程に分けて縮径したものである。なお図2に対応する部品及び部分については、参照の便宜を図るため、図2に示す番号にそれぞれ400を加えた番号にしてある。すなわち定着部材403は、図6(C)〜(D)に示すように、鉄筋402の外径より充分大きい中空穴431を有する、薄肉中空パイプを使用している。   The reinforcing bar fixing structure 401 shown in FIGS. 6A to 6B is obtained by reducing the diameter of a predetermined length portion of the fixing member in two steps. 2 are numbered by adding 400 to the numbers shown in FIG. 2 for convenience of reference. That is, the fixing member 403 uses a thin hollow pipe having a hollow hole 431 sufficiently larger than the outer diameter of the reinforcing bar 402 as shown in FIGS.

さて定着部材403の約半分の長さ部分について、まず図6(E)に示すように、軸対称に配置した4個の台形のダイス481によって、外周432の四箇所を押圧して、圧縮変形させる。圧縮変形後の断面形状は、ダイス481の押圧面481aが当接する部分が、ほぼ平坦な部分432aに縮径され、押圧されない四隅の部分が、ほぼ円弧状の部分432cに変形する。なお平坦な部分432aの中心間隔は、鉄筋402の外周よりわずかに広くなるように、ダイス481の押圧位置を調整してある。   As shown in FIG. 6 (E), about four portions of the fixing member 403 are first pressed by four trapezoidal dies 481 arranged axially symmetrically to press and compress the four locations on the outer periphery 432. Let The cross-sectional shape after the compression deformation is such that the portion where the pressing surface 481a of the die 481 contacts is reduced in diameter to a substantially flat portion 432a, and the four corner portions that are not pressed are deformed into a substantially arc-shaped portion 432c. The pressing position of the die 481 is adjusted so that the center interval of the flat portion 432a is slightly wider than the outer periphery of the reinforcing bar 402.

次に図6(F)に示すように、縮径した中空穴431aに鉄筋402を挿入し、上述したダイス481と円周方向に半ピッチずらした4個のダイス482によって、ほぼ円弧状の部分432cを押圧する。このようにして円弧状の部分432cを、中心方向に向けて押圧すると、隣接する平坦な部分432aがさらに縮径して、鉄筋402の外周に圧着する。なおダイス482の円弧押圧面482aは、円弧状の部分432cの表面に沿う凹面円弧形状に形成してあるため、押圧する際に当接面が滑って、隣接する平坦な部分432aの縮径が不均一になるのを防止できる。   Next, as shown in FIG. 6 (F), a rebar 402 is inserted into the hollow hole 431a whose diameter has been reduced, and an approximately arc-shaped portion is formed by the above-described dice 481 and four dice 482 shifted by a half pitch in the circumferential direction. Press 432c. When the arc-shaped portion 432c is pressed toward the center direction in this way, the adjacent flat portion 432a is further reduced in diameter and is crimped to the outer periphery of the reinforcing bar 402. Since the arc pressing surface 482a of the die 482 is formed in a concave arc shape along the surface of the arc-shaped portion 432c, the contact surface slips when pressed, and the diameter of the adjacent flat portion 432a is reduced. It can prevent non-uniformity.

以上により定着部材403は、外周を部分的に、かつ二工程に分けて圧縮変形させるため、比較的小さな押圧力で大きく縮径することができ、かつ縮径されない部分との外周半径方向段差を大きくして、コンクリートへの定着力を増強することができる。なおダイス481,482は、それぞれ4個の場合に限らず、軸対称であれば3個、あるいは5個以上であってもよい。また第1の押圧爪481の押圧面481aは、図示してあるような平坦面に限らず、凸円弧面であってもよい。   As described above, the fixing member 403 is compressed and deformed by dividing the outer periphery partly in two steps, so that the fixing member 403 can be greatly reduced in diameter with a relatively small pressing force, and the outer peripheral radial step with respect to the part that is not reduced in diameter. It is possible to increase the fixing power to concrete. The number of dies 481 and 482 is not limited to four, but may be three, or five or more as long as it is axially symmetric. Further, the pressing surface 481a of the first pressing claw 481 is not limited to a flat surface as illustrated, and may be a convex arc surface.

なお上述した鉄筋の定着構造は、いずれも現場等で、コンクリートに埋設した鉄筋の一端に定着部材を圧着してから、携帯用ダイス等を使用して所定の長さ部分を拡径することもできる。しかし上述したように、まず所定の長さ部分を拡径しておき、これを定着現場に持ち込んで、鉄筋の一端に圧着したほうが、作業性や安全性等の点では好ましい。   In any of the above-mentioned reinforcing bar fixing structures, a fixing member may be crimped to one end of a reinforcing bar embedded in concrete, and then a predetermined length portion may be expanded using a portable die or the like. it can. However, as described above, it is preferable in terms of workability, safety, etc., to first expand the diameter of a predetermined length, bring it into the fixing site, and press-bond it to one end of the reinforcing bar.

本発明による鉄筋の定着構造は、熟練技術を必要としない低コストかつ簡易な手段によって、鉄筋の引き抜き力を強化することができるため、鉄筋コンクリートの建造物に広く適用できる。   The reinforcing structure for reinforcing bars according to the present invention can be widely applied to reinforced concrete structures because the pulling force of the reinforcing bars can be strengthened by low-cost and simple means that does not require skilled skills.

鉄筋の定着構造を梁と柱との結合に使用した場合の全体構成図である。It is a whole block diagram at the time of using the fixation structure of a reinforcing bar for the coupling | bonding of a beam and a column. 鉄筋の定着構造とその製造手段とを示す説明図である。It is explanatory drawing which shows the fixing structure of a reinforcing bar, and its manufacturing means. 他の鉄筋の定着構造とその製造手段とを示す説明図である。It is explanatory drawing which shows the fixing structure of another reinforcing bar, and its manufacturing means. 他の鉄筋の定着構造とその製造手段とを示す説明図である。It is explanatory drawing which shows the fixing structure of another reinforcing bar, and its manufacturing means. 他の鉄筋の定着構造とその製造手段とを示す説明図である。It is explanatory drawing which shows the fixing structure of another reinforcing bar, and its manufacturing means. 他の鉄筋の定着構造とその製造手段とを示す説明図である。It is explanatory drawing which shows the fixing structure of another reinforcing bar, and its manufacturing means.

符号の説明Explanation of symbols

1,101〜401 鉄筋の定着構造
2,102〜402 鉄筋
22,122〜422 竹節
231b 薄肉部分
232b 拡径部分
291 ダイス
292,293 チャック
3,103〜403 定着部材
31,131〜431 中空穴
32,132〜432 外周
332c 最大拡径部分
332d 終端部
391 ダイス
392,393 チャック
4 コンクリート
481 ダイス(第1の押圧爪)
482 ダイス(第2の押圧爪)
482a 円弧押圧面
5 コンクリート
6 縦鉄筋
8,108〜308 ダイス
8a,108a〜308a 円弧溝
DESCRIPTION OF SYMBOLS 1,101-401 Reinforcing bar fixing structure 2,102-402 Reinforcing bar 22,122-422 Bamboo knot 231b Thin portion 232b Expanded portion 291 Die 292,293 Chuck 3,103-403 Fixing member 31, 131-431 Hollow hole 32, 132 to 432 Outer periphery 332c Maximum diameter expanded portion 332d Termination portion 391 Die 392, 393 Chuck 4 Concrete 481 Die (first pressing claw)
482 Dice (second pressing claw)
482a Arc pressing surface 5 Concrete 6 Vertical reinforcement 8, 108 to 308 Dies 8a, 108a to 308a Arc groove

Claims (5)

鉄筋と定着部材とを備え、
上記鉄筋は、竹節またはネジ状の節を有する異形鉄筋であり、
上記定着部材は、上記鉄筋を挿入可能な中空穴を有する筒状部材であって、この
筒状部材の所定の軸方向長さ部分の外周を押圧縮径して上記鉄筋の外周に圧着してある
ことを特徴とする鉄筋の定着構造。
With reinforcing bars and fixing members,
The rebar is a deformed rebar having a bamboo knot or a screw-shaped knot,
The fixing member is a cylindrical member having a hollow hole into which the reinforcing bar can be inserted. The outer periphery of a predetermined axial length portion of the cylindrical member is pressed and compressed to be pressed against the outer periphery of the reinforcing bar. Reinforcing bar anchoring structure characterized by being.
請求項において、上記定着部材は、その一端から所定の長さ部分を縮径して上記鉄筋の外周に圧着し、他の長さ部分を拡径してある
ことを特徴とする鉄筋の定着構造。
The fixing member according to claim 1, wherein the fixing member has a predetermined length reduced from one end thereof, and is crimped to the outer periphery of the reinforcing bar, and the other length portion is expanded. Construction.
請求項において、上記定着部材の他の長さ部分は、拡径された部分とその最大拡径部分において全周を内側に折り返えして形成された終端部とからなることを特徴とする鉄筋の定着構造。 3. The fixing member according to claim 2, wherein the other length portion of the fixing member includes a diameter-expanded portion and a terminal portion formed by folding the entire circumference inward at the maximum diameter-expanded portion. Reinforcing bar fixing structure. 請求項のいずれかにおいて、上記定着部材の他の長さ部分の肉厚は、上記所定の長さ部分より薄肉になっていることを特徴とする鉄筋の定着構造。 In any of the claims 2-3, the thickness of the other lengths of said fixing member includes a fixing structure rebar, characterized that it is thinner than said predetermined length portion. 請求項のいずれかの1において、上記定着部材は、軸対称に配置した複数の第1の押圧爪によってその外周面を押圧して圧縮変形させた後に、この第1の押圧爪と半ピッチずらした外周面を、軸対称に配置されかつ所定の円周方向長さの円弧押圧面を有する複数の第2の押圧爪によって押圧することにより、主としてこの第1の押圧爪で押圧した部分に対応する内側面を上記鉄筋の外周に圧着したものである
ことを特徴とする鉄筋の定着構造。
In one claim 1, the fixing member, after allowed to compressive deformation by pressing its outer peripheral surface by the plurality of first pressing pawl disposed in axial symmetry, and the first pressing pawl The outer peripheral surface shifted by a half pitch is pressed by the first pressing claws mainly by pressing the outer circumferential surfaces with a plurality of second pressing claws having an arc pressing surface arranged in an axial symmetry and having a predetermined circumferential length. A reinforcing bar fixing structure, wherein an inner side surface corresponding to a portion is crimped to the outer periphery of the reinforcing bar.
JP2003362703A 2003-10-23 2003-10-23 Reinforcing bar anchoring structure Expired - Lifetime JP3993847B2 (en)

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JP3993847B2 true JP3993847B2 (en) 2007-10-17

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JP2015205307A (en) * 2014-04-21 2015-11-19 株式会社富士ボルト製作所 Manufacturing apparatus and manufacturing method for fastening sleeve

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JP2015205307A (en) * 2014-04-21 2015-11-19 株式会社富士ボルト製作所 Manufacturing apparatus and manufacturing method for fastening sleeve

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