JP3985499B2 - Scale prevention device and scale prevention method - Google Patents

Scale prevention device and scale prevention method Download PDF

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JP3985499B2
JP3985499B2 JP2001340848A JP2001340848A JP3985499B2 JP 3985499 B2 JP3985499 B2 JP 3985499B2 JP 2001340848 A JP2001340848 A JP 2001340848A JP 2001340848 A JP2001340848 A JP 2001340848A JP 3985499 B2 JP3985499 B2 JP 3985499B2
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scale prevention
scale
casing
water
prevention device
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JP2003145159A (en
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晶 飯村
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Kurita Water Industries Ltd
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Kurita Water Industries Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、少なくとも1対の電極間に電圧を印加して金属イオンを溶出させることによりスケールの付着を防止するスケール防止装置と、このスケール防止装置を用いたスケール防止方法に関する。
【0002】
【従来の技術】
開放循環冷却水系では、水の循環利用に伴い、補給水中の塩類が濃縮されることによりその濃度が増加し、炭酸カルシウムやシリカなどのスケール成分が熱交換器のチューブ等に付着して伝熱阻害を引き起こす。
【0003】
従来、スケール防止剤の添加によるスケール防止対策が講じられる場合もあるが、薬剤を使用しないスケール防止技術として、電極間に電圧を印加することにより、スケール防止効果のある金属イオンを水系に溶出させる方法がある。例えば、アルミニウムイオンは炭酸カルシウムの析出を抑制することから、ステンレスとアルミニウム、又はカーボンとアルミニウムを陰極と陽極に組み合わせて用い、循環水中にアルミニウム電極からアルミニウムイオンを溶出させて熱交換器の炭酸カルシウムスケールの付着を低減する方法が知られている。また、特開平6−296970号公報には、外部電極を用い、1対の銅電極に直流電圧を印加して銅イオンを溶出させてスライム及びスケールを防止する方法が記載されている。
【0004】
このように電解により溶出させた金属イオンによりスケールを防止するスケール防止装置は、一般に、被処理水が通水されるケーシングと、該ケーシング内に配置された少なくとも1対の電極とを備えている。
【0005】
このようなスケール防止装置を循環冷却水系等に組み込んで用いる場合、スケール防止装置には常に送水圧力がかかった状態となるため、被処理水が通水されるケーシングは耐圧構造とする必要があり、従って、従来のスケール防止装置にあっては、ケーシングはステンレス鋼等の金属製とされている。
【0006】
【発明が解決しようとする課題】
しかしながら、金属製ケーシングのスケール防止装置では、絶縁不良があると電極がケーシングを介して短絡し、装置に故障が生じるおそれがある。また、金属製ケーシングは、重量が大きいと共に、腐食も生じ易い。
【0007】
本発明は上記従来の問題点を解決し、絶縁性に優れると共に、腐食防止及び軽量化も可能なスケール防止装置と、このスケール防止装置を用いたスケール防止方法を提供することを目的とする。
【0008】
【課題を解決するための手段】
本発明のスケール防止装置は、循環冷却水系から引き抜いた水を処理して該循環冷却水系に戻すスケール防止装置であって、該循環冷却水系から引き抜いた被処理水が通水されるケーシングと、該ケーシング内に配置された少なくとも1対の電極とを有し、該電極間に電圧を印加することにより、該電極からスケール防止効果のある金属イオンを溶出させるスケール防止装置において、該ケーシングが、塩化ビニル樹脂、アクリル樹脂、ポリテトラフルオロエチレンのいずれかの合成樹脂で構成されていることを特徴とする。
【0009】
本発明のスケール防止装置のケーシングは、合成樹脂よりなるため、絶縁性に優れ、ケーシングが高耐食性のものとなると共に、装置の軽量化を図ることもできる。
【0010】
本発明のスケール防止方法は、このような本発明のスケール防止装置に被処理水を通水してスケール付着を防止するものであり、長期に亘り、安定なスケール防止処理を行うことができる。
【0011】
なお、本発明のスケール防止装置は、通水圧力が低い箇所に用いられるのに好適である。例えば、本発明のスケール防止装置は、濾過装置に通水されて送水圧力が低下した被処理水を処理するのに好適である。
【0012】
本発明のスケール防止装置は、送水圧力の高い循環水を通水するのではなく、冷却塔ピット等から引き抜いた送水圧力の低い水を通水する。この場合において、濾過装置に通水されて圧力が低下した水をスケール防止装置に通水することが好ましい。
【0013】
【発明の実施の形態】
以下に図面を参照して本発明の実施の形態を詳細に説明する。
【0014】
図1(a)はスケール防止装置の実施の形態を示す模式的な断面図、図1(b)は本発明のスケール防止方法の実施の形態を示す開放循環冷却水系の系統図である。
【0015】
図1(a)のスケール防止装置は、被処理水の流入口2A及び処理水の流出口2Bを備えたケーシング2と、このケーシング2内に設けられた電極3A,3Bとを有する。この電極3A,3B間に電源装置4により直流電圧が印加され、電極3A又は3Bから金属イオンが溶出することにより、被処理水のスケール防止処理が行われる。
【0016】
本発明においては、このケーシング2が合成樹脂製とされている。ケーシング2を構成する合成樹脂は、強度、耐久性等の面で塩化ビニル樹脂、アクリル樹脂、ポリテトラフルオロエチレンでる。なお、合成樹脂にガラス繊維等の非導電性ファイバを含有させてもよい。
【0017】
このような合成樹脂製ケーシング2の耐圧強度は、ケーシング2の容量や当該スケール防止装置1の用途による耐圧性等により適宜決定されるが、スケール防止装置の用途として0.1〜1.0MPa程度の送水圧力には十分に耐える程度であることが好ましい。なお、一般的には、ケーシング2の耐圧性を高めるために、ケーシング2にリブを設けたり、補強用バンドを巻回してもよい。
【0018】
ケーシング2の形状は、円筒形が好ましいが、他の形状であってもよい。
【0019】
スケール防止装置1で溶出させる金属イオンとしては特にアルミニウムイオン、鉄イオン、亜鉛イオンが好ましく、これらは1種単独であっても2種以上溶出させても良い。従って、電極3A,3Bは、少なくとも一方がアルミニウム、鉄、又は亜鉛よりなることが好ましい。電極3A,3Bの他方は、カーボン、チタン、ステンレス等の高耐食導電材であってもよい。
【0020】
なお、電極3A,3Bの極性を交互に反転させても良く、これにより、電極3A,3B表面へのスケールの付着による金属イオンの溶出阻害を防止することができる。この場合、電極3A,3Bの極性の反転は、定期的に例えば1時間〜1日毎に行っても良く、スケールの付着で電解電圧が所定値以上になったときに行うようにしても良い。
【0021】
図1(b)は、本発明のスケール防止装置1を用いて開放循環冷却水系のスケールを防止する方法を示している。この循環冷却水系では、冷却塔10から、ポンプPを有する循環配管11により循環冷却水が熱交換器12に送給され、戻り水が配管13より冷却塔10に戻される。14は補給水の導入配管、15はブロー配管である。
【0022】
この実施の形態では、冷却塔10のピット内の水をポンプPを有した配管16より抜き出し、濾過器20で濾過した後、配管17よりスケール防止装置1に送給して水中に金属イオンを溶出させ、その後配管18でこの金属イオンを溶出させた水を冷却塔10のピットに戻すように構成されている。
【0023】
このように、スケール防止装置1を循環冷却水系内に直接組み込まずに、循環冷却水系の水を抜き出した別系統に組み込んだ場合には、スケール防止装置1に大きな送水圧力がかかることはない。特に濾過器20の下流側は、送水圧力が低いため、耐圧性の低い合成樹脂製ケーシングであっても十分に適用可能である。
【0024】
このような循環冷却水系のスケール防止処理においては、水系の金属イオン濃度が0.01ppb〜1ppm、特に0.1〜10ppbとなるように金属イオンを溶出させることが好ましい。水系の金属イオン濃度が0.01ppb未満では十分なスケール付着防止効果が得られず、1ppmを超えると金属塩の付着が起こる場合がある。この金属イオンの溶出量は、ファラデーの法則により電流値から算出することができ、従って、電極間に流れる電解電流値を制御することにより、金属イオン溶出量を制御することができる。
【0025】
なお、スケール防止装置の電極へのスケール付着を防止するためには、電極表面の水の流速は速い方が望ましい。即ち、この流速が遅い程電極表面にスケールが付着し易くになるため、電極表面の被処理水の流速は0.1m/sec以上、特に0.1〜100m/secすることが望ましい。
【0026】
本発明では、スケール防止装置1の後段に、電解により残留塩素を発生させるスライム防止装置を設け、スケールと共にスライムを防止するようにしても良い。
【0027】
本発明のスケール防止装置は、送水圧力については前述の如く、0.1〜1.0MPa以下となるように、必要に応じて降圧した後スケール防止装置に通水することが好ましい。
【0028】
【発明の効果】
以上詳述した通り、本発明のスケール防止装置は、ケーシングが合成樹脂製とされているため、電気絶縁性に優れる。また、装置の軽量化が図れ、取り扱い性が向上すると共に、ケーシングの耐食性が良好となる。なお、ケーシングのコストダウンも可能となる。
【0029】
本発明のスケール防止方法によれば、このようなスケール防止装置を用いて、循環冷却水系の水を処理して、系内のスケールを長期に亘り安定かつ確実に防止することができる。
【図面の簡単な説明】
【図1】図1(a)はスケール防止装置の実施の形態を示す模式的な断面図、図1(b)は本発明のスケール防止方法の実施の形態を示す開放循環冷却水系の系統図である。
【符号の説明】
1 スケール防止装置
2 ケーシング
3A,3B 電極
4 電源装置
10 冷却塔
12 熱交換器
20 濾過器
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a scale prevention device that prevents adhesion of scale by applying a voltage between at least one pair of electrodes to elute metal ions, and a scale prevention method using the scale prevention device.
[0002]
[Prior art]
In an open circulating cooling water system, the concentration of salts in the makeup water increases as water is circulated and reused, and scale components such as calcium carbonate and silica adhere to heat exchanger tubes and heat transfer. Causes inhibition.
[0003]
Conventionally, scale prevention measures may be taken by adding a scale inhibitor, but as a scale prevention technique that does not use chemicals, metal ions that have a scale prevention effect are eluted into the aqueous system by applying a voltage between the electrodes. There is a way. For example, since aluminum ions suppress the precipitation of calcium carbonate, stainless steel and aluminum, or carbon and aluminum are used in combination with the cathode and anode, and the aluminum ions are eluted from the aluminum electrode in the circulating water to heat the calcium carbonate in the heat exchanger. Methods for reducing scale adhesion are known. Japanese Patent Application Laid-Open No. 6-296970 describes a method for preventing slime and scale by using an external electrode and applying a DC voltage to a pair of copper electrodes to elute copper ions.
[0004]
The scale preventing device for preventing scale by the metal ions eluted by electrolysis as described above generally includes a casing through which water to be treated is passed, and at least one pair of electrodes arranged in the casing. .
[0005]
When such a scale prevention device is incorporated in a circulating cooling water system or the like, the scale prevention device is always in a state where water supply pressure is applied, so the casing through which the water to be treated must flow must have a pressure-resistant structure. Therefore, in the conventional scale prevention device, the casing is made of metal such as stainless steel.
[0006]
[Problems to be solved by the invention]
However, in a scale prevention device for a metal casing, if there is a poor insulation, the electrodes may be short-circuited through the casing, causing a failure of the device. Further, the metal casing is heavy and easily corrodes.
[0007]
SUMMARY OF THE INVENTION An object of the present invention is to solve the above-mentioned conventional problems, and to provide a scale prevention device that is excellent in insulation, can be prevented from corrosion and can be reduced in weight, and a scale prevention method using the scale prevention device.
[0008]
[Means for Solving the Problems]
The scale prevention device of the present invention is a scale prevention device that treats the water extracted from the circulating cooling water system and returns it to the circulating cooling water system, and a casing through which the water to be treated extracted from the circulating cooling water system is passed, An anti-scale device that elutes metal ions having an anti-scale effect from the electrodes by applying a voltage between the electrodes, and the casing includes : It is composed of a synthetic resin of any one of vinyl chloride resin, acrylic resin, and polytetrafluoroethylene .
[0009]
Casing of the scale prevention device of the present invention, since the synthetic resin, superior insulating properties, the Ke pacing is of high corrosion resistance, it is also possible to reduce the weight of the device.
[0010]
The scale prevention method of the present invention is to prevent the scale from adhering by passing water to be treated through such a scale prevention apparatus of the present invention, and can perform a stable scale prevention treatment over a long period of time.
[0011]
In addition, the scale prevention apparatus of this invention is suitable for being used for the location where a water flow pressure is low. For example, the scale prevention device of the present invention is suitable for treating water to be treated which has been passed through a filtration device and whose water supply pressure has decreased.
[0012]
Scale prevention equipment of the present invention, rather than passed through the high water pressure circulating water, passed through the low water of water supply pressure and withdrawing from the cooling tower pits. In this case Te smell, it is preferable that the pressure is passed through the Filtration device is passed through the water was reduced to the scale prevention device.
[0013]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
[0014]
FIG. 1A is a schematic sectional view showing an embodiment of a scale prevention device, and FIG. 1B is a system diagram of an open circulation cooling water system showing an embodiment of the scale prevention method of the present invention.
[0015]
The scale prevention device of FIG. 1A includes a casing 2 provided with an inlet 2A for treated water and an outlet 2B for treated water, and electrodes 3A and 3B provided in the casing 2. A direct current voltage is applied between the electrodes 3A and 3B by the power supply device 4, and metal ions are eluted from the electrodes 3A or 3B, whereby the scale treatment of the water to be treated is performed.
[0016]
In the present invention, the casing 2 is made of synthetic resin. Synthetic resins constituting the casing 2, the strength, the surface in vinyl chloride resins such as durability, acrylic resin, Ru Ah with polytetrafluoroethylene down. Na us, the synthetic resin may contain a non-conductive fibers such as glass fiber.
[0017]
The pressure resistance strength of the synthetic resin casing 2 is appropriately determined depending on the capacity of the casing 2, the pressure resistance depending on the use of the scale prevention device 1, and the like. It is preferable that the water pressure is sufficiently tolerable. In general, in order to increase the pressure resistance of the casing 2, a rib may be provided on the casing 2 or a reinforcing band may be wound.
[0018]
The shape of the casing 2 is preferably a cylindrical shape, but may be other shapes.
[0019]
The metal ions eluted by the scale prevention apparatus 1 are particularly preferably aluminum ions, iron ions, and zinc ions. These may be used alone or in combination of two or more. Therefore, it is preferable that at least one of the electrodes 3A and 3B is made of aluminum, iron, or zinc. The other of the electrodes 3A and 3B may be a highly corrosion-resistant conductive material such as carbon, titanium, and stainless steel.
[0020]
Note that the polarities of the electrodes 3A and 3B may be alternately reversed, thereby preventing the elution inhibition of metal ions due to the adhesion of scale to the surfaces of the electrodes 3A and 3B. In this case, the polarity inversion of the electrodes 3A and 3B may be periodically performed, for example, every 1 hour to 1 day, or may be performed when the electrolysis voltage becomes a predetermined value or more due to the adhesion of the scale.
[0021]
FIG.1 (b) has shown the method of preventing the scale of an open circulation cooling water system using the scale prevention apparatus 1 of this invention. In this circulating cooling water system, the circulating cooling water is supplied from the cooling tower 10 to the heat exchanger 12 through the circulation pipe 11 having the pump P 1 , and the return water is returned to the cooling tower 10 through the pipe 13. 14 is a supply water introduction pipe, and 15 is a blow pipe.
[0022]
In this embodiment, extracted from the pipe 16 to the water in the pit comprises a pump P 2 of the cooling tower 10, after filtration through a filter 20, a metal underwater to deliver the scale preventing apparatus 1 from the pipe 17 ions Then, the water from which the metal ions are eluted in the pipe 18 is returned to the pit of the cooling tower 10.
[0023]
As described above, when the scale prevention device 1 is not directly incorporated in the circulating cooling water system but is incorporated in another system from which the water of the circulating cooling water system has been extracted, a large water supply pressure is not applied to the scale prevention device 1. In particular, since the water supply pressure is low on the downstream side of the filter 20, even a synthetic resin casing with low pressure resistance can be applied sufficiently.
[0024]
In such circulating cooling water scale prevention treatment, it is preferable to elute metal ions so that the aqueous metal ion concentration is 0.01 ppb to 1 ppm, particularly 0.1 to 10 ppb. If the aqueous metal ion concentration is less than 0.01 ppb, a sufficient scale adhesion preventing effect cannot be obtained, and if it exceeds 1 ppm, metal salts may adhere. The elution amount of the metal ions can be calculated from the current value according to Faraday's law. Therefore, the elution amount of the metal ions can be controlled by controlling the value of the electrolysis current flowing between the electrodes.
[0025]
In order to prevent the scale from adhering to the electrode of the scale prevention device, it is desirable that the flow rate of water on the electrode surface is high. That is, the slower the flow rate, the easier the scale adheres to the electrode surface. Therefore, the flow rate of the water to be treated on the electrode surface is preferably 0.1 m / sec or more, particularly 0.1 to 100 m / sec.
[0026]
In the present invention, a slime prevention device that generates residual chlorine by electrolysis may be provided after the scale prevention device 1 to prevent slime together with the scale.
[0027]
Scale prevention device of the present invention, transmission as described above for the water pressure, so that less 0.1 to 1.0 MPa, it is preferable that passed through the scale prevention device after step down as needed.
[0028]
【The invention's effect】
As described in detail above, the scale prevention device of the present invention is excellent in electrical insulation because the casing is made of synthetic resin . In addition , the weight of the apparatus can be reduced, the handleability is improved, and the corrosion resistance of the casing is improved. In addition, the cost of the casing can be reduced.
[0029]
According to the scale preventing method of the present invention, by using such a scale prevention device, processes the water circulation cooling water system, it is possible to prevent scale for a long period stably and reliably in the system.
[Brief description of the drawings]
FIG. 1 (a) is a schematic cross-sectional view showing an embodiment of a scale prevention device, and FIG. 1 (b) is a system diagram of an open circulating cooling water system showing an embodiment of the scale prevention method of the present invention. It is.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Scale prevention apparatus 2 Casings 3A, 3B Electrode 4 Power supply apparatus 10 Cooling tower 12 Heat exchanger 20 Filter

Claims (3)

循環冷却水系から引き抜いた水を処理して該循環冷却水系に戻すスケール防止装置であって、該循環冷却水系から引き抜いた被処理水が通水されるケーシングと、該ケーシング内に配置された少なくとも1対の電極とを有し、
該電極間に電圧を印加することにより、該電極からスケール防止効果のある金属イオンを溶出させるスケール防止装置において、
該ケーシングが、塩化ビニル樹脂、アクリル樹脂、ポリテトラフルオロエチレンのいずれかの合成樹脂で構成されていることを特徴とするスケール防止装置。
A scale prevention device for treating water drawn from the circulating cooling water system and returning it to the circulating cooling water system, wherein the treated water drawn from the circulating cooling water system is passed through, and at least the casing disposed in the casing A pair of electrodes;
In a scale prevention apparatus for eluting metal ions having a scale prevention effect from the electrodes by applying a voltage between the electrodes,
The scale prevention device , wherein the casing is made of a synthetic resin of any of vinyl chloride resin, acrylic resin, and polytetrafluoroethylene .
請求項1において、前記ケーシングに、循環冷却水系から引き抜かれ、濾過装置に通水されて送水圧力が低下した被処理水が通水されることを特徴とするスケール防止装置。2. The scale prevention device according to claim 1, wherein water to be treated which has been pulled out of the circulating cooling water system and passed through the filtration device and has a reduced water supply pressure is passed through the casing. 請求項1又は2に記載のスケール防止装置に被処理水を通水すると共に前記電極に電圧を印加することを特徴とするスケール防止方法。  A scale prevention method characterized by passing water to be treated through the scale prevention apparatus according to claim 1 or 2 and applying a voltage to the electrode.
JP2001340848A 2001-11-06 2001-11-06 Scale prevention device and scale prevention method Expired - Fee Related JP3985499B2 (en)

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