JP3975013B2 - Steam generator for food heating and storage equipment - Google Patents

Steam generator for food heating and storage equipment Download PDF

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Publication number
JP3975013B2
JP3975013B2 JP32449998A JP32449998A JP3975013B2 JP 3975013 B2 JP3975013 B2 JP 3975013B2 JP 32449998 A JP32449998 A JP 32449998A JP 32449998 A JP32449998 A JP 32449998A JP 3975013 B2 JP3975013 B2 JP 3975013B2
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Prior art keywords
steam
combustion
heating
burner
steamer
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JP32449998A
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JP2000130748A (en
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博史 高島
寛 森
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株式会社サムソン
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Description

【0001】
【産業上の利用分野】
本発明は食品の加熱と温蔵を行う食品加熱温蔵装置用蒸気発生装置に関するものである。
【0002】
【従来の技術】
内部に複数段の棚を設けた箱状の蒸し庫内に蒸気を導入することで、蒸し庫内に収容した肉まんや茶碗蒸しなどの加熱を行い、加熱終了後にはそのまま温蔵を行う食品加熱温蔵装置がある。食品を加熱する場合と温蔵する場合では、必要とされる熱量が異なるため、例えば加熱工程時には蒸し庫内へ蒸気を連続的に導入し、温蔵工程時には蒸し庫内が所定温度となるように間欠的に蒸気を導入することが行われている。蒸し庫内へ導入するための蒸気を発生する蒸気発生装置は、蒸気の圧力や温度を検出することで蒸気発生の必要性を判断しており、蒸気圧力等が下限値未満となると燃焼を開始、上限値以上となると燃焼を停止するという制御が行われている。
【0003】
蒸気発生装置の能力は蒸気使用量の多い加熱工程時に蒸気量が不足しないように選定される。また、蒸し庫を複数設け、各蒸し庫へは独立して蒸気を導入している場合には複数の蒸し庫が同時に加熱工程を行った場合でも蒸気量が不足しないように選定される。そのため、温蔵工程時等蒸気使用量の少ない場合には、蒸気使用量に比べて蒸気発生装置の能力が大きくなり、燃焼を開始してもすぐに上限値まで蒸気圧力が上昇するため、短時間で燃焼を停止することとなる。燃焼開始後すぐに燃焼を停止するということを繰り返していると、蒸気発生装置の寿命は短くなる。また、燃焼の発停を繰り返している場合には蒸気圧力の変動が激しくなり、蒸気圧力の変動が激しいと、蒸し庫内へ導入する蒸気の質が安定しないこととなるため、製品の仕上がり状態が劣化するという問題があった。
【0004】
【発明が解決しようとする課題】
本発明が解決しようとする課題は、運転状態によって蒸気使用量が異なる食品加熱温蔵装置において、蒸気使用量の変動によって燃焼の発停が頻繁に行われるということを防止するものである。
【0005】
【課題を解決するための手段】
内部に食品を収容する蒸し庫、蒸し庫内へ導入する蒸気を発生させる蒸気発生装置、蒸し庫内へ導入する蒸気量を制御する蒸気導入量制御装置を有しており、蒸し庫内へ蒸気を供給することで蒸し庫内の食品を加熱する加熱工程と、加熱工程終了後には加熱工程時よりも蒸気供給量を減少して食品の温蔵を行う温蔵工程の2通りの運転状態を持った食品加熱温蔵装置において、前記蒸気発生装置は、バーナを複数の燃焼部に分割し、それぞれの燃焼部が独立して燃焼を行えるよう燃料供給経路を設けたものであり、バーナの燃焼を制御する燃焼制御装置は加熱温蔵制御装置からの信号を受け、食品加熱温蔵装置の運転状態に応じて、バーナ燃焼実施時のバーナ燃焼部の数を変更する。
【0006】
【発明の実施の形態】
本発明の一実施例を図面を用いて説明する。図は二つの蒸し庫を持ち、加熱と温蔵の機能を持った食品加熱温蔵装置で、図1は食品加熱温蔵装置の蒸気発生装置部分の構成図、図2は食品加熱温蔵装置の一部断面正面図である。食品加熱温蔵装置は、食品を加熱する蒸し庫1部分と蒸し庫1内へ導入する蒸気を発生する蒸気発生装置10部分からなる。
【0007】
蒸し庫1中には引き出し状で底面に蒸気流通用の孔を開けた棚6を5段設けており、加熱する食品7は棚6上に収容する。蒸し庫1の下部には蒸気供給配管4が接続され、蒸気供給配管4は蒸気発生装置10と接続しており、蒸気発生装置10によって発生させた蒸気が蒸気供給配管4を通して蒸し庫1内へ供給される。蒸気供給配管4の途中に、二つの蒸し庫のそれぞれへの蒸気導入を制御する蒸気制御弁8、各蒸し庫内に庫内温度検出装置13を設け、蒸気制御弁8および庫内温度検出装置13は、運転制御装置11と電気的に接続しておく。運転制御装置11は、設定されている運転状態と蒸し庫1内の温度に応じて蒸気制御弁8の開閉を制御する。
【0008】
蒸気発生装置10は、バーナの真上に熱交換部15を設けておき、バーナの燃焼によって熱交換部15を加熱することで熱交換部15内の水を加熱し、蒸気を発生させる。蒸気発生装置10のバーナは、メインバーナ2とサブバーナ3に分割しておき、バーナに燃料を供給する燃料配管18には、メインバーナ2への燃料供給を制御するメイン燃料電磁弁16と、サブバーナ3への燃料供給を制御するサブ燃料電磁弁17を設ける。熱交換部15の蒸気部には圧力検出装置9を設けており、熱交換部15で発生させた蒸気の圧力は圧力検出装置9にて検出される。運転制御装置11には蒸気発生装置10の燃焼を制御する燃焼制御装置5を設け、燃焼制御装置5は圧力検出装置9、メイン燃料電磁弁16、サブ燃料電磁弁17のそれぞれと接続しており、運転制御装置11での運転状態と、圧力検出装置9にて検出された蒸気圧力に応じてメイン燃料電磁弁16、サブ燃料電磁弁17の開閉を制御し、メインバーナ2、サブバーナ3の燃焼を制御する。
【0009】
メインバーナ2とサブバーナ3の燃焼量の比率は、加熱工程等多量の蒸気が必要とされる場合必要な燃焼量と、それ以外の場合における必要な蒸気量に応じて定められ、本実施例ではバーナ全体の3/5をメインバーナ、2/5をサブバーナとしている。
【0010】
蒸し庫1は左右に2室設け、蒸気発生装置10で発生させた蒸気は蒸気制御弁8を通して1室のみでも2室同時にでも導入することができるようになっている。蒸気制御弁8の開閉制御は操作盤19からの入力と、庫内温度検出装置13にて検出された蒸し庫1内温度に基づき、運転制御装置11が行う。運転制御装置11による運転制御の情報は燃焼制御装置5にも送られており、燃焼制御装置5はそのときの工程によってメインバーナ2のみを燃焼するか、メインバーナ2とサブバーナ3の両方の燃焼を行うかを変更する。
【0011】
食品7を棚上にのせて操作盤19の操作を行い、加熱工程を開始すると、運転制御装置11は経過時間の検出を開始し、操作盤19は加熱工程であることを表示する。運転制御装置11は蒸気制御弁8を開き、蒸気発生装置10で発生させた蒸気を、蒸し庫1内へ送り込む。蒸気の供給は連続的に行い、蒸し庫1内へ導入された蒸気は、食品7を加熱しながら上向きに流れる。
【0012】
加熱工程の場合、圧力検出装置9にて検出される蒸気圧力が下限値未満となると、燃焼制御装置5はメイン燃料電磁弁16とサブ燃料電磁弁17を開き、メインバーナ2およびサブバーナ3の燃焼を行う。メインバーナ2、サブバーナ3の燃焼による蒸気発生によって蒸気圧力が上昇し、蒸気圧力が上限値以上に達すると、燃焼制御装置5はメイン燃料電磁弁16、サブ燃料電磁弁17を閉じ、メインバーナ2、サブバーナ3の燃焼を停止する。
【0013】
加熱工程が終了すると、運転制御装置11では工程を加熱工程から温蔵工程に変更し、操作盤19では温蔵工程であることを表示する。運転制御装置11は、庫内温度検出装置13によって検出される蒸し庫1内温度が所定温度に保たれるように蒸気制御弁8の開閉を制御する。温蔵工程の場合、圧力検出装置9にて検出される蒸気圧力が下限値未満となると、燃焼制御装置5はメイン燃料電磁弁16を開き、メインバーナ2のみの燃焼を行う。温蔵工程の場合は蒸気使用量が少ないため、メインバーナ2のみの燃焼によっても蒸気圧力が上昇し、蒸気圧力が上限値以上に達すると、燃焼制御装置5はメイン燃料電磁弁16を閉じ、メインバーナ2の燃焼を停止する。
【0014】
蒸気使用量が少ない場合に蒸気使用量の多い場合と同じ様な加熱を行うと、短時間で蒸気圧力が上昇し、燃焼開始後短時間で燃焼を停止するため、燃焼の発停を繰り返すこととなっていたが、蒸気使用量の少ない場合にはバーナの燃焼量を減少させることにより蒸気圧力の変化速度が低下し、蒸気圧が上限値に達するまでの時間が長くなり、燃焼の発停間隔は長くなる。
【0015】
なお、本実施例のように蒸し庫が複数有り、蒸し庫毎に蒸気供給を行えるようにしている場合、2室同時に加熱工程を行っている場合の燃焼時にはメインバーナ2とサブバーナ3の両方のバーナを燃焼、それ以外の場合の燃焼時にはメインバーナ2のみを燃焼するように設定してもよい。また、蒸気発生装置10の起動直後であるなど、蒸気が不足している場合には、蒸気圧力が所定圧力になるまでは燃焼状態に関係なくメインバーナ2とサブバーナ3の両方で燃焼を行い、蒸気が不足することを防止する。
【0016】
【発明の効果】
本発明を実施することで、燃焼の発停回数が少なくなり、蒸気発生装置の寿命の延長と、解凍状態にばらつきが生じることを防止することができる。
【図面の簡単な説明】
【図1】 蒸気発生装置部分の構成図
【図2】 食品加熱温蔵装置の一部断面正面図
【符号の説明】
1 蒸し庫
2 メインバーナ
3 サブバーナ
4 蒸気供給配管
5 燃焼制御装置
6 棚
7 食品
8 蒸気制御弁
9 圧力検出装置
10 蒸気発生装置
11 運転制御装置
12 蒸気排気口
13 庫内温度検出装置
14 扉
15 熱交換部
16 メイン燃料電磁弁
17 サブ燃料電磁弁
18 燃料配管
19 操作盤
[0001]
[Industrial application fields]
The present invention relates to a steam generator for a food heating and storage device that heats and stores food.
[0002]
[Prior art]
By introducing steam into a box-shaped steamer with multiple shelves inside, it heats meat steamers, steamed rice bowls, etc. stored in the steamer and heats the food as it is after heating. There is a storage device. Since the amount of heat required differs between when food is heated and when stored, for example, steam is continuously introduced into the steamer during the heating process, and the steamer is kept at a predetermined temperature during the heating process. Steam is intermittently introduced into the tank. The steam generator that generates steam for introduction into the steamer determines the necessity of steam generation by detecting the pressure and temperature of the steam, and starts combustion when the steam pressure falls below the lower limit. Control is performed to stop combustion when the upper limit is exceeded.
[0003]
The capacity of the steam generator is selected so that the amount of steam is not deficient during the heating process with a large amount of steam used. Further, when a plurality of steamers are provided and steam is independently introduced into each steamer, the steam amount is selected so as not to be insufficient even when the plurality of steamers simultaneously perform the heating process. Therefore, when the amount of steam used is small, such as during the storage process, the capacity of the steam generator increases compared to the amount of steam used, and the steam pressure immediately rises to the upper limit even after starting combustion. Combustion will be stopped in time. If the repetition of stopping the combustion immediately after the start of combustion is repeated, the life of the steam generator is shortened. In addition, when the combustion is repeatedly started and stopped, the fluctuation of the steam pressure becomes severe, and if the fluctuation of the steam pressure is severe, the quality of the steam introduced into the steamer will not be stable, so the finished state of the product There was a problem of deterioration.
[0004]
[Problems to be solved by the invention]
The problem to be solved by the present invention is to prevent frequent start and stop of combustion due to fluctuations in the amount of steam used in a food heating and storage device with different amounts of steam used depending on the operating state.
[0005]
[Means for Solving the Problems]
It has a steamhouse that contains food, a steam generator that generates steam to be introduced into the steamer, and a steam introduction amount control device that controls the amount of steam that is introduced into the steamer. There are two operating states: a heating process that heats food in the steamer by supplying water, and a warming process that stores the food by reducing the amount of steam supplied after the heating process, compared to the heating process. In the food heating and warming apparatus, the steam generator is configured to divide the burner into a plurality of combustion sections and provide a fuel supply path so that each combustion section can perform combustion independently. The combustion control device that controls the combustion chamber receives the signal from the heating and storage control device, and changes the number of burner combustion sections during the burner combustion according to the operating state of the food heating and storage device.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
An embodiment of the present invention will be described with reference to the drawings. The figure shows a food heating and storage device that has two steamers and has the functions of heating and storage. FIG. 1 is a block diagram of the steam generator of the food heating and storage device, and FIG. 2 is a food heating and storage device. FIG. The food heating and warming device includes a steamer 1 part for heating food and a steam generator 10 part for generating steam to be introduced into the steamer 1.
[0007]
In the steamer 1, five shelves 6 having a drawer shape and a hole for steam circulation are provided on the bottom surface, and the food 7 to be heated is accommodated on the shelf 6. A steam supply pipe 4 is connected to the lower part of the steamer 1, and the steam supply pipe 4 is connected to a steam generator 10, and the steam generated by the steam generator 10 enters the steamer 1 through the steam supply pipe 4. Supplied. A steam control valve 8 for controlling the introduction of steam into each of the two steamers is provided in the middle of the steam supply pipe 4, and a chamber temperature detector 13 is provided in each steamer, and the steam control valve 8 and the chamber temperature detector are provided. 13 is electrically connected to the operation control device 11. The operation control device 11 controls the opening and closing of the steam control valve 8 according to the set operation state and the temperature in the steamer 1.
[0008]
The steam generator 10 is provided with a heat exchange unit 15 directly above the burner, and heats the heat exchange unit 15 by burning the burner to heat water in the heat exchange unit 15 and generate steam. The burner of the steam generator 10 is divided into a main burner 2 and a sub-burner 3, and a fuel pipe 18 for supplying fuel to the burner includes a main fuel solenoid valve 16 for controlling fuel supply to the main burner 2, and a sub-burner. A sub-fuel solenoid valve 17 for controlling the fuel supply to 3 is provided. A pressure detection device 9 is provided in the steam portion of the heat exchange unit 15, and the pressure of the steam generated by the heat exchange unit 15 is detected by the pressure detection device 9. The operation control device 11 is provided with a combustion control device 5 that controls the combustion of the steam generator 10, and the combustion control device 5 is connected to the pressure detection device 9, the main fuel electromagnetic valve 16, and the sub fuel electromagnetic valve 17. The opening and closing of the main fuel solenoid valve 16 and the sub fuel solenoid valve 17 are controlled according to the operation state in the operation control device 11 and the steam pressure detected by the pressure detection device 9, and the combustion of the main burner 2 and the sub burner 3 is performed. To control.
[0009]
The ratio of the amount of combustion between the main burner 2 and the sub-burner 3 is determined according to the amount of combustion required when a large amount of steam is required, such as in the heating process, and the amount of steam required in other cases. 3/5 of the entire burner is the main burner and 2/5 is the sub-burner.
[0010]
The steamer 1 is provided with two chambers on the left and right, and the steam generated by the steam generator 10 can be introduced through only one chamber or two chambers through the steam control valve 8. The operation control device 11 performs opening / closing control of the steam control valve 8 based on the input from the operation panel 19 and the internal temperature of the steamer 1 detected by the internal temperature detector 13. Information on the operation control by the operation control device 11 is also sent to the combustion control device 5, and the combustion control device 5 burns only the main burner 2 or burns both the main burner 2 and the sub-burner 3 according to the process at that time. Change what to do.
[0011]
When the operation panel 19 is operated by placing the food 7 on the shelf and the heating process is started, the operation control device 11 starts detecting the elapsed time, and the operation panel 19 displays that it is the heating process. The operation controller 11 opens the steam control valve 8 and sends the steam generated by the steam generator 10 into the steamer 1. Steam is continuously supplied, and the steam introduced into the steamer 1 flows upward while heating the food 7.
[0012]
In the case of the heating process, when the vapor pressure detected by the pressure detection device 9 becomes less than the lower limit value, the combustion control device 5 opens the main fuel electromagnetic valve 16 and the sub fuel electromagnetic valve 17, and the main burner 2 and the sub burner 3 burn. I do. When the steam pressure rises due to steam generation by combustion of the main burner 2 and the sub burner 3 and the steam pressure reaches the upper limit value or more, the combustion control device 5 closes the main fuel solenoid valve 16 and the sub fuel solenoid valve 17, and the main burner 2 Then, the combustion of the sub burner 3 is stopped.
[0013]
When the heating process ends, the operation control device 11 changes the process from the heating process to the warming process, and the operation panel 19 displays the warming process. The operation control device 11 controls the opening and closing of the steam control valve 8 so that the internal temperature of the steamer 1 detected by the internal temperature detection device 13 is maintained at a predetermined temperature. In the case of the warming process, when the vapor pressure detected by the pressure detection device 9 becomes less than the lower limit value, the combustion control device 5 opens the main fuel electromagnetic valve 16 and performs combustion only of the main burner 2. In the case of the warming process, since the amount of steam used is small, the steam pressure rises even when only the main burner 2 is combusted. When the steam pressure reaches the upper limit value or more, the combustion control device 5 closes the main fuel solenoid valve 16, The combustion of the main burner 2 is stopped.
[0014]
If the amount of steam used is low and heating is performed in the same way as when the amount of steam used is large, the steam pressure rises in a short time, and combustion is stopped in a short time after the start of combustion. However, when the amount of steam used is small, the rate of change in the steam pressure is reduced by reducing the burner combustion amount, and the time until the steam pressure reaches the upper limit is lengthened. The interval becomes longer.
[0015]
In addition, when there are a plurality of steamers as in this embodiment and steam can be supplied for each steamer, both the main burner 2 and the sub-burner 3 are burned when the heating process is performed simultaneously in the two chambers. You may set so that only the main burner 2 may be burned at the time of combustion in a burner and the case other than that. Further, when the steam is insufficient, such as immediately after the start of the steam generator 10, combustion is performed in both the main burner 2 and the sub-burner 3 regardless of the combustion state until the steam pressure reaches a predetermined pressure, Prevent steam shortage.
[0016]
【The invention's effect】
By practicing the present invention, the number of start and stop of combustion is reduced, and it is possible to prevent the life of the steam generator from being extended and the thawing state from varying.
[Brief description of the drawings]
[Fig. 1] Configuration diagram of the steam generator [Fig. 2] Partial cross-sectional front view of the food heating and storage device [Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Steamer 2 Main burner 3 Sub burner 4 Steam supply piping 5 Combustion control device 6 Shelf 7 Food 8 Steam control valve 9 Pressure detection device 10 Steam generator 11 Operation control device 12 Steam exhaust port 13 Inside temperature detection device 14 Door 15 Heat Exchanger 16 Main fuel solenoid valve 17 Sub fuel solenoid valve 18 Fuel piping 19 Operation panel

Claims (2)

内部に食品を収容する蒸し庫、蒸し庫内へ導入する蒸気を発生させる蒸気発生装置、蒸し庫内へ導入する蒸気量を制御する蒸気導入量制御装置、蒸気発生装置での蒸気圧力値を検出する圧力検出装置を有しており、蒸し庫内へ蒸気を供給することで蒸し庫内の食品を加熱する加熱工程と、加熱工程終了後には加熱工程時よりも蒸気供給量を減少して食品の温蔵を行う温蔵工程の2通りの運転状態を持った食品加熱温蔵装置において、前記蒸気発生装置は、バーナを複数の燃焼部に分割し、それぞれの燃焼部が独立して燃焼を行えるよう燃料供給経路を設けたものであり、バーナの燃焼を制御する燃焼制御装置は前記圧力検出装置からの信号に基づいて燃焼の発停を行うとともに、燃焼制御装置は加熱温蔵制御装置からの信号を受け、食品加熱温蔵装置が加熱工程にあるか温蔵工程にあるかに応じて、バーナ燃焼実施時のバーナ燃焼部の数を変更することを特徴とする食品加熱温蔵装置用蒸気発生装置。Steam storage unit that contains food, steam generator that generates steam to be introduced into the steamer, steam introduction amount control device that controls the amount of steam introduced into the steamer, and detection of steam pressure values in the steam generator A heating process that heats the food in the steamer by supplying steam into the steamer, and after the heating process, the steam supply amount is reduced from that in the heating process. In the food heating and warming device having two operating states of the warming process for warming, the steam generator divides the burner into a plurality of combustion parts, and each combustion part independently burns. The fuel supply path is provided so that the combustion control device that controls the combustion of the burner performs start and stop of combustion based on the signal from the pressure detection device , and the combustion control device is connected to the heating and storage control device. Food heating Built device according to whether a certain or Yutakazo step to a heating step, the food heating Yutakazo apparatus for steam generating apparatus characterized by changing the number of burners combustion section at the burner combustion practice. 請求項1に記載の食品加熱温蔵装置用蒸気発生装置において、蒸し庫を複数設け、蒸し庫毎に独立して蒸気供給を行えるようにしている場合、加熱工程を行っている蒸し庫の数によって、バーナ燃焼実施時のバーナ燃焼部の数を変更することを特徴とする食品加熱温蔵装置用蒸気発生装置。In the steam generator for a food heating and warming apparatus according to claim 1, when a plurality of steamers are provided and steam can be supplied independently for each steamer, the number of steamers performing the heating process. The steam generator for a food heating and warming device is characterized by changing the number of burner combustion parts when performing burner combustion.
JP32449998A 1998-10-28 1998-10-28 Steam generator for food heating and storage equipment Expired - Fee Related JP3975013B2 (en)

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JP32449998A JP3975013B2 (en) 1998-10-28 1998-10-28 Steam generator for food heating and storage equipment

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Application Number Priority Date Filing Date Title
JP32449998A JP3975013B2 (en) 1998-10-28 1998-10-28 Steam generator for food heating and storage equipment

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JP2000130748A JP2000130748A (en) 2000-05-12
JP3975013B2 true JP3975013B2 (en) 2007-09-12

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