JP3970796B2 - Liquid transfer device - Google Patents

Liquid transfer device Download PDF

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Publication number
JP3970796B2
JP3970796B2 JP2003108863A JP2003108863A JP3970796B2 JP 3970796 B2 JP3970796 B2 JP 3970796B2 JP 2003108863 A JP2003108863 A JP 2003108863A JP 2003108863 A JP2003108863 A JP 2003108863A JP 3970796 B2 JP3970796 B2 JP 3970796B2
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transfer
holding member
transfer member
contact
holding
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JP2004317189A (en
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学 田村
比佐志 古閑
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Japan Science and Technology Agency
Kazusa DNA Research Institute Foundation
National Institute of Japan Science and Technology Agency
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Japan Science and Technology Agency
Kazusa DNA Research Institute Foundation
National Institute of Japan Science and Technology Agency
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Description

【0001】
【発明の属する技術分野】
本発明は、目的の液、特にDNA(遺伝子)及び蛋白質の試薬を基盤上に微細な点状に転写する際に用いて有利な転写装置に関するものである。
【0002】
【従来の技術】
最近、医療の分野では遺伝子(DNA)や蛋白質を用いた治療や薬品の開発が行われている。このような技術分野の研究機関では、化学合成した異なる遺伝子のコピーを試料としてガラス板や合成樹脂板等からなる基盤上に数千個〜数万個張り付けたDNAチップと呼ばれるものが取り扱われる。また抗体、ポリペプチド断片等を含めた各種蛋白質を試料としてガラス板や合成樹脂板等からなる基盤上に数千個〜数万個張り付けた蛋白質チップと呼ばれるものが取り扱われる。
【0003】
上記DNAチップ及び蛋白質チップはアレイヤーと呼ばれる装置を利用して製造される。このアレイヤーとしては、軸状の本体部の先端に転写面を形成すると共に本体部の外周に転写面と接続する溝を設けた転写部材を有し、この転写部材をキャリッジに搭載して作業領域内を移動させると共に昇降手段によって昇降させ、該転写部材が作業テーブルに接近したときに、作業テーブルに載置された基盤に液を転写し得るように構成されたものがある(例えば特許文献1参照)。
【0004】
上記アレイヤーでは、キャリッジに搭載した転写部材を移動させて基盤の所定位置に設定された10mm角の領域に、約0.2mmピッチで2500個程度の液を転写した点を形成し得るように構成されている。このため、基盤に接触する転写面の面積は極めて小さく、従って、転写部材の先端部分の径は極めて細く形成されている。
【0005】
また基盤に対する液の転写を短時間で行えるように、転写装置は、1台の保持部材に複数の転写部材を保持して構成され、且つ液の転写を安定した状態で行えるように保持部材に保持した複数の転写部材を長さ方向(軸方向)に摺動し得るように構成している。そして保持部材を下降させ、転写部材の転写面が基盤に接触した後、更に保持部材を所定寸法下降させることで、基盤に接触した転写面に転写部材の自重のみを作用させ、これにより、転写部材自体に且つ転写面に過大な力が作用することのないように構成されている。
【0006】
【特許文献1】
特許第3037691号
【0007】
【発明が解決しようとする課題】
上記転写装置では、保持部材を昇降させる毎に該保持部材に保持された転写部材の姿勢が変化した場合、基盤に転写された液の位置が安定しないため、転写部材が安定した姿勢を保持して保持部材に対して摺動し得るように、転写部材は保持部材の同軸上に設けた2個所の穴に貫通して保持されている。しかし、穴と本体部の嵌合公差に起因して転写部材の倒れが生じることがあり、この場合、点のピッチを維持することが困難になるという問題が生じる。
【0008】
上記問題を解決するためには嵌合公差を小さくすることが好ましいが、この場合、転写部材が保持部材に対し軸方向(垂直方向)へ摺動する際の円滑性が阻害されるという問題が生じる。特に、液がDNA或いは蛋白質の試薬である場合、この試薬に不純物が混入することは致命的な欠陥となるため、摺動面に潤滑油の油膜を形成することが出来ないため、保持部材と転写部材の摺動部位に於ける円滑な摺動性が阻害されて摺動不良が生じることがある。また試薬を基盤に転写する際に、該試薬の蒸発を防ぐために雰囲気の湿度を高く設定したり、転写部材に付着した試薬を洗浄するために超音波洗浄器を用いることがあるため、保持部材と転写部材の摺動部位に水膜が形成されるようなことがある。このため、例えば、保持部材と転写部材との摺動部位にホコリが入り込んだような場合、このホコリが摺動部位に付着して摺動不良となることがある。そして摺動不良の状態が生じた場合、保持部材を上昇させても転写部材が下降せずに保持部材との相対的な位置が回復しなくなる異常状態が発生するという問題が生じることがある。
【0009】
即ち、保持部材が下降して転写部材が基盤に接触した後、更なる保持部材の下降に伴って、転写部材が保持部材に対し相対的に上昇し、その後、保持部材の上昇に伴って転写部材が相対的に下降して初期の位置を回復するが、このとき、保持部材と転写部材との間に摺動不良が生じると、両者の相対的な移動が円滑に行われずに転写部材が保持部材に対して上昇したままとなって異常状態となる。
【0010】
そして転写部材の保持部材に対する摺動が円滑に行われなくなって異常状態が発生した場合、転写部材が下降したときに転写面が基盤に接触するものの、該転写面に転写部材の自重が作用することがなく、基盤に対する液の転写が安定せずにカスレ等の転写不良が発生してしまうという問題を生じることになる。
【0011】
本発明の目的は、転写部材が異常状態になったとしても、この異常状態を解除して液を確実に基盤に転写することが出来る液の転写装置を提供することにある。
【0012】
【課題を解決するための手段】
上記課題を解決するために本発明に係る液の転写装置は、軸状の本体と該本体の先端に形成した転写面を有する転写部材を基盤に接触させて該基盤に液を転写する転写装置に於いて、転写部材を軸方向に摺動可能に保持する保持部材と、前記保持部材を昇降させる駆動部材と、前記保持部材に保持された転写部材の上端部と当接して昇降し且つ下降限度に到達して停止する規制部材と、を有し、前記駆動部材によって保持部材を下降限度まで下降させたとき転写部材の転写面が基盤に接触すると共に規制部材との当接が解除されて該転写部材の自重が作用して液を転写し、前記駆動部材によって保持部材を上昇させたとき保持部材に対し異常状態で保持されている転写部材の上端部が規制部材に当接して該異常状態を解除すると共に保持部材の更なる上昇に伴って規制部材も上昇し得るように構成されたものである。
【0013】
上記転写装置では、駆動部材によって保持部材を昇降させることで、該保持部材に摺動可能に保持された転写部材を基盤に対して離隔させ或いは接近させることが出来る。従って、保持部材を下降させて転写部材の本体の先端に形成された転写面が基盤に接触したとき、転写面に付着している液を基盤に転写することが出来る。
【0014】
特に、保持部材を下降させる過程で規制部材の転写部材に対する当接が解除され、更なる保持部材の下降により転写部材の転写面が基盤に接触した後、更に保持部材を下降させることで、保持部材による転写部材の保持が解除される。即ち、転写部材が保持部材に対して相対的に上昇し、該転写部材の自重が転写面に作用する。その後、保持部材が上昇するのに伴って転写部材が保持部材に対して相対的に下降して保持され、これにより、転写部材は保持部材に対する初期の位置を回復する。
【0015】
保持部材の上昇に伴って相対的に下降しない(異常状態)転写部材が生じた場合、保持部材が上昇したときに、異常状態にある転写部材の上端部が規制部材に当接することで、強制的に異常状態を解除して転写部材の保持部材に対する位置を初期の状態に回復させることが出来る。従って、常に転写部材が基盤に対して同じように接触することが可能となり、安定した状態で液を転写することが出来る。そして更なる保持部材の上昇に伴って、規制部材は転写部材の上端部と当接した状態を維持して上昇する。
【0016】
本発明に於いて、液の成分等を特に限定するものではなく、基盤上に微細な点状に転写することで、目的を達成することが出来るような液であれば良い。このような液として、例えば、化学合成した遺伝子(DNA)或いは遺伝子組み換え法により人工的に作製した遺伝子(染色体DNA,cDNA等)のコピーからなる液状の試料(試薬)、更に、抗体,ポリペプチド断片を含めた各種蛋白質を溶解させた液状の試料(試薬)を上げることが出来る。そして本発明は、このような試薬を基盤に密集させて転写してDNAチップ或いは蛋白質チップを製作する際に好ましく適用することが出来る。
【0017】
【発明の実施の形態】
以下、上記転写装置の好ましい実施形態について図を用いて説明する。図1は転写装置の構成を説明する図である。図2は基盤に転写する際の転写部材と保持部材との関係を説明する図である。図3は転写部材の例を説明する図である。図4は本発明に係る転写装置を搭載したアレイヤーの構成を説明する平面図である。図5は図4の側面図である。図6は本発明に係る転写装置を搭載したアレイヤーによって基盤に液を転写したときの点の分布状態を説明する図である。
【0018】
本発明に係る転写装置の説明に先立って、基盤1に試薬を転写した点2の分布状態について図6により簡単に説明する。図に於いて、基盤1はプラスチック板或いはガラス板を選択的に用いており、一般的にはスライドグラスを用いることが多い。この基盤1に液(試薬)を転写する場合の一例として、10mm角の領域内に約0.2mmのピッチ で2500個の点2を形成すると共に該領域を2×6個作成して1枚の基盤1上に30000 個の点2を形成することがある。
【0019】
尚、点2のピッチ及び1枚の基盤1上に形成する点2の数は前記値に限定するものではなく、より小さいピッチで、より高密度で形成することが要求されている。また各点2を構成する試薬が隣接する他の点2の試薬と混合すると試料としての価値がなくなるため、各点2が互いに独立した状態で転写されることが必須である。また基盤1に形成された点2を解析する場合、各点2がマトリクス上に正確に位置していることが好ましく、本発明では、前記位置を安定した状態で正確に形成することが可能なように構成している。
【0020】
次に、本実施例に係る転写装置の構成について図1,2により説明する。図に於いて、転写装置Aは、図3に示すように形成された複数の転写部材3を摺動可能に保持した保持部材5と、保持部材5を昇降させる駆動部材6と、規制部材7と、を有して構成されており、駆動部材6によって保持部材5を下降させたとき転写部材3によって基盤1に試薬を転写して点2を形成し、保持部材5を上昇させたとき、異常状態にある転写部材3を規制部材7に当接させて異常状態を解除し得るように構成されている。
【0021】
転写部材3は、軸状の本体3aと、該本体3aの端部に設けた転写面3bとを有しており、本体3aの外周に溝3cが螺旋状に形成されている。また転写部材3の上端側の端部には、本体3aの径よりも大きい径を有する頭部3dが形成されている。
【0022】
転写部材3に於ける本体3aは適度な太さを有しており、転写面3bは点2を形成するのに適した寸法を有している。転写面3bの基本的な形状は円であり、例えば、基盤1に大きさが0.2mmの点2を形成する場合、転写面3bの直径は0.15mm程度で良い。従って、本体3aの太さは転写面3bの直径よりも充分に大きい値を持って構成されており、本体3aと転写面3bはテーパ部3eによって接続されている。
【0023】
本発明に於いて、転写部材3に溝3cを形成するか否かは特に限定するものではなく、該溝3cがなくとも全く問題はない。しかし、本実施例の転写部材3では、溝3cはテーパ部3eを含む本体部3aの外周部に形成されており、転写部材3の先端部分を試薬に浸漬したとき試薬を採取して保持する機能と、転写面3bに試薬を補充する機能とを有している。
【0024】
特に、溝3cは、本体3aの外周部に螺旋状に形成され、一方側の端部が転写面3bに接続されている。この溝3cの長さ及び幅寸法,深さ寸法は特に限定するものではなく、これらの寸法を適宜設定することによって容積を設定することが可能である。
【0025】
保持部材5は、複数の転写部材3(本実施例では、8×4の32本)を夫々軸方向(本体3aの長手方向)に摺動可能に保持し得るように構成されており、基盤1に対する試薬の転写時には、転写部材3の姿勢を維持させた状態でこれらの転写部材3の重量の支持を解除し、これにより、転写面3bに転写部材3の自重を作用させて安定した転写を実現し、転写が終了した後、転写部材3を基盤1から上昇させる機能を有するものである。
【0026】
このため、保持部材5は図2に示すように、上辺5b及び底辺5cを含む箱状に形成された本体5aと、本体5aの上辺5bと底辺5cを上下方向に貫通して形成した穴5dと、上辺5bに於ける穴5dに対応して形成した凹溝5eとを有して形成されている。
【0027】
穴5aは転写部材3の本体3aを軸方向に摺動可能に嵌合するものであり、転写部材3の本体3aと穴5aは前記機能を発揮し得る嵌合公差を持って形成されている。例えば、嵌合公差が大きくなると、転写部材3の本体3aが保持部材5の穴5aに対する摺動が容易となるが、嵌合公差に於ける隙間分の転写部材3の倒れが生じると共にこの倒れの方向が保持部材5の昇降に伴って変化し、基盤1に形成された点2のピッチがバラツクという問題が生じ、嵌合公差が小さくなると、本体3aと穴5aとの隙間が小さくなって点2のピッチの精度が向上するものの本体3aが穴5aに対して摺動不良となる異常状態が生じ易くなる。
【0028】
また転写部材3の頭部3dは本体3aの径よりも大きい径を有しており、凹溝5eに嵌合して穴5aの周囲に係合することで、転写部材3の重量を保持部材に伝達すると共に保持部材5からの落下を防止している。また頭部3dは凹溝5eの深さよりも大きい長さを持って形成されており、転写部材3が保持部材5に保持された状態では常に保持部材5の上端面よりも突出した位置にあるように構成されている。従って、転写部材3が保持部材5に正常に保持されている状態であっても、転写部材3の頭部3dは規制部材7に当接することとなる。
【0029】
保持部材5はステー10を介して昇降部材11に固定されており、該昇降部材11がフレーム12に設けたガイド部材13に沿って昇降し得るように構成されている。従って、駆動部材6によって昇降部材11を昇降させることで、該昇降部材11に固定した保持部材5を昇降させることが可能である。
【0030】
上記の如く構成された保持部材5では、複数の穴5aが形成されており、該穴5a毎に転写部材3を保持することが可能である。即ち、転写部材3は穴5aに対し着脱可能に嵌合されている。従って、保持部材5に形成された複数の穴5a全てに対して転写部材3を嵌合させる必要はなく、転写の目的に従って、1本或いはそれ以上の転写部材3を所望の穴5aに対して配置することが可能である。
【0031】
駆動部材6は保持部材5を昇降駆動する機能を有するものであり、この機能を発揮し得る機構を選択的に採用することが可能である。このような機構として、例えば、可逆回転可能なモーターとボールネジとの組み合わせ、エアシリンダー等の直線往復機構等がある。
【0032】
本実施例では、可逆回転可能なモーターとボールネジとを組み合わせた機構を採用している。即ち、駆動部材6は、可逆モーター6aと、ボールネジ6bとを有して構成されている。ボールネジ6bはフレーム12に沿って配置されており、該ボールネジ6bと昇降部材11に設けた図示しないボールナットを螺合させることで、可逆モーター6aの回転方向に応じて昇降部材11(保持部材5)を昇降させるように構成されている。
【0033】
規制部材7は、保持部材5が上昇したとき、該保持部材5に保持された転写部材3の頭部3dが当接して異常状態にある転写部材3の頭部3dに荷重或いは力を作用させ、この荷重,力によって異常状態を解除させる機能を有するものである。
【0034】
本実施例に於いて、規制部材7は、保持部材5に保持された複数の転写部材3の全ての頭部3dと当接し得る面積を持った当接部材7aと、当接部材7aに起立させたガイドバー7bと、ガイドバー7bの先端に設けたストッパー7cとを有しており、ガイドバー7bを昇降部材11に設けたガイド穴に嵌合させて構成されている。またフレーム12にはブラケット14が固定され、該ブラケット14にストッパー7cと当接して規制部材7を係止する係止部14bが設けられている。
【0035】
規制部材7は、保持部材5が下降して転写部材3の転写面3bが基盤1と当接したとき、当接部材7aが頭部3dよりも上方で停止するように、ストッパー7cと係止部14bが設定されている。従って、転写部材3が基盤1に対する転写を実行しているとき、該転写部材3に対して荷重を作用させることがない。
【0036】
また規制部材7は、ガイドバー7bによって昇降方向が案内されると共にグラツキがないように構成されている。特に、規制部材7は、自由に落下し得るように構成され、ストッパー7cと係止部14bとの係合によって下降限が設定されている。このため、作業員がガイドバー7bを手に持って規制部材7を上昇させることが可能であり、これにより、当接部材7aと保持部材5との間を開くことが可能となり、保持部材5に対する転写部材3の着脱を容易に行うことが可能となる。
【0037】
上記の如く構成された規制部材7では、保持部材5が下降限からある程度上昇した位置にあるとき、当接部材7aが保持部材5に保持された転写部材3の頭部3dと当接してこれらの転写部材3に荷重を作用させ、また保持部材5が上昇限から下降すると、この下降に伴って規制部材7も下降し、ストッパー7cが係止部14bに当接したときに規制部材7の下降が停止する。このとき、転写部材3の頭部3dに対する当接部材7aの当接が解除される。
【0038】
保持部材5の下降に伴って規制部材7の当接部材7aが転写部材3の頭部3dに対する当接状態を維持して下降し、該規制部材7のストッパー7cが係止部材14bに係合して停止したとき、当接部材7aの表面(転写部材3の頭部3dと当接する面)と、転写部材3の頭部3dの表面(当接部材7aの表面と当接する面)の面の平坦度や平行度の精度が高い場合、或いは両表面に何らかの原因で液体成分が付着しているような場合、転写部材3の頭部3dが当接部材7aに付着してしまい、保持部材5が更に下降しても、転写部材3の頭部3dが当接部材7aから離隔し得なくなることがある。
【0039】
このため、当接部材7aの表面と転写部材3の頭部3dの表面、の両方、或いは何れか一方に溝加工を施して、両表面が全面接触することなく、点接触或いは線接触し得るように構成しておくことが好ましい。当接部材7aと頭部3dの互いに当接する表面をこのように加工しておくことで、両者が当接した場合であっても、対向する面の間に空気層を介在させて接触面積を小さくすることで、保持部材5の下降に伴う転写部材3の当接部材7aからの離隔を確実に行うことが可能となる。
【0040】
次に、上記の如く構成された転写装置Aにより基盤1に点2を形成し、且つ保持部材5に保持された転写部材3が異常状態になったときに、この異常状態を解除する際の手順について説明する。
【0041】
駆動部材6に駆動された保持部材5が上昇限まで上昇しているとき、保持部材5に保持された転写部材3の頭部3dには規制部材7の当接部材7aが当接し、該規制部材7の荷重が作用することで下方へ押圧されている。この状態で転写部材3の溝3cには基盤1に転写すべき試薬が保持されているものとする。
【0042】
基盤1に対する転写を実行する場合、上昇限にある保持部材5が下降を開始すると、該保持部材5に保持された転写部材3及び規制部材7が下降する。この下降の過程で規制部材7のストッパー7cがブラケット14に設けた係止部14bと当接して停止し、これにより、転写部材3に作用していた規制部材7の荷重が除去される。従って、転写部材3は保持部材5の穴5aの軸方向に摺動可能な状態となる。
【0043】
保持部材5のさらなる下降に伴って、転写部材3の転写面3bが基盤1に接触することで、転写面3bから基盤1に対して試薬を転写することが可能である。しかし、保持部材5によって複数の転写部材3を保持している場合、1本の転写部材3が基盤に接触したとしても、全ての転写部材3が同一の条件で基盤1に接触している保証はなく、転写面3bと基盤1との接触圧を確保し得る保証もない。
【0044】
このため、図2に示すように、転写部材3の転写面3bが基盤1に接触した後、保持部材5は更に下降を継続し(転写部材3が保持部材5に対し相対的に上昇する)、転写部材3の頭部3dが保持部材5の凹溝5eの底部から距離S離隔した位置まで下降する。このように、転写部材3の頭部3dが保持部材5の凹溝5eの底部から離脱することで、夫々の転写部材3の自重は転写面3bに作用することとなり、全ての転写部材3に略等しい接触圧を作用させることが可能となる。従って、基盤1に対し略同一の条件で試薬の転写を行うことが可能となる。
【0045】
尚、転写部材3が基盤1に接触した後、保持部材5が下降する距離Sは特に限定するものではなく、複数の転写部材3が夫々の自重が転写面3bに作用することを保証し得る値であれば良い。本実施例では、約1mmに設定している。
【0046】
次いで、保持部材5が下降限からの上昇を開始する。先ず、保持部材5が距離S上昇する間、転写部材3は転写面3bが基盤1に接触した状態を維持し(転写部材3が保持部材5に対し相対的に下降する)、凹部5eの底部が頭部3dと当接して保持部材5と転写部材3が同時に上昇し、転写面3bの基盤1に対する接触が解除される。
【0047】
基盤1に対する試薬の転写を行ったときに転写部材3に倒れが生じたような場合、保持部材5を上昇させたときに転写部材3が保持部材5に対して円滑な摺動を行わずに摺動不良となることがある。特に、基盤1に試薬を転写するような場合、試薬に対する混合の危険があることから、転写部材3の本体3aと保持部材5の穴5dとの摺動面に油膜を形成しておくことが出来ず、且つ基盤1に形成する点2のピッチ精度を向上させるために、本体3aと穴5dとの嵌合公差を小さくすると、摺動不良が生じ易くなる。
【0048】
上記の如くしてコジレを発生した転写部材は、頭部3dが凹溝5eの底部から離脱した状態を維持することとなり、異常状態が生じたこととなる。例えば、保持部材5に保持された複数の転写部材3の中から幾つかの転写部材3に異常状態が生じたとき、これらの転写部材3は他の転写部材3に比較して頭部3dが突出した状態を維持することとなり、保持部材5の上昇に伴って異常状態を維持して上昇する。
【0049】
保持部材の上昇に伴って、転写部材3の頭部3dはストッパー7cが係止部14bに係止されて停止していた当接部材7aに衝突して力が作用する。従って、異常状態が生じていた転写部材3の頭部3dには当接部材7aに対する衝突によって大きな力が作用し、この力によって凹溝5eに落下して異常状態が解除される。
【0050】
その後、保持部材5のさらなる上昇に伴って規制部材7も上昇し、保持部材5に保持された転写部材3の頭部3dに略均等に荷重を作用させて、保持部材5に対する転写部材3の姿勢を保持させることが可能となる。
【0051】
上記の如く、保持部材5に保持された転写部材3が異常状態を生じた場合であっても、規制部材7によって異常状態を生じた転写部材3に力を作用させることで機械的に異常状態を解除することが可能となり、保持部材5による転写部材3の保持姿勢が安定し、従って、安定した転写を実現することが可能となる。
【0052】
従って、転写部材3に対する試薬の供給、転写部材3による基盤1への転写、転写部材3の洗浄、等の工程を経る一連の動作を連続的に実行する場合、個別の動作を終了して次の動作に入る際に、保持部材5を所定の高さに退避させるように構成し、転写部材3の頭部3dの退避高さの途中の高さの位置に当接部材7aの停止位置があるように設定することで、保持部材5を個別の動作毎に昇降させる際に、転写部材3の頭部3dを当接部材7aと当接させることが可能となる。即ち、一動作毎に、転写部材3が保持部材5に対して発生する異常状態を解除することが可能となる。
【0053】
次に、本実施例に係る転写装置Aを搭載したアレイヤーBの例について図4,5により説明する。図に於いて、アレイヤーBは、作業テーブル21と、作業テーブル21のX方向に設置され移動テーブル22をX方向に駆動するX方向駆動部材23と、作業テーブル21のY方向に設置されたY方向駆動部材24と、Y方向駆動部材24に駆動されてY方向に横行するキャリッジ25と、キャリッジ25に搭載された転写装置Aと、を有して構成されている。
【0054】
作業テーブル21には予めX−Y直交座標系に従って位置が指定されると共に、基盤1を設置する領域21a,試薬を収容した容器15を設置する領域21b,超音波洗浄装置16を設置する領域21c等の機能の異なる領域21a〜21cが設定されている。特に、領域21a,21bは移動テーブル22に設定され、領域21cは作業テーブル21に設定される。
【0055】
領域21aには複数の基盤1が配置される。基盤1を配列する場合、領域21aに直接載置して配列しても良い。しかし、本実施例では、領域21aに対応する移動テーブル22に位置決め部材17aを設け、この位置決め部材17aにトレイ17bを装着し得るように構成している。またトレイ17bは複数の基盤1が予め設定された列と行で配列し得るように構成されている。
【0056】
領域21bには試薬を収容した容器15が設置される。この容器15としては、例えば表面に8×12の円錐状の窪みからなる収容部が形成された所謂マイクロプレートが用いられ、個々の窪みに夫々性格の異なる試薬が収容されている。
【0057】
領域21cに設置される超音波洗浄装置16としては、一般的な洗浄に用いる超音波洗浄器を利用している。
【0058】
X方向駆動部材23は移動テーブル22をX方向に沿って移動させる機能を有するものである。従って、X方向駆動部材23としては、前記機能を満足し得るものであれば良く、特に構成を限定するものではない。本実施例では、X方向に沿ってボールネジを配置し、このボールネジに螺合させたボールナットに移動テーブル22を取り付けると共にサーボモーターによってボールネジを駆動し得るように構成している。
【0059】
Y方向駆動部材24はキャリッジ25をY方向に沿って横行させ、転写装置Aを領域21a〜21cのY方向の範囲に移動させる機能を有するものである。従って、Y方向駆動部材24としては、前記機能を満足し得るものであれば良く、特に構成を限定するものではない。本実施例では、Y方向に沿ってボールネジを配置し、このボールネジに螺合させたボールナットにキャリッジ25を取り付けると共にサーボモーターによってボールネジを駆動し得るように構成している。
【0060】
上記の如く構成されたアレイヤーBでは、X−Y方向に沿って設置されたX方向駆動部材23,Y方向駆動部材24を同期させて駆動することで、移動テーブル22とキャリッジ25 (転写装置A)を作業テーブル21に設定された各作業領域21a〜21cに移動させることが可能である。そして、転写装置Aを所望の領域21a〜21cに移動させた後、駆動部材6を駆動して保持部材5を昇降させることで、転写部材3を各領域21a〜21cに設置した基盤1,容器15,超音波洗浄装置16の何れかに接近させて目的の作業を実施することが可能である。
【0061】
次に、上記の如く構成された転写装置A,アレイヤーBにより基盤1に試薬を転写する動作について説明する。先ず、作業テーブル21に設定された各領域21a〜21cに夫々基盤1,容器15を設置し、超音波洗浄装置16を洗浄し得るように用意しておく。
【0062】
転写装置Aの駆動部材6を駆動して保持部材5を上昇させ、この状態で、X方向駆動部材23,Y方向駆動部材24を駆動して容器15に対向させる。次いで、駆動部材6を駆動して保持部材5を下降させ、転写部材3を容器15の収容部に挿入し、溝3cに所定量の試薬を採取して保持する。その後、駆動部材6を駆動して保持部材5を上昇させ、X方向駆動部材23,Y方向駆動部材24を駆動して目的の基盤1に対向させ、駆動部材6を駆動して保持部材5を下降させて転写部材3の転写面3bを基盤1に当接させることで、該基盤1に対する転写作業を行う。
【0063】
転写部材3による基盤1への試薬の転写を実行する際に、転写部材3が保持部材5に対し摺動不良が生じて異常状態が発生したとき、前述したように、保持部材5の上昇により転写部材3の頭部3dが規制部材7の当接部材7aと衝突して強制的に異常状態を解除することが可能である。
【0064】
基盤1に対する一連の転写作業の途中で、或いは終了した後、保持部材5を上昇させて超音波洗浄装置16に対向させ、該転写部材3の外周面に付着している、或いは溝3cに残留している試薬を洗浄する。その後、再度保持部材5を容器15まで移動させ、既に転写した収容部以外の収容部に対向させて前述と同様にして転写部材3に試薬を採取する。このような動作を繰り返すことで、複数の基盤1に所定数の試料からなる点2を形成することが可能である。
【0065】
例えば、DNAの場合
20×SSC=3MNaCl+0.3MNaCitrate、0.02MEDTA(PH7.0 adjust)
PBS 100mM Phosphate buffer 0.138MNaCl (PH7.4)、0.0027MKCl
マウスcDNA (遺伝子名) mKIAA0054(5,953塩基対長)
文献)DNAResearch 9:179−188(2002),Okazaki,N,etal
溶液の組成
1.DNA(濃度500μg/mlの95℃、10分間熱処理したDNAを用い最終濃度100ng/μlでスポットした。
【0066】
2.希釈溶液:3×SSC(20×SSCは3M NaCl、0.3NaCitrate、0.02MEDTAを含むPH7.0に調整した水溶液)
3.有機溶媒:50%(w/w)DMSO
4.色素:0.1%キシレンシアノール
転写媒体
ナイロンメンブレン:BiodynB、PALL社製
検出
2,592個のスポッティングを試みた。
【0067】
目視にてスポットの抜けがないことが確認できた。
【0068】
また蛋白質の場合
ウサギIgG I5006(シグマ社製)
溶液の組成
1.抗体:(2mg/ml)最終濃度1μg/1μl
2.希釈溶液:PBS(100mMリン酸塩緩衝液(PH7.4)138mMNaCl 2.7mMKClを含む)でスポットした。
【0069】
3.有機溶媒:25%(w/w)グリセロール
4.色素:0.2%キシレンシアノール
転写媒体
スライドグラス:松浪硝子工業社製SDA0031
検出
2,592個のスポッティングを試みた。
【0070】
目視にてスポットの抜けがないことが確認できた。
【0071】
【発明の効果】
以上詳細に説明したように本発明に係る転写装置では、保持部材の上昇に伴って相対的に下降しない(異常状態)転写部材が生じた場合、保持部材が上昇したときに、異常状態にある転写部材の上端部が規制部材に当接することで、強制的に異常状態を解除して転写部材の保持部材に対する位置を初期の状態に回復させることが出来る。従って、安定した状態で基盤に液を転写することが出来る。
【0072】
また転写部材に異常状態が生じた場合であっても、この異常状態を規制部材、特に、当接部材に対して転写部材が上昇した際に、当接部材が転写部材が下降する際に作用することによって強制的に解除することが出来るので、転写部材の本体と保持部材の穴との嵌合公差を小さくすることが出来る。このため、基盤に液を転写したときの点のピッチ精度を向上させることが出来るため、転写した液の解析を行う際に各点の予め設定されたマトリクスに対する信頼性を向上することが出来る。
【0073】
また規制部材の停止位置を個別の動作毎の保持部材の退避高さよりも低い位置に設定した場合、転写部材に対する液の供給動作,転写動作,洗浄動作毎に転写部材に異常状態が生じたとしても、この異常状態を解除することが出来る。
【0074】
また規制部材が昇降可能に構成されているため、この規制部材を上昇させることによって、保持部材との間隔を大きく明けることが出来、この間隔を利用して容易に保持部材に対する転写部材の交換を行うことが出来る。このことは、例えばピンをバネによって付勢している構造では極めて手間の係る作業であったメンテナンス作業を容易に実現し得るようになったということが出来る。
【0075】
また規制部材を自重で昇降し得るように構成することによって、転写部材が保持部材に対し一様に配置されていないような場合であっても、偏荷重が作用することなく、均一の転写を行うことが出来る。
【図面の簡単な説明】
【図1】転写装置の構成を説明する図である。
【図2】基盤に転写する際の転写部材と保持部材との関係を説明する図である。
【図3】転写部材の例を説明する図である。
【図4】本発明に係る転写装置を搭載したアレイヤーの構成を説明する平面図である。
【図5】図4の側面図である。
【図6】本発明に係る転写装置を搭載したアレイヤーによって基盤に液を転写したときの点の分布状態を説明する図である。
【符号の説明】
A 転写装置
B アレイヤー
1 基盤
2 点
3 転写部材
3a 本体
3b 転写面
3c 溝
3d 頭部
3e テーパ部
5 保持部材
5a 本体
5b 上辺
5c 底辺
5d 穴
5e 凹溝
6 駆動部材
6a 可逆モーター
6b ボールネジ
7 規制部材
7a 当接部材
7b ガイドバー
7c ストッパー
10 ステー
11 昇降部材
12 フレーム
13 ガイド部材
14 ブラケット
14b 係止部
15 容器
16 超音波洗浄装置
17a 位置決め部材
17b トレイ
21 作業テーブル
21a〜21c 領域
22 移動テーブル
23 X方向駆動部材
24 Y方向駆動部材
25 キャリッジ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a transfer apparatus that is advantageous for use in transferring a target solution, particularly DNA (gene) and protein reagents, onto a substrate in the form of fine dots.
[0002]
[Prior art]
Recently, in the medical field, treatments and drugs using genes (DNA) and proteins have been developed. Research institutions in such technical fields handle what are called DNA chips in which several thousand to several tens of thousands of copies of chemically synthesized different genes are sampled on a base made of glass plates or synthetic resin plates. In addition, what is called a protein chip in which several thousand to tens of thousands of proteins, including antibodies, polypeptide fragments, etc., are pasted on a substrate made of a glass plate or a synthetic resin plate as a sample is handled.
[0003]
The DNA chip and the protein chip are manufactured using an apparatus called an arrayer. The aligner includes a transfer member having a transfer surface formed at the tip of the shaft-shaped main body portion and a groove connected to the transfer surface on the outer periphery of the main body portion. There is one configured so that the liquid can be transferred to a base placed on the work table when the transfer member approaches the work table by moving up and down by an elevating means (for example, Patent Document 1). reference).
[0004]
The above-mentioned arrayer is configured so that a transfer member mounted on the carriage is moved to form about 2500 points of liquid transferred at a pitch of about 0.2 mm in a 10 mm square region set at a predetermined position on the base. Has been. For this reason, the area of the transfer surface in contact with the substrate is extremely small, and therefore the diameter of the tip portion of the transfer member is formed very thin.
[0005]
Further, the transfer device is configured by holding a plurality of transfer members on one holding member so that the liquid can be transferred to the substrate in a short time, and the holding member can be used to stably transfer the liquid. A plurality of held transfer members can be slid in the length direction (axial direction). After the holding member is lowered and the transfer surface of the transfer member comes into contact with the substrate, the holding member is further lowered by a predetermined dimension so that only the weight of the transfer member acts on the transfer surface in contact with the substrate. An excessive force is not applied to the member itself and the transfer surface.
[0006]
[Patent Document 1]
Japanese Patent No. 3037691
[0007]
[Problems to be solved by the invention]
In the above transfer device, when the posture of the transfer member held by the holding member changes every time the holding member is moved up and down, the position of the liquid transferred to the substrate is not stable, so the transfer member holds a stable posture. The transfer member is held through two holes provided on the same axis of the holding member so that the transfer member can slide relative to the holding member. However, the transfer member may fall down due to the fitting tolerance between the hole and the main body, and in this case, it becomes difficult to maintain the pitch of the dots.
[0008]
In order to solve the above problem, it is preferable to reduce the fitting tolerance, but in this case, there is a problem that the smoothness when the transfer member slides in the axial direction (vertical direction) with respect to the holding member is hindered. Arise. In particular, when the liquid is a DNA or protein reagent, it is a fatal defect that impurities are mixed into this reagent, and an oil film of lubricating oil cannot be formed on the sliding surface. Smooth sliding performance at the sliding portion of the transfer member may be hindered to cause sliding failure. In addition, when transferring the reagent to the substrate, the holding member may be used because the humidity of the atmosphere is set high to prevent evaporation of the reagent or an ultrasonic cleaner is used to clean the reagent attached to the transfer member. In some cases, a water film is formed on the sliding portion of the transfer member. For this reason, for example, when dust enters the sliding portion between the holding member and the transfer member, the dust may adhere to the sliding portion and cause sliding failure. When a poor sliding state occurs, there may be a problem that an abnormal state occurs in which the transfer member does not descend even if the holding member is raised, and the relative position with respect to the holding member does not recover.
[0009]
That is, after the holding member is lowered and the transfer member comes into contact with the substrate, the transfer member is raised relative to the holding member as the holding member is further lowered, and then the transfer is performed as the holding member is raised. The member is relatively lowered to restore the initial position. At this time, if a sliding failure occurs between the holding member and the transfer member, the relative movement of the two members is not performed smoothly, and the transfer member is moved. It remains elevated with respect to the holding member and enters an abnormal state.
[0010]
When the transfer member does not slide smoothly with respect to the holding member and an abnormal state occurs, the transfer surface comes into contact with the substrate when the transfer member descends, but the transfer member's own weight acts on the transfer surface. As a result, there is a problem that the transfer of the liquid to the substrate is not stabilized and transfer defects such as blurring occur.
[0011]
An object of the present invention is to provide a liquid transfer device that can transfer a liquid to a substrate reliably by canceling the abnormal state even if the transfer member is in an abnormal state.
[0012]
[Means for Solving the Problems]
In order to solve the above-mentioned problems, a liquid transfer apparatus according to the present invention is a transfer apparatus for transferring a liquid to a base by bringing a transfer member having a shaft-shaped main body and a transfer surface formed at the tip of the main body into contact with the base. In this case, the holding member that slidably holds the transfer member in the axial direction, the driving member that raises and lowers the holding member, and the upper end portion of the transfer member held by the holding member is raised and lowered and lowered. And when the holding member is lowered to the lowering limit by the drive member, the transfer surface of the transfer member contacts the base and the contact with the restriction member is released. When the weight of the transfer member acts to transfer the liquid and the holding member is lifted by the driving member, the upper end of the transfer member held in an abnormal state with respect to the holding member comes into contact with the regulating member and the abnormality occurs. Release state and holding member Regulating member in association with a further increase is also one that is configured so as to increase.
[0013]
In the above-described transfer device, the transfer member that is slidably held by the holding member can be separated from or brought close to the base by moving the holding member up and down by the driving member. Therefore, when the holding member is lowered and the transfer surface formed at the tip of the main body of the transfer member comes into contact with the substrate, the liquid adhering to the transfer surface can be transferred to the substrate.
[0014]
In particular, after the holding member is lowered, the contact of the regulating member with the transfer member is released, and the holding surface is further lowered by further lowering the holding member after the transfer surface of the transfer member comes into contact with the substrate by further lowering the holding member. The holding of the transfer member by the member is released. That is, the transfer member rises relative to the holding member, and the weight of the transfer member acts on the transfer surface. Thereafter, as the holding member moves up, the transfer member is lowered and held relative to the holding member, whereby the transfer member recovers the initial position with respect to the holding member.
[0015]
When a transfer member that does not descend relatively (in an abnormal state) as the holding member rises (abnormal state) occurs, the upper end of the transfer member that is in an abnormal state comes into contact with the regulating member when the holding member is raised. Thus, the abnormal state can be canceled and the position of the transfer member relative to the holding member can be restored to the initial state. Therefore, the transfer member can always come into contact with the substrate in the same manner, and the liquid can be transferred in a stable state. As the holding member further rises, the restricting member rises while maintaining a state in contact with the upper end portion of the transfer member.
[0016]
In the present invention, the components of the liquid are not particularly limited, and any liquid can be used as long as the object can be achieved by transferring the fine dots onto the substrate. Such liquids include, for example, chemically synthesized genes (DNA) or liquid samples (reagents) consisting of copies of genes (chromosomal DNA, cDNA, etc.) artificially produced by genetic recombination methods, as well as antibodies and polypeptides. A liquid sample (reagent) in which various proteins including fragments can be dissolved can be raised. The present invention can be preferably applied when a DNA chip or a protein chip is manufactured by densely transferring such reagents on a substrate and transferring them.
[0017]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, a preferred embodiment of the transfer device will be described with reference to the drawings. FIG. 1 is a diagram illustrating the configuration of the transfer device. FIG. 2 is a view for explaining the relationship between the transfer member and the holding member when transferring to the substrate. FIG. 3 is a diagram illustrating an example of a transfer member. FIG. 4 is a plan view for explaining the configuration of an arrayer equipped with the transfer apparatus according to the present invention. FIG. 5 is a side view of FIG. FIG. 6 is a diagram for explaining a point distribution state when the liquid is transferred to the substrate by the arrayer equipped with the transfer device according to the present invention.
[0018]
Prior to the description of the transfer apparatus according to the present invention, the distribution state of the points 2 where the reagent is transferred to the substrate 1 will be briefly described with reference to FIG. In the figure, the substrate 1 selectively uses a plastic plate or a glass plate, and generally uses a slide glass in many cases. As an example of transferring the liquid (reagent) to the base 1, 2500 dots 2 are formed at a pitch of about 0.2 mm in a 10 mm square area, and 2 × 6 of the areas are created to create one sheet. 30000 points 2 may be formed on the base 1.
[0019]
Note that the pitch of the points 2 and the number of points 2 formed on one substrate 1 are not limited to the above values, and it is required to form them at a smaller pitch and at a higher density. In addition, if the reagent constituting each point 2 is mixed with another adjacent point 2 reagent, the value as a sample is lost. Therefore, it is essential that each point 2 is transferred in an independent state. Further, when analyzing the points 2 formed on the base 1, it is preferable that each point 2 is accurately positioned on the matrix. In the present invention, the position can be accurately formed in a stable state. It is configured as follows.
[0020]
Next, the configuration of the transfer apparatus according to the present embodiment will be described with reference to FIGS. In the figure, a transfer device A includes a holding member 5 that slidably holds a plurality of transfer members 3 formed as shown in FIG. 3, a drive member 6 that moves the holding member 5 up and down, and a regulating member 7. When the holding member 5 is lowered by the driving member 6, the reagent is transferred to the base 1 by the transfer member 3 to form the point 2, and when the holding member 5 is raised, The abnormal state can be canceled by bringing the transfer member 3 in an abnormal state into contact with the regulating member 7.
[0021]
The transfer member 3 has an axial main body 3a and a transfer surface 3b provided at an end of the main body 3a, and a groove 3c is formed in a spiral shape on the outer periphery of the main body 3a. A head 3d having a diameter larger than the diameter of the main body 3a is formed at the upper end of the transfer member 3.
[0022]
The main body 3 a of the transfer member 3 has an appropriate thickness, and the transfer surface 3 b has a size suitable for forming the point 2. The basic shape of the transfer surface 3b is a circle. For example, when the point 2 having a size of 0.2 mm is formed on the substrate 1, the diameter of the transfer surface 3b may be about 0.15 mm. Accordingly, the thickness of the main body 3a has a value sufficiently larger than the diameter of the transfer surface 3b, and the main body 3a and the transfer surface 3b are connected by the tapered portion 3e.
[0023]
In the present invention, whether or not the groove 3c is formed in the transfer member 3 is not particularly limited, and there is no problem even if the groove 3c is not provided. However, in the transfer member 3 of this embodiment, the groove 3c is formed on the outer peripheral portion of the main body 3a including the tapered portion 3e, and the reagent is collected and held when the tip of the transfer member 3 is immersed in the reagent. And a function of replenishing the transfer surface 3b with a reagent.
[0024]
In particular, the groove 3c is formed in a spiral shape on the outer periphery of the main body 3a, and one end thereof is connected to the transfer surface 3b. The length, width, and depth of the groove 3c are not particularly limited, and the volume can be set by appropriately setting these dimensions.
[0025]
The holding member 5 is configured to be able to hold a plurality of transfer members 3 (32 in this embodiment, 32 × 8 × 4) slidably in the axial direction (longitudinal direction of the main body 3a). When transferring the reagent to 1, the support of the weight of the transfer member 3 is released while maintaining the posture of the transfer member 3, thereby allowing the transfer member 3 to act on its own weight on the transfer surface 3b for stable transfer. After the transfer is completed, the transfer member 3 is lifted from the substrate 1.
[0026]
Therefore, as shown in FIG. 2, the holding member 5 has a main body 5a formed in a box shape including an upper side 5b and a bottom side 5c, and a hole 5d formed through the upper side 5b and the bottom side 5c of the main body 5a in the vertical direction. And a concave groove 5e formed corresponding to the hole 5d in the upper side 5b.
[0027]
The hole 5a fits the main body 3a of the transfer member 3 so as to be slidable in the axial direction, and the main body 3a of the transfer member 3 and the hole 5a are formed with a fitting tolerance capable of performing the function. . For example, when the fitting tolerance increases, the main body 3a of the transfer member 3 can easily slide with respect to the hole 5a of the holding member 5, but the transfer member 3 falls down by the gap in the fitting tolerance, and this falls. When the holding member 5 is moved up and down, the pitch of the points 2 formed on the base 1 varies, and when the fitting tolerance is reduced, the gap between the main body 3a and the hole 5a is reduced. Although the accuracy of the pitch of the point 2 is improved, an abnormal state in which the main body 3a is poorly slid with respect to the hole 5a is likely to occur.
[0028]
Further, the head 3d of the transfer member 3 has a diameter larger than the diameter of the main body 3a. The transfer member 3 is fitted into the groove 5e and engaged with the periphery of the hole 5a. And is prevented from dropping from the holding member 5. The head 3d is formed to have a length larger than the depth of the concave groove 5e, and is always in a position protruding from the upper end surface of the holding member 5 when the transfer member 3 is held by the holding member 5. It is configured as follows. Therefore, even when the transfer member 3 is normally held by the holding member 5, the head 3 d of the transfer member 3 comes into contact with the regulating member 7.
[0029]
The holding member 5 is fixed to the elevating member 11 via the stay 10, and is configured so that the elevating member 11 can move up and down along the guide member 13 provided on the frame 12. Therefore, the holding member 5 fixed to the elevating member 11 can be raised and lowered by raising and lowering the elevating member 11 by the driving member 6.
[0030]
In the holding member 5 configured as described above, a plurality of holes 5a are formed, and the transfer member 3 can be held in each hole 5a. That is, the transfer member 3 is detachably fitted to the hole 5a. Therefore, it is not necessary to fit the transfer member 3 to all of the plurality of holes 5a formed in the holding member 5, and one or more transfer members 3 are inserted into the desired hole 5a according to the purpose of transfer. It is possible to arrange.
[0031]
The drive member 6 has a function of driving the holding member 5 up and down, and a mechanism that can exhibit this function can be selectively employed. Examples of such a mechanism include a combination of a reversible motor and a ball screw, and a linear reciprocating mechanism such as an air cylinder.
[0032]
In this embodiment, a mechanism in which a reversible motor and a ball screw are combined is employed. That is, the drive member 6 includes a reversible motor 6a and a ball screw 6b. The ball screw 6b is arranged along the frame 12, and the ball screw 6b and a ball nut (not shown) provided on the elevating member 11 are screwed together, so that the elevating member 11 (holding member 5) according to the rotation direction of the reversible motor 6a. ).
[0033]
When the holding member 5 is raised, the regulating member 7 causes the head 3d of the transfer member 3 held by the holding member 5 to come into contact with the head 3d of the transfer member 3 in an abnormal state to apply a load or force. The load and the force have a function of canceling the abnormal state.
[0034]
In this embodiment, the restricting member 7 stands on the abutting member 7a having an area capable of abutting against all the heads 3d of the plurality of transfer members 3 held by the holding member 5, and the abutting member 7a. And a stopper 7c provided at the tip of the guide bar 7b. The guide bar 7b is fitted into a guide hole provided in the elevating member 11. A bracket 14 is fixed to the frame 12, and a locking portion 14 b that contacts the stopper 7 c and locks the regulating member 7 is provided on the bracket 14.
[0035]
When the holding member 5 is lowered and the transfer surface 3b of the transfer member 3 comes into contact with the base 1, the regulating member 7 is engaged with the stopper 7c so that the contact member 7a stops above the head 3d. The part 14b is set. Therefore, when the transfer member 3 is executing transfer on the substrate 1, no load is applied to the transfer member 3.
[0036]
Further, the restricting member 7 is configured so that the ascending / descending direction is guided by the guide bar 7b and there is no glare. In particular, the restricting member 7 is configured to be able to fall freely, and the lowering limit is set by the engagement of the stopper 7c and the locking portion 14b. For this reason, it is possible for an operator to raise the restricting member 7 while holding the guide bar 7b, thereby opening the space between the abutting member 7a and the holding member 5. It becomes possible to easily attach and detach the transfer member 3 to / from.
[0037]
In the restricting member 7 configured as described above, when the holding member 5 is at a position where it is raised to some extent from the lowering limit, the contact member 7a comes into contact with the head 3d of the transfer member 3 held by the holding member 5, and these When a load is applied to the transfer member 3 and the holding member 5 is lowered from the ascent limit, the restricting member 7 is also lowered along with the lowering, and when the stopper 7c comes into contact with the locking portion 14b, the restricting member 7 The descent stops. At this time, the contact of the contact member 7a with the head 3d of the transfer member 3 is released.
[0038]
As the holding member 5 is lowered, the contact member 7a of the restricting member 7 is lowered while maintaining the contact state of the transfer member 3 with the head 3d, and the stopper 7c of the restricting member 7 is engaged with the locking member 14b. When stopped, the surface of the contact member 7a (the surface that contacts the head 3d of the transfer member 3) and the surface of the head 3d of the transfer member 3 (the surface that contacts the surface of the contact member 7a) When the flatness or parallelism accuracy of the transfer member 3 is high, or when liquid components adhere to both surfaces for some reason, the head 3d of the transfer member 3 adheres to the contact member 7a, and the holding member Even if 5 further descends, the head 3d of the transfer member 3 may not be separated from the contact member 7a.
[0039]
For this reason, the surface of the contact member 7a and the surface of the head 3d of the transfer member 3 or both of them can be grooved so that both surfaces can be in point contact or line contact without being in full contact. It is preferable to configure as described above. By processing the abutting surfaces of the abutting member 7a and the head 3d in this manner, even when both abut, the contact area is increased by interposing an air layer between the opposing surfaces. By reducing the size, the transfer member 3 can be reliably separated from the abutting member 7a when the holding member 5 is lowered.
[0040]
Next, when the transfer device A configured as described above forms the point 2 on the base 1 and the transfer member 3 held by the holding member 5 becomes in an abnormal state, the abnormal state is canceled. The procedure will be described.
[0041]
When the holding member 5 driven by the driving member 6 is raised to the upper limit, the contact member 7a of the regulating member 7 abuts on the head 3d of the transfer member 3 held by the holding member 5, and the regulation The member 7 is pressed downward by the action of the load. In this state, the reagent to be transferred to the substrate 1 is held in the groove 3c of the transfer member 3.
[0042]
When the transfer to the substrate 1 is executed, when the holding member 5 at the ascending limit starts to descend, the transfer member 3 and the regulating member 7 held by the holding member 5 are lowered. During the descending process, the stopper 7c of the regulating member 7 comes into contact with the locking portion 14b provided on the bracket 14 and stops, whereby the load on the regulating member 7 acting on the transfer member 3 is removed. Therefore, the transfer member 3 is slidable in the axial direction of the hole 5 a of the holding member 5.
[0043]
As the holding member 5 is further lowered, the transfer surface 3 b of the transfer member 3 comes into contact with the substrate 1, so that the reagent can be transferred from the transfer surface 3 b to the substrate 1. However, when a plurality of transfer members 3 are held by the holding member 5, even if one transfer member 3 is in contact with the substrate, it is guaranteed that all the transfer members 3 are in contact with the substrate 1 under the same conditions. There is no guarantee that the contact pressure between the transfer surface 3b and the substrate 1 can be secured.
[0044]
For this reason, as shown in FIG. 2, after the transfer surface 3 b of the transfer member 3 comes into contact with the substrate 1, the holding member 5 continues to descend further (the transfer member 3 rises relative to the holding member 5). The head 3 d of the transfer member 3 is lowered to a position separated from the bottom of the concave groove 5 e of the holding member 5 by a distance S. As described above, when the head 3d of the transfer member 3 is detached from the bottom of the concave groove 5e of the holding member 5, the weight of each transfer member 3 acts on the transfer surface 3b. A substantially equal contact pressure can be applied. Therefore, the reagent can be transferred to the substrate 1 under substantially the same conditions.
[0045]
The distance S by which the holding member 5 descends after the transfer member 3 contacts the substrate 1 is not particularly limited, and the plurality of transfer members 3 can guarantee that their own weights act on the transfer surface 3b. Any value is acceptable. In this embodiment, it is set to about 1 mm.
[0046]
Next, the holding member 5 starts to rise from the lowering limit. First, while the holding member 5 is raised by the distance S, the transfer member 3 maintains a state in which the transfer surface 3b is in contact with the substrate 1 (the transfer member 3 is lowered relative to the holding member 5), and the bottom of the recess 5e. Comes into contact with the head 3d, and the holding member 5 and the transfer member 3 rise simultaneously, and the contact of the transfer surface 3b with the base 1 is released.
[0047]
When the transfer member 3 falls down when the reagent is transferred to the substrate 1, the transfer member 3 does not slide smoothly with respect to the holding member 5 when the holding member 5 is raised. May cause sliding failure. In particular, when a reagent is transferred to the substrate 1, there is a risk of mixing with the reagent. Therefore, an oil film may be formed on the sliding surface between the main body 3a of the transfer member 3 and the hole 5d of the holding member 5. If the fitting tolerance between the main body 3a and the hole 5d is made small in order to improve the pitch accuracy of the point 2 formed on the base 1 and not possible, a sliding failure is likely to occur.
[0048]
As described above, the transfer member that has been distorted maintains the state in which the head 3d is detached from the bottom of the concave groove 5e, and an abnormal state has occurred. For example, when an abnormal state occurs in some transfer members 3 among a plurality of transfer members 3 held by the holding member 5, these transfer members 3 have a head 3 d as compared with other transfer members 3. The protruding state will be maintained, and the holding member 5 will rise while maintaining the abnormal state.
[0049]
As the holding member rises, the head 3d of the transfer member 3 collides with the abutting member 7a that has been stopped by the stopper 7c being locked by the locking portion 14b, and a force acts. Therefore, a large force acts on the head 3d of the transfer member 3 in which an abnormal state has occurred due to a collision with the contact member 7a, and the abnormal state is released by dropping into the concave groove 5e by this force.
[0050]
Thereafter, as the holding member 5 is further raised, the regulating member 7 is also raised, and a load is applied to the head 3d of the transfer member 3 held by the holding member 5 substantially evenly, so that the transfer member 3 with respect to the holding member 5 is moved. It becomes possible to hold the posture.
[0051]
As described above, even when the transfer member 3 held by the holding member 5 is in an abnormal state, a mechanically abnormal state is obtained by applying a force to the transfer member 3 in which the abnormal state is generated by the regulating member 7. Can be released, and the holding posture of the transfer member 3 by the holding member 5 is stabilized, so that stable transfer can be realized.
[0052]
Accordingly, when continuously performing a series of operations including the steps of supplying the reagent to the transfer member 3, transferring the transfer member 3 to the substrate 1, and washing the transfer member 3, the individual operations are terminated and the next operation is performed. When the operation is started, the holding member 5 is configured to be retracted to a predetermined height, and the stop position of the contact member 7a is at a position in the middle of the retracted height of the head 3d of the transfer member 3. With this setting, the head 3d of the transfer member 3 can be brought into contact with the contact member 7a when the holding member 5 is raised and lowered for each individual operation. That is, it is possible to cancel the abnormal state that the transfer member 3 generates with respect to the holding member 5 for each operation.
[0053]
Next, an example of the layerer B on which the transfer device A according to this embodiment is mounted will be described with reference to FIGS. In the figure, the layerer B is a work table 21, an X-direction drive member 23 installed in the X direction of the work table 21 to drive the moving table 22 in the X direction, and a Y installed in the Y direction of the work table 21. A direction driving member 24, a carriage 25 driven by the Y direction driving member 24 and traversing in the Y direction, and a transfer device A mounted on the carriage 25 are configured.
[0054]
The work table 21 is designated in advance according to an XY orthogonal coordinate system, and the area 21a where the base 1 is installed, the area 21b where the container 15 containing the reagent is installed, and the area 21c where the ultrasonic cleaning device 16 is installed. The areas 21a to 21c having different functions such as the above are set. In particular, the areas 21a and 21b are set in the movement table 22, and the area 21c is set in the work table 21.
[0055]
A plurality of substrates 1 are arranged in the region 21a. When arranging the board | substrate 1, you may mount and arrange | position directly in the area | region 21a. However, in this embodiment, a positioning member 17a is provided on the moving table 22 corresponding to the region 21a, and the tray 17b can be mounted on the positioning member 17a. The tray 17b is configured such that a plurality of bases 1 can be arranged in preset columns and rows.
[0056]
A container 15 containing a reagent is installed in the region 21b. As the container 15, for example, a so-called microplate having an accommodation portion formed of an 8 × 12 conical depression on the surface is used, and reagents having different personalities are accommodated in the individual depressions.
[0057]
As the ultrasonic cleaning device 16 installed in the region 21c, an ultrasonic cleaner used for general cleaning is used.
[0058]
The X direction driving member 23 has a function of moving the moving table 22 along the X direction. Accordingly, the X-direction drive member 23 is not particularly limited as long as it can satisfy the above functions. In this embodiment, a ball screw is arranged along the X direction, and a moving table 22 is attached to a ball nut screwed to the ball screw, and the ball screw can be driven by a servo motor.
[0059]
The Y-direction drive member 24 has a function of moving the carriage 25 in the Y direction and moving the transfer device A to the range of the regions 21a to 21c in the Y direction. Accordingly, the Y-direction drive member 24 is not particularly limited as long as it can satisfy the above functions. In this embodiment, a ball screw is arranged along the Y direction, and a carriage 25 is attached to a ball nut screwed to the ball screw, and the ball screw can be driven by a servo motor.
[0060]
In the arrayer B configured as described above, the X-direction driving member 23 and the Y-direction driving member 24 installed along the XY direction are driven in synchronization, so that the moving table 22 and the carriage 25 (the transfer device A) are driven. ) Can be moved to the respective work areas 21a to 21c set in the work table 21. Then, after the transfer device A is moved to the desired areas 21a to 21c, the drive member 6 is driven to raise and lower the holding member 5, thereby the transfer member 3 installed in each area 21a to 21c. 15. It is possible to carry out the intended work by approaching either of the ultrasonic cleaning devices 16.
[0061]
Next, the operation of transferring the reagent to the substrate 1 by the transfer device A and the arrayer B configured as described above will be described. First, the base 1 and the container 15 are installed in each of the areas 21a to 21c set on the work table 21 so that the ultrasonic cleaning device 16 can be cleaned.
[0062]
The driving member 6 of the transfer device A is driven to raise the holding member 5. In this state, the X direction driving member 23 and the Y direction driving member 24 are driven to face the container 15. Next, the driving member 6 is driven to lower the holding member 5, the transfer member 3 is inserted into the housing portion of the container 15, and a predetermined amount of reagent is collected and held in the groove 3 c. Thereafter, the driving member 6 is driven to raise the holding member 5, the X direction driving member 23 and the Y direction driving member 24 are driven to face the target substrate 1, and the driving member 6 is driven to hold the holding member 5. The transfer operation is performed on the substrate 1 by lowering and bringing the transfer surface 3b of the transfer member 3 into contact with the substrate 1.
[0063]
When the transfer member 3 performs the transfer of the reagent to the substrate 1 and the transfer member 3 has a sliding failure with respect to the holding member 5 and an abnormal state occurs, as described above, the holding member 5 is raised. The head 3d of the transfer member 3 can collide with the contact member 7a of the restricting member 7 to forcibly cancel the abnormal state.
[0064]
During or after a series of transfer operations on the substrate 1, the holding member 5 is raised to face the ultrasonic cleaning device 16, and is adhered to the outer peripheral surface of the transfer member 3 or remains in the groove 3c. Wash away the reagent. Thereafter, the holding member 5 is moved again to the container 15, and the reagent is sampled on the transfer member 3 in the same manner as described above, facing the accommodating portion other than the already transferred accommodating portion. By repeating such an operation, it is possible to form the points 2 made of a predetermined number of samples on the plurality of substrates 1.
[0065]
For example, in the case of DNA
20 × SSC = 3M NaCl + 0.3M NaCitrate, 0.02 MEDTA (PH 7.0 adjust)
PBS 100 mM Phosphate buffer 0.138M NaCl (PH7.4), 0.0027MKCl
Mouse cDNA (Gene name) mKIAA0054 (5,953 base pairs long)
Reference) DNA Research 9: 179-188 (2002), Okazaki, N, etal
Solution composition
1. DNA was spotted at a final concentration of 100 ng / μl using DNA heat treated at 95 ° C. for 10 minutes at a concentration of 500 μg / ml.
[0066]
2. Diluted solution: 3 × SSC (20 × SSC is an aqueous solution adjusted to PH 7.0 containing 3M NaCl, 0.3NaCitrate, 0.02 MEDTA)
3. Organic solvent: 50% (w / w) DMSO
4). Dye: 0.1% xylene cyanol
Transfer media
Nylon membrane: BiodynB, manufactured by PALL
detection
2,592 spotting attempts were made.
[0067]
It was confirmed by visual observation that no spots were missing.
[0068]
Also for protein
Rabbit IgG I5006 (manufactured by Sigma)
Solution composition
1. Antibody: (2 mg / ml) Final concentration 1 μg / 1 μl
2. Diluted solution: Spotted with PBS (containing 100 mM phosphate buffer (PH7.4) 138 mM NaCl 2.7 mM KCl).
[0069]
3. Organic solvent: 25% (w / w) glycerol
4). Dye: 0.2% xylene cyanol
Transfer media
Slide glass: SDA0031 manufactured by Matsunami Glass Industrial Co., Ltd.
detection
2,592 spotting attempts were made.
[0070]
It was confirmed by visual observation that no spots were missing.
[0071]
【The invention's effect】
As described above in detail, in the transfer device according to the present invention, when a transfer member that does not descend relatively (in an abnormal state) as the holding member rises, an abnormal state occurs when the holding member rises. When the upper end portion of the transfer member comes into contact with the regulating member, the abnormal state can be forcibly released and the position of the transfer member relative to the holding member can be restored to the initial state. Therefore, the liquid can be transferred to the substrate in a stable state.
[0072]
Even when an abnormal state occurs in the transfer member, this abnormal state is acted upon when the transfer member is lowered when the transfer member is raised with respect to the regulating member, particularly the contact member. Since this can be forcibly released, the fitting tolerance between the main body of the transfer member and the hole of the holding member can be reduced. For this reason, since the pitch accuracy of the points when the liquid is transferred to the substrate can be improved, it is possible to improve the reliability with respect to a preset matrix of each point when analyzing the transferred liquid.
[0073]
Also, when the stop position of the restricting member is set to a position lower than the retracting height of the holding member for each individual operation, it is assumed that an abnormal state has occurred in the transfer member for each liquid supply operation, transfer operation, and cleaning operation to the transfer member. Can also cancel this abnormal state.
[0074]
Further, since the restricting member is configured to be able to move up and down, by raising the restricting member, the distance from the holding member can be greatly increased, and the transfer member can be easily exchanged for the holding member by using this distance. Can be done. This means that, for example, a maintenance work, which is an extremely troublesome work in a structure in which the pin is biased by a spring, can be easily realized.
[0075]
Further, by configuring the restricting member so that it can be lifted and lowered by its own weight, even when the transfer member is not evenly arranged with respect to the holding member, uniform transfer can be performed without acting an uneven load. Can be done.
[Brief description of the drawings]
FIG. 1 is a diagram illustrating a configuration of a transfer device.
FIG. 2 is a diagram illustrating a relationship between a transfer member and a holding member when transferring to a substrate.
FIG. 3 is a diagram illustrating an example of a transfer member.
FIG. 4 is a plan view for explaining the configuration of an arrayer equipped with a transfer apparatus according to the present invention.
FIG. 5 is a side view of FIG. 4;
FIG. 6 is a diagram for explaining a point distribution state when a liquid is transferred to a substrate by an arrayer equipped with a transfer device according to the present invention.
[Explanation of symbols]
A Transfer device
B Arrayer
1 foundation
2 points
3 Transfer member
3a body
3b Transfer surface
3c groove
3d head
3e Taper
5 Holding members
5a body
5b Upper side
5c base
5d hole
5e groove
6 Drive member
6a Reversible motor
6b Ball screw
7 Regulatory members
7a Contact member
7b Guide bar
7c stopper
10 stays
11 Lifting member
12 frames
13 Guide member
14 Bracket
14b Locking part
15 containers
16 Ultrasonic cleaning equipment
17a Positioning member
17b tray
21 Work table
21a-21c region
22 Moving table
23 X-direction drive member
24 Y-direction drive member
25 Carriage

Claims (1)

軸状の本体と該本体の先端に形成した転写面を有する転写部材を基盤に接触させて該基盤に液を転写する転写装置に於いて、転写部材を軸方向に摺動可能に保持する保持部材と、前記保持部材を昇降させる駆動部材と、前記保持部材に保持された転写部材の上端部と当接して昇降し且つ下降限度に到達して停止する規制部材と、を有し、前記駆動部材によって保持部材を下降限度まで下降させたとき転写部材の転写面が基盤に接触すると共に規制部材との当接が解除されて該転写部材の自重が作用して液を転写し、前記駆動部材によって保持部材を上昇させたとき保持部材に対し異常状態で保持されている転写部材の上端部が規制部材に当接して該異常状態を解除すると共に保持部材の更なる上昇に伴って規制部材も上昇し得るように構成されたことを特徴とする液の転写装置。In a transfer device that transfers a liquid onto a base by bringing a transfer member having a shaft-shaped main body and a transfer surface formed at the tip of the main body into contact with the base, holding the transfer member slidably in the axial direction A drive member that raises and lowers the holding member, and a regulating member that comes into contact with the upper end of the transfer member held by the holding member and moves up and down and stops after reaching the lower limit. When the holding member is lowered to the lowering limit by the member, the transfer surface of the transfer member comes into contact with the base, the contact with the regulating member is released, and the weight of the transfer member acts to transfer the liquid, and the driving member When the holding member is raised, the upper end portion of the transfer member held in an abnormal state with respect to the holding member comes into contact with the regulating member to release the abnormal state, and the regulating member also rises as the holding member further rises. Configured to be able to rise A transfer device of a liquid, characterized in that the.
JP2003108863A 2003-04-14 2003-04-14 Liquid transfer device Expired - Lifetime JP3970796B2 (en)

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