JP3970367B2 - Pressure vessel - Google Patents

Pressure vessel Download PDF

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Publication number
JP3970367B2
JP3970367B2 JP03439797A JP3439797A JP3970367B2 JP 3970367 B2 JP3970367 B2 JP 3970367B2 JP 03439797 A JP03439797 A JP 03439797A JP 3439797 A JP3439797 A JP 3439797A JP 3970367 B2 JP3970367 B2 JP 3970367B2
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Prior art keywords
pressure vessel
wall
section
cross
wall surface
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JP03439797A
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JPH10220690A (en
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義明 山田
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Yokohama Rubber Co Ltd
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Yokohama Rubber Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、圧力容器(圧力室)に関し、詳しくは断面が楕円形状等偏平であって内部の圧力変化による外囲部の変形を防止するための支持構造を備えた圧力容器に関する。
【0002】
【従来の技術】
種々の分野で使われる高圧流体用の圧力容器、或いは高圧がかかる圧力室に採用される外囲壁の形状は、一般には力学的に有意なためその断面は略真円状に設計されることが殆どである。外囲壁には耐圧に応じた厚みの鉄板その他の板材料が多く使われている。
【0003】
ところで、圧力容器において航空機に搭載する用途等の特に軽量さが要求される場合には容器外囲壁にハニカム構造体を薄板で挟み接合した板材材も用いられる。また、使用装置・使用車両等の限られた容積空間内で色々な機構や配管を配置しなくてはならない場合も多々あり、必ずしも断面を真円形状が採れず容器断面を偏平な楕円形状等に設計することもある(図5参照)。
【0004】
図5は、このような偏平な断面(略楕円形状;S)の圧力容器の一例( 符号;10)を横断面図にて示したもので、符号(11)は外囲壁を示しており、アルミ薄板を接合したハニカムコアの板状芯材(C) の表裏面に例えば金属薄板(A,B) を接着接合して形成された板状素材を用いて構成している。
図示断面形状の外囲壁(11)が容器軸方向に伸びて圧力容器(或いは圧力室)を形成している。例えば、中央空洞部を適宜の隔壁で仕切って流体用の入力口部及び出力口部で他部と連通した圧力室として、或いは軸方向に沿って相似形に断面が拡縮した長尺楕円体形態で流体入出口を設けた圧力容器として利用される。
【0005】
一般に圧力容器(圧力室も含む)においては使用過程で内部圧力の変化が伴い、かなりの高圧から大気圧までの幅広い範囲の圧力が外囲壁内面に加わる。特に上述したように断面(S) が楕円形状の容器では、投影面積が均等でないため内部圧力が軸対称に加わらず円周方向角度に応じて方向性があるから圧力変化に応じて径方向に方向により不均等に変形する。この様子を変形時外形を示す一点鎖線にて図5の断面図に示す。偏平断面の長手方向頂部(S1)は接近し短寸法方向頂部(S2)は拡幅する。例示容器のように軽量化を図った圧力容器においては変形量も顕著となる。
【0006】
また、上述した如き、断面偏平形状の圧力容器における変形は偏平断面の長手方向頂部(S1)に集中応力を発生させ外囲壁他部より大きな力が加わる結果となる。言うまでも無く、市場に提供される圧力容器は充分な安全率を以て設計されていて、大部分の用途においては圧力容器としての機能上・安全上で何ら不都合無いものであるが、特殊な環境下や特殊目的のためには更なる改善が好ましい場合が見いだせる。
【0007】
例えば、圧力変化が極めて頻繁に繰り返され、しかも変化量が比較的大きい用途に用いる場合には前述したように頂部(S1)に繰り返し集中応力が加わる結果、疲労が局所的に速く進むとの難点があり保安上の対処として早めの時期に交換が必要となる(短寿命)。また、小形船艇その他において寸法制限から圧力容器の外囲壁(11)が外部の流体と直接に接するような場合には、外表面となる外囲壁(11)の変形は流体力学的に好ましくない場合もある。
【0008】
また、視点を変えてみれば、もし変形が抑制できるならば前述した集中応力による材料の局所疲労を抑制でき耐用年数をより長期間とすることができるし、同じ使用期間を想定した場合にはより低強度な外囲壁を使用した従ってより軽量な圧力容器に置き換え得ることになる。
【0009】
以上、変形防止が有用な背景を説明した。次に、この様な需要に応えるために用いられている既知の変形防止構造例を備えた圧力容器について図6〜7を用いて説明する。例示構造は容器内圧変化により前述したように外囲壁(11)の対向する緩曲面同士が離間する方向に変形するのを容器内方から防止するために両緩曲面部を単一補強部材に強固に固定するようにしていた。
【0010】
例示容器の変形を防止するために用いられている補強支持体(40)の外観斜視図を図6に示す。この補強支持体(40)は、対応容器の内部横断面(S) に略対応した略楕円形状で容器断面長手方向の頂部(S1)にあたる部分が大きく切除してある一定厚の平板状部(41)と、この平板状部(41)の周縁部で片面側(図では手前面)に所定厚で所定長だけ突出する取付壁部(42)が一体に形成されており、例えば金属や強化樹脂製でなり容器使用圧力に対応した充分な剛性を有している。前記取付壁部(42)の外側面は大気圧下で略容器の外囲壁内面に沿うようになっており、突出帯幅中央線に沿って複数個の貫通した取付孔(43)が設けられている。
【0011】
図7(a) は、上記補強支持体(40)が取り付けられた圧力容器(10 ´) を横断面図で示している。圧力容器(10 ´) 側には断面狭幅方向の外囲壁部に前記補強支持体の取付孔(43)に対応する位置に予め取付部(44)が形成してある。即ち、図7(b) ,(c) に拡大して図示する如くに外囲壁(11)の該当部ではハニカムコア中に取付ねじ穴(45)を設けた取付体(46)を埋込み固定してある。
そして、圧力容器(10 ´) 内部の適宜位置に取付ボルト(47)を用いて取付孔(43)を介して取付体(46)の取付ねじ孔(45)に螺入・緊締することにより必要個数の補強支持体(40)を圧力容器内に強固に固定してある。
【0012】
このように構成された図7の圧力容器においては、内部の圧力が高くなれば対応して外囲壁(11)は外向きの応力を受け、特に偏平断面短寸方向に大きく変位・変形しようとするが、内部に強固に取付けられた補強支持体(41)が機能して容器の変形を抑止する。従って、長手方向頂部(S1)に集中応力が発生することはなく局部疲労による低寿命化が防止できる。また、外壁面が外部に表出していて移動流体に接する用途に用いても形状が変わらず空力性能が損なわれない。
このように、例示構造によれば、偏平断面形状の容器において見られる内部圧力変化に応じた断面形状の変形を抑えること長寿命化ができ、また空力特性を保ち得る等で一段と高機能化された圧力容器となる。
【0013】
然しながら、例示した補強構造にあっては次のような難点を有している。即ち、補強部材(40)の形状が複雑であり、且つ圧力容器本体にも加工が必要なため製造コストが上昇すると同時に何よりも圧力容器自体に強度の不均衡が生じて好ましくない。更に、補強部材(40)の取り付け作業にかなりの時間を要する点も高コスト化に繋がり好ましくない。また、補強部材(40)が大型で軽量化の目的にはそぐわない。
【0014】
【発明が解決しようとする課題】
本発明もまた、偏平断面形状の容器において見られる内部圧力変化に応じた断面形状の変形を無くした場合に得られる上述したような多くの利点に着目し偏平断面形状の圧力による変形を抑えることで選択的には長寿命化或いは軽量化ができ、また空力特性を上げ得る等々高機能化された圧力容器を得るためのものであるが、従来の対処構造が有していた前述難点に鑑みこれら難点を解消して、新たにより簡易・安価で軽量との利点を備えた改良された変形防止構造を備えた圧力容器を提案することを目的としている。
【0015】
【課題を解決するための手段】
本発明は、容器を形成する外囲壁のみにより略楕円形状の偏平断面が保持されてなる筒状の圧力容器において、内部空間内で断面長軸方向に延びその両端が、楕円断面頂部 (S1) の内壁面 (11) に沿った形状を有し、かつ該内壁面に係接した係接体( 23,25 )と結合した直状支持体 (20A) を設けたことを特徴とする圧力容器にある。
【0016】
また本発明は、容器を形成する外囲壁のみにより略楕円形状の偏平断面が保持されてなる筒状の圧力容器において、内部空間内に前記楕円断面頂部 (S1) に位置して容器の縦軸方向に延びる楕円断面頂部 (S1) の内壁面 (11) に沿った形状で該内壁面に係接された2本の長尺状の連結部材 (21,21) と、該両連結部材 (21,21) の対向位置にその両端 (20a,20a) が結合されて断面長軸方向に連結部材 (21) に対して略垂直に懸架させて容器軸方向に適宜間隔で複数本設けられた直状支持体 (20A) とを具備したことを特徴とする圧力容器にもある。
本発明の圧力容器に設けられた各直状支持体は、該各直状支持体を伸長方向に膨伸させ、内壁面に圧接させる付勢手段が設けられた構造であることが好ましい。
【0017】
【発明の実施の形態】
本発明では略楕円形状の偏平断面を有する筒状の圧力容器の内部空間内で要所に断面長軸方向に延びる棒状、柱状あるいは板形状等でその両端を(必要に応じて適宜部材を介在させて)楕円断面頂部の壁面に係接した直状支持体を設ける。これにより容器内部の圧力が増した場合でも発生する楕円断面頂部を接近させようとする応力に直状支持体が抗することで容器全体の変形を有効に抑止する。当然に楕円断面頂部に応力集中が発生することもなく短寿命化の原因となる局部疲労の発生が防止できる。端部形状の配慮は容器破損を防止できる。直状支持体の一体化は取り扱い及び組立て作業を容易にする。付勢手段を付したものは係止がより確実になる。
【0018】
〔実施例〕以下、本発明の圧力容器について実施例をあげ図を用いて説明する。図1(a) ,(b) の両図は、本発明一実施例の圧力容器(10A) について説明する図で、図1(a) は圧力容器の軸直交方向断面図、図1(b) は本発明に係る直状支持体(20A) を含み形成された梯子体(30)を示す外観斜視図である。
【0019】
実施例の圧力容器(10A) は、外囲壁(11)に前述したようなハニカムコア材を用いて略楕円形状の偏平断面(S) を有した密閉筒状体に形成されており容器内外を連通させる流入・流出口(図示なし)が設けられていて、使用時には内部空間(12)に高圧力の流体が導入・保存されまた随時排出される。この際に、外囲壁(11)には圧力変化により応力がかかる。
【0020】
この圧力容器の内部空間(12)内には容器筒軸に直交して断面長軸方向に延びその両端が楕円断面頂部(S1)の内壁面に係接された直状支持体(20A) が圧力容器筒軸方向に適宜間隔で必要数だけ設けられている。各直状支持体(20A) は棒状で、材質は金属或いは繊維強化合成樹脂その他の充分な剛性を持った素材から例えば収容ガス体と反応しないもの、耐油性の高いもの等が圧力容器に収容される流体の特性や耐圧に応じて選定される。
【0021】
これら直状支持体(20A) は夫々別体に独立した形態(後例で詳述)としても必要な変形防止機能は得られるが、本実施例では、容器組立作業を容易にし且つ容器壁部を保護するように梯子状の補強体(30)として一体に形成してある。
【0022】
即ち、各直状支持体(20A) の両端部(20a) は、別部材でその断面形状半円断面であって係接部壁面(即ち楕円断面頂部;S1 )に沿った筒側面を持つ半円柱状の左右各一本の連結部材(21,21) に所定間隔対面位置で接合(接着・溶接等)して複数本の直状支持体(20A) を一体となった梯子形状に形成されている。連結部材(21)の材質は直状支持体(20A) に準ずる。長さ方向に圧力容器全体にわたる長さで一個の補強体(30; 梯子体とも記す)としても良いが、適宜分割した複数の補強体(梯子体)を一列に配設するようにしても良い。
【0023】
梯子体(30)(従って各直状支持体(20A) )を外囲壁(11)に係止して定位置に保持する方法(固定方法)について詳述する。既に述べたように本発明によれば、変形防止用の各直状支持体(20A) には圧力容器の内圧が増加した場合に圧縮方向にのみ大きな応力が加わるのであり通常使用では伸長方向の大応力は加わらないから直状支持体(20A) の係止自体は簡単な機構で良い。
【0024】
直状支持体の長手寸法を圧力容器の常態(無圧時)の内寸法より極僅か大きくしておき外囲壁の弾性により係止しても足りるが、例えば、長手寸法を内寸法に略一致させておき、外囲壁(11)内壁面の規定位置に小さな凹部を形成しこれと対応した突起(21a) を直状支持体端部の接触面(図1では連結部材(21)の外方側面)に形成しておいても良い。或いは逆に壁面規定位置に小突起を設けて直状支持体側の端面部分に突起に対応した僅かな凹部を設けて両者の係合で係止するようにしても良い。
【0025】
実施例では、係止をより確実に行え同時に各部を低工作精度で製造してもよいように、直状支持体を伸長方向に膨伸させる付勢手段(22)を直状支持体(20A) に設けてある。即ち、直状支持体を二部材(23,24) に分割しこれらを中央部で結合体(25)で接続してある。両側の部材(23,24) は中央側に互いに逆向きとなる雄螺子が切ってあり結合体(25)の中央貫通孔には両側から夫々に対応した雌螺子が螺設されていて、三者を螺合させておき結合体(25)を所定方向に回転させることで直状支持体(20A) を伸長方向に膨伸させ、以て両端部を壁面規定位置に圧接させて適切・確実な係合状態を得ることができる。このような付勢手段を全ての直状支持体に設けても良いが一連の直状支持体が連結部材(21)で結合されている実施例では一つおきの直状支持体に付勢手段(22)を設けるようにしている。
【0026】
以上の如き構成を有する実施例の圧力容器(10A) は、使用中に内部圧力が上昇し外囲壁(11)が膨らみ断面幅狭方向に特に大きく拡幅変位しようとしてもこの力が直状支持体(20A) を圧縮する応力に変換されて変形が抑止され、全体の変形は微少に抑えられ頂部(S1)への応力集中も防止でき変形による疲労が各部でより均等になり頂部の疲労が突出して進むようなことがなくて容器の長寿命化が達成されて耐用年数が増す。この変形防止作用自体は従前のものと同等であるが、特に本発明による補強構造は従前のものに比べて格段に簡易であり軽量かつコストも低廉となるとの産業上有用な効果が加えて得られる点が重要である。
【0027】
本発明では上記実施例と異なる形態も採りうる。図2及び図3は圧力容器の他の実施例(10B) を示しており、図2は容器の横方向断面図であり図3は直状支持体の斜視図である。
【0028】
図の圧力容器(10B) では、容器の外囲壁部は先述したと同等で偏平楕円断面(S) を有しており、容器内部(12)には断面長手方向に伸びる複数の直状支持体(20B) が圧力容器筒軸方向に離間して平行に必要数だけ係接・配置されている。各直状支持体(20B) は、板状で前実施例同様に金属或いは繊維強化合成樹脂等の剛性材料から圧力容器に収容される流体の特性に応じて選定される。
【0029】
図3に示すように直状支持体(20B) の両端部には係接部内壁面に沿った半円筒面形状の板状係接体(23)が取り付けられている。本例では直状支持体の接触部(板状係接体の側辺部)が閉曲面内で伸長方向に変位するようになった付勢手段(22 ´) を採用して直状支持体と外囲壁を適切に係合させている。即ち、板状係接体(23)の曲率を係接部壁面の曲率より僅かに小さくしてあり板状係接体(23)の弾撥力を利用して常圧時でも直状支持体(20B) が前記側辺部で外囲壁(11)に係合するようになっている。容器内圧が上昇した場合には板状係接体(23)が全面で外囲壁(11)に密着して大圧力にも耐える。この圧力容器(10B) も先述したと同様に機能し、簡単な構造で内部圧力変化による容器の変形を有効に抑止できる。
【0030】
この他、直状支持体は図4に示す構造も採れる。この直状支持体(20C) は、棒状部(24)の両端に半円柱状の係接体(25,25) を接合してあるが、棒状部(24)と係接体(25)の接合角度(θ)を90度より僅かにずらして固定してあり圧力容器内部で常態では該係接体(25)の一方の端部が外囲壁(11)に僅かのバネ作用を持って係合し、高圧力時には係接体(25)外方側面が全体で外囲壁に当たるようにしてある。
【0031】
以上挙げた例に限らず、端部の形状・構造や付勢手段は用途に併せて適宜組み合わせて、或いは省略して採用すれば良く、本発明は各種の圧力容器に対して適用が可能であり、簡易な構成にて有効に偏平な圧力容器の形状変形を抑止することができる。本発明における断面形状については、既述効果は楕円だけでなく菱形等のある程度偏平な形状の場合であれば同様の変形防止作用が得られ略楕円形状とはこれらも含むものとする。
【0032】
本発明は、偏平断面容器において高圧時変形に伴い必ず接近使用とする長軸方向の頂部間のみを支持することで該支持部には圧縮力しか加わらないように構成したので固定機構(ファスナー)を必要とせず簡単に係止するだけで足り、この結果、今までになく支持体及びその係止部の簡素化(従って軽量化)を達成したものである。
【0033】
【発明の効果】
以上詳述したように本発明によれば、略楕円形状の偏平断面を有する筒状の圧力容器において、内部空間内で断面長軸方向に延び両端が楕円断面頂部の内壁面に係接された直状支持体を設けるようにしたので、支持体及びその係止部が簡素化され内部圧力変化により変形を防止した圧力容器が安価・軽量にて得られ産業上の効果は大きい。
【0034】
直状支持体両端部の形状を内壁面係接部に沿った形状とすれば破損し難くなる。2本の長尺部材に複数直状支持体の両端を結合し一体に用意すれば取扱いや組立作業が容易になる。また直状支持体を伸長方向に膨伸させる付勢手段を設けたものは係合がより確実になる。
【図面の簡単な説明】
【図1】本発明一実施例の圧力容器を示す横断面図(a) 、及び本発明に係る直状支持体の一例を示す斜視図(b) である。
【図2】本発明の圧力容器の他の実施例を示す横断面図である。
【図3】直状支持体の他例を示す斜視図である。
【図4】直状支持体の別な例を示す斜視図である。
【図5】既存圧力容器の一例とその変形を説明する横断面図である。
【図6】既知の変形防止部材を示す斜視図である。
【図7】図6の部材を取り付けた圧力容器の横断面図(a) 、及びその要部拡大図(b) ,(c) である。
【符号の説明】
(10A,10B) …圧力容器、
(11)…外囲壁(内壁面)、
(20A,20B) …直状支持体、
(21)…長尺部材、
(22),(22´) …付勢手段、
(S1)…楕円断面頂部。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a pressure vessel (pressure chamber), and more particularly to a pressure vessel having a support structure for preventing a deformation of an outer peripheral portion due to a change in internal pressure and having an elliptical cross section.
[0002]
[Prior art]
The shape of the outer wall used in a pressure vessel for high-pressure fluid used in various fields or a pressure chamber to which high pressure is applied is generally mechanically significant, so that its cross-section may be designed to be substantially circular. It is almost. The outer wall is often made of iron plate or other plate material with a thickness corresponding to the pressure resistance.
[0003]
By the way, in the case where a light weight is required especially for an application to be mounted on an aircraft in a pressure vessel, a plate material in which a honeycomb structure is sandwiched between thin plates and joined to a vessel outer wall is also used. In addition, there are many cases in which various mechanisms and pipes must be arranged within a limited volume space of the device used, the vehicle used, etc., etc. May be designed (see FIG. 5).
[0004]
FIG. 5 shows an example (symbol: 10) of a pressure vessel having such a flat cross section (substantially oval shape; S) in a cross-sectional view, and (11) indicates an outer wall, For example, a plate-like material formed by bonding and bonding metal thin plates (A, B) to the front and back surfaces of the plate-like core material (C) of the honeycomb core to which the aluminum thin plates are joined is used.
An outer peripheral wall (11) having a cross-sectional shape shown in the figure extends in the container axial direction to form a pressure container (or pressure chamber). For example, a central ellipsoidal shape in which the central cavity is divided by a suitable partition wall as a pressure chamber that communicates with other parts at the fluid input port and output port, or a cross-sectional shape that expands and contracts in a similar shape along the axial direction And used as a pressure vessel provided with a fluid inlet / outlet.
[0005]
In general, in a pressure vessel (including a pressure chamber), internal pressure changes in the course of use, and a wide range of pressure from a considerably high pressure to atmospheric pressure is applied to the inner surface of the outer wall. In particular, in the container having an elliptical cross section (S) as described above, since the projected area is not uniform, the internal pressure is not axisymmetric and has a direction according to the circumferential angle. It deforms unevenly depending on the direction. This state is shown in the cross-sectional view of FIG. The longitudinal top (S1) of the flat cross section approaches and the short dimension top (S2) widens. The amount of deformation becomes significant in a pressure vessel that is reduced in weight, such as the example vessel.
[0006]
Further, as described above, the deformation of the pressure vessel having a flat cross-sectional shape generates concentrated stress at the top (S1) in the longitudinal direction of the flat cross-section, resulting in a larger force applied to the other part of the outer wall. Needless to say, the pressure vessels offered on the market are designed with a sufficient safety factor, and in most applications there is no inconvenience in terms of function and safety as a pressure vessel, but there is a special environment. There are cases where further improvements are desirable for below and special purposes.
[0007]
For example, when the pressure change is repeated very frequently and used in applications where the amount of change is relatively large, as described above, as a result of repeated concentrated stress being applied to the top (S1), it is difficult that fatigue proceeds locally locally. As a security measure, replacement is required at an early stage (short life). In addition, when the outer wall (11) of the pressure vessel is in direct contact with an external fluid due to dimensional restrictions in small vessels or the like, deformation of the outer wall (11) serving as the outer surface is not preferable in terms of hydrodynamics. In some cases.
[0008]
Also, from a different perspective, if the deformation can be suppressed, local fatigue of the material due to the concentrated stress described above can be suppressed and the service life can be extended for a longer period. A lower strength outer wall was used and could therefore be replaced by a lighter pressure vessel.
[0009]
The background in which the prevention of deformation is useful has been described above. Next, a pressure vessel equipped with a known deformation prevention structure example used to meet such demand will be described with reference to FIGS. In the illustrated structure, both gentle curved surface portions are firmly attached to a single reinforcing member in order to prevent the opposing gentle curved surfaces of the outer wall (11) from deforming in the direction away from each other due to changes in the container internal pressure. I was trying to fix it.
[0010]
FIG. 6 shows an external perspective view of the reinforcing support (40) used for preventing the deformation of the exemplary container. This reinforcing support (40) is a substantially oval shape substantially corresponding to the inner cross section (S) of the corresponding container, and a flat plate-shaped part having a constant thickness (a portion corresponding to the top (S1) in the longitudinal direction of the container cross section) 41) and a mounting wall (42) projecting by a predetermined length with a predetermined thickness on one side (front side in the figure) at the peripheral edge of the flat plate portion (41) are integrally formed. It is made of resin and has sufficient rigidity corresponding to the container operating pressure. The outer surface of the mounting wall portion (42) is substantially along the inner surface of the outer wall of the container under atmospheric pressure, and a plurality of mounting holes (43) penetrating along the center line of the protruding band are provided. ing.
[0011]
FIG. 7 (a) is a cross-sectional view of the pressure vessel (10 ') to which the reinforcing support (40) is attached. On the pressure vessel (10 ') side, a mounting portion (44) is formed in advance at a position corresponding to the mounting hole (43) of the reinforcing support in the outer wall portion in the direction of narrow cross section. That is, as shown in enlarged views in FIGS. 7 (b) and 7 (c), a mounting body (46) provided with a mounting screw hole (45) in the honeycomb core is embedded and fixed at a corresponding portion of the outer wall (11). It is.
And it is necessary by screwing and tightening into the mounting screw hole (45) of the mounting body (46) through the mounting hole (43) using the mounting bolt (47) at an appropriate position inside the pressure vessel (10 '). A number of reinforcing supports (40) are firmly fixed in the pressure vessel.
[0012]
In the pressure vessel of FIG. 7 configured as described above, if the internal pressure becomes high, the outer wall (11) is subjected to outward stress and tries to be greatly displaced and deformed particularly in the direction of the short cross section. However, the reinforcing support (41) firmly attached to the inside functions to suppress the deformation of the container. Therefore, concentrated stress is not generated at the longitudinal top portion (S1), and a reduction in life due to local fatigue can be prevented. Moreover, even if it uses for the use which an outer wall surface exposes outside and contacts a moving fluid, a shape does not change and aerodynamic performance is not impaired.
Thus, according to the exemplary structure, it is possible to extend the life by suppressing the deformation of the cross-sectional shape according to the internal pressure change seen in the container having a flat cross-sectional shape, and to further enhance the functions such as maintaining aerodynamic characteristics. Pressure vessel.
[0013]
However, the exemplified reinforcing structure has the following disadvantages. That is, the shape of the reinforcing member (40) is complicated, and the pressure vessel main body needs to be processed, so that the manufacturing cost rises and, at the same time, the strength of the pressure vessel itself is undesirably increased. Furthermore, the point that a considerable time is required for attaching the reinforcing member (40) leads to an increase in cost, which is not preferable. Further, the reinforcing member (40) is large and not suitable for weight reduction purposes.
[0014]
[Problems to be solved by the invention]
The present invention also suppresses the deformation due to the pressure of the flat cross-sectional shape, paying attention to the above-mentioned many advantages obtained when the deformation of the cross-sectional shape corresponding to the internal pressure change seen in the container having the flat cross-sectional shape is eliminated. In order to obtain a pressure vessel with high functionality such as a long life or light weight, which can improve aerodynamic characteristics, etc., in view of the above-mentioned difficulties that the conventional coping structure had An object of the present invention is to propose a pressure vessel having an improved deformation prevention structure which has the advantages of being simpler, cheaper and lighter by eliminating these difficulties.
[0015]
[Means for Solving the Problems]
The present invention relates to a cylindrical pressure vessel in which a substantially elliptical flat cross section is held only by an outer wall forming the vessel, and extends in the major axis direction of the cross section in the internal space, and both ends thereof are elliptical cross section tops (S1). A pressure vessel comprising a straight support (20A) having a shape along the inner wall surface (11) and coupled to an engagement member ( 23, 25 ) engaged with the inner wall surface It is in.
[0016]
Further, the present invention provides a cylindrical pressure vessel in which a substantially elliptical flat cross section is held only by an outer wall forming the container, and the vertical axis of the container is located in the elliptical cross section top (S1) in the internal space. Two elongated connecting members (21, 21) engaged with the inner wall surface in a shape along the inner wall surface (11) of the elliptical cross-section top portion (S1) extending in the direction, and both the connecting members (21 , 21) are opposed to each other at their opposite ends (20a, 20a) and suspended substantially perpendicularly with respect to the connecting member (21) in the longitudinal direction of the cross section , and a plurality of them are provided at appropriate intervals in the container axis direction. There is also a pressure vessel characterized by comprising a cylindrical support (20A) .
Each of the straight supports provided in the pressure vessel of the present invention preferably has a structure provided with an urging means that expands each straight support in the extending direction and presses it against the inner wall surface.
[0017]
DETAILED DESCRIPTION OF THE INVENTION
In the present invention, rods, columns, plates, etc. extending in the major axis direction of the cross section in the inner space of a cylindrical pressure vessel having a substantially elliptical flat cross section are inserted at both ends (appropriately interposing members if necessary) And a straight support that is in contact with the wall of the top of the elliptical cross section. As a result, even when the pressure inside the container increases, the straight support member resists the stress that causes the top of the elliptical cross section to approach, thereby effectively suppressing deformation of the entire container. Of course, stress concentration does not occur at the top of the elliptical cross section, and the occurrence of local fatigue that causes a shortened life can be prevented. Consideration of the end shape can prevent damage to the container. The integration of the straight support facilitates handling and assembly operations. With the biasing means, the locking is more reliable.
[0018]
[Example] The pressure vessel of the present invention will be described below with reference to the drawings. FIGS. 1 (a) and 1 (b) are diagrams for explaining a pressure vessel (10A) according to an embodiment of the present invention. FIG. 1 (a) is a cross-sectional view in the direction perpendicular to the axis of the pressure vessel, and FIG. ) Is an external perspective view showing a ladder body (30) formed to include the straight support (20A) according to the present invention.
[0019]
The pressure vessel (10A) of the example is formed in a sealed cylindrical body having a substantially elliptical flat cross section (S) using the honeycomb core material as described above on the outer wall (11), and the inside and outside of the vessel are formed. An inflow / outlet (not shown) for communication is provided, and a high-pressure fluid is introduced and stored in the internal space (12) during use, and is discharged as needed. At this time, the outer wall (11) is stressed by a change in pressure.
[0020]
In this pressure vessel internal space (12), there is a straight support (20A) extending in the longitudinal direction of the cross section perpendicular to the cylinder axis of the vessel and having both ends engaged with the inner wall surface of the top of the elliptical cross section (S1). The required number is provided at appropriate intervals in the pressure vessel cylinder axis direction. Each straight support (20A) is rod-shaped, and the material is metal, fiber reinforced synthetic resin, or other material with sufficient rigidity, for example, those that do not react with the contained gas body, those that have high oil resistance, etc. are accommodated in the pressure vessel. It is selected according to the characteristics and pressure resistance of the fluid to be used.
[0021]
These straight supports (20A) can obtain the necessary deformation preventing function even if they are independent from each other (detailed in later examples), but in this embodiment, the container assembly work is facilitated and the container wall portion Are integrally formed as a ladder-like reinforcing body (30).
[0022]
That is, both ends (20a) of each straight support (20A) are semi-circular cross-sections of the cross-sectional shape of different members, and are semi-circular having a cylindrical side surface along the engagement portion wall surface (that is, the elliptical cross-section top; S1). It is formed in a ladder shape with a plurality of linear supports (20A) joined together by joining (adhesion, welding, etc.) at a predetermined distance to the cylindrical connecting members (21, 21) on both the left and right sides. ing. The material of the connecting member (21) is the same as that of the straight support (20A). One reinforcing body (30; also referred to as a ladder body) may be provided in the length direction over the entire pressure vessel, but a plurality of appropriately divided reinforcing bodies (ladder bodies) may be arranged in a row. .
[0023]
A method (fixing method) for locking the ladder body (30) (and thus each of the straight supports (20A)) to the outer wall (11) and holding it in place will be described in detail. As described above, according to the present invention, each of the straight supports (20A) for preventing deformation is subjected to a large stress only in the compression direction when the internal pressure of the pressure vessel is increased. Since a large stress is not applied, the straight support (20A) can be locked by a simple mechanism.
[0024]
It is sufficient to make the longitudinal dimension of the straight support slightly larger than the inner dimension of the pressure vessel in the normal state (no pressure) and lock it by the elasticity of the outer wall. For example, the longitudinal dimension approximately matches the inner dimension. In addition, a small recess is formed at a specified position on the inner wall surface of the outer wall (11), and a corresponding protrusion (21a) is formed on the contact surface of the end of the straight support (in FIG. 1, the outer side of the connecting member (21)). It may be formed on the side surface. Or, conversely, a small protrusion may be provided at the wall surface defining position, and a slight recess corresponding to the protrusion may be provided on the end surface portion on the straight support body side to be locked by engagement of both.
[0025]
In the embodiment, the urging means (22) for expanding and contracting the linear support body in the extending direction is provided so that the locking can be performed more reliably and at the same time each part can be manufactured with low work accuracy. ). That is, the straight support is divided into two members (23, 24), which are connected by a coupling body (25) at the center. The members (23, 24) on both sides are cut with male screws that are opposite to each other at the center side, and female screws corresponding to each from both sides are screwed into the center through hole of the combined body (25). Screwed together and rotated the combined body (25) in a predetermined direction to inflate the straight support (20A) in the extending direction and press both ends to the wall surface specified position to ensure proper and reliable Can be obtained. Such a biasing means may be provided on all the straight supports, but in the embodiment in which a series of straight supports are coupled by the connecting member (21), the bias is applied to every other straight support. Means (22) are provided.
[0026]
In the pressure vessel (10A) of the embodiment having the above-described configuration, even when the internal pressure rises during use and the outer wall (11) swells and the outer wall (11) swells in the direction of narrowing the cross-section width, this force is applied to the linear support. (20A) is converted into compressive stress, deformation is suppressed, the entire deformation is suppressed to a small level, stress concentration on the top (S1) can be prevented, and fatigue due to deformation becomes more uniform in each part, and the top fatigue protrudes. The life of the container is increased and the service life is increased. This deformation prevention function itself is equivalent to the conventional one, but in particular, the reinforcing structure according to the present invention is obtained in addition to the industrially useful effect that it is much simpler, lighter and less expensive than the conventional one. It is important that
[0027]
In the present invention, a form different from the above embodiment may be adopted. 2 and 3 show another embodiment (10B) of the pressure vessel. FIG. 2 is a transverse sectional view of the vessel, and FIG. 3 is a perspective view of the straight support.
[0028]
In the pressure vessel (10B) shown in the figure, the outer wall of the vessel has the same flat elliptical cross section (S) as described above, and a plurality of linear supports extending in the longitudinal direction of the cross section are provided in the vessel interior (12). (20B) are engaged and arranged in a necessary number in parallel and spaced apart in the pressure vessel cylinder axis direction. Each of the straight supports (20B) is a plate and is selected from a rigid material such as metal or fiber reinforced synthetic resin according to the characteristics of the fluid contained in the pressure vessel, as in the previous embodiment.
[0029]
As shown in FIG. 3, a plate-like engaging body (23) having a semi-cylindrical surface shape along the inner wall surface of the engaging portion is attached to both ends of the straight support (20B). In this example, the straight support body adopts an urging means (22 ') in which the contact portion of the straight support body (the side part of the plate-shaped engagement body) is displaced in the extending direction within the closed curved surface. And the outer wall are properly engaged. That is, the curvature of the plate-like engagement body (23) is slightly smaller than the curvature of the wall surface of the engagement portion, and the straight support body is used even under normal pressure using the elastic force of the plate-like engagement body (23). (20B) engages with the outer wall (11) at the side portion. When the internal pressure of the container rises, the plate-like engagement body (23) is in close contact with the outer wall (11) over the entire surface and can withstand high pressure. This pressure vessel (10B) also functions in the same manner as described above, and can effectively prevent deformation of the vessel due to changes in internal pressure with a simple structure.
[0030]
In addition, the straight support can also take the structure shown in FIG. In this straight support (20C), semi-cylindrical engaging members (25, 25) are joined to both ends of the rod-like portion (24), but the rod-like portion (24) and the engaging member (25) are connected to each other. The joining angle (θ) is slightly shifted from 90 degrees and is fixed. Normally, one end of the engagement body (25) engages the outer wall (11) with a slight spring action inside the pressure vessel. In addition, when the pressure is high, the outer side surface of the engaging body (25) as a whole hits the outer wall.
[0031]
The present invention is not limited to the examples given above, and the shape and structure of the end portion and the biasing means may be appropriately combined or omitted depending on the application, and the present invention can be applied to various pressure vessels. Yes, it is possible to suppress the shape deformation of the flat pressure vessel effectively with a simple configuration. With respect to the cross-sectional shape in the present invention, the above-described effect is not only an ellipse but also a somewhat flat shape such as a rhombus.
[0032]
Since the present invention is configured so that only a compressive force is applied to the support part by supporting only the top part in the long axis direction which is always used in the flat cross-section container due to deformation at high pressure, a fixing mechanism (fastener) Therefore, the support body and its locking portion can be simplified (and thus reduced in weight) as never before.
[0033]
【The invention's effect】
As described above in detail, according to the present invention, in a cylindrical pressure vessel having a substantially elliptical cross section, both ends are extended in the major axis direction in the internal space and both ends are engaged with the inner wall surface of the top of the elliptical cross section. Since the straight support is provided, a pressure vessel that simplifies the support and its locking portion and prevents deformation due to a change in internal pressure is obtained at low cost and light weight, and has a great industrial effect.
[0034]
If the shape of both ends of the straight support is made to be a shape along the inner wall engaging portion, it is difficult to break. When both ends of a plurality of linear supports are coupled to two long members and prepared integrally, handling and assembling work are facilitated. Further, the one provided with the urging means for expanding and contracting the straight support member in the extending direction is more surely engaged.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view (a) showing a pressure vessel according to an embodiment of the present invention, and a perspective view (b) showing an example of a straight support according to the present invention.
FIG. 2 is a cross-sectional view showing another embodiment of the pressure vessel of the present invention.
FIG. 3 is a perspective view showing another example of a straight support.
FIG. 4 is a perspective view showing another example of a straight support.
FIG. 5 is a cross-sectional view illustrating an example of an existing pressure vessel and its modification.
FIG. 6 is a perspective view showing a known deformation preventing member.
7 is a cross-sectional view (a) of the pressure vessel to which the member of FIG. 6 is attached, and enlarged views (b) and (c) thereof.
[Explanation of symbols]
(10A, 10B)… pressure vessel,
(11)… Outer wall (inner wall surface),
(20A, 20B) ... straight support,
(21) ... long member,
(22), (22 ′)… biasing means,
(S1) ... Ellipse section top.

Claims (6)

容器を形成する外囲壁のみにより略楕円形状の偏平断面が保持されてなる筒状の圧力容器において、内部空間内で断面長軸方向に延びその両端が楕円断面頂部(S1)の内壁面(11)に沿った形状を有し、かつ該内壁面に係接した係接体( 23,25 )と結合した直状支持体(20A) を設けたことを特徴とする圧力容器。In substantially elliptic cylindrical pressure vessel flat cross section is held only by the outer periphery wall forming the container, both ends extending in the cross-sectional longitudinal direction in the interior space, the inner wall surface of the elliptical cross-section top (S1) ( A pressure vessel comprising a straight support (20A) having a shape according to 11) and coupled to engagement members ( 23, 25 ) engaged with the inner wall surface . 容器を形成する外囲壁のみにより略楕円形状の偏平断面が保持されてなる筒状の圧力容器において、内部空間内に前記楕円断面頂部(S1)に位置して容器の縦軸方向に延びる楕円断面頂部(S1)の内壁面(11)に沿った形状で該内壁面に係接された2本の長尺状の連結部材(21,21) と、該両連結部材(21,21) の対向位置にその両端(20a,20a) が結合されて断面長軸方向に連結部材(21)に対して略垂直に懸架させて容器軸方向に適宜間隔で複数本設けられた直状支持体(20A) とを具備したことを特徴とする圧力容器。 In a cylindrical pressure vessel in which a substantially elliptical flat cross section is held only by an outer wall forming the vessel, an elliptical cross section located in the top of the elliptical cross section (S1) in the internal space and extending in the longitudinal direction of the vessel Two elongated connecting members (21, 21) engaged with the inner wall surface in a shape along the inner wall surface (11) of the top portion (S1), and the opposing of the both connecting members (21, 21) Both ends (20a, 20a) are coupled to the position and suspended in the longitudinal direction of the cross section substantially perpendicularly to the connecting member (21), and a plurality of linear supports (20A And a pressure vessel. 前記外囲壁が、アルミニウム薄板からなるハニカムコア材により形成されている請求項1又は2に記載の圧力容器。The pressure vessel according to claim 1 or 2, wherein the outer wall is formed of a honeycomb core material made of an aluminum thin plate. 前記直状支持体(20A) を伸長方向に膨伸させ内壁面(11)に圧接させる付勢手段(22)を当該直状支持体(20A) に設けたことを特徴とする請求項1乃至3のいずれか1項に記載の圧力容器。 The urging means (22) for expanding and contracting the linear support (20A) in the extending direction and press-contacting with the inner wall surface (11) is provided on the linear support (20A). The pressure vessel according to any one of 3. 前記係接体又は長尺部材の楕円断面頂部Elliptical cross-section top of the engagement member or long member (S1)(S1) の内壁面Inner wall (11)(11) に係接している面の曲率が、該内壁面の曲率より小さいことを特徴とする請求項1乃至4のいずれかの項に記載の圧力容器。The pressure vessel according to any one of claims 1 to 4, wherein a curvature of a surface engaged with the pressure vessel is smaller than a curvature of the inner wall surface. 前記直状支持体の棒状部と係接体の接合角度(θ)が、90度よりわずかにずらして固定されており、これにより、常態では該係接体の一方の端部が外囲壁にバネ作用を持って係合していることを特徴とする請求項1、3又は5に記載の圧力容器。The joining angle (θ) between the rod-like portion of the straight support and the engaging member is fixed slightly shifted from 90 degrees, and thus one end of the engaging member is normally attached to the outer wall. 6. A pressure vessel according to claim 1, wherein the pressure vessel is engaged with a spring action.
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DE102009057170A1 (en) * 2009-12-05 2011-06-09 Volkswagen Ag Pressure vessel for storage of fluid medium, particularly for installation in vehicle, is provided with base to form storage space in which fluid medium is retained

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