JP3969701B2 - Air conditioning equipment management device - Google Patents

Air conditioning equipment management device Download PDF

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Publication number
JP3969701B2
JP3969701B2 JP2001355865A JP2001355865A JP3969701B2 JP 3969701 B2 JP3969701 B2 JP 3969701B2 JP 2001355865 A JP2001355865 A JP 2001355865A JP 2001355865 A JP2001355865 A JP 2001355865A JP 3969701 B2 JP3969701 B2 JP 3969701B2
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Japan
Prior art keywords
pressure
air conditioning
actually measured
actual measurement
flow velocity
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JP2001355865A
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Japanese (ja)
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JP2003161505A (en
Inventor
豊 吉田
康弘 澗隨
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Takasago Thermal Engineering Co Ltd
Aichi Tokei Denki Co Ltd
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Takasago Thermal Engineering Co Ltd
Aichi Tokei Denki Co Ltd
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  • Measuring Volume Flow (AREA)
  • Testing Or Calibration Of Command Recording Devices (AREA)
  • Domestic Hot-Water Supply Systems And Details Of Heating Systems (AREA)
  • Air Conditioning Control Device (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、加熱又は冷却した流体を、流路に循環させて空調を行う空調設備の異常を検出する空調設備管理装置に関する。
【0002】
【従来の技術】
空調設備の一例としての暖房設備では、建物の各部屋を貫通した流路に、ボイラにて加熱した温水を循環させて、各部屋を暖房する構成になっている。そして、従来では、このような空調設備を管理すべく、温水の流量、圧力その他の物理量をセンサにて実測し、それら各物理量が所定の基準範囲にそれぞれ収まっているか否かに基づいて、異常判定を行っていた。
【0003】
【発明が解決しようとする課題】
ところで、例えば、ボイラから流路に一定の流量の温水を送っている場合には、温水の流速(=[流量]/[流路の断面積])と圧力との間には、一定の関係が成立する。従って、温水の流速が変化すれば、これに連動して温水の圧力も変化する。このように、空調設備では、一般に空調用の流体に係る複数のパラメータのうち何れかのパラメータ同士が、相互に一定の関係を有して連動する構成になっている。
【0004】
しかしながら、従来では、流体に係る各パラメータの実測データが、それぞれ別々に設けた基準範囲に収まっているか否かのみに基づいて異常判定を行っていた。具体的に上記した暖房設備に関しては、従来では、温水の流速と圧力とが、それぞれ所定の基準範囲に入っていたか否かを、別々にチェックしていた。即ち、温水の流速と圧力とが、図4のグラフG1で示した一定の関係を有している場合でも、そのグラフG1とは無関係に、流速及び圧力の各上限値と下限値とで囲んだ矩形範囲W1内に、実測データが収まったか否かに基づいて、異常判定を行っていた。
【0005】
このため、例えば、図4のポイントD2に示すように、流速と圧力の実測データが共に下限値に近い値となって、理論曲線G1上に乗っている場合と、同ポイントD3に示すように、流速の実測データが下限値に近い値になり、かつ、圧力の実測データが上限値に近い値になって、理論曲線G1から大きく外れた場合とが、区別されることなく、共に異常なしと判断されていた。
【0006】
つまり、従来では、流体に係る各パラメータの実測値が、それぞれ別々に設けた基準範囲に収まっているか否かのみに基づいて異常判定を行っていたので、それら各パラメータの間の一定の関係が崩れるような現象を伴う異常を検出することができなかった。
【0007】
本発明は、上記事情に鑑みてなされたもので、従来より詳細に空調設備の管理を行うことが可能な空調設備管理装置の提供を目的とする。
【0008】
【課題を解決するための手段】
上記目的を達成するためになされた請求項1の発明に係る空調設備管理装置は、熱源にて強制的に加熱又は冷却した流体を、パイプに循環させて空調を行う空調設備の異常を検出する空調設備管理装置であって、パイプの2箇所に取り付けられて、流体の流速及び圧力をそれぞれ実測する1対のセンサヘッドと、一方のセンサヘッドが実測した流速及び圧力の実測データと、他方のセンサヘッドが実測した流速及び圧力の実測データとの計4つの実測データを取り込み、それら4つの実測データのうちの何れか3つの実測データをベルヌーイ方程式に代入して残り1つの実測データに対する基準値を演算すると共に、残り1つの実測データが所定の範囲内で基準値に一致したか否かに基づいて異常の有無を判別する信号処理部とを備えたところに特徴を有する。
【0011】
【発明の作用及び効果】
請求項1の空調設備管理装置では、一方のセンサヘッドがパイプの1箇所で実測した流速及び圧力の実測データと、他方のセンサヘッドがパイプの別の箇所で実測した流速及び圧力の実測データとの計4つの実測データを信号処理部に取り込み、それら4つの実測データのうちの何れか3つの実測データをベルヌーイ方程式に代入して残り1つの実測データに対する基準値を演算する。そして、残り1つの実測データが所定の範囲内で基準値に一致したか否かに基づいて異常の有無を判別する。このように、本発明によれば、パイプにおける2箇所の実測データの間でベルヌーイ方程式が成立しなくなる異常(例えば、流体の漏れ)を検出することができ、従来より詳細に空調設備の管理することが可能になる。
【0014】
【発明の実施の形態】
<第1実施形態>
以下、本発明を空調設備としての暖房設備10に適用した第1実施形態を図1〜図に基づいて説明する。この暖房設備10は、図1に示すように、建物内の各部屋50を貫通したパイプ11に温水(本発明の「流体」に相当する)を流し、パイプ11から放熱した熱によって、各部屋50を暖房する構造になっている。
【0015】
暖房設備には、本発明の熱源としてのボイラ12と、パイプ11に温水を送るための図示しないポンプとが備えられている。そして、これらポンプ及びボイラ12の設定によって、所定の温度の温水を、所定の圧力及び流量でパイプ11に流すことができる。
【0016】
パイプ11は、基幹部13から各部屋50に向けて複数の枝部14を延ばした構造をなす。基幹部13は、ボイラ12から送給した温水が流される往路13Aと、ボイラ12に温水を戻すための復路13Bと、これら往路13Aと復路13Bとを繋ぐバイパス13Cとを備える。
【0017】
各枝部14は、バイパス13Cに並列して、往路13Aと復路13Bとの間を繋ぐようにして設けられ、これにより、往路13Aから各枝部14に温水が分配されると共に、各枝部14を通過した温水が復路13Bに回収される。また、枝部14は、各部屋50内で蛇行して、部屋50内における表面積が広く確保され、さらに、枝部14の途中に設けたバルブ15の操作によって、枝部14内を流れる温水の流量を変更することができる。
【0018】
さて、パイプ11のうち往路13Aと復路13Bの各基端部には、それぞれ管理装置20,20が設けれ、これら管理装置20,20が出力する実測データが信号処理装置40 に取り込まれて処理されている。そして、信号処理装置40と2台の管理装置20とによって、本発明に係る空調設備管理装置が構成されている。管理装置20は、図2に示すように流量センサ21と温度センサ22と圧力センサ23とを、1つのセンサヘッド24に纏めて固定し、かつ、このセンサヘッド24に信号処理部30を一体に設けた構造をなしている。
【0019】
センサヘッド24は、例えば、全体として円柱状をなし、パイプ11のバイパス13Cに連通したセンサ装着筒25に挿入されている。センサヘッド24の軸芯部分には、前記流量センサ21が設けられている。この流量センサ21は、電磁流量計であり、センサヘッド24の軸芯部に延ばしたコア27にコイル28を巻回して備えると共に、コア27を間に挟んだ両側に、1対の電極29,29を設け、それら電極29,29の先端をパイプ11内に突出させてある。そして、コイル28にて生成した交番磁界を、温水が直交して流れることで、電極29,29間に生じた起電力を検出し、この起電力に対応した温水の流量が測定される。
【0020】
また、センサヘッド24のうち先端外面寄りには、温度センサ22としてのサーミスタが設けられている。さらに、センサヘッド24には、先端面に開放した連通路26が設けられ、その連通路26の奥部に、圧力センサ23が設けられている。圧力センサ23は、前記連通路26の奥部に設けたダイヤフラム23Aの変形量に基づいて、温水の圧力を測定する構成になっている。
【0036】
信号処理装置40は、図示しないMPUを主要部として、ROM、RAMを備えた構成をなし、ROMに記憶したメインプログラムM2をランして、信号処理を行う。図に示すように、メインプログラムM2では、まず、各管理装置20,20が実測した温水の流速及び圧力を取り込む(S30)。ここで、一方の管理装置20から取り込んだ流速及び圧力の実測データを、以下、流速V1及び圧力P1とし、他方の管理装置20から取り込んだ流速及び圧力を、流速V2及び圧力P2とすると、ベルヌーイ(Bernoulli)方程式から、
【0037】
P1+C1・V12=P2+C1・V22+C2・・・(1)
【0038】
が成立する。但し、上記式(1)においてC1は、単位質量wを2で除した定数であり、C2は、両管理装置20,20が取り付けられたパイプ11の高低差hに、重力加速度g及び単位質量wを乗じた定数である。そして、メインプログラムM2では、取り込んだ4つの実測データP1,P2,V1,V2のうちの、例えば圧力P1を除く、3つの実測データP2,V1,V2を上記式(1)に代入して、圧力の基準値P0を算出する(S31)。
【0039】
次いで、この圧力の基準値P0と、実測した圧力P1とが、所定の損失範囲C3内で一致したか否かをチェックし(S32)、一致しなかった場合には、遠隔表示部36に警告表示を行う(S33)。具体的には、例えば、パイプ11から温水が漏れるような事態が生じた場合には、ベルヌーイ方程式が成立しなくなるから、圧力の基準値P0と、実測した圧力P1とが、所定の損失範囲C3内で一致しなくなり、異常発生を検出することができる。このように、本実施形態によれば、従来より、詳細に暖房設備10(空調設備)を管理することができ、異常を早期に発見することが可能になる。
【0040】
<他の実施形態>
本発明は、前記実施形態に限定されるものではなく、例えば、以下に説明するような実施形態も本発明の技術的範囲に含まれ、さらに、下記以外にも要旨を逸脱しない範囲内で種々変更して実施することができる。
(1)前記各実施形態では、管理装置20を、空調設備としての暖房設備10に設置したものを例示したが、管理装置20は、クーラに設置してもよい。即ち、本発明における「熱源」には、冷熱源が含まれる。
【0041】
(2)前記各実施形態の管理装置20に備えた流量センサ21は、電磁流量計であったが、流量計はこれに限られず、例えば、オリフィスやベンチュリ管を用いた流量計であってもよい。
【0043】
(3)また、本発明は、空調設備以外で、流路を備えた設備(例えば、化学プラント等における熱交換器)の異常検出装置に応用することができる。
【図面の簡単な説明】
【図1】 本発明の第1実施形態に係る暖房設備(空調設備)の概念図
【図2】 管理装置の断面図
【図3】 信号処理装置でランされるメインプログラムのフローチャート
【図4】 流速と圧力との関係及び従来の異常判別の基準範囲を示したグラフ
【符号の説明】
10…暖房設備(空調設備)
11…パイプ
12…ボイラ(熱源)
20…管理装置
21…流量センサ
22…温度センサ
23…圧力センサ
30…信号処理部
40…信号処理装置(信号処理部)
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an air conditioner management apparatus that detects an abnormality in an air conditioner that performs air conditioning by circulating a heated or cooled fluid through a flow path.
[0002]
[Prior art]
Heating equipment as an example of air conditioning equipment is configured to heat each room by circulating hot water heated by a boiler through a flow path that passes through each room of a building. Conventionally, in order to manage such air conditioning equipment, the flow rate of hot water, pressure, and other physical quantities are measured with sensors, and abnormalities are determined based on whether each physical quantity is within a predetermined reference range. Judgment was made.
[0003]
[Problems to be solved by the invention]
By the way, for example, when a constant flow of hot water is sent from the boiler to the flow path, there is a fixed relationship between the flow rate of the hot water (= [flow rate] / [cross-sectional area of the flow path]) and the pressure. Is established. Therefore, if the flow rate of the hot water changes, the pressure of the hot water changes accordingly. As described above, in the air conditioning equipment, in general, any one of a plurality of parameters related to the air conditioning fluid has a certain relationship with each other and interlocks.
[0004]
However, conventionally, the abnormality determination is performed only based on whether or not the measured data of each parameter relating to the fluid is within a reference range provided separately. Specifically, with regard to the heating equipment described above, conventionally, it has been separately checked whether the flow rate and pressure of hot water are within a predetermined reference range. That is, even when the flow rate and pressure of the hot water have a certain relationship shown by the graph G1 in FIG. 4 , they are surrounded by the upper and lower limits of the flow rate and pressure regardless of the graph G1. The abnormality determination is performed based on whether or not the actually measured data is within the rectangular range W1.
[0005]
Therefore, for example, as shown at point D2 in FIG. 4 , when the measured data of the flow velocity and the pressure are both close to the lower limit values and are on the theoretical curve G1, as shown at the point D3. The case where the measured flow velocity data is close to the lower limit value and the measured pressure data is close to the upper limit value and deviates greatly from the theoretical curve G1 is not distinguished and there is no abnormality. It was judged.
[0006]
In other words, conventionally, the abnormality determination is performed based only on whether or not the actual measurement values of the parameters related to the fluid are within the reference ranges provided separately, and therefore there is a certain relationship between the parameters. An anomaly with a phenomenon that collapsed could not be detected.
[0007]
The present invention has been made in view of the above circumstances, and an object thereof is to provide an air conditioning equipment management apparatus capable of managing air conditioning equipment in more detail than before.
[0008]
[Means for Solving the Problems]
In order to achieve the above object, an air conditioning equipment management apparatus according to the invention of claim 1 detects an abnormality of an air conditioning equipment that performs air conditioning by circulating a fluid forcibly heated or cooled by a heat source through a pipe. An air-conditioning equipment management apparatus, which is attached to two locations of a pipe and which measures a flow velocity and a pressure of a fluid, a pair of sensor heads, a flow velocity and pressure measured by one sensor head, A total of four actual measurement data including the actual measurement data of the flow velocity and pressure measured by the sensor head is taken, and any three of the four actual measurement data are substituted into the Bernoulli equation and the reference value for the remaining one actual measurement data while calculating a, and a signal processing unit for the remaining one measured data to determine the presence or absence of abnormality based on whether a match to a reference value within a predetermined range Toko To have the feature.
[0011]
[Action and effect of the invention]
In the air-conditioning equipment management apparatus according to claim 1, measured data of flow velocity and pressure measured by one sensor head at one location of the pipe, and measured data of flow velocity and pressure measured by another sensor head at another location of the pipe, Are taken into the signal processing unit, and any three of the four actual measurement data are substituted into the Bernoulli equation, and a reference value for the remaining one actual measurement data is calculated. Then, the presence / absence of abnormality is determined based on whether or not the remaining one actually measured data matches the reference value within a predetermined range. As described above, according to the present invention, it is possible to detect an abnormality (for example, fluid leakage) where the Bernoulli equation does not hold between the two measured data in the pipe, and the air conditioning equipment is managed in more detail than before. It becomes possible.
[0014]
DETAILED DESCRIPTION OF THE INVENTION
<First Embodiment>
Hereinafter, a first embodiment in which the present invention is applied to the heating plant 10 of the air conditioning equipment will be described with reference to FIGS. The heating equipment 10, as shown in FIG. 1, the pipe 1 1 passing through the respective room 50 in the building running hot water (corresponding to the "fluid" of the present invention), and heat radiation from the pipe 11 thermally, each The room 50 is heated.
[0015]
The heating facility includes a boiler 12 as a heat source of the present invention and a pump (not shown) for sending hot water to the pipe 11. And by setting these pumps and the boiler 12, hot water of a predetermined temperature can be made to flow through the pipe 11 at a predetermined pressure and flow rate.
[0016]
The pipe 11 has a structure in which a plurality of branch portions 14 are extended from the trunk portion 13 toward each room 50. The trunk section 13 includes an outward path 13A through which the hot water supplied from the boiler 12 flows, a return path 13B for returning the hot water to the boiler 12, and a bypass 13C that connects the forward path 13A and the return path 13B.
[0017]
Each branch portion 14 is provided in parallel with the bypass 13C so as to connect the forward path 13A and the return path 13B, whereby hot water is distributed from the forward path 13A to each branch portion 14 and each branch portion 14 The hot water that has passed through 14 is collected in the return path 13B. Moreover, the branch part 14 meanders in each room 50, and the surface area in the room 50 is ensured widely, Furthermore, the warm water which flows through the branch part 14 by operation of the valve | bulb 15 provided in the middle of the branch part 14 is ensured. The flow rate can be changed.
[0018]
Management devices 20 and 20 are provided at the proximal ends of the forward path 13A and the return path 13B of the pipe 11, respectively, and actual measurement data output from the management apparatuses 20 and 20 is taken into the signal processing device 40 and processed. Has been. The signal processing device 40 and the two management devices 20 constitute an air conditioning equipment management device according to the present invention. As shown in FIG. 2, the management device 20 fixes the flow sensor 21, the temperature sensor 22, and the pressure sensor 23 together in one sensor head 24, and the signal processing unit 30 is integrated with the sensor head 24. is the name of the formed structure.
[0019]
The sensor head 24 has, for example, a cylindrical shape as a whole, and is inserted into a sensor mounting cylinder 25 that communicates with the bypass 13 </ b> C of the pipe 11. The flow sensor 21 is provided at the shaft core portion of the sensor head 24. The flow sensor 21 is an electromagnetic flow meter, and includes a coil 27 wound around a core 27 extending to the shaft core portion of the sensor head 24, and a pair of electrodes 29, 29, and the tips of the electrodes 29, 29 are projected into the pipe 11. And the electromotive force which arose between the electrodes 29 and 29 is detected because warm water flows through the alternating magnetic field produced | generated by the coil 28 orthogonally, and the flow volume of warm water corresponding to this electromotive force is measured.
[0020]
Further, a thermistor as a temperature sensor 22 is provided near the outer surface of the tip of the sensor head 24. Further, the sensor head 24 is provided with a communication path 26 that is open at the distal end surface, and a pressure sensor 23 is provided at the back of the communication path 26. The pressure sensor 23 is configured to measure the pressure of hot water based on the deformation amount of the diaphragm 23 </ b> A provided in the inner part of the communication path 26.
[0036]
The signal processing device 40 has a configuration including an MPU (not shown) as a main part and includes a ROM and a RAM, and performs signal processing by running a main program M2 stored in the ROM. As shown in FIG. 3 , in the main program M2, first, the flow rate and pressure of hot water measured by each management device 20, 20 are taken in (S30). Here, when the flow velocity and pressure taken from one management device 20 are hereinafter referred to as flow velocity V1 and pressure P1, and the flow velocity and pressure taken from the other management device 20 are assumed to be flow velocity V2 and pressure P2, Bernoulli. From the (Bernoulli) equation:
[0037]
P1 + C1 · V12 = P2 + C1 · V22 + C2 (1)
[0038]
Is established. However, in the above formula (1) , C1 is a constant obtained by dividing the unit mass w by 2, and C2 is the gravitational acceleration g and unit mass to the height difference h of the pipe 11 to which both the management devices 20 and 20 are attached. It is a constant multiplied by w. In the main program M2, the three actually measured data P2, V1, and V2, excluding the pressure P1, for example, out of the four actually measured data P1, P2, V1, and V2, are substituted into the above equation (1) . The pressure reference value P0 is calculated (S31).
[0039]
Next, it is checked whether or not the reference value P0 of the pressure and the actually measured pressure P1 match within the predetermined loss range C3 (S32). If they do not match, the remote display unit 36 is warned. Display is performed (S33). Specifically, for example, when a situation occurs in which hot water leaks from the pipe 11, the Bernoulli equation does not hold, so the pressure reference value P0 and the actually measured pressure P1 are within a predetermined loss range C3. The occurrence of abnormality can be detected. Thus, according to the present embodiment, it is possible to manage the heating equipment 10 (air conditioning equipment) in more detail than before, and to detect abnormalities at an early stage.
[0040]
<Other embodiments>
The present invention is not limited to the above-described embodiment. For example, the embodiments described below are also included in the technical scope of the present invention, and various other than the following can be made without departing from the scope of the invention. It can be changed and implemented.
(1) In the above embodiments, the management device 20 is installed in the heating facility 10 as an air conditioning facility. However, the management device 20 may be installed in a cooler. That is, the “heat source” in the present invention includes a cold heat source.
[0041]
(2) Although the flow sensor 21 provided in the management device 20 of each of the above embodiments is an electromagnetic flow meter, the flow meter is not limited to this, and may be, for example, a flow meter using an orifice or a venturi tube. Good.
[0043]
(3 ) Moreover, this invention is applicable to the abnormality detection apparatus of the equipment (For example, heat exchanger in a chemical plant etc.) provided with the flow path other than an air conditioning equipment.
[Brief description of the drawings]
FIG. 1 is a conceptual diagram of heating equipment (air conditioning equipment) according to a first embodiment of the present invention. FIG. 2 is a cross-sectional view of a management device. FIG. 3 is a flowchart of a main program run by a signal processing device . Graph showing the relationship between flow velocity and pressure, and the standard range for conventional anomaly discrimination 【Explanation of symbols】
10. Heating equipment (air conditioning equipment)
11 ... Pipe 12 ... Boiler (heat source)
DESCRIPTION OF SYMBOLS 20 ... Management apparatus 21 ... Flow sensor 22 ... Temperature sensor 23 ... Pressure sensor 30 ... Signal processing part 40 ... Signal processing apparatus (signal processing part)

Claims (1)

熱源にて強制的に加熱又は冷却した流体を、パイプに循環させて空調を行う空調設備の異常を検出する空調設備管理装置であって、
前記パイプの2箇所に取り付けられて、前記流体の流速及び圧力をそれぞれ実測する1対のセンサヘッドと、
一方の前記センサヘッドが実測した流速及び圧力の実測データと、他方の前記センサヘッドが実測した流速及び圧力の実測データとの計4つの実測データを取り込み、それら4つの実測データのうちの何れか3つの実測データをベルヌーイ方程式に代入して残り1つの実測データに対する基準値を演算すると共に、前記残り1つの実測データが所定の範囲内で前記基準値に一致したか否かに基づいて異常の有無を判別する信号処理部とを備えたことを徴とする空調設備管理装置。
An air conditioner management device that detects an abnormality in an air conditioner that performs air conditioning by circulating a fluid that is forcibly heated or cooled by a heat source to a pipe ,
A pair of sensor heads attached to two locations of the pipe for measuring the flow velocity and pressure of the fluid, respectively;
One of the four actual measurement data, which is a total of four actual measurement data, that is, the actual measurement data of the flow velocity and pressure actually measured by one of the sensor heads and the actual measurement data of the flow velocity and pressure actually measured by the other sensor head. Substituting the three actually measured data into the Bernoulli equation and calculating a reference value for the remaining one actually measured data, and determining whether or not there is an abnormality based on whether the remaining one actually measured data matches the reference value within a predetermined range. An air conditioning facility management apparatus characterized by comprising a signal processing unit for determining presence or absence .
JP2001355865A 2001-11-21 2001-11-21 Air conditioning equipment management device Expired - Fee Related JP3969701B2 (en)

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DE10347890A1 (en) * 2003-10-10 2005-05-04 Abb Patent Gmbh Magnetic-inductive measuring device for flowing substances and method for its production
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EP3186621A4 (en) * 2014-09-29 2018-02-14 Smiths Medical ASD, Inc. Method to determine heat transfer efficiency of a heating device and system therefor
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