JP3960326B2 - Punch press machine - Google Patents

Punch press machine Download PDF

Info

Publication number
JP3960326B2
JP3960326B2 JP2004251186A JP2004251186A JP3960326B2 JP 3960326 B2 JP3960326 B2 JP 3960326B2 JP 2004251186 A JP2004251186 A JP 2004251186A JP 2004251186 A JP2004251186 A JP 2004251186A JP 3960326 B2 JP3960326 B2 JP 3960326B2
Authority
JP
Japan
Prior art keywords
shaft
die
shaft member
holder
punch
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2004251186A
Other languages
Japanese (ja)
Other versions
JP2006068746A (en
Inventor
准一 伊藤
Original Assignee
伊藤工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 伊藤工業株式会社 filed Critical 伊藤工業株式会社
Priority to JP2004251186A priority Critical patent/JP3960326B2/en
Publication of JP2006068746A publication Critical patent/JP2006068746A/en
Application granted granted Critical
Publication of JP3960326B2 publication Critical patent/JP3960326B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Description

本発明は、パンチプレス装置に係り、特に複数のパンチ金型を割出しながらダイ金型との間で軸部材等のワークを連続加工するタレット型のパンチプレス装置に関する。   The present invention relates to a punch press device, and more particularly to a turret type punch press device that continuously processes a workpiece such as a shaft member with a die die while indexing a plurality of punch dies.

この種のパンチプレス装置として、板材などのワークに所望の打抜き加工を行なうパンチ、ダイを装着した上下のタレットと、パンチを打圧すべく上下動自在なストライカ及び上記ワークをX軸、Y軸方向に移動し位置決めするためのワーク移動位置決め装置を備え、上下のタレットの1回の割出し位置決めの後に複数の加工を行なうようにしたものが知られている(特許文献1参照)。   As this kind of punch press device, punches that perform desired punching work on workpieces such as plate materials, upper and lower turrets equipped with dies, strikers that can move up and down to strike the punches, and the workpieces in the X-axis and Y-axis directions There is known a work movement positioning device for moving and positioning the turret so that a plurality of processes are performed after one indexing positioning of the upper and lower turrets (see Patent Document 1).

更に詳しくは、このパンチプレス装置は、一対の金型(パンチ、ダイ)を加工領域に割出す際に、従来多くの時間を要していた割り出し時間を短縮して加工能率を向上したもので、多数のパンチを支持する上部タレットと、上記パンチに対応する多数のダイを支持する下部タレットとを回転自在に備え、上記両タレットの回転により、加工領域に割出し位置決めされたパンチを、打圧自在のストライカを上部タレットの上方位置に上下動自在に備え、且つパンチとダイによって加工されるワークをX軸及びY軸方向へ移動位置決め自在のワーク移動位置決め装置を備えたものである。   More specifically, this punch press apparatus improves the processing efficiency by shortening the indexing time, which has conventionally required a lot of time when indexing a pair of dies (punch, die) to the processing region. An upper turret that supports a number of punches and a lower turret that supports a number of dies corresponding to the punches are rotatably provided, and the punches that are indexed and positioned in the processing region by the rotation of both turrets A pressure striker is provided at a position above the upper turret so as to be movable up and down, and a workpiece movement positioning device is provided that can move and position a workpiece to be processed by a punch and a die in the X-axis and Y-axis directions.

そして、パンチとダイによって加工されるワークを、X軸及びY軸方向へ移動位置決め自在のワーク移動位置決め装置を備えたタレットパンチプレスにより、上下のタレットに着脱自在に装着した複数の上型ホルダに、対応したパンチ及びダイを2次元的に複数装着して設けると共に、上下のタレットの回転により上型ホルダ及び下型ホルダを加工領域に割出し位置決め自在に設け、加工領域に割出し位置決めされた上型ホルダに支持されている複数のパンチを打圧するストライカをX軸及びY軸方向に移動自在に設けて成るものである。 Then, work and more turret punch press with work movement positioning apparatus movable positioning the X-axis and Y-axis direction, a plurality of upper holder which is detachably mounted on the upper and lower turrets being processed by the punch and the die In addition, a plurality of corresponding punches and dies are mounted in a two-dimensional manner, and the upper die holder and the lower die holder can be indexed and positioned in the machining area by rotating the upper and lower turrets, and are indexed and positioned in the machining area. and the striker to Da圧a plurality of punches supported by the upper holder those made provided so as to be movable in the X-axis and Y-axis directions.

このようにすることで、タレットパンチプレスにおける上下のタレットに着脱可能な上型及び下型ホルダに対応したパンチ及びダイが、2次元的に複数装着されてあり、かつストライカは、加工領域に割出し位置決めされた上型ホルダに支持された複数のパンチを打圧すべくX軸及びY軸方向へ移動自在に設けてあり、ワーク移動位置決め装置によってワークをX、Y軸方向に移動位置決めして各種の加工を行なうとき、加工領域に割出し位置決めされた上型及び下型ホルダのパンチ及びダイにおけるパンチの上方位置へストライカを移動し位置決めした後に打圧することで、複数種類の加工を行なうことができるようになっている。   In this way, a plurality of punches and dies corresponding to the upper and lower mold holders that can be attached to and detached from the upper and lower turrets in the turret punch press are two-dimensionally mounted, and the striker is divided into processing areas. It is provided to move in the X and Y axis directions in order to apply a plurality of punches supported by the upper holder that has been positioned and positioned. Various workpieces are moved and positioned in the X and Y axis directions by a workpiece movement positioning device. When performing the above machining, a plurality of types of machining can be performed by moving the striker to a position above the punch in the upper die and lower die holder indexed and positioned in the machining area and the punch, and then pressing the punch. It can be done.

特公平6−77780号公報(第2頁左欄、第3頁右欄及び第1図、第6図)Japanese Examined Patent Publication No. 6-77780 (left column on page 2, right column on page 3 and FIGS. 1 and 6)

ところが、この種のパンチプレス装置は、上下タレットの回転割出しにより位置決めされる上型及び下型ホルダのパンチ、ダイに対し、パンチを打圧する上下動自在なストライカ及び板材ワークをX軸方向、Y軸方向に移動し位置決めする構成となっていることから、ストライカやワークを移動位置決めするために多くの時間を要しており、加工能率の向上には未解決な問題点が残されており、特に軸部材のパンチプレス装置として開発されていなかった。   However, this type of punch press apparatus is configured to move a vertically movable striker and a plate material work for pressing the punch against the punch and die of the upper die and the lower die that are positioned by rotational indexing of the upper and lower turrets, Since it is configured to move and position in the Y-axis direction, it takes a lot of time to move and position the striker and workpiece, and there are unsolved problems in improving machining efficiency. In particular, it has not been developed as a punch press device for a shaft member.

本発明は、このような問題点に着目してなされたもので、構造の簡素化が可能になると共にダイ側の加工位置に切断供給される軸部材をホルダの単純な回転割出しと軸方向移動による押圧動作により短時間で連続加工することができるパンチプレス装置を提供することを目的とする。   The present invention has been made paying attention to such a problem. The structure can be simplified and the shaft member to be cut and supplied to the processing position on the die side can be simply rotated and indexed in the holder. It aims at providing the punch press apparatus which can be continuously processed in a short time by the press operation by a movement.

上記の目的を解決するために、本発明の請求項1に記載のパンチプレス装置は、駆動源により進退移動し且つ回転軸を中心として回転割出し可能に支持されるホルダの円周上に等配された複数のパンチをダイの加工位置に軸線上で対向するように順次割出しつつ、上記加工位置前面に自動供給された一定長さの軸部材を割出された上記各パンチの軸方向に押圧する作用で順次加工するようにしたパンチプレス装置に於いて、上記パンチプレス本体2後方の移送装置によって軸方向に自動移送される長尺軸部材10の先端が加工領域8に定量突出する軸部材供給口12を加工位置5の近傍に備えたダイ4と、上記軸部材供給口12から定量突出した上記長尺軸部材10の先端を上記軸方向に対し直交する移動で一定長さに切断された軸部材Wを保持し上記ダイ4の加工位置5前面に移動位置決めする切断ワーク供給装置Tと、上記ダイ4の加工位置に対しそれぞれが軸方向で対応するように複数種類Nのパンチ36,38,50・・・を同一円周上にN等配して保持し加工工程順に回転割出しし、且軸方向進退移動可能に構成され、加工位置5に対応して割出された各パンチ36,38,50・・・を上記加工位置5に向けて軸方向に移して上記加工位置5前面に位置決めされた上記軸部材Wを押圧してその端部を塑性加工するホルダHと、単一の駆動源から入力軸79に伝達される回転を3割出し動作に変換して出力する出力軸60を有し、該出力軸60と上記ホルダHの回転軸55に互いに噛合する一対の歯車G1,G2が交換可能に装着され、両歯車G1,G2を介して上記ホルダHを後退位置で3割出し可能に構成されて成る回転割出し装置58より成り、上記ホルダHの各パンチ36,38,50は、上記ダイ4の加工位置直前に位置決め保持された軸部材Wを、軸方向前進移動により上記ダイ4との間で押圧して初工程を行う初工程用パンチ36と、初工程加工後の軸部材Wを上記ダイ4との間で押圧して中間工程を行う中間工程用パンチ48と、中間工程後の軸部材Wを上記ダイ4との間で押圧して仕上げ工程を行う仕上げ工程用パンチ50より成り、且つ上記回転割出し装置58は、入力軸79に取着された駆動軸78に装着されて上記単一の駆動源のプーリとの間で掛け渡されたタイミングベルトMを介して回転駆動される中径プーリ74と、該中径プーリ74を挿通した上記駆動軸78先端の小径軸76に装着されて上記中径プーリ74と同期回転駆動される小径プーリ72と、リードカム52のカム軸54に装着されて上記小径プーリ72との間で掛け渡されたタイミングベルトMを介して上記リードカム52を回転駆動する大プーリ70より成り、上記回転駆動装置58が、上記単一の駆動源により上記大プーリ70を介して回転駆動されるカム軸54に装着された上記リードカム52により上記切断ワーク供給装置Tを上記軸部材供給口12と上記ダイ4の加工位置5との間で進退移動を行うと共に、後退位置における上記ホルダHの回転割出しと軸方向の進退移動を機構的に同期するように構成されていることを特徴とするパンチプレス装置である。
上記のパンチプレス装置によれば、軸部材供給口12から加工領域8に定量突出した軸部材Wの先端を切断ワーク供給装置Tの移動で切断された軸部材Wを保持し、ダイ4の加工位置5前面移動位置決め保持された軸部材Wを、ホルダ4の軸方向前進移動により初工程用パンチ36と上記ダイ4との間で押圧して初工程を行ない、回転割出し装置58により後退位置で回転割出しされたホルダHの軸方向前進移動により初工程加工後の軸部材Wを、中間工程用パンチ36と上記ダイ4との間で押圧して中間工程を行ない、後退位置で回転割出しされたホルダHの軸方向前進移動により中間工程後の軸部材Wを、仕上げ工程用パンチ36と上記ダイ4との間で押圧し仕上げ工程等を行なう。そして、上記回転割出し装置58によるホルダHの割出し動作は、単一の駆動源による回転を3割出し動作に変換して出力する出力軸60とホルダHの回転軸55に装着された交換可能な歯車G1,G2を介して行われる。また、回転割出し装置58を回転駆動する単一の駆動源の駆動力が、上記回転割出し装置58の入力軸79に装着された小径プーリ72との間で掛け渡されたタイミングベルトMを介して回転駆動される大プーリ70を装着したカム軸54のリードカム52により切断ワーク供給装置Tが軸部材供給口12とダイ4の加工位置5との間で進退移動する動作と、上記ホルダ4の回転割出し動作、並びに軸方向へ進退移動する動作とが機構的に同期する動作として与えられる。
In order to solve the above-mentioned object, a punch press apparatus according to claim 1 of the present invention is provided on a circumference of a holder that is moved forward and backward by a drive source and supported so as to be capable of indexing rotation about a rotation axis. The axial direction of each of the punches in which the fixed-length shaft member is automatically indexed to the front surface of the processing position while sequentially indexing the plurality of punches arranged to face the processing position of the die on the axis. pressing the at the punch press machine so as to successively processed by the action, quantitatively to the punch press body 2 tip processing region 8 of the rear of the transfer device the elongated shaft member 10 to be automatically transferred in the axial direction by the a die 4 to the shaft member feed opening 12 provided in the vicinity of the machining position 5 projecting, the tip of the shaft member feed opening 12 or RaJo amount projecting the long shaft member 10 in moving orthogonal to the axial direction the shaft member W, which is cut to a predetermined length Lifting and a cut workpiece feeder T for moving and positioning the processing position 5 front surface of the die 4, the punch 36,38,50 ... of a plurality of types N as each to the processing position of the die 4 corresponds in the axial direction · holding by arranging N or the like rotary indexing machining step order on the same circumference,且 one axial forward and backward movably configured, the punches 36, 38 indexed corresponding to the machining position 5 a holder H for plastic working the end portion by pressing the shaft member W to be moved in the axial direction is positioned in the processing position 5 front toward the 50 ... to the machining position 5, a single A pair of gears G1 having an output shaft 60 for converting the rotation transmitted from the drive source to the input shaft 79 into a three-index operation and outputting it, and meshing with the output shaft 60 and the rotation shaft 55 of the holder H. , G2 are interchangeably mounted and via both gears G1, G2 It consists rotary indexing device 58 comprising a serial holder H is 3 indexable configured in the retracted position, the punches 36,38,50 of the holder H have been positioned and held at the processing position immediately before the upper Symbol die 4 The shaft member W is pressed between the die 4 by the forward movement in the axial direction and the initial process punch 36 for performing the initial process, and the shaft member W after the initial process is pressed between the die 4. Te intermediate step punch 48 which performs the intermediate process comprises a shaft member W after step between the middle than finishing punch 50 which performs finishing process by pressing between the die 4 and the rotary indexing device 58 Is a medium-diameter pulley 74 that is mounted on a drive shaft 78 attached to an input shaft 79 and is rotationally driven via a timing belt M that is spanned between the pulleys of the single drive source. Small tip of the drive shaft 78 through which the medium-diameter pulley 74 is inserted A small-diameter pulley 72 attached to the diameter shaft 76 and driven to rotate synchronously with the medium-diameter pulley 74, and a timing belt M attached to the cam shaft 54 of the lead cam 52 and spanned between the small-diameter pulley 72. The lead cam 52 comprises a large pulley 70 that rotationally drives the lead cam 52, and the rotational drive device 58 is mounted on the cam shaft 54 that is rotationally driven via the large pulley 70 by the single drive source. The cutting workpiece supply device T moves forward and backward between the shaft member supply port 12 and the machining position 5 of the die 4 and mechanically controls the rotation indexing of the holder H and the axial movement back and forth at the retracted position. It is comprised so that it may synchronize with, The punch press apparatus characterized by the above-mentioned.
According to the punch press device, holding the shaft member W being cut the tip of the shaft member W was quantified protrude from the shaft member feed opening 12 to the machining region 8 by moving the cutting work supply device T, the die 4 the shaft member W, which is moved positioned and held in the machining position 5 front, presses subjected to first step between the first step punch 36 and the die 4 by the axial forward movement of the holder 4, the rotary indexing device 58 The shaft member W after the initial process is pressed between the intermediate process punch 36 and the die 4 by the forward movement of the holder H, which is rotationally indexed at the retracted position, to perform the intermediate process, and at the retracted position. The shaft member W after the intermediate process is pressed between the finishing process punch 36 and the die 4 by the axial movement of the holder H, which is rotationally indexed, to perform a finishing process or the like. Then, the indexing operation of the holder H by the rotary indexing device 58 is performed by replacing the output shaft 60 that converts the rotation by a single drive source into a three-indexing operation and outputs the output shaft 60 and the rotating shaft 55 of the holder H. This is done via the possible gears G1, G2. In addition, a timing belt M that is driven between a driving force of a single drive source that rotationally drives the rotary indexing device 58 and a small-diameter pulley 72 attached to the input shaft 79 of the rotary indexing device 58 is applied. The cutting work supply device T moves forward and backward between the shaft member supply port 12 and the machining position 5 of the die 4 by the lead cam 52 of the cam shaft 54 to which the large pulley 70 that is rotationally driven is mounted, and the holder 4 These rotational indexing operations and the operation of moving back and forth in the axial direction are given as operations that mechanically synchronize.

本発明の請求項2に記載のパンチプレス装置は、上記ダイ4の加工位置に形成される挿通孔5には、押圧軸部材20が後方に付勢された状態で挿入保持されて成り、上記カム軸54の先端に装着された円板カム56外周の偏位により後退移動する作動軸80を上記パンチプレス装置1のフレームに形成された挿通孔78に摺動自在に保持し、上記作動軸80の後退移動により上記フレームの外壁面に揺動可能に支持された揺動レバー32を介して上記押圧軸部材20を付勢力に抗して所定位置まで前進移動し、上記各工程時に於いてダイ4の挿通孔5に挿入された押し棒22の端部を当接位置決めすると共に最終工程終了時に完成ワークを上記ダイ4前面から押出すように構成され、上記切断ワーク供給装置Tの進退移動並びに上記ホルダHの回転割出し及び軸方向進退移動と機構的に同期するように構成されていることを特徴とするパンチプレス装置である。
上記のパンチプレス装置によれば、カム軸54先端に装着された円板カム56外周の偏位により作動軸80が後退移動すると、揺動レバー32を介して押圧軸部材20が付勢力に抗して所定位置まで前進移動することで、各工程時に於ける軸部材Wの端部を当接位置決めすると共に工程終了時には完成ワークがダイ4前面から押出され、切断ワーク供給装置Tの進退移動並びに上記ホルダ4の回転割出し及び軸方向進退移動機構的に同期動作する。
The punch press device according to claim 2 of the present invention is configured such that the pressing shaft member 20 is inserted and held in the insertion hole 5 formed at the processing position of the die 4 in a state of being urged rearward. An operating shaft 80 that moves backward due to the deviation of the outer periphery of the disc cam 56 mounted at the tip of the cam shaft 54 is slidably held in an insertion hole 78 formed in the frame of the punch press apparatus 1, and the operating shaft The pressing shaft member 20 is moved forward to a predetermined position against the urging force via the swing lever 32 supported so as to be swingable on the outer wall surface of the frame by the backward movement of 80, and at each step described above. The end of the push rod 22 inserted into the insertion hole 5 of the die 4 is abutted and positioned, and the finished work is pushed out from the front surface of the die 4 at the end of the final process. And the holder H That is configured to synchronize the rotary indexing and axially forward and backward movement and mechanically a punch press apparatus according to claim.
According to the punch press device described above, when the operating shaft 80 moves backward due to the deviation of the outer periphery of the disc cam 56 attached to the tip of the cam shaft 54, the pressing shaft member 20 resists the urging force via the swing lever 32. Then, by moving forward to a predetermined position, the end portion of the shaft member W in each process is contacted and positioned, and at the end of the process, the completed work is pushed out from the front surface of the die 4 and the cutting work supply device T moves forward and backward . In addition, the rotational indexing of the holder 4 and the axial movement back and forth are mechanically synchronized.

本発明は以下の効果を奏する。   The present invention has the following effects.

請求項1に記載の発明によれば、加工領域に向けて軸方向に自動移送される長尺軸部材の先端を切断ワーク供給装置により軸方向に対し直交する移動で切断保持し、ダイ直前の加工位置に順次移動位置決めされた軸部材を、ホルダの回転割出し動作と、ホルダの軸方向前進移動により複数種類のパンチとダイとの間で連続的に押圧加工することで加工時間が短縮され加工能率を向上することができる。また、回転割出し装置の出力軸とホルダの回転軸に装着される一対の歯車を、比率を変えた一対の歯車と交換することで、ホルダの割出し速度を適宜変更することができる。更に、カム軸に装着されたリードカムにより、軸部材供給口と上記ダイの加工位置との間で行われる上記切断ワーク供給装置の進退移動が、ホルダの回転割出しと軸方向の進退移動と共に機構的に同期動作することで高速で確実な動作を行なうことができる。 According to the first aspect of the present invention, the tip of the long shaft member that is automatically transferred in the axial direction toward the processing region is cut and held by the cutting work supply device by movement perpendicular to the axial direction, and immediately before the die. shortening sequentially moved and positioned by a shaft member in the processing position, the rotation indexing operation of the holder, the processing time continuously pressing process between a plurality of types of punch and die by the axial forward movement of the holder As a result, the processing efficiency can be improved. In addition, the indexing speed of the holder can be appropriately changed by replacing the pair of gears mounted on the output shaft of the rotary indexing device and the rotary shaft of the holder with a pair of gears having a different ratio. Further, the lead cam mounted on the cam shaft allows the forward / backward movement of the cutting workpiece supply device performed between the shaft member supply port and the machining position of the die to function together with the rotary indexing of the holder and the forward / backward movement in the axial direction. The synchronous operation can be performed at high speed and reliably.

請求項2に記載の発明によれば、円板カム外周の偏位により押圧軸部材が所定位置に位置決め保持されるので、この動作と機構的に同期して軸方向前進移動でホルダのパンチにより押圧される軸部材を定位置に受止めることができ、工程終了時における完成ワークはダイ前面から自動的に押出され、高速で確実な連続動作が可能となる。 According to the second aspect of the present invention, since the pressing shaft member is positioned and held at a predetermined position by the deviation of the outer periphery of the disc cam, each punch of the holder is moved forward in the axial direction in synchronism with this operation. The shaft member pressed by the step can be received at a fixed position, and the completed workpiece at the end of the process is automatically pushed out from the front surface of the die, so that a reliable continuous operation can be performed at high speed.

本発明の実施例を以下に説明する。   Examples of the present invention will be described below.

本発明の実施例を図面に基づいて説明すると、先ず図1は本発明の実施例におけるパンチプレス装置本体の横断面図、図2は本発明の実施例におけるパンチプレス装置本体の縦断面図、図3は本発明の実施例におけるパンチプレス装置本体の平面断面図、図4はホルダに取付けられた初工程用パンチとダイ及び切断ワーク供給装置との関係を示す平面断面図、図5(A)はホルダに取付けられた中間工程用パンチとダイとの関係を示す平面断面図、(B)はホルダに取付けられた仕上げ工程用パンチとダイとの関係を示す平面断面図、図6はホルダの正面図、図7は軸部材の押圧工程を示し(A)は初工程の説明図、(B)は中間工程の説明図、(C)は仕上げ工程の説明図である。   An embodiment of the present invention will be described with reference to the drawings. First, FIG. 1 is a cross-sectional view of a punch press apparatus main body in an embodiment of the present invention, FIG. 2 is a vertical cross-sectional view of a punch press apparatus main body in an embodiment of the present invention, FIG. 3 is a plan sectional view of the punch press apparatus main body in the embodiment of the present invention, FIG. 4 is a plan sectional view showing the relationship between the punch for the initial process attached to the holder, the die and the cutting workpiece supply device, ) Is a plan sectional view showing the relationship between the intermediate process punch attached to the holder and the die, FIG. 6B is a plan sectional view showing the relationship between the finishing process punch attached to the holder and the die, and FIG. FIG. 7 shows a pressing process of the shaft member, (A) is an explanatory view of the initial process, (B) is an explanatory view of the intermediate process, and (C) is an explanatory view of the finishing process.

先ず、パンチプレス装置1は、図4に示すように、ダイ4の加工位置となる小径の挿通孔5の近傍には長尺軸部材10を移送装置15によって加工領域8に向けて自動移送する軸部材供給口12を備えており、この軸部材供給口12は上記ダイ4の中心軸線と平行な軸方向に設けられている。   First, as shown in FIG. 4, the punch press device 1 automatically transfers the long shaft member 10 toward the processing region 8 by the transfer device 15 in the vicinity of the small-diameter insertion hole 5 serving as the processing position of the die 4. A shaft member supply port 12 is provided, and the shaft member supply port 12 is provided in an axial direction parallel to the central axis of the die 4.

移送装置15は、図2、図3に示すようにパンチプレス装置本体2の外側壁面2aに取付けられたモータ等の駆動源14で回転駆動される一対の送りローラ15a,15b間で長尺軸部材10の外周を挟持し、ガイド管16の挿通孔16aを通してダイ4前面の加工領域8に向けて自動移送されるように構成されている。   2 and 3, the transfer device 15 has a long shaft between a pair of feed rollers 15a and 15b that are rotationally driven by a drive source 14 such as a motor attached to the outer wall surface 2a of the punch press device main body 2. The outer periphery of the member 10 is clamped and is automatically transferred toward the machining area 8 on the front surface of the die 4 through the insertion hole 16a of the guide tube 16.

ダイ4の挿通孔5は、後方に段付き大径穴25が形成されており、この段付き大径穴25内には押圧軸部材20が圧縮ばね24により後方に付勢された状態で定位置に当接保持されており、押圧軸部材20の先端に形成される小径の押し棒22は上記挿通孔5に挿入されていて、その先端がダイ4の前面より後方内部の定位置に位置決めされている。   The insertion hole 5 of the die 4 is formed with a stepped large-diameter hole 25 on the rear side, and the pressing shaft member 20 is fixed in the stepped large-diameter hole 25 while being urged rearward by the compression spring 24. The small-diameter push rod 22 formed in contact with the position and formed at the distal end of the pressing shaft member 20 is inserted into the insertion hole 5, and the distal end is positioned at a fixed position inside the rear side of the front surface of the die 4. Has been.

そして、押圧軸部材20の軸線方向後方には軸部材26が挿通孔27内に圧縮ばね24を介して後方に付勢された状態で収容され、その後端部は外側壁面2a面一に臨んでおり、後述する揺動レバーを介して前方に移動可能に構成されている。 The shaft member 26 is accommodated in the insertion hole 27 in the axially rearward direction of the pressing shaft member 20 in a state of being urged rearward through the compression spring 24 , and the rear end portion thereof is flush with the outer wall surface 2a. It is configured to be able to move forward via a swing lever described later.

一方、ダイ4中心の加工位置となる挿通孔5の軸線上には、複種類Nの、例えば3種類のパンチ36,48,50がそれぞれ上記ダイ4の中心軸線上で対向するように回転割出し可能なホルダHに取付けられている。   On the other hand, on the axis line of the insertion hole 5 which is the machining position at the center of the die 4, there are two kinds of N, for example, three kinds of punches 36, 48 and 50, so It is attached to a holder H that can be taken out.

このホルダHは、パンチプレス装置本体2の図示しない内部フレームに駆動源により進退移動可能に支持されたラムRの先端に固着されたベース体Bに回転軸55を介して回転割出し可能に軸支されており、回転軸55の後端に装着された歯車G2は単一の駆動源で駆動される回転割出し装置58(後述する)の出力軸60に装着された歯車G1と噛合しており、これら一対の歯車G1,G2は交換可能に構成されている。   The holder H is a shaft that can be rotated and indexed via a rotation shaft 55 to a base body B fixed to the tip of a ram R supported by an internal frame (not shown) of the punch press apparatus main body 2 so as to be movable forward and backward. The gear G2 that is supported and attached to the rear end of the rotary shaft 55 meshes with the gear G1 that is attached to the output shaft 60 of a rotary indexing device 58 (described later) driven by a single drive source. The pair of gears G1 and G2 are configured to be exchangeable.

ホルダHは、図6に示すように3本アームに形成されていて、各アーム先端の前面に取付けられる3種類のパンチ36,48,50は、回転軸55を中心とする同一円周上に3等配に配置されており、これら3種類のパンチは、初工程用パンチ36、中間工程用パンチ48、仕上げ工程用パンチ50から構成されている。   The holder H is formed in three arms as shown in FIG. 6, and the three types of punches 36, 48, 50 attached to the front surface of each arm tip are on the same circumference around the rotation shaft 55. These three types of punches are composed of a first process punch 36, an intermediate process punch 48, and a finishing process punch 50.

詳しくは、図4、図6に示すようにケース体46がフランジ45を介してホルダHに取付けられており、ケース体46の内部には着脱可能な止め部材Sを介して初工程用パンチ36が位置決め挿嵌され、初工程用パンチ36の内部に形成される中空穴には押圧軸42が圧縮ばね44を介してダイ4に向けて前方に付勢されると共に、押圧軸42の前方に一体的に形成される小径の摺動軸38は、初工程用パンチ36の中心に形成された挿通孔40を通して先端面より若干突出した状態で付勢されている。   Specifically, as shown in FIGS. 4 and 6, the case body 46 is attached to the holder H via the flange 45, and the first process punch 36 is attached to the inside of the case body 46 via a detachable stopper member S. Is inserted into the hollow hole formed in the first process punch 36, and the pressing shaft 42 is urged forward toward the die 4 via the compression spring 44, and at the front of the pressing shaft 42. The integrally formed small-diameter sliding shaft 38 is biased in a state of slightly protruding from the tip surface through an insertion hole 40 formed at the center of the initial process punch 36.

次に、中間工程用パンチ48は、図5(A)、図6に示すようにケース体63がフランジ64を介してホルダHに取付けられており、ケース体63の内部には着脱可能な止め部材Sを介して中間工程用パンチ48が位置決め挿嵌され、中間工程用パンチ48の前方にはダイ4側に向く小径の押圧部48aが形成されている。   Next, as shown in FIG. 5A and FIG. 6, the intermediate process punch 48 has a case body 63 attached to the holder H via a flange 64, and a removable stop inside the case body 63. The intermediate process punch 48 is positioned and inserted via the member S, and a small-diameter pressing portion 48 a facing the die 4 is formed in front of the intermediate process punch 48.

また、仕上げ工程用パンチ50は、図5(B)、図6に示すようにケース体66がフランジ68を介してホルダHに取付けられており、ケース体66の内部には着脱可能な止め部材Sを介して仕上げ工程用パンチ50が位置決め挿嵌され、仕上げ工程用パンチ50の内部に形成される中空穴73には、押圧軸71が圧縮ばねSPを介してダイ4に向けて前方に付勢されると共に、押圧軸71の前方に一体的に形成される小径の摺動軸75は、仕上げ工程用パンチ50の中心に形成された挿通孔78を通して先端面より若干突出した状態で付勢されている。   Further, as shown in FIGS. 5B and 6, the finishing process punch 50 has a case body 66 attached to a holder H via a flange 68, and a removable stop member inside the case body 66. The finishing process punch 50 is positioned and fitted via S, and a pressing shaft 71 is attached to the hollow hole 73 formed inside the finishing process punch 50 forward toward the die 4 via the compression spring SP. The small-diameter sliding shaft 75 integrally formed in front of the pressing shaft 71 is biased in a state of slightly protruding from the tip surface through the insertion hole 78 formed at the center of the finishing process punch 50. Has been.

そして、3本アーム半径方向先端に回転軸55を中心とする同一円周上に3等配に取付けた3種類のパンチとなる初工程用パンチ36、中間工程用パンチ48、仕上げ工程用パンチ50は、図6に示されるホルダHの反時計周りに回転割出しにより、初工程用パンチ36から工程順にダイ4の加工位置となる挿通孔5の軸線上に位置決めされるようになっている。   Then, the first process punch 36, the intermediate process punch 48, and the finishing process punch 50, which are three types of punches mounted on the same circumference centered on the rotation shaft 55 at the three-arm radial front end, are provided. Is positioned on the axis of the insertion hole 5 that is the processing position of the die 4 in the order of the process from the initial process punch 36 by rotating counterclockwise of the holder H shown in FIG.

一方、ダイ4の近傍には、図1、図3、図4に示すように切断ワーク供給装置Tが配設されており、この切断ワーク供給装置Tは、パンチプレス装置本体2の側壁2bを貫通するように設けられたボス67内に大径の摺動軸65が摺動可能に挿嵌され、摺動軸65の先端には、ダイ4前面の軸部材供給口12から所定量突出した長尺軸部材10の先端を切断し保持する円形状の受け部を有する切断工具62を取付けた摺動板77と共に押え部材69が一体的に取着されている。   On the other hand, a cutting work supply device T is disposed in the vicinity of the die 4 as shown in FIGS. 1, 3, and 4. A large-diameter slide shaft 65 is slidably inserted into a boss 67 provided so as to penetrate, and a predetermined amount protrudes from the shaft member supply port 12 on the front surface of the die 4 at the tip of the slide shaft 65. A pressing member 69 is integrally attached together with a sliding plate 77 to which a cutting tool 62 having a circular receiving portion for cutting and holding the tip of the long shaft member 10 is attached.

更に、摺動軸65の後端には保持軸61が延設されており、保持軸61の下面には一対のカムフォロアC1,C2が所定間隔離間して配置されており、これらカムフォロアC1,C2間には側壁2bのボックスKを横切るように回転自在に軸支されたカム軸54中央のリードカム52が挟持されている。 Further, a holding shaft 61 is extended at the rear end of the sliding shaft 65, and a pair of cam followers C1 and C2 are disposed on the lower surface of the holding shaft 61 with a predetermined distance therebetween, and these cam followers C1 and C2 are arranged. A lead cam 52 at the center of the cam shaft 54 that is rotatably supported so as to cross the box K on the side wall 2b is sandwiched therebetween.

カム軸54の外側端部には、後述する回転割出し装置58を介して駆動される大プーリ70が装着されており、カム軸54の内側端部には外周の偏位により押し棒22を作動するための円板カム56が装着されている。   A large pulley 70 that is driven via a rotary indexing device 58, which will be described later, is attached to the outer end portion of the cam shaft 54. The push rod 22 is attached to the inner end portion of the cam shaft 54 due to the deviation of the outer periphery. A disk cam 56 for operating is mounted.

図2、図3に示すように、回転割出し装置58は、その入力軸79に中径のプーリ74を装着した駆動軸78が取着されており、中径のプーリ74には図示しない単一の駆動源のプーリとの間でタイミングべルトMが掛け渡されると共に、プーリ74を挿通した駆動軸78先端の小径軸76にはタイミングべルトMを介して大プーリ70を回転駆動する小径プーリ72が装着されている。   As shown in FIGS. 2 and 3, the rotary indexing device 58 has a drive shaft 78 with a medium-diameter pulley 74 attached to its input shaft 79, and the medium-diameter pulley 74 has a single unit (not shown). The timing belt M is stretched between the pulley of one drive source, and the small diameter shaft 76 at the tip of the drive shaft 78 inserted through the pulley 74 has a small diameter for rotationally driving the large pulley 70 via the timing belt M. A pulley 72 is attached.

回転割出し装置58の出力軸60は、入力軸79に入力される単一の駆動源による回転を円周方向で120度単位で3位置に回転割出しできるように構成されており、一対の歯車G1,G2を介してホルダHを反時計周りに順次回転割出ししている。   The output shaft 60 of the rotation indexing device 58 is configured so that rotation by a single drive source input to the input shaft 79 can be indexed at three positions in 120 degree units in the circumferential direction. The holder H is sequentially indexed counterclockwise via the gears G1, G2.

次に、カム軸54の内側端部に装着された円板カム56の外周には、作動軸80の先端に回転自在に支持されたローラ82が圧縮ばねを介して押圧付勢されており、外側壁面2aに臨む作動軸80の後端には外側壁面2aに揺動可能に支持された揺動レバー32の下端が当接すると共に揺動レバー32の上端は外側壁面2aに面一に臨む軸部材26の後端に当接している。 Then, on the outer periphery of the disk cam 56 mounted on the inner end of the cam shaft 54, rollers 82 rotatably supported on the tip of the operating shaft 80 is biased pressed through the roots if compression The lower end of the swing lever 32 supported swingably on the outer wall surface 2a contacts the rear end of the operating shaft 80 facing the outer wall surface 2a, and the upper end of the swing lever 32 faces the outer wall surface 2a. The shaft member 26 is in contact with the rear end.

次に、パンチプレス装置の作用に付き説明する。   Next, the operation of the punch press apparatus will be described.

初期状態では、図4、図6に示すように、単一の駆動源の起動によりホルダHは後退位置にあって、初工程用パンチ36の中心軸線がダイ4中心の加工位置となる挿通孔5の軸線上で対向している。   In the initial state, as shown in FIGS. 4 and 6, the insertion hole in which the holder H is in the retracted position by the activation of a single drive source and the center axis of the initial process punch 36 is the machining position at the center of the die 4. Opposing on the 5 axis.

このとき、切断ワーク供給装置Tは、リードカム52の案内により前進移動して切断工具62の円形状の受け部がダイ4前面の軸部材供給口12に対応するよう位置決めされており、軸部材供給口12から長尺軸部材10の先端が所定量突出した際、リードカム52による切断工具62の前進移動で切断される。   At this time, the cutting workpiece supply device T is moved forward by the guide of the lead cam 52 and positioned so that the circular receiving portion of the cutting tool 62 corresponds to the shaft member supply port 12 on the front surface of the die 4. When the tip of the long shaft member 10 protrudes from the opening 12 by a predetermined amount, it is cut by the forward movement of the cutting tool 62 by the lead cam 52.

所定長さに切断された軸部材Wは、切断工具62の円形状の受け部に支持された状態で、リードカム52の案内により更に前進移動してダイ4の加工位置となる小径挿通孔5の直前に位置決め保持される。   The shaft member W cut to a predetermined length is supported by the circular receiving portion of the cutting tool 62 and is further moved forward by the guide of the lead cam 52 so as to be the machining position of the die 4. Positioned and held immediately before.

そこで、駆動源の作用により図2に示すラムRによってホルダHが前進移動することで、初工程用パンチ36がダイ4の加工位置となる挿通孔5に向けて移動し、図1に示す切断工具62の円形状の受け部に支持された軸部材Wの両端が初工程用パンチ36先端から突出した摺動軸38と押し棒22によって挟持される。 Therefore, when the holder H moves forward by the ram R shown in FIG. 2 by the action of the drive source, the initial process punch 36 moves toward the insertion hole 5 which is the machining position of the die 4, and the cutting shown in FIG. Both ends of the shaft member W supported by the circular receiving portion of the tool 62 are sandwiched between the slide shaft 38 and the push rod 22 protruding from the tip of the initial process punch 36.

このとき、押し棒22の先端は円板カム56外周の偏移により図2、図4に示す揺動レバー32を介して前進端に付勢力に抗して押圧位置決めされており、初工程用パンチ36を更に前進移動させると摺動軸38は軸部材Wにより付勢力に抗して押し戻されつつ、初工程用パンチ36のみが前進移動する。 At this time, the front end of the push rod 22 is pressed and positioned against the forward end against the biasing force via the swing lever 32 shown in FIGS. When the punch 36 is further moved forward, the sliding shaft 38 is pushed back against the urging force by the shaft member W, and only the initial process punch 36 is moved forward.

これにより、初工程では、軸部材Wの両端外周が初工程用パンチ36の挿通孔40とダイ4の小径の挿通孔5により押圧されることで、図7(A)に示されるように切断工具62の円形状の受け部に支持された軸部材Wの両端が塑性加工により挿通孔40と挿通孔5の直径に形成されると共に中央に拡大した大径部W1を有する軸部材Wとして形成される。 Thereby, in the first step, the outer circumferences of both ends of the shaft member W are pressed by the insertion hole 40 of the punch 36 for the first step and the small diameter insertion hole 5 of the die 4, thereby cutting as shown in FIG. Both ends of the shaft member W supported by the circular receiving portion of the tool 62 are formed into the diameters of the insertion hole 40 and the insertion hole 5 by plastic working, and are formed as a shaft member W having a large diameter portion W1 enlarged in the center. Is done.

次の中間工程では、ホルダHがラムRと共に後退位置に移動した状態で反時計周りに回転割出しされ、中間工程用パンチ48の中心軸線がダイ4の挿通孔5の軸線上に対応したところでホルダHを再び前進移動し、初工程で加工された軸部材Wの先端中間工程用パンチ48前方の押圧部48aで押圧されると軸部材Wの先端に大径部W2が塑性加工される。 In the next intermediate step, the holder H is indexed to rotate counterclockwise with the ram R moved to the retracted position, and the central axis of the intermediate step punch 48 corresponds to the axis of the insertion hole 5 of the die 4. the holder H moves forward again, the tip of the shaft member W which has been processed by the first process is the large diameter portion W2 is plastically worked into the tip of the pressed is the shaft member W in an intermediate step punch 48 forward of the pressing portion 48a .

次に仕上げ工程では、ホルダHが同様に後退位置で反時計周りに回転割出しされて仕上げ工程用パンチ50がダイ4の挿通孔5の軸線上で対応した状態で中間工程で加工された軸部材W先端の大径部W2が、摺動軸75先端に形成された凹状金型により押圧されることで最終の仕上げ形状W3を有する軸部材Wの完成品が得られる。   Next, in the finishing process, the holder H is similarly indexed by rotating counterclockwise at the retracted position, and the finishing process punch 50 is processed in the intermediate process in a state corresponding to the axis of the insertion hole 5 of the die 4. The large-diameter portion W2 at the tip of the member W is pressed by a concave mold formed at the tip of the sliding shaft 75, whereby a finished product of the shaft member W having the final finished shape W3 is obtained.

軸部材Wの完成品が形成されると、円板カム56の偏位部により揺動レバー32を介して押し棒22が所定量前進移動してダイ4の挿通孔5から軸部材Wの完成品が前方に突き出され、図2に仮想線で示されるシュート84上に排出される。 When the finished product of the shaft member W is formed, the push rod 22 moves forward by a predetermined amount via the swing lever 32 by the deviated portion of the disc cam 56, and the shaft member W is completed from the insertion hole 5 of the die 4. The product is ejected forward and discharged onto a chute 84 , shown in phantom in FIG.

これにより、前述した3工程により軸部材Wの加工サイクルが終了して、ダイ4の挿通孔5から軸部材Wの完成品が突き出されると次の3工程による加工が開始されるが、初工程が開始される際は、重複する説明は省略するが長尺軸部材10の先端から切断されてダイ4の加工位置直前に位置決め保持された次の軸部材Wの両端は、ホルダHの軸方向前進移動により初工程用パンチ36先端の挿通孔40とダイ4の挿通孔5により塑性加工される。 As a result, when the machining cycle of the shaft member W is completed by the above-described three steps and a finished product of the shaft member W is projected from the insertion hole 5 of the die 4, machining in the next three steps is started. When the process is started, overlapping explanation is omitted, but both ends of the next shaft member W which is cut from the tip of the long shaft member 10 and positioned and held immediately before the processing position of the die 4 is the axis of the holder H. By the forward movement in the direction, plastic working is performed by the insertion hole 40 at the tip of the initial process punch 36 and the insertion hole 5 of the die 4.

以下の工程は前述した工程と同様でありその説明は省略する。尚、上記のように切断ワーク供給装置Tの軸部材供給口12とダイ4の挿通孔5との間における進退移動と、ホルダHの回転割出し並びに軸方向の進退移動が機構的に同期動作し、また、円板カム56外周の偏位により軸部材26を介して押し棒22を所定位置に位置決め保持する動作と、ホルダHのパンチ36,48,50により押圧される軸部材Wを定位置に受止める軸方向前進移動動作を機構的に同期している。   The following steps are the same as those described above, and the description thereof is omitted. As described above, the forward / backward movement between the shaft member supply port 12 of the cutting workpiece supply device T and the insertion hole 5 of the die 4, the rotational indexing of the holder H, and the forward / backward movement in the axial direction are mechanically synchronized. Further, the operation of positioning and holding the push rod 22 at a predetermined position via the shaft member 26 by the deviation of the outer periphery of the disc cam 56 and the shaft member W pressed by the punches 36, 48, 50 of the holder H are fixed. The axial forward movement movement received at the position is mechanically synchronized.

以上のように、加工領域に向けて軸方向に自動移送される長尺軸部材10の先端を切断ワーク供給装置Tにより軸方向に対し直交する移動で切断保持し、ダイ4前面の加工位置に順次移動位置決めされた軸部材Wを、ホルダHの単純な3位置の回転割出し動作と、ホルダHの軸方向前進移動により3種類のパンチ36,48,50とダイ4との間で連続的に押圧することで加工時間が短縮され加工能率を向上することができる。勿論、この例では3種類のパンチを用いた例を示したが、加工要求に応じて複数のパンチNを用い、各パンチをN等配してもよいものである。   As described above, the distal end of the long shaft member 10 that is automatically transferred in the axial direction toward the processing region is cut and held by the cutting workpiece supply device T by the movement orthogonal to the axial direction, and is moved to the processing position on the front surface of the die 4. The shaft member W, which is sequentially moved and positioned, is continuously moved between the three types of punches 36, 48, 50 and the die 4 by a simple three-position rotational indexing operation of the holder H and the forward movement of the holder H in the axial direction. By pressing to the processing time, the processing time can be shortened and the processing efficiency can be improved. Of course, in this example, an example in which three types of punches are used is shown. However, a plurality of punches N may be used in accordance with processing requirements, and each punch may be equally arranged.

また、単一の駆動源による駆動源の回転を3割出し動作に変換して出力する回転割出し装置58の出力軸60とホルダHの回転軸55に装着される一対の歯車G1,G2を、比率を変えた一対の歯車と交換することで、ホルダHの割出し速度を適宜変更することができる。   Further, a pair of gears G1 and G2 mounted on the output shaft 60 of the rotary indexing device 58 and the rotary shaft 55 of the holder H which converts the rotation of the driving source by a single driving source into a three-indexing operation and outputs it are provided. The indexing speed of the holder H can be appropriately changed by exchanging with a pair of gears with different ratios.

更に、単一の駆動源により回転駆動されるカム軸54に装着されたリードカム52により、切断ワーク供給装置Tを軸部材供給口12とダイ4の加工位置となる挿通孔5の間で進退移動を行ない、この進退移動はホルダHの回転割出しと軸方向の進退移動と共に機構的に同期動作することで、高速で確実な動作を行なうことができる。   Further, the cutting work supply device T is moved forward and backward between the shaft member supply port 12 and the insertion hole 5 serving as the machining position of the die 4 by the lead cam 52 mounted on the cam shaft 54 that is rotationally driven by a single drive source. This forward / backward movement is mechanically synchronized with the rotation index of the holder H and the forward / backward movement in the axial direction, so that a high-speed and reliable operation can be performed.

そして、円板カム56外周の偏位により押圧軸部材20が前方に移動することで押し棒22が所定位置に位置決め保持されるので、この動作と機構的に同期して軸方向前進移動でホルダHの各パンチ36,48,50により押圧される軸部材Wを定位置に受止めることができ、工程終了時における完成ワークはダイ4の前面から自動的に押出され、高速で確実な連続動作が可能となる。 Since the push shaft member 20 moves forward due to the deviation of the outer periphery of the disc cam 56 , the push rod 22 is positioned and held at a predetermined position. Therefore, the holder is moved forward in the axial direction in synchronism with this operation. The shaft member W pressed by each of the H punches 36, 48, 50 can be received at a fixed position, and the finished workpiece at the end of the process is automatically pushed out from the front surface of the die 4 to ensure continuous operation at high speed. Is possible.

そしてまた、各種パンチ36,48,50とダイ4の加工位置となる挿通孔5との間で押圧加工する際に、ホルダHの押圧部位を図3に示すベース体Bによって補強することでホルダH自体を軽量化することができる。 Further, when pressing is performed between the various punches 36, 48, 50 and the insertion hole 5 which is the processing position of the die 4, the pressing portion of the holder H is reinforced by the base body B shown in FIG. H itself can be reduced in weight.

本発明の実施例におけるパンチプレス装置本体の横断面図である。It is a cross-sectional view of the punch press apparatus main body in the Example of this invention. 本発明の実施例におけるパンチプレス装置本体の縦断面図である。It is a longitudinal cross-sectional view of the punch press apparatus main body in the Example of this invention. 本発明の実施例におけるパンチプレス装置本体の平面断面図である。It is a plane sectional view of the punch press device main part in the example of the present invention. ホルダに取付けられた初工程用パンチとダイ及び切断ワーク供給装置との関係を示す平面断面図である。It is a top sectional view showing the relation between the first process punch attached to the holder, the die, and the cutting work supply device. (A)はホルダに取付けられた中間工程用パンチとダイとの関係を示す平面断面図、(B)はホルダに取付けられた仕上げ工程用パンチとダイとの関係を示す平面断面図である。(A) is a plane sectional view showing the relation between the intermediate process punch attached to the holder and the die, and (B) is a plane sectional view showing the relation between the finishing process punch attached to the holder and the die. ホルダの正面図である。It is a front view of a holder. 軸部材の押圧工程を示し(A)は初工程の説明図、(B)は中間工程の説明図、(C)は仕上げ工程の説明図である。The shaft member pressing step is shown (A) is an explanatory view of the initial step, (B) is an explanatory view of an intermediate step, and (C) is an explanatory view of a finishing step.

符号の説明Explanation of symbols

1 パンチプレス装置
2 パンチプレス装置本体
2a 外側壁面
2b 側壁
4 ダイ
5 挿通孔(加工位置)
8 加工領域
10 長尺軸部材
12 軸部材供給口
15 移送装置
15a,15b ローラ
16 ガイド管
16a 挿通孔
20 押圧軸部材
22 押し棒
25 段付き大径穴
26 軸部材
27 挿通孔
32 揺動レバー
36 初工程用パンチ
38 摺動軸
40 挿通孔
42 押圧軸
45 フランジ
46 ケース体
48 中間工程用パンチ
48a 押圧部
50 仕上げ工程用パンチ
52 リードカム
54 カム軸
55 回転軸
56 円板カム
58 回転割出し装置
60 出力軸
61 保持軸
62 切断工具
63 ケース体
64 フランジ
65 摺動軸
66 ケース体
67 ボス
68 フランジ
69 押え部材
70 大プーリ
71 押圧軸
72 小径プーリ
73 中空穴
74 プーリ
75 摺動軸
76 小径軸
77 摺動板
78 挿通孔
79 入力軸
80 作動軸
82 ローラ
84 シュート
B ベース体
C1,C2 カムフォロア
G1,G2 歯車
H ホルダ
K ボックス
M タイミングべルト
R ラム
S 止め部材
SP 圧縮ばね
T 切断ワーク供給装置
W 軸部材
W1,W2 大径部
W3 仕上げ形状
DESCRIPTION OF SYMBOLS 1 Punch press apparatus 2 Punch press apparatus main body 2a Outer wall surface 2b Side wall 4 Die 5 Insertion hole (processing position)
8 Processing region 10 Long shaft member 12 Shaft member supply port 15 Transfer device 15a, 15b Roller 16 Guide tube 16a Insert hole 20 Press shaft member 22 Push rod 25 Stepped large diameter hole 26 Shaft member 27 Insert hole 32 Oscillating lever 36 Initial process punch 38 Sliding shaft 40 Insertion hole 42 Press shaft 45 Flange 46 Case body 48 Intermediate process punch 48a Press part 50 Finishing process punch 52 Lead cam 54 Cam shaft 55 Rotating shaft 56 Disc cam 58 Rotating indexing device 60 Output shaft 61 Holding shaft 62 Cutting tool 63 Case body 64 Flange 65 Sliding shaft 66 Case body 67 Boss 68 Flange 69 Pressing member 70 Large pulley 71 Pressing shaft 72 Small diameter pulley 73 Hollow hole 74 Pulley 75 Sliding shaft 76 Small diameter shaft 77 Sliding Moving plate 78 Insertion hole 79 Input shaft 80 Operating shaft 82 Roller 84 Chute B Base body C1, C2 Cam Follower G1, G2 Gear H Holder K Box M Timing belt R Ram S Stopping member SP Compression spring T Cutting work feeder W Shaft member W1, W2 Large diameter part W3 Finished shape

Claims (2)

駆動源により進退移動し且つ回転軸を中心として回転割出し可能に支持されるホルダの円周上に等配された複数のパンチをダイの加工位置に軸線上で対向するように順次割出しつつ、上記加工位置前面に自動供給された一定長さの軸部材を割出された上記各パンチの軸方向に押圧する作用で順次加工するようにしたパンチプレス装置に於いて、
上記パンチプレス本体2後方の移送装置によって軸方向に自動移送される長尺軸部材10の先端が加工領域8に定量突出する軸部材供給口12を加工位置5の近傍に備えたダイ4と、上記軸部材供給口12から定量突出した上記長尺軸部材10の先端を上記軸方向に対し直交する移動で一定長さに切断された軸部材Wを保持し上記ダイ4の加工位置5前面に移動位置決めする切断ワーク供給装置Tと、上記ダイ4の加工位置に対しそれぞれが軸方向で対応するように複数種類Nのパンチ36,38,50・・・を同一円周上にN等配して保持し加工工程順に回転割出しし、且軸方向進退移動可能に構成され、加工位置5に対応して割出された各パンチ36,38,50・・・を上記加工位置5に向けて軸方向に移して上記加工位置5前面に位置決めされた上記軸部材Wを押圧してその端部を塑性加工するホルダHと、単一の駆動源から入力軸79に伝達される回転を3割出し動作に変換して出力する出力軸60を有し、該出力軸60と上記ホルダHの回転軸55に互いに噛合する一対の歯車G1,G2が交換可能に装着され、両歯車G1,G2を介して上記ホルダHを後退位置で3割出し可能に構成されて成る回転割出し装置58より成り、
上記ホルダHの各パンチ36,38,50は、上記ダイ4の加工位置直前に位置決め保持された軸部材Wを、軸方向前進移動により上記ダイ4との間で押圧して初工程を行う初工程用パンチ36と、初工程加工後の軸部材Wを上記ダイ4との間で押圧して中間工程を行う中間工程用パンチ48と、中間工程後の軸部材Wを上記ダイ4との間で押圧して仕上げ工程を行う仕上げ工程用パンチ50より成り、且つ上記回転割出し装置58は、入力軸79に取着された駆動軸78に装着されて上記単一の駆動源のプーリとの間で掛け渡されたタイミングベルトMを介して回転駆動される中径プーリ74と、該中径プーリ74を挿通した上記駆動軸78先端の小径軸76に装着されて上記中径プーリ74と同期回転駆動される小径プーリ72と、リードカム52のカム軸54に装着されて上記小径プーリ72との間で掛け渡されたタイミングベルトMを介して上記リードカム52を回転駆動する大プーリ70より成り、
上記回転駆動装置58が、上記単一の駆動源により上記大プーリ70を介して回転駆動されるカム軸54に装着された上記リードカム52により上記切断ワーク供給装置Tを上記軸部材供給口12と上記ダイ4の加工位置5との間で進退移動を行うと共に、後退位置における上記ホルダHの回転割出しと軸方向の進退移動を機構的に同期するように構成されていることを特徴とするパンチプレス装置。
A plurality of punches equally distributed on the circumference of a holder that is moved forward and backward by a drive source and supported so as to be able to be indexed about the rotation axis is sequentially indexed so as to face the machining position of the die on the axis. In the punch press apparatus which is sequentially processed by the action of pressing the axial member of a fixed length automatically supplied to the front surface of the processing position in the axial direction of each of the indexed punches,
Die 4 the tip of the punch press body 2 behind the transfer device the elongated shaft member 10 to be automatically transferred in the axial direction by the is provided with a shaft member feed opening 12 for quantitatively projecting working area 8 near the machining position 5 When machining of the die 4 to retain the shaft member W, which is cut to a predetermined length of the distal end of the shaft member feed opening 12 or RaJo amount projecting the long shaft member 10 in moving orthogonal to the axial direction A plurality of types N of punches 36, 38, 50,... On the same circumference so as to correspond to the machining position of the die 4 and the cutting work supply device T that moves and positions at the front of the position 5 in the axial direction. and held by arranging N or the like rotary indexing machining process sequence,且 one axial reciprocating configured to be movable, the respective punches 36,38,50 ... which indexed corresponding to the machining position 5 the processing position 5 previous move axially toward the machining position 5 By pressing the shaft member W, which is positioned on the holder H for plastic working the end, the output shaft rotation 3 by converting the indexing operation the outputs to be transmitted to the input shaft 79 from a single drive source A pair of gears G1 and G2 meshing with the output shaft 60 and the rotation shaft 55 of the holder H are interchangeably mounted, and the holder H is moved to the retracted position 3 through both gears G1 and G2. Comprising a rotary indexing device 58 configured to be indexable ,
Each punch 36,38,50 of the holder H is the upper Symbol shaft member W, which is positioned and held at the processing position immediately before the die 4, the forward movement of the axial direction pressing to first step between the die 4 first in the step punch 36, the shaft member W after the first step working with intermediate step punch 48 which performs an intermediate step by pressing between the die 4, the die of the shaft member W after-process medium 4 for The rotary indexing device 58 is mounted on a drive shaft 78 attached to an input shaft 79 so as to perform a finishing process by pressing between them . A medium-diameter pulley 74 that is rotationally driven via a timing belt M spanned between the pulleys and a small-diameter shaft 76 at the tip of the drive shaft 78 that is inserted through the medium-diameter pulley 74 and is attached to the medium-diameter pulley. 74, a small-diameter pulley 72 driven to rotate synchronously with Is mounted on a cam shaft 54 of Dokamu 52 via a timing belt M stretched over between the small-diameter pulley 72 consists large pulley 70 for rotating the lead cam 52,
The rotary drive device 58 is connected to the shaft member supply port 12 by the lead cam 52 mounted on the cam shaft 54 that is rotationally driven by the single drive source via the large pulley 70. The die 4 is configured to move forward and backward with respect to the machining position 5 and to mechanically synchronize the rotation indexing of the holder H and the axial movement in the retracted position. Punch press device.
上記ダイ4の加工位置に形成される挿通孔5には、押圧軸部材20が後方に付勢された状態で挿入保持されて成り、上記カム軸54の先端に装着された円板カム56外周の偏位により後退移動する作動軸80を上記パンチプレス装置1のフレームに形成された挿通孔78に摺動自在に保持し、上記作動軸80の後退移動により上記フレームの外壁面に揺動可能に支持された揺動レバー32を介して上記押圧軸部材20を付勢力に抗して所定位置まで前進移動し、上記各工程時に於いてダイ4の挿通孔5に挿入された押し棒22の端部を当接位置決めすると共に最終工程終了時に完成ワークを上記ダイ4前面から押出すように構成され、上記切断ワーク供給装置Tの進退移動並びに上記ホルダHの回転割出し及び軸方向進退移動と機構的に同期するように構成されていることを特徴とする請求項1に記載のパンチプレス装置。 The insertion hole 5 formed at the machining position of the die 4 is inserted and held in a state where the pressing shaft member 20 is urged rearward, and the outer periphery of the disc cam 56 mounted on the tip of the cam shaft 54. The operating shaft 80 that retreats due to the displacement of the punch is slidably held in the insertion hole 78 formed in the frame of the punch press apparatus 1 and can swing on the outer wall surface of the frame by the reciprocating movement of the operating shaft 80. The push shaft member 20 is moved forward to a predetermined position against the urging force through the swing lever 32 supported by the swaying lever 32, and the push rod 22 inserted into the insertion hole 5 of the die 4 at each step is used. The end part is abutted and positioned, and the finished work is pushed out from the front surface of the die 4 at the end of the final process. The cutting work supply device T is moved forward and backward, and the holder H is rotated and indexed and moved in the axial direction. Mechanically synchronized Punch press apparatus according to claim 1, characterized in that it is configured to so that.
JP2004251186A 2004-08-31 2004-08-31 Punch press machine Active JP3960326B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2004251186A JP3960326B2 (en) 2004-08-31 2004-08-31 Punch press machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2004251186A JP3960326B2 (en) 2004-08-31 2004-08-31 Punch press machine

Publications (2)

Publication Number Publication Date
JP2006068746A JP2006068746A (en) 2006-03-16
JP3960326B2 true JP3960326B2 (en) 2007-08-15

Family

ID=36149887

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2004251186A Active JP3960326B2 (en) 2004-08-31 2004-08-31 Punch press machine

Country Status (1)

Country Link
JP (1) JP3960326B2 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103599996A (en) * 2013-12-02 2014-02-26 无锡华联精工机械有限公司 Punch die indexing mechanism of numerical control punch press
CN114434986B (en) * 2022-01-19 2022-11-25 宁波润轴科技有限公司 Spline pipe machining equipment, control method and system and storage medium
CN116372016B (en) * 2023-06-01 2023-08-11 烟台永昌精密织针有限公司 Metal piece integrated processing device

Also Published As

Publication number Publication date
JP2006068746A (en) 2006-03-16

Similar Documents

Publication Publication Date Title
US4953377A (en) Method and apparatus for cutting and deburring tubes
JP4124375B1 (en) Cylindrical workpiece machining method and machining apparatus
JP2006218513A (en) Method for producing pipe and pipe produced with the method
JP3960326B2 (en) Punch press machine
JP3987677B2 (en) Punching and punching machine
US4866970A (en) Apparatus for the continuous shearing off and cold swaging of metal workpieces
KR20100002619A (en) Punch press apparatus
JP3792831B2 (en) Plate material processing method and composite processing machine in composite processing line
CN110052664B (en) Equipment for processing harmonic reducer flexible gear
JP2008023575A (en) Punch press
US4050274A (en) Apparatus for forming grooved wheels
CH696741A5 (en) Automatic lathe with a rotatable tool.
JP3706994B2 (en) Rolling equipment in multi-stage forging machine
JP3642818B2 (en) Plate material clamping device in plate material processing machine
JPH0132016B2 (en)
US1278857A (en) Pipe-cutting machine.
JP3124150U (en) Forging machine material supply device
JPH01133692A (en) Method and equipment for friction welding
JPS6033614B2 (en) Cutting equipment in multi-stage heading former
JP5929659B2 (en) Multi-process press
JPS6033615B2 (en) Turning device in multistage former
JP2001334329A (en) Sheet working machine
JP2552291Y2 (en) Material supply equipment for machine tools
JP2003191098A (en) Transfer press and positioning device for rotational position of workpiece
JPH11221713A (en) Plate working machine

Legal Events

Date Code Title Description
A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20061114

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20061227

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20070403

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20070507

R150 Certificate of patent or registration of utility model

Ref document number: 3960326

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20100525

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110525

Year of fee payment: 4

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120525

Year of fee payment: 5

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120525

Year of fee payment: 5

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130525

Year of fee payment: 6

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130525

Year of fee payment: 6

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20140525

Year of fee payment: 7

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250