JP3953154B2 - Aramid fiber bundle cutting device - Google Patents

Aramid fiber bundle cutting device Download PDF

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Publication number
JP3953154B2
JP3953154B2 JP26600197A JP26600197A JP3953154B2 JP 3953154 B2 JP3953154 B2 JP 3953154B2 JP 26600197 A JP26600197 A JP 26600197A JP 26600197 A JP26600197 A JP 26600197A JP 3953154 B2 JP3953154 B2 JP 3953154B2
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Japan
Prior art keywords
fiber bundle
movable blade
blade
gap
aramid fiber
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Expired - Fee Related
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JP26600197A
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Japanese (ja)
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JPH11107053A (en
Inventor
進 関谷
清 菊地
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Teijin Techno Products Ltd
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Teijin Techno Products Ltd
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Priority to JP26600197A priority Critical patent/JP3953154B2/en
Publication of JPH11107053A publication Critical patent/JPH11107053A/en
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  • Nonmetal Cutting Devices (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、パラ系ポリアミド(以下、単に「アラミド」と称する)からなる繊維束を連続的に切断してショートカット綿とするための装置に関する。
【0002】
【従来の技術】
従来、合成繊維束をショートカット綿とするために、各種の切断装置が公知である。例えば、実公平61−38916号公報、特公昭61−58568号公報には、切断刃を放射状に外周面に植設したドラムに合成繊維束を巻取り、該外周面に巻かれて巻太った繊維を押さえローラで切断刃に押圧して、切断するドラムカッター型繊維束切断装置が提案されている。
【0003】
しかしながら、該装置は、ポリエステルやナイロンのような合成繊維を切断するためには効果的であるが、高強力かつ高モジュラスのパラ系アラミド繊維(例えば、帝人(株)のテクノーラ、デュポン社のケブラー等を挙げることができる。)からなる走行糸条を切断するためには、大きな問題を有している。すなわち、アラミド繊維は、防刃衣や防弾衣として使用されていることからも明らかな通り、前掲の装置では、連続的かつ確実に切断することは極めて難しく、アラミド繊維の切断装置としては使用することができない。
【0004】
また、固定刃と噛み合う可動刃を用いて、固定刃と可動刃との間に繊維束を連続的に供給し、供給された繊維束を連続的に切断する所謂「ギロチン式の繊維束切断装置」も知られている。しかしながら、このような切断装置を使用しても、アラミド繊維を切断しようとする場合には、どうしても繊維束の一部は、ミスカットとして残り、連続的かつ確実にショートカット綿とすることは、極めて困難である。
【0005】
【発明が解決しようとする課題】
以上に述べた問題に鑑み、本発明の目的はアラミド繊維束を連続的に切断してショートカット綿とするに際して、繊維束の一部がミスカットとして残ることなく、確実に切断できるアラミド繊維束の切断装置を提供することにある。
【0006】
【課題を解決するための手段】
ここに、本発明によれば、固定刃、繊維束を切断するために該固定刃に対して上下又は左右に出没自在の可動刃、該可動刃の駆動手段、繊維束を固定刃と可動刃との間に供給する供給手段、繊維束の把持手段、及び固定刃と可動刃との噛み合い時に可動刃と接触させて繊維束切断時の固定刃と可動刃との間の間隙を1〜10μmに維持する間隙規制部材を含むアラミド繊維束の切断装置を含むアラミド繊維束の切断装置が提供される。
【0007】
【発明の実施の形態】
以下、本発明の実施の形態について、図面を参照しながら詳細に説明する。
図1は、本発明のアラミド繊維束の切断装置を例示した概略斜視図である。該図において、1はアラミド繊維束の切断装置である。ここで、該切断装置1は、固定刃2、可動刃3、押圧ローラ4、フィードローラ5、フレーム6、継手7、クランク8、フライホイール9、間隙規制部材10、及び繊維束の供給ガイド11等を含んで構成される。
【0008】
なお、該切断装置1において、押圧ローラ4とフィードローラ5は、一対のニップローラを形成し、該一対のニップローラは、アラミド繊維束を把持しながら固定刃2と可動刃3との間に、該繊維束を供給する役割を果たし、繊維束の把持手段と供給手段とを兼ねている。また、可動刃3は、ホルダー30に固定されており、該ホルダー30がフレーム6に設けられた左右の溝と係合摺動して左右方向及び前後方向に振れることなく、上下に移動できるような構造となっている。さらに、このような係合摺動は、図示した機構に限定する必要はなく、公知のスラスト運動機構を使用することもできることは言うまでもなく、この場合スラスト軸受けを使用してホルダー30と前記の溝との間の摩擦を軽減することもできる。
【0009】
以上のように構成されたアラミド繊維束の切断装置において、繊維束(図示せず)は、繊維束の供給ガイド11から一対のニップローラ(4及び5)の間に通されて、把持されながら一定の速度で固定刃2と可動刃3との間に連続的に供給される。この時、可動刃3は、継手7を介して可動刃3とクランク8とが連結されているため、モーター(図示せず)によって駆動されるクランク8によって、図の上下方向へ駆動される。したがって、クランク8の回転数と繊維束の供給速度との関係を適宜最適な値に調整することによって、供給される繊維束は、所定の間隔でカットされることとなる。また、クランク8が滑らかに回転するように、フライホイール9が設けられている。
【0010】
ここで、本発明においては、固定刃2と可動刃3との間の切断時の間隙を1〜10μmに維持するための間隙規制部材10を設けたことが一つの特徴であって、これに関して以下に図2を参照しながら詳細に説明する。ただし、該図は説明を分かり易くするために、図1の切断装置1の固定刃2、可動刃3、及び間隙規制部材10の基本要素を取出して、本発明の装置によるアラミド繊維束の切断作用を説明した図である。なお、該図において各個別の図は、図(a) 正面図、図(b) 側面図、及び図(c) 要部拡大図(固定刃2と可動刃3との噛み合い状態を示した側面図)をそれぞれ示し、更に、図(b)では、可動刃3が固定刃2と間隙規制部材10とに噛み合いながら下方へ移動する様子(可動刃3の軌跡)を一点鎖線で示してある。
【0011】
該図において、繊維束(図示せず)は、前記の一対のローラ4及び5によって把持されながら固定刃2、可動刃3、及び間隙規制部材10,10で囲まれた空間Sへ連続的に供給される。このとき、間隙規制部材10,10は左右両端に設けられており、切断時において繊維束が左右にずれないように規制する役割も果たしている。空間Sに供給された繊維束は、可動刃3が下方へ移動し、固定刃2と噛み合う時点において、両者の刃の間に作用する剪断力によって切断される。
【0012】
このとき、図(c)に示すように間隙規制部材10の介在によって、固定刃2と可動刃3との間の間隙Gが1〜10μmとなるように設定しておくことが肝要である。もし、このような条件を満足しない場合であっても、ポリエステル繊維束やナイロン繊維束であれば容易に切断することができるが、アラミド繊維束を切断するとなると、この条件は必須である。したがって、本発明において、間隙規制部材10の介在を必須とするのもこの理由による。ここで、間隙Gが1μm未満であると、固定刃2と可動刃3と間で全刃渡りにおいて均等に間隙調整することが難しく、しかも振動等の外乱によって容易に固定刃2と可動刃3とが接触したりするため好ましくない。また、間隙Gが10μmより大きくなると、アラミド繊維束を構成する単繊維が固定刃2と可動刃3との間に切断されずに挟まれるといった事態を惹起するため、好ましくない。なお、この現象は、単繊維径が小さく(単繊維デニールが小さく)なるほど顕著になる。したがって、単繊維径が小さくなるにしたがって、間隙Gを小さくすることが好ましい。
【0013】
なお、アラミド繊維束を切断するといっても、アラミド繊維束は銘柄によってその強度やモジュラス、あるいは単繊維径や構成単繊維本数も変わる。このため、銘柄に合わせて間隙Gは可変とすることが好ましく、それぞれの銘柄の最適な切断条件に合わせて、間隙Gを1〜10μmの範囲で適宜選択すればよい。この間隙可変とするための装置としては、ここでは詳しく述べないが、精密ネジ送り機構を有する公知の送り装置等を使用でき、これによって間隙Gを調整することができることは言うまでもない。
【0014】
次に、本発明の切断装置では、振動等の外乱によって、間隙Gが変化しないように、可動刃3を規制部材10に押圧する押圧手段を設けることが好ましい。この実施態様に関しては、図3を参照しながら、以下に詳細に説明する。該図において、図(b)は前掲の図1に示した切断装置1の一部の構成要素を抜出した部分斜視図であって、図(a)は、該図(b)における切断面P(斜線を施してある)における部分断面を示す斜視図である。
【0015】
該図(b)において、「押圧手段」は、押板12、押板部材13、コイルばね14、及び押圧調整ねじを含んで構成されている。したがって、可動刃3を固設したホルダー30は、コイルばね14と押板部材13によって適当な押圧を付与された押板12によって間隙規制部材10に対して押し付けられる力を常に受けるため、振動等の外乱によって間隙Gが変動することはなくなる。
【0016】
【発明の効果】
以上にのべたように、本発明によれば、アラミド繊維束であっても、連続的に切断してショートカット綿とすることができ、しかも、繊維束の一部がミスカットとして残ることなく、確実に切断できるという極めて顕著な効果を奏する。
【図面の簡単な説明】
【図1】 本発明のアラミド繊維束の切断装置を例示した斜視図である。
【図2】 本発明の切断装置の作用を説明した説明図であって、(a) 正面図、(b)側面図、及び(c) 要部拡大図である。
【図3】 本発明の押圧手段を例示した、(a) 要部部分断面図(斜視図)、(b)図1の部分斜視図である。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an apparatus for continuously cutting a fiber bundle made of para-based polyamide (hereinafter simply referred to as “aramid”) into a shortcut cotton.
[0002]
[Prior art]
Conventionally, various cutting devices are known in order to use a synthetic fiber bundle as a shortcut cotton. For example, in Japanese Utility Model Publication Nos. 61-38916 and 61-58568, a synthetic fiber bundle is wound around a drum in which cutting blades are radially arranged on the outer peripheral surface, and the wound fiber is wound around the outer peripheral surface. There has been proposed a drum cutter type fiber bundle cutting device that presses a cutting blade with a pressing roller to cut it.
[0003]
However, although this apparatus is effective for cutting synthetic fibers such as polyester and nylon, it has a high strength and high modulus para-aramid fiber (for example, Teijin's Technora, DuPont Kevlar). In order to cut the traveling yarn made of the above, there is a big problem. That is, as is clear from the fact that aramid fibers are used as anti-blade garments and bullet-proof garments, it is extremely difficult to cut continuously and reliably with the above-mentioned apparatus, and it is used as a cutting apparatus for aramid fibers. I can't.
[0004]
Also, a so-called “guillotine type fiber bundle cutting device that continuously supplies a fiber bundle between the fixed blade and the movable blade using a movable blade meshing with the fixed blade and continuously cuts the supplied fiber bundle. Is also known. However, even if such a cutting device is used, when trying to cut aramid fiber, a part of the fiber bundle is inevitably left as a miscut, and it is extremely difficult to continuously and reliably use a shortcut cotton. Have difficulty.
[0005]
[Problems to be solved by the invention]
In view of the problems described above, the object of the present invention is to provide an aramid fiber bundle that can be reliably cut without leaving a part of the fiber bundle as a miscut when continuously cutting the aramid fiber bundle into a shortcut cotton. To provide a cutting device.
[0006]
[Means for Solving the Problems]
Here, according to the present invention, a fixed blade, a movable blade that can be moved up and down or left and right with respect to the fixed blade to cut the fiber bundle, a driving means for the movable blade, and the fiber bundle are fixed blade and movable blade. the gap between the supply supply means, the gripping means of the fiber維束, and the fixed blade and the fixed blade and the movable blade during the fiber bundle cut into contact with the movable blade when the engagement of the movable blade between the 1 cutting device aramid fiber bundle comprising a cutting device aramid fiber bundles containing between gap regulating member that maintain the ~10μm is provided.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
FIG. 1 is a schematic perspective view illustrating an apparatus for cutting an aramid fiber bundle according to the present invention. In the figure, reference numeral 1 denotes an aramid fiber bundle cutting device. Here, the cutting device 1 includes a fixed blade 2, a movable blade 3, a pressing roller 4, a feed roller 5, a frame 6, a joint 7, a crank 8, a flywheel 9, a gap regulating member 10, and a fiber bundle supply guide 11. Etc. are configured.
[0008]
In the cutting device 1, the pressing roller 4 and the feed roller 5 form a pair of nip rollers, and the pair of nip rollers sandwich the aramid fiber bundle between the fixed blade 2 and the movable blade 3. It plays the role of supplying the fiber bundle, and also serves as a gripping means and supply means for the fiber bundle. The movable blade 3 is fixed to a holder 30 so that the holder 30 can slide up and down without engaging and sliding with the left and right grooves provided in the frame 6 and swinging in the left and right and front and rear directions. It has a simple structure. Further, such engagement sliding need not be limited to the illustrated mechanism, and it is needless to say that a known thrust motion mechanism can be used. In this case, a thrust bearing is used to hold the holder 30 and the groove. It is also possible to reduce the friction between the two.
[0009]
In the aramid fiber bundle cutting apparatus configured as described above, a fiber bundle (not shown) is passed between the pair of nip rollers (4 and 5) from the fiber bundle supply guide 11 and is fixed while being gripped. Is continuously supplied between the fixed blade 2 and the movable blade 3 at a speed of 2 mm. At this time, since the movable blade 3 and the crank 8 are connected via the joint 7, the movable blade 3 is driven in the vertical direction in the figure by the crank 8 driven by a motor (not shown). Therefore, the supplied fiber bundle is cut at a predetermined interval by appropriately adjusting the relationship between the rotation speed of the crank 8 and the supply speed of the fiber bundle. A flywheel 9 is provided so that the crank 8 rotates smoothly.
[0010]
Here, in the present invention, it is one feature that the gap regulating member 10 for maintaining the gap at the time of cutting between the fixed blade 2 and the movable blade 3 at 1 to 10 μm is provided. This will be described in detail with reference to FIG. However, for easy understanding of the drawing, the basic elements of the fixed blade 2, the movable blade 3 and the gap regulating member 10 of the cutting device 1 of FIG. 1 are taken out and the aramid fiber bundle is cut by the device of the present invention. It is the figure explaining the effect | action. In addition, each figure in this figure is the figure (a) front view, the figure (b) side view, and the figure (c) principal part enlarged view (the side which showed the meshing state of the fixed blade 2 and the movable blade 3) Further, in FIG. 5 (b), the state in which the movable blade 3 moves downward while meshing with the fixed blade 2 and the gap regulating member 10 (the locus of the movable blade 3) is indicated by a one-dot chain line.
[0011]
In the drawing, a fiber bundle (not shown) is continuously held in a space S surrounded by the fixed blade 2, the movable blade 3, and the gap regulating members 10 , 10 while being gripped by the pair of rollers 4 and 5. Supplied. At this time, the gap regulating members 10 and 10 are provided at both left and right ends, and also play a role of regulating the fiber bundle so as not to be shifted to the left and right at the time of cutting. The fiber bundle supplied to the space S is cut by a shearing force acting between the two blades when the movable blade 3 moves downward and meshes with the fixed blade 2.
[0012]
At this time, it is important to set the gap G between the fixed blade 2 and the movable blade 3 to be 1 to 10 μm by interposing the gap regulating member 10 as shown in FIG. Even if such a condition is not satisfied, the polyester fiber bundle or the nylon fiber bundle can be easily cut, but this condition is essential when the aramid fiber bundle is cut. Therefore, in the present invention, the interposition of the gap regulating member 10 is essential for this reason. Here, when the gap G is less than 1 [mu] m, it is hardly properly evenly to the gap adjust the entire blade length between the fixed blade 2 and movable blade 3, and easily fixed blade 2 and the movable blade due to disturbance such as vibration 3 is not preferable. Further, when the gap G is larger than 10 [mu] m, to elicit a situation single textiles constituting the aramid fiber bundle is sandwiched without being cut between the fixed blade 2 and movable blade 3, it is not preferred. This phenomenon becomes more prominent as the single fiber diameter decreases (single fiber denier decreases). Therefore, it is preferable to reduce the gap G as the single fiber diameter decreases.
[0013]
Even if the aramid fiber bundle is cut, the strength and modulus of the aramid fiber bundle, or the single fiber diameter and the number of constituent single fibers vary depending on the brand. For this reason, it is preferable to make the gap G variable according to the brand, and the gap G may be appropriately selected within the range of 1 to 10 μm according to the optimum cutting conditions of each brand. Although not described in detail here as a device for making the gap variable, it goes without saying that a known feeding device having a precision screw feeding mechanism or the like can be used, and the gap G can be adjusted by this.
[0014]
Next, in the cutting device of the present invention, it is preferable to provide a pressing means for pressing the movable blade 3 against the regulating member 10 so that the gap G does not change due to disturbance such as vibration. This embodiment will be described in detail below with reference to FIG. In this figure, FIG. (B) is a partial perspective view in which some components of the cutting device 1 shown in FIG. 1 are extracted, and FIG. (A) is a cut surface P in FIG. (B). It is a perspective view which shows the partial cross section in (shaded).
[0015]
In FIG. 2B, the “pressing means” includes a pressing plate 12, a pressing plate member 13, a coil spring 14, and a pressing adjusting screw. Accordingly, the holder 30 with the movable blade 3 fixed is always subjected to a force that is pressed against the gap regulating member 10 by the pressing plate 12 to which an appropriate pressing is applied by the coil spring 14 and the pressing plate member 13, such as vibration. The gap G does not fluctuate due to the disturbance.
[0016]
【The invention's effect】
As described above, according to the present invention, even an aramid fiber bundle can be continuously cut into a shortcut cotton, and a part of the fiber bundle does not remain as a miscut, There is an extremely remarkable effect that it can be surely cut.
[Brief description of the drawings]
FIG. 1 is a perspective view illustrating an apparatus for cutting an aramid fiber bundle according to the present invention.
FIGS. 2A and 2B are explanatory views for explaining the operation of the cutting device of the present invention, wherein FIG. 2A is a front view , FIG. 2B is a side view, and FIG.
3 is a partial sectional view (perspective view) of an essential part, and (b) a partial perspective view of FIG. 1 exemplifying the pressing means of the present invention.

Claims (1)

固定刃、繊維束を切断するために該固定刃に対して上下又は左右に出没自在の可動刃、該可動刃の駆動手段、繊維束を固定刃と可動刃との間に供給する供給手段、繊維束の把持手段、及び固定刃と可動刃との噛み合い時に移動する可動刃に接触させて繊維束切断時の固定刃と可動刃との間の間隙を1〜10μmに維持する間隙規制部材を含むアラミド繊維束の切断装置。The fixed blade, the movable blade retractably vertically or horizontally with respect to the fixed blade to cut the fiber bundles, the drive means of the movable blade, supply means for supplying between the fixed blade and the movable blade of fiber bundles while you keep gripping means fiber維束, and the gap between the fixed blade and the fixed blade and the movable blade at the time in contact with the movable blade fiber bundle cut to move when the engagement of the movable blade in 1~10μm A device for cutting an aramid fiber bundle including a gap regulating member.
JP26600197A 1997-09-30 1997-09-30 Aramid fiber bundle cutting device Expired - Fee Related JP3953154B2 (en)

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DE102010029633A1 (en) * 2010-06-02 2011-12-08 Hd Kunststoffe & Kunststofferzeugnisse Gmbh Comminution of ultra-high molecular weight polyethylene fibers
JP6287165B2 (en) * 2013-12-19 2018-03-07 日産自動車株式会社 Cutting device
CN108330570A (en) * 2018-03-06 2018-07-27 盐城元之元机械有限公司 A kind of dustless chemical fibre product chopping machine

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102941592A (en) * 2012-12-03 2013-02-27 温州宁泰机械有限公司 Cutting machine

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