JP3951098B2 - container - Google Patents

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Publication number
JP3951098B2
JP3951098B2 JP2001145513A JP2001145513A JP3951098B2 JP 3951098 B2 JP3951098 B2 JP 3951098B2 JP 2001145513 A JP2001145513 A JP 2001145513A JP 2001145513 A JP2001145513 A JP 2001145513A JP 3951098 B2 JP3951098 B2 JP 3951098B2
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JP
Japan
Prior art keywords
folding
pair
folding lines
container
body portion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2001145513A
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Japanese (ja)
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JP2002337835A (en
Inventor
直文 荒井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shinko Chemical Co Ltd
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Shinko Chemical Co Ltd
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Filing date
Publication date
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Priority to JP2001145513A priority Critical patent/JP3951098B2/en
Publication of JP2002337835A publication Critical patent/JP2002337835A/en
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Publication of JP3951098B2 publication Critical patent/JP3951098B2/en
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Description

【0001】
【発明の属する技術分野】
この発明は、廃棄の際に容易に潰して減容させることができる容器に関する。
【0002】
【従来の技術】
使用後に薄く潰して容易に減容させることができるプラスチック製の容器が提案されている(たとえば実開平7−37909号公報)。
【0003】
このものは、角筒状の胴部の相対向する側面にそれぞれ縦溝を形成して構成されている。ただし、縦溝は、各側面の外面に形成されている。そこで、このものは、廃棄するに際し、胴部の角部を外向きに折り曲げるとともに、縦溝を介し、相対向する側面を内側に押し込みながら折り畳んで全体を小さく潰して減容させることができる。
【0004】
【発明が解決しようとする課題】
かかる従来技術によるときは、容器は、折畳み用の縦溝が各側面の外面に形成されているから、胴部の外面が平滑面とならず、美麗に印刷処理したり、ラベルなどを外面に美麗に貼り付けたりすることが難しいという問題があった。
【0005】
そこで、この発明の目的は、かかる従来技術の問題に鑑み、胴部の内面に軸方向の折曲線を形成することによって、外面を平滑面とし、印刷処理やラベルの貼付け処理などに何ら支障がない上、容易に潰して減容させることができる容器を提供することにある。
【0006】
【課題を解決するための手段】
かかる目的を達成するためのこの発明の構成は、内面に溝を有する筒状のパリソンを使用してダイレクトブロー成形により底部とともに胴部を一体成形し、胴部の内面には、少なくとも一対の軸方向の折曲線を上端の口部の中途にまで各対ごとに軸対称に形成するとともに、底部の内面には、胴部の各対の折曲線に対応する径方向の折曲線を形成してなり、胴部、底部の折曲線は、溝に対応する線状の薄肉部として底部の周縁部、中心部を介して一連に連続し、胴部の折曲線を介して胴部を外向きに凸に重ね合わせるように折り畳んで減容させることをその要旨とする。
【0007】
なお、底部の外縁部には、胴部の各対の折曲線を結ぶ径方向に凹部を形成してもよい。
【0010】
【作用】
かかる発明の構成によるときは、少なくとも一対の軸方向の折曲線は、胴部の内面において、各対が軸対称に形成されている。そこで、胴部は、外面が平滑面となり、外面の印刷処理やラベルの貼付け処理に何ら格別な支障がない。また、胴部は、軸対称の折曲線を含む仮想平面に垂直な方向に外力を加えることにより、折曲線を介し、外向きに凸に重ね合わせるようにして容易に折り畳むことができる。ただし、ここでいう軸対称とは、各対の折曲線を含む仮想平面が胴部の軸を含む場合の他、胴部の軸から僅かだけ離れる場合を含み、さらに、仮想平面上の各対の折曲線から胴部の軸までの距離が同一でない場合を含むものとする。また、仮想平面が胴部の軸から離れる場合、両者間の距離は、胴部の肉厚や強度などを考慮して最小許容値に設定するものとする。
【0011】
なお、容器は、ポリプロピレン、ポリエチレン、ポリエチレンテレフタレートなどのプラスチック材により一体成形するものとする。また、折曲線は、胴部の内面に線状の薄肉部として形成するものとし、したがって、このような折曲線を介して容器の内容物の量を外部から目視したり、折曲線の位置を外部から特定したりすることも極めて容易である。
【0012】
また、底部の内面に形成する折曲線は、それを介して底部を内向きの二つ折りに折り畳むことができる。なお、底部の折曲線は、胴部の各対の折曲線に連続させることにより、胴部を潰す際の外力を利用して底部をも一挙に折り畳むことができる。ただし、底部の折曲線は、胴部の折曲線に対応しておればよく、胴部の折曲線に必ずしも連続させる必要がない。
【0013】
底部の外縁部に凹部を形成すれば、凹部は、底部を内向きの二つ折りに折り畳む際の契機となり、底部を容易に折り畳むことができる。
【0014】
底部、胴部は、ダイレクトブロー成形により一体成形し、それぞれの折曲線を含む全体形状を極めて簡単に実現することができる。
【0015】
【発明の実施の形態】
以下、図面を以って発明の実施の形態を説明する。
【0016】
容器10は、底部11とともに胴部12を一体成形してなる(図1、図2)。なお、容器10は、プラスチック製であり、底部11、胴部12、口部13を有する。ただし、図2(A)、(B)は、それぞれ図1のX−X線、Y−Y線矢視相当拡大断面説明図である。
【0017】
胴部12は、たとえば円筒形に形成され、小径の口部13に滑らかに接続する肩部12aが上部に形成されている。胴部12の内面には、一対の折曲線S、Sが軸C方向に胴部12の下端から上端の口部13の中途にまで軸対称に形成されている。なお、各折曲線Sは、ほぼ直線状の斜面S1 、S1 を介して浅溝状に形成され(図2(A))、胴部12に対し、線状の薄肉部として形成されている。
【0018】
底部11は、僅かに上向きに膨出するとともに、周縁部から中心部にかけて肉厚が漸増するように形成されている(図2(B)、図3)。底部11の内面には、胴部12の折曲線S、Sの下端を結ぶようにして径方向の折曲線Sa が形成されており、折曲線S、Sa 、Sは、底部11の周縁部、中心部を介して一連に連続している。なお、折曲線Sa は、僅かに上向きの湾曲面Sa1、Sa1を介し、底部11の周縁部から中心部にかけて、底部11の肉厚に応じて深さが漸増する浅溝状に形成され、底部11に対し、線状の薄肉部として形成されている。
【0019】
容器10は、内面に一対の溝Pa 、Pa を有する筒状のパリソンPを使用し(図4)、ダイレクトブロー成形により一体成形する。すなわち、容器10は、図示しない金型のキャビティ内においてパリソンPをブロー成形し、溝Pa 、Pa に対応する折曲線S、Sa 、Sを有する所定形状に一挙に製造することができる(同図の二点鎖線)。
【0020】
容器10は、胴部12の外面が平滑面であるため、胴部12の外面を美麗に印刷処理し、または胴部12の外面に図示しないラベルを均一に貼付け処理することができる。また、容器10は、折曲線S、Sを含む仮想平面に垂直な方向から胴部12の外面に外力F、Fを加えるとともに、底部11の外面に別の外力Fa を加えることにより(図5(A))、折曲線Sa を介して底部11を内向きの二つ折りに折り畳みながら、折曲線S、Sを介して胴部12を外向きに凸に重ね合わせるようにして折り畳み(図2(A)、(B)の各二点鎖線)、全体を薄く潰して機械的に減容させることができる(図5(B))。なお、容器10は、底部11の剛性が大きくなければ、底部11に近い胴部12の外面に外力F、Fを加えるだけで、底部11を同時に折り畳むことも可能である。
【0021】
以上の説明において、図2に示す折曲線S、Sa の断面形状は、単なる一例であって、たとえば前者を同図(B)のように湾曲面Sa1、Sa1を介して形成し、後者を同図(A)のように斜面S1 、S1 を介して形成してもよい。
【0022】
【他の実施の形態】
容器10は、胴部12の内面に複数対の折曲線S、S…を形成してもよい(図6)。ただし、図6において、各折曲線Sの位置は、矢印Sにより表示されている。折曲線S、S…は、胴部12の内面に等ピッチに配置してもよく(同図)、不等ピッチに形成してもよい。なお、いずれの場合にも、各対の折曲線S、Sは、軸対称に配置するものとする。
【0023】
容器10は、胴部12を円筒形以外の変形断面に形成してもよい(図7)。ただし、図7において、各折曲線Sの位置は、矢印Sにより表示されている。容器10は、たとえば断面楕円形の胴部12の長径方向に折曲線S、Sを軸対称に配置し(同図(A))、短径方向に外力F、Fを加えることにより、胴部12を容易に潰すことができる(同図の二点鎖線)。また、容器10は、たとえば断面略三角形の胴部12の各頂部と、頂部間の1辺とに折曲線S、S…を形成し(同図(B))、折曲線Sを形成する辺に外力Fb を加えて同辺を内向きに折り畳みながら、他の2辺に外力F、Fを加えて胴部12を薄く潰すことができる(同図の二点鎖線)。
【0024】
底部11の外面には、凹部11a、11aを形成してもよい(図8)。ただし、図8(B)、(C)は、それぞれ同図(A)のA−A線矢視相当拡大断面説明図、B−B線矢視相当拡大断面図である。各凹部11aは、底部11の外縁部において、胴部12の折曲線S、Sを結ぶ径方向に、浅いV溝状に形成されている。底部11は、胴部12の折曲線S、Sを含む仮想平面に垂直な方向に外力F、Fを加えることにより、凹部11a、11aを介して容易に内向きの二つ折りに折り畳むことができる(同図(B)の二点鎖線)。
【0025】
図8において、底部11の内面には、胴部12の折曲線S、Sに連続する径方向の折曲線Sa を形成してもよい。なお、このときの折曲線Sa は、凹部11a、11aと同方向に同一位置に形成される。また、凹部11a、11aは、底部11を横切るように径方向に連続させてもよく、V溝状に代えて、浅い角溝状(図9(A))や円弧溝状(同図(B))などの任意の形状に形成してもよい。ただし、図9(A)、(B)の各二点鎖線は、凹部11aを介して底部11を内向きに折り畳んだ状態を示している。
【0026】
以上の説明において、底部11の折曲線Sa は、胴部12の複数対の折曲線S、S…の少なくとも一対に対応させることができ、胴部12の折曲線S、Sに対応しておれば、折曲線S、Sに必ずしも連続させる必要がない。また、容器10は、胴部12を底部11または口部13に向けて断面積をテーパ状に漸減させてもよく、底部11がない逆円錐形、逆角錐形などに形成してもよい。
【0027】
【発明の効果】
以上説明したように、この発明によれば、胴部の内面に少なくとも一対の軸方向の折曲線を形成することによって、胴部は、外面が平滑面となるから、外面の印刷処理やラベルの貼付け処理などに全く支障がない上、折曲線を介し、外向きに凸に重ね合わせるようにして折り畳み、容易に潰して減容させることができるという優れた効果がある。
【図面の簡単な説明】
【図1】 全体構成模式図
【図2】 図1の要部拡大断面説明図
【図3】 図1のZ−Z線矢視相当拡大断面図
【図4】 製造状態説明図
【図5】 使用状態説明図
【図6】 他の実施の形態を示す要部模式説明図(1)
【図7】 他の実施の形態を示す要部模式説明図(2)
【図8】 他の実施の形態を示す要部構成説明図
【図9】 他の実施の形態を示す要部拡大断面説明図
【符号の説明】
C…軸
S、Sa …折曲線
10…容器
11…底部
11a…凹部
12…胴部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a container that can be easily crushed and reduced in volume at the time of disposal.
[0002]
[Prior art]
A plastic container that can be easily crushed after use and reduced in volume has been proposed (for example, Japanese Utility Model Laid-Open No. 7-37909).
[0003]
This is configured by forming longitudinal grooves on opposite side surfaces of a rectangular tubular body. However, the vertical groove is formed on the outer surface of each side surface. Therefore, in the case of disposal, the corner portion of the body portion can be bent outward, and the entire side can be folded down while pushing the opposite side surfaces inward through the longitudinal groove, so that the entire volume can be reduced to reduce the volume.
[0004]
[Problems to be solved by the invention]
When such a conventional technique is used, the container has folding vertical grooves formed on the outer surface of each side surface, so that the outer surface of the body portion does not become a smooth surface, and can be printed beautifully or with a label or the like on the outer surface. There was a problem that it was difficult to paste beautifully.
[0005]
Therefore, in view of the problems of the prior art, the object of the present invention is to form an axial folding line on the inner surface of the body portion, thereby making the outer surface a smooth surface, and there is no problem in printing processing, label pasting processing, etc. Furthermore, it is to provide a container that can be easily crushed and reduced in volume.
[0006]
[Means for Solving the Problems]
In order to achieve this object, the structure of the present invention is such that a cylindrical parison having a groove on the inner surface is used to integrally form the body portion together with the bottom portion by direct blow molding, and at least a pair of shafts are formed on the inner surface of the body portion. A fold line in the direction is formed symmetrically for each pair up to the middle of the mouth at the upper end, and a fold line in the radial direction corresponding to each pair of fold lines in the body is formed on the inner surface of the bottom part. The body and bottom fold curves are continuous in series through the peripheral edge and center of the bottom as linear thin-walled portions corresponding to the grooves, and the body is directed outward through the fold curves of the body. The gist is to reduce the volume by folding it so that it overlaps the convex.
[0007]
In addition, you may form a recessed part in the radial direction which ties each pair of folding lines of a trunk | drum in the outer edge part of a bottom part.
[0010]
[Action]
According to the configuration of the present invention, at least a pair of axial folding lines are formed symmetrically on the inner surface of the body portion. Therefore, the outer surface of the body portion is a smooth surface, and there is no particular obstacle to the printing processing of the outer surface and the label sticking processing. Further, by applying an external force in a direction perpendicular to an imaginary plane including an axially symmetric folding curve, the body portion can be easily folded so as to be projected outwardly via the folding curve. However, the term “axisymmetric” as used herein includes not only the case where the virtual plane including each pair of folding lines includes the axis of the trunk part, but also the case where the virtual plane is slightly separated from the axis of the trunk part. The case where the distance from the folding line to the axis of the trunk is not the same is included. When the virtual plane is separated from the axis of the trunk, the distance between the two is set to a minimum allowable value in consideration of the thickness and strength of the trunk.
[0011]
The container is integrally formed of a plastic material such as polypropylene, polyethylene, or polyethylene terephthalate. In addition, the folding line is formed as a linear thin part on the inner surface of the body part. Therefore, the amount of the contents of the container can be visually observed from outside through such a folding line, or the position of the folding line can be determined. It is very easy to specify from the outside.
[0012]
In addition, the folding line formed on the inner surface of the bottom part can be folded into an inward fold through the folding line. In addition, the bottom part can be folded at a stretch by using an external force when the body part is crushed by continuing the folding line of each pair of body parts. However, the folding line at the bottom may correspond to the folding line at the trunk, and does not necessarily have to be continuous with the folding line at the trunk.
[0013]
If the concave portion is formed in the outer edge portion of the bottom portion, the concave portion becomes an opportunity when the bottom portion is folded inwardly, and the bottom portion can be easily folded.
[0014]
The bottom part and the body part are integrally formed by direct blow molding, and the entire shape including the respective folding lines can be realized very easily.
[0015]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
[0016]
The container 10 is formed by integrally molding the body portion 12 together with the bottom portion 11 (FIGS. 1 and 2). The container 10 is made of plastic and has a bottom part 11, a body part 12, and a mouth part 13. However, FIGS. 2A and 2B are enlarged sectional explanatory views corresponding to the arrows XX and YY in FIG. 1, respectively.
[0017]
The trunk portion 12 is formed, for example, in a cylindrical shape, and a shoulder portion 12a that smoothly connects to the small-diameter mouth portion 13 is formed in the upper portion. A pair of folding lines S and S are formed on the inner surface of the body part 12 so as to be axially symmetric in the direction of the axis C from the lower end of the body part 12 to the middle of the mouth part 13 at the upper end. Each folding line S is formed in a shallow groove shape through substantially straight slopes S1 and S1 (FIG. 2A), and is formed as a linear thin portion with respect to the body portion 12.
[0018]
The bottom portion 11 bulges slightly upward and is formed so that the thickness gradually increases from the peripheral portion to the center portion (FIGS. 2B and 3). A fold line Sa in the radial direction is formed on the inner surface of the bottom part 11 so as to connect the lower ends of the fold lines S and S of the body part 12, and the fold lines S, Sa and S are the peripheral part of the bottom part 11, It is continuous in series through the center. The folding line Sa is formed in a shallow groove shape whose depth gradually increases in accordance with the thickness of the bottom part 11 from the peripheral part of the bottom part 11 to the center part via the slightly upward curved surfaces Sa1 and Sa1. 11 is formed as a linear thin-walled portion.
[0019]
The container 10 uses a cylindrical parison P having a pair of grooves Pa and Pa on its inner surface (FIG. 4), and is integrally formed by direct blow molding. That is, the container 10 can be manufactured in one stroke into a predetermined shape having the folding lines S, Sa, S corresponding to the grooves Pa, Pa by blow-molding the parison P in a cavity of a mold (not shown). Two-dot chain line).
[0020]
Since the container 10 has a smooth outer surface of the body portion 12, the outer surface of the body portion 12 can be printed beautifully or a label (not shown) can be uniformly applied to the outer surface of the body portion 12. Further, the container 10 applies an external force F, F to the outer surface of the body portion 12 from a direction perpendicular to a virtual plane including the folding lines S, S, and another external force Fa to the outer surface of the bottom portion 11 (FIG. 5). (A)) Folding the bottom portion 11 inwardly through the folding line Sa and folding the body portion 12 outwardly through the folding lines S, S (FIG. 2 ( A) and (B), which are two-dot chain lines), the whole can be thinly crushed and reduced in volume mechanically (FIG. 5B). In addition, if the rigidity of the bottom part 11 is not large, the container 10 can also fold the bottom part 11 simultaneously only by applying external force F and F to the outer surface of the trunk | drum 12 near the bottom part 11. FIG.
[0021]
In the above description, the sectional shapes of the folding lines S and Sa shown in FIG. 2 are merely examples. For example, the former is formed through the curved surfaces Sa1 and Sa1 as shown in FIG. You may form via slope S1, S1 like a figure (A).
[0022]
[Other embodiments]
The container 10 may form a plurality of pairs of folding lines S, S... On the inner surface of the body 12 (FIG. 6). However, in FIG. 6, the position of each folding line S is indicated by an arrow S. The folding lines S, S... May be arranged at equal pitches on the inner surface of the body portion 12 (the same figure), or may be formed at unequal pitches. In any case, each pair of folding lines S and S is arranged symmetrically.
[0023]
The container 10 may form the trunk | drum 12 in deformation | transformation cross sections other than a cylindrical shape (FIG. 7). However, the position of each folding line S is indicated by an arrow S in FIG. For example, the container 10 has folding lines S and S arranged axially symmetrically in the major axis direction of the trunk section 12 having an elliptical cross section (FIG. 5A), and by applying external forces F and F in the minor axis direction, 12 can be easily crushed (two-dot chain line in the figure). Further, the container 10 forms fold curves S, S... At each top portion of the body portion 12 having a substantially triangular cross section and one side between the top portions (FIG. 5B), and the sides that form the fold curve S. While applying the external force Fb to the inner side and folding the same side inward, the external force F and F can be applied to the other two sides to thin the body 12 (two-dot chain line in the figure).
[0024]
Concave portions 11a and 11a may be formed on the outer surface of the bottom portion 11 (FIG. 8). However, FIGS. 8B and 8C are an enlarged cross-sectional explanatory view corresponding to the line AA in FIG. 8A and an enlarged cross-sectional view corresponding to the line BB, respectively. Each concave portion 11 a is formed in a shallow V-groove shape in the radial direction connecting the folding lines S, S of the body portion 12 at the outer edge portion of the bottom portion 11. The bottom 11 can be easily folded inwardly through the recesses 11a and 11a by applying external forces F and F in a direction perpendicular to the imaginary plane including the folding lines S and S of the trunk 12. (The two-dot chain line in FIG. 2B).
[0025]
In FIG. 8, a folding line Sa in the radial direction that is continuous with the folding lines S and S of the body part 12 may be formed on the inner surface of the bottom part 11. The folding line Sa at this time is formed at the same position in the same direction as the recesses 11a and 11a. Further, the recesses 11a and 11a may be continuous in the radial direction so as to cross the bottom 11, and instead of the V-groove shape, a shallow square groove shape (FIG. 9A) or an arc groove shape (FIG. )) Or any other shape. However, each two-dot chain line in FIGS. 9A and 9B shows a state in which the bottom 11 is folded inward via the recess 11a.
[0026]
In the above description, the folding line Sa of the bottom part 11 can correspond to at least one pair of the folding lines S, S... Of the body part 12, and corresponds to the folding lines S, S of the body part 12. For example, the folding lines S and S do not necessarily have to be continuous. Further, the container 10 may be formed so as to have a taper-like cross-sectional area with the body portion 12 facing the bottom portion 11 or the mouth portion 13, or may be formed in an inverted cone shape or an inverted pyramid shape without the bottom portion 11.
[0027]
【The invention's effect】
As described above, according to the present invention, by forming at least a pair of axial folding lines on the inner surface of the body portion, the outer surface of the body portion becomes a smooth surface. There is no problem in the pasting process or the like, and there is an excellent effect that it can be folded and folded easily through a folding line so that it can be easily crushed and reduced in volume.
[Brief description of the drawings]
1 is a schematic diagram of the overall configuration. FIG. 2 is an enlarged cross-sectional explanatory view of the main part of FIG. 1. FIG. 3 is an enlarged cross-sectional view corresponding to the ZZ line of FIG. Usage state explanatory diagram [FIG. 6] Schematic explanatory diagram of the main part showing another embodiment (1)
FIG. 7 is a schematic explanatory diagram of a main part showing another embodiment (2).
FIG. 8 is a main part configuration explanatory view showing another embodiment. FIG. 9 is a main part enlarged sectional explanatory view showing another embodiment.
C ... Axis S, Sa ... Folding curve 10 ... Container 11 ... Bottom 11a ... Concave 12 ... Trunk

Claims (2)

内面に溝を有する筒状のパリソンを使用してダイレクトブロー成形により底部とともに胴部を一体成形し、前記胴部の内面には、少なくとも一対の軸方向の折曲線を上端の口部の中途にまで各対ごとに軸対称に形成するとともに、前記底部の内面には、前記胴部の各対の折曲線に対応する径方向の折曲線を形成してなり、前記胴部、底部の折曲線は、前記溝に対応する線状の薄肉部として前記底部の周縁部、中心部を介して一連に連続し、前記胴部の折曲線を介して前記胴部を外向きに凸に重ね合わせるように折り畳んで減容させることを特徴とする容器。 Using a cylindrical parison with a groove on the inner surface, the body part is integrally formed with the bottom part by direct blow molding , and at least a pair of axial folding lines are formed in the middle of the upper end mouth part on the inner surface of the body part and forming axially symmetrically for each pair to the inner surface of the bottom portion is constituted by forming a radial folding lines corresponding to the folding lines of each pair of said barrel, said body portion, bending line of the bottom Are continuously connected as a linear thin-walled portion corresponding to the groove via the peripheral portion and the center portion of the bottom portion, and the body portion is projected outwardly through the folding line of the body portion. A container characterized in that it is folded to reduce the volume. 前記底部の外縁部には、前記胴部の各対の折曲線を結ぶ径方向に凹部を形成することを特徴とする請求項1記載の容器。Wherein the outer edge of the bottom, the container of claim 1 Symbol placing and forming a recess in the radial direction connecting the folding lines of each pair of said barrel.
JP2001145513A 2001-05-15 2001-05-15 container Expired - Fee Related JP3951098B2 (en)

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SG11201400066SA (en) 2011-08-22 2014-03-28 Advanced Tech Materials Substantially rigid collapsible container with fold pattern

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