JP3944965B2 - Heating device and heating rotating body - Google Patents

Heating device and heating rotating body Download PDF

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Publication number
JP3944965B2
JP3944965B2 JP26875597A JP26875597A JP3944965B2 JP 3944965 B2 JP3944965 B2 JP 3944965B2 JP 26875597 A JP26875597 A JP 26875597A JP 26875597 A JP26875597 A JP 26875597A JP 3944965 B2 JP3944965 B2 JP 3944965B2
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power receiving
receiving member
rotating body
power
contact
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JP26875597A
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JPH10241832A (en
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泰造 大西
俊雄 坂田
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Konica Minolta Business Technologies Inc
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Konica Minolta Business Technologies Inc
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Priority to JP26875597A priority Critical patent/JP3944965B2/en
Priority to US08/998,040 priority patent/US6054677A/en
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Description

【0001】
【発明の属する技術分野】
本発明は電子写真方式の複写機、プリンタ等の画像形成装置に備えられ、トナー像等の未定着画像を保持した記録材に該画像を加熱して定着させる定着装置において利用できる加熱装置、及び該加熱装置の一つの構成要素である加熱回転体に関する。
【0002】
【従来の技術】
プリンタ、複写機等の画像形成装置における定着装置は、一般的には、加熱ローラを備えており、トナー像等の未定着画像を保持した記録材を該加熱ローラとバックアップ部材(一般的には加圧ローラ)との間に挟持させつつ通過させることによって、該未定着画像を記録材上に加熱加圧して定着させている。
【0003】
かかる加熱ローラにはこれまでハロゲンランプヒータ等の発熱ヒータを内蔵して、該ヒータからの輻射熱でローラを加熱するものが多用されてきた。
しかしハロゲンランプヒータ等の内蔵発熱ヒータを熱源とする加熱ローラによると、該ヒータの通電開始時から加熱ローラ表面の所定定着温度までの昇温速度が遅く、そのため画像形成装置の電源スイッチをオンしてから加熱ローラが所定温度に到達するまでの予熱時間(いわゆるウォーミングアップ時間)が長くなり、それだけ装置が使い難くなっていた。
【0004】
そこで所定温度に到達するまでの昇温時間が短く済む加熱ローラとして、芯ローラに通電により発熱する物質よりなる抵抗発熱体を該芯ローラとともに回転するように形成した加熱ローラが提案されている。このタイプの加熱ローラは電気・熱変換効率が良く、該抵抗発熱体への通電開始後速やかに加熱ローラ表面温度を所定温度まで上昇させることができ、これにより加熱ローラの予熱時間を短縮することができる。
【0005】
このタイプの加熱ローラにおいては、抵抗発熱体に通電するために、一般的には、抵抗発熱体に電気的に接続形成され、加熱ローラと共に回転する受電部材及び該受電部材に接触せしめられる給電部材が設けられ、それらを介して該抵抗発熱体に通電される。
より具体的に言えば、芯ローラの外周面に、芯ローラと一体的に回転するようにリング状の受電部材を設け、受電部材の外周面側から接触するように給電部材を設けた加熱ローラが提案されている。
【0006】
また、加熱ローラを回転可能に支持する軸受けに給電部材を兼用させた加熱ローラも提案されている。
【0007】
【発明が解決しようとする課題】
本発明は、未定着画像を保持した記録材に該画像を加熱定着させる定着装置において利用できる加熱装置であり、周面を回転移動させる回転体に設けた抵抗発熱体に対して給電するタイプの加熱装置であって、構造の多様性をもたらし、構造の選択の幅を広げることを可能ならしめる加熱装置を提供することを課題とする。
【0008】
また、本発明は上記加熱装置のための加熱回転体を提供することを課題とする。
【0009】
【課題を解決するための手段】
前記課題を解決するために本発明は、
周面を回転移動させる無端状回転体と、前記無端状回転体の周面に対し設けられ、通電により発熱する抵抗発熱体と、前記無端状回転体の中空内部に設けられ、前記抵抗発熱体に電気的に接続された受電部材と、前記受電部材に接触し、電源に電気的に接続される給電部材とを備えている加熱装置、及び
加熱装置に用いる加熱回転体であり、周面を回転移動させる無端状回転体と、前記無端状回転体の周面に対し設けられ、通電により発熱する抵抗発熱体と、前記加熱装置に設けられる給電部材と接触させるために前記無端状回転体の中空内部に設けられ、前記抵抗発熱体に電気的に接続された受電部材とを備えている加熱回転体を提供する。
【0010】
本発明に係る加熱装置は、例えば、電子写真方式の複写機、プリンタ等の画像形成装置に搭載され、未定着画像を保持した紙等の記録材に該画像を加熱して定着させる定着装置において、記録材上の未定着画像を加熱する加熱装置として利用することができる。また、本発明に係る加熱回転体は、かかる加熱装置の一つの構成要素であり、長期の使用によって摩耗などして交換などする必要があるときなどに、かかる交換部品として利用することができる。
【0011】
前記無端状回転体としては、例えばローラを挙げることができる。かかる無端状回転体は、少なくとも一部が中空に形成されている。熱容量を下げるためや、重量を軽減するなどのために全体を中空にしてもよい。無端状回転体を例えばローラとするときには、かかるローラを中空円筒状してもよい。無端状回転体としては、ローラの他、可撓性のフィルム、シート、薄板などを無端状にしたものを挙げることができる。
【0012】
無端状回転体の周面(周壁)に対しては、通電により発熱する抵抗発熱体が形成されている。抵抗発熱体は、無端状回転体の外周面又は内周面、或いはこれらの双方に形成される。抵抗発熱体は、無端状回転体の周面に直接形成しても、無端状回転体と抵抗発熱体との間の電気的な絶縁性を保つための絶縁体などを介して間接的に無端状回転体の周面に形成してもよい。周面を回転移動させる無端状回転体の周面に対し形成されている抵抗発熱体は、無端状回転体の周面回転移動に伴い一体的に回転移動する。なお、無端状回転体の最も外側の外周面には、溶融トナーの付着を防止するためのフッ素樹脂等からなる離型層を形成するのが好ましい。
【0013】
かかる抵抗発熱体には、無端状回転体の中空内部に設けた受電部材が電気的に接続している。受電部材はその一部が無端状回転体の外部に突出していてもよい。受電部材は、導電性材料からなる。受電部材は無端状回転体の周面回転移動に伴い、無端状回転体と一体的に回転する。
加熱装置においては、受電部材には給電部材が接触している。かかる給電部材は導電性材料からなり、受電部材と給電部材との間の電気的な接続が図られている。給電部材には、電源が接続される。給電部材は直接電源に接続しても、スイッチ、リレーの接点等を介して間接的に電源に接続してもよい。
【0014】
加熱装置は、上記受電部材と給電部材とを少なくとも一つずつ備えている。加熱装置には、上記受電部材と給電部材とを一対ずつ設けてもよい。加熱装置には、上記受電部材と給電部材とを一つずつと、従来から知られた受電部材と給電部材とを一つずつとを設けてもよい。加熱回転体も同様に、上記受電部材を少なくとも一つ備えている。
【0015】
受電部材には、給電部材との電気的な接続機能の他、無端状回転体の剛性を高めたり、その形状を保持するためなどの内部構造部材としての機能を持たせてもよい。例えば、無端状回転体を中空円筒状のローラとする場合において、熱容量を下げるなどのために該ローラを薄肉にして該ローラの剛性が低くなるときには、ローラの中空内部に設ける受電部材に該ローラの形状、剛性を保持、維持させる機能を持たせてもよい。無端状回転体を無端状のフィルム等で構成するときには、該フィルム等を所定の形状に保持する機能を、該フィルムの中空内部に設ける受電部材に持たせてもよい。
【0016】
受電部材は、例えば無端状回転体の内部仕切り壁状に、該無端状回転体の回転軸線方向の外側に向け露出させて設けてもよい。このように、受電部材を無端状回転体の中空内部において、その中空内部を仕切る壁状に設けると、かかる受電部材には無端状回転体の剛性などを高める機能を持たせることができる。これにより、無端状回転体の形状、寸法等の保持性を高めることができる。この場合には、給電部材は受電部材の露出している部分に無端状回転体の回転軸線方向の外側から接触させればよい。
【0018】
加熱装置においては、給電部材を受電部材に向けて押圧する押圧装置を設けると、回転する受電部材に対して給電部材を安定して接触させることができる。かかる押圧装置としては、給電部材を受電部材へ向けて押すコイルバネ等の弾性体を含んでいるものを例示できる。
受電部材の給電部材との接触のための面の面積を、給電部材の受電部材との接触のための面の面積より大きくすると、次の不具合の発生を抑制できる。無端状回転体と一体的に回転する受電部材とこれに当接する給電部材とを有する加熱装置において、特に、給電部材がコイルバネ等により受電部材に向けて押圧されているような場合には、無端状回転体の周面を回転移動させるように該回転体を回転させたときに、給電部材が受電部材からずれてしまうことがある。かかるずれが発生すると、給電部材は偏摩耗し、給電部材の寿命が極端に短くなってしまう。また、給電部材が偏摩耗すると、給電部材と受電部材との接触面の面積がそれだけ小さくなり、電流の集中する部分ができたり、接触抵抗が大きくなったりする。さらに、給電部材が受電部材に片当たりしたり、点接触したりするようになり、受電部材に対して給電部材が飛び跳ねたり(ジャンピング)して、電気ノイズが発生するようなこともある。このような不具合は、上記のように受電部材の給電部材との接触のための面の面積を、給電部材の受電部材との接触のための面の面積より大きくしておき、さらに好ましくは、給電部材の受電部材との接触のための面が、受電部材の給電部材との接触のための面の外輪郭内のほぼ中央部に接触するように給電部材を配置することによって抑制できる。すなわち、このようにすると、無端状回転体が回転されて、給電部材の受電部材との接触のための面が、受電部材に対する所定位置から若干ずれるようなことがあっても、かかるずれによる給電部材の受電部材との接触のための面の移動は、受電部材の給電部材との接触のための面の外輪郭内にとどまらせることができ、該外輪郭からはずれて給電部材が偏摩耗することを防止できる。また、給電部材が偏摩耗することにより発生する前述の給電部材の寿命の低下、接触抵抗の増大、給電部材のジャンピング等の不具合も抑制できる。
【0019】
無端状回転体がローラである場合の本発明の加熱装置及び加熱回転体の形態として、次のものを挙げることができる。
すなわち、少なくとも一部が中空の円筒状の芯ローラと、前記芯ローラの外周面及び(又は)内周面に沿って形成されて該芯ローラと共に回転し、通電により発熱する抵抗発熱体と、前記抵抗発熱体に電気的に接続され、前記芯ローラの中空内部に設けられ、該芯ローラと共に回転する一対の受電部材と、前記各受電部材にそれぞれ当接する一対の給電部材とを備える加熱装置(加熱ローラ装置)、及び
少なくとも一部が中空の円筒状の芯ローラと、前記芯ローラの外周面及び(又は)内周面に沿って形成されて該芯ローラと共に回転し、通電により発熱する抵抗発熱体と、前記抵抗発熱体に電気的に接続され、前記芯ローラの中空内部に設けられ、該芯ローラと共に回転する一対の受電部材とを備える加熱回転体(加熱ローラ)である。
【0020】
上記加熱ローラ装置及び加熱ローラにおいては、前述のように受電部材、給電部材は次のように設けてもよい。
受電部材は、例えば芯ローラの回転中心軸線方向の端部において、回転中心軸線方向の外側に向けて露出させて、芯ローラの中空内部に内部仕切り壁状に設けてもよい。この場合には、給電部材は受電部材に、該芯ローラ回転中心軸線方向外側から当接させればよい。
【0021】
加熱ローラ装置においては、前述のように給電部材を受電部材に向けて押圧するためのコイルバネ等の弾性体を含む押圧装置を設けてもよい。
受電部材の給電部材との接触のための面の面積を、給電部材の受電部材との接触のための面の面積より大きくし、さらに好ましくは、給電部材の受電部材との接触のための面が、受電部材の給電部材との接触のための面の外輪郭内のほぼ中央部に接触するように給電部材を配置すれば、前述のように給電部材の偏摩耗などを抑制することができる。
【0022】
【発明の実施の形態】
以下、本発明の実施の形態を図面を参照して説明する。
図1に、本発明に係る加熱装置を備える定着装置の一例の概略断面図を示す。かかる加熱装置は、本発明に係る加熱回転体を有している。
この定着装置は、プリンタ、複写機等の電子写真方式の画像形成装置に搭載して、未定着のトナー像を保持するシート状記録材に、該トナー像を加熱及び加圧して定着させることに利用できる。
【0023】
この定着装置は、加熱回転体である加熱ローラ1等を含む加熱装置(加熱ローラ装置)及び加熱ローラ1に対向する加圧ローラ2を備えている。
加熱ローラ1は無端状回転体として中空円筒状の芯ローラ10を有し、その両端部において軸受け31、31により回転可能に支持されている。図中左側の軸受け31は定着装置ハウジングHに支持されている。左側軸受け31の外側面には、芯ローラ10の外周面上の全周にわたり形成された溝104に嵌着されたcリング311が当接しており、これにより左側軸受け31がハウジングHとの間に位置決めされているとともに左側軸受け31に対し加熱ローラ1が位置決めされている。
【0024】
図中右側の軸受け31もハウジングHに支持されている。右側軸受け31の外側面には、芯ローラ10に嵌着されたリングギア14が当接している。ギア14の外側端には、芯ローラ10の外周面上の全周にわたり形成された溝104に嵌着されたcリング311が当接しており、これにより右側軸受け31はハウジングHとリングギア14との間で位置決めされているとともに、右側軸受け31に対し加熱ローラ1が位置決めされている。
【0025】
リングギア14はギア列(図示省略)を介してモータ(図示省略)に連結されており、かかるモータを駆動することによって加熱ローラ1を回転駆動することができる。加熱ローラ1が回転駆動されると、その外周面は回転移動する。
加圧ローラ2は、その両端部に設けられた軸21が支持部材32により回転可能に支持されており、また、支持部材32に一方向から接するバネ321により加熱ローラ1に向けて押圧されている。加圧ローラ2は、加熱ローラ1の回転に従動して、或いは、両ローラの間に通される記録材の移動に従動して回転する。
【0026】
前記無端状回転体である芯ローラ10は、本例では、アルミニウム合金製のものである。芯ローラ10の内周面には、絶縁層11、層状の抵抗発熱体(以下、抵抗発熱層という。)12が順に形成されており、また、外周面には離型層13が形成されている。
絶縁層11は、抵抗発熱層12と芯ローラ10との間の電気絶縁性を保つために、両者の間に形成されており、本例では耐熱絶縁性樹脂のポリイミドからなる。
【0027】
抵抗発熱層12は、通電により自らジュール発熱をし、本例ではチタン酸バリウム系セラミックからなる。
離型層13は、未定着のトナー像を保持する記録材が加熱ローラ1とこれに対向する加圧ローラ2との間に挟持されつつ通過するときに、加熱されるトナー像が加熱ローラ1から剥がれやすくするために形成されており、本例ではポリテトラフルオロエチレンからなる。
【0028】
これら絶縁層11、抵抗発熱層12及び離型層13は芯ローラ10と一体的に回転する。
加熱ローラ1の回転中心軸線方向の両端部であって加熱ローラ1の中空内部には、それぞれ導電性材料からなる受電部材15が装着されている。それには限定されないが、ここでは芯ローラ10の内周面側に嵌装されている。受電部材15は、本例では真鍮からなる。各受電部材15は、芯ローラ10の回転中心軸線方向の両端部において外側へ向け露出している。各受電部材15は、ローラ1の回転中心軸線と中心線を一致させた平坦円形頂面152を有するハット形状のものであり、芯ローラ10の中空内部を仕切る壁状に芯ローラ10の両端部に設けられている。各受電部材15は芯ローラ10の剛性を高め、その形状を保持する機能も有している。各受電部材15は抵抗発熱層12に導電性接着剤にて接着固定され、該発熱層12に電気的に接続されている。受電部材15は、芯ローラ10と一体的に回転する。
【0029】
加熱ローラ1の回転中心軸線方向の両端部に露出させておいた各受電部材15の平坦頂面152には、加熱ローラ1の回転中心軸線方向外側から導電性材料からなる給電部材16の面163がそれぞれ面接触している。給電部材16は、本例では銅系カーボンからなる。
図1中左側の給電部材16は、ハウジングHにネジS1によりネジ留めされた樹脂製ホルダー41に設けた凹所411に嵌入されて、該凹所411のローラ1側に設けた孔411aから一部突出して受電部材15に臨み、前記凹所411に嵌装したバネ161にて受電部材15に適圧下に接触している。また、右側の給電部材16もハウジングHにネジS1によりネジ留めされた右側樹脂製ホルダー42の凹所421に嵌入されて、ホルダー孔421aから一部突出して右側受電部材15に臨み、該凹所421に嵌められたバネ161にて右側受電部材15に適圧下に接触している。各バネ161はホルダー外端部にネジS2によりネジ留めした端子板33、33にて外端を支持されている。かくして、受電部材15が加熱ローラ1と一体的に回転しても受電部材15と給電部材16との電気的接続が保たれるようになっている。
【0030】
各給電部材16はリード線162によりそれぞれ導電性材料からなる端子板33に電気的に接続されている。
左側端子板33には、電源8(図2参照)の一端に接続され、その端部に圧着端子341をかしめられた電線34が、該圧着端子341をネジS3により締結されて接続されている。同様に、右側端子板33には、ソリッド・ステート・リレーSSR(図2参照)の接点を介して電源8の他端に接続され、その端部に圧着端子341をかしめられた電線34が、該圧着端子341をネジS3により締結されて接続している。各ネジS3の端子板33から飛び出た首下部S31は、バネ161の中央空芯部に嵌まり込んでいる。
【0031】
ここで、前記受電部材15及び給電部材16についてさらに説明する。受電部材15の給電部材16との接触のために設けられた面の面積、本例では平坦円形頂面152の面積は、給電部材16の受電部材15との接触のために設けられた面の面積、本例では円形面163の面積より大きく形成してある。なお、本例では、受電部材15の円形頂面152の直径は10mmであり、給電部材16の円形面163の直径は8mmである。また、給電部材16は、その受電部材15との接触のための面163の中心を、受電部材15の頂面152の中心に合わせるように配置されている。これらにより、給電部材16の受電部材15との接触のための面163は、受電部材15の給電部材16との接触のための面152の外輪郭の内側で、そのほぼ中央において該面152に面接触している。
【0032】
図2に抵抗発熱層12への通電回路の概略図を、その通電制御を行う制御部とともに示す。なお、図2においては、受電部材15、給電部材16、リード線162等は図示を省略してある。
抵抗発熱層12には、リレーSSRの接点を閉じることにより電源8から通電することができる。リレーSSRには、定着装置全体の動作制御を行う中央演算装置(CPU)を含む制御部CTRが接続されており、制御部CTRによりリレーSSRの接点は開閉される。制御部CTRは、加熱ローラ1の離型層13の外周面上に当接された温度検出素子であるサーミスタTH(図1においては、図示を省略)の検出する加熱ローラ1の温度に基づいて、リレーSSRの接点の開閉を行う。サーミスタTHの検出する加熱ローラ1の温度に基づき、制御部CTRは抵抗発熱層12への通電制御を行い、加熱ローラ1を所定の温度に制御する。
【0033】
なお、加熱ローラ1の温度制御のための上記サーミスタTHとは別に、加熱ローラ1の異常昇温防止のための温度検出素子を設けてもよい。該温度検出素子が検出する温度に基づき開閉する安全スイッチを、図2に示す抵抗発熱層12への通電回路に電源8やリレーSSRと直列に接続すれば、何らかの原因により制御部CTRによる通電制御が正常に動作せず、加熱ローラ1が異常昇温するようなときにも、該安全スイッチにより加熱ローラ1やその周辺部品が熱的損傷を受ける前に通電回路を遮断することができる。該温度検出素子も、加熱ローラ1の外周面上に当接して設ければよい。該温度検出素子としては、例えばサーミスタや熱電対を採用することができ、また、温度検出機能を備える安全スイッチとして、例えば温度ヒューズやサーモスタットを採用することができる。
【0034】
以上説明した定着装置によると、未定着のトナー像を保持した記録材上へのトナー像の定着は次のようにして行われる。すなわち、制御部CTRによりリレーSSRの接点が閉じられて、給電部材16や受電部材15等を介して抵抗発熱層12に電源8から通電され、これにより抵抗発熱層12はジュール発熱して、加熱ローラ1がその内周面側から加熱される。加熱ローラ1の加熱源として抵抗発熱体を採用したことにより、加熱ローラ1は速やかに昇温する。このとき、サーミスタTHの検出する加熱ローラ1の温度に基づいて通電制御が行われ、加熱ローラ1は所定の定着温度に保たれる。そして、図示しないモータにより該モータに連結されたギア列を介して加熱ローラ1が回転駆動され、定着温度の加熱ローラ1とこれに押圧する加圧ローラ2との間を、記録材が通されることにより、該記録材上の未定着トナー像が加熱、加圧下に記録材に定着される。
【0035】
本発明の加熱ローラ装置においては、画像定着時等において加熱ローラ1が回転駆動されて、給電部材16に対して受電部材15が摺動するときに、給電部材16の面163の中心が、図3に示すように受電部材15の面152の中心から若干ずれるようなことがあっても、次の理由により給電部材16の偏摩耗などを防止することができる。なお、図3においては、左側給電部材16がずれている様子を示している。前述のように、本発明の加熱ローラ装置においては、受電部材15の面152の面積を給電部材16の面163の面積よりも大きくしているため、換言すると、本例においては受電部材15の面152の外輪郭は給電部材16の面163の外輪郭より大きいため、給電部材16の面163の中心が受電部材15の面152の中心から若干ずれるようなことがあっても、給電部材16の面163は受電部材15の面152の外輪郭の内側においてずれるだけにとどまる。また、給電部材16の面163は、初期の段階においては受電部材15の面152のほぼ中央部に接触するように配置されているため、給電部材16が受電部材15に対していずれの方向にずれても、面163の外輪郭から面152の外輪郭までの距離はある一定の距離だけ確保されていて、それだけ給電部材の面163が受電部材15の面152の外輪郭の外にまで外れることが抑制されている。これにより、給電部材16の偏摩耗を防止することができる。給電部材16を受電部材15に臨ませるために設けたホルダー孔411a、421aによっても、給電部材16の面163が受電部材15の面152の外輪郭の外側にまで移動することが抑制されている。したがって、それだけ給電部材16の寿命を長くできる。また、給電部材16のジャンピングによる電気ノイズも低減できる。
【0036】
また、芯ローラの外周面に設けられたリング状の受電部材と、受電部材の外周面側から接する給電部材とを備えた従来の加熱ローラ装置に比べて、本発明の加熱ローラ装置は、受電部材の給電部材に対する摺動速度が遅いため、給電部材と受電部材との接触が途切れるジャンピング現象や、これら部材の温度上昇に伴う劣化を抑制できる。
【0037】
図1に示す加熱ローラ装置においては、次のようにして加熱回転体である加熱ローラ1や、給電部材16を取り外すことができる。定着装置を長期にわたり使用すると、加熱ローラ1は紙等の記録材などによりその接触面である離型層13が摩耗したり、傷ついたりし、定期的に交換する必要がある。加熱ローラ1は、ジャンピングや過昇温によって受電部材15が、万一熱破壊してしまった場合にも交換しなければならなくなる。また、給電部材16についても受電部材15との摺動により長期間使用すると摩耗するため、定期的に交換する必要がある。
【0038】
図4に示すようにネジS1を外すと、ハウジングHからホルダー42及びホルダー42に支持されている給電部材16等を取り外すことができる。
さらにホルダー42からネジS2を外すと、端子板33及び端子板33に取り付けられている電線34等をホルダー42から取り外すことができる。
これにより、図5に示すようにリード線162が接続している給電部材16 をホルダー42から取り外すことができる。
【0039】
また、端子板33からネジS3を外すと、圧着端子341がかしめられた電線34を端子板33から取り外すことができる。
加熱ローラ1を取り外すときには、ネジS1を外してハウジングHからホルダー42を取り外してから、さらに図6に示すようにcリング311を芯ローラ10から取り外して、リングギア14及び軸受け31を順に芯ローラ10から抜き取る。このような作業を加熱ローラ1の両端において行うことによって、図7に示す加熱ローラ1だけを取り出すことができる。
【0040】
以上説明した加熱ローラ1においては、抵抗発熱層を芯ローラの内周面に設けたが、芯ローラの外周面、或いは内外周面に設けてもよい。
また、受電部材は芯ローラの回転中心軸線方向の両端部において該ローラに装着され、給電部材は該回転中心軸線方向外側から受電部材に当接するものとしたが、参考までに言えば、受電部材及び給電部材は図8に示すように設けてもよい。
【0041】
図8に示す加熱ローラ1′は中空円筒状の芯ローラ10を有し、芯ローラ10の内周面には絶縁層11、抵抗発熱層12が順に形成されており、また、芯ローラ10の外周面には離型層13が形成されている。抵抗発熱層12の両端部におけるさらに内周面側には、リング状の受電部材15′、15′が設けられ、各受電部材15′にはその内周面側から給電部材16′が受電部材15′に向けて図示しない押圧手段により押圧されて当接している。給電部材16′は、受電部材15′の内周面に沿う円弧状に形成された面161′で、受電部材15′の内周面に当接している。
【0042】
図8の加熱ローラ装置においては、リング状受電部材15′の回転中心軸線方向の幅を給電部材16′の該方向の幅よりも大きくして、受電部材15′の給電部材16′との接触のために設けられた面、厳密に言うと、回転する受電部材15′のある位置における受電部材15′の給電部材16′との接触に寄与する面(この面は、受電部材15′の内周面の一部となる)の面積を、給電部材16′の受電部材15′との接触のために設けられた面161′の面積よりも大きくし、且つ、給電部材16′の面161′を受電部材15′の該接触に寄与する面のほぼ中央に配置することによって、加熱ローラ1′が回転駆動されて給電部材16′が受電部材15′に対して若干ずれるようなことがあっても、特に、給電部材16′がローラ回転中心軸線方向に若干ずれるようなことがあっても、給電部材16′の面161′は受電部材15′の該接触に寄与する面の外輪郭内において移動するだけにとどまり、当初の面接触状態を保って、給電部材16′の偏摩耗を防止することができる。
【0043】
また、図8の加熱ローラ装置においては、給電部材16´が芯ローラ10の中空内部に配置されているため、芯ローラの外周面にリング状に設けられた受電部材と、該受電部材に外周面側から当接する給電部材とを備える従来の加熱ローラ装置に比べて、装置全体をコンパクトにできる。また、受電部材の給電部材に対する摺動速度が従来より遅くなるので、ジャンピング現象などを抑制できる。
【0044】
【発明の効果】
本発明によると、未定着画像を保持した記録材に該画像を加熱定着させる定着装置において利用できる加熱装置であり、周面を回転移動させる回転体に設けた抵抗発熱体に対して給電するタイプの加熱装置であって、構造の多様性をもたらし、構造の選択の幅を広げることを可能ならしめる加熱装置を提供することができる。
【0045】
また、本発明によると、上記加熱装置のための加熱回転体を提供することができる。
【図面の簡単な説明】
【図1】本発明の加熱装置を有する定着装置の1例の概略断面図である。
【図2】抵抗発熱層への通電回路及び通電制御を行う制御回路の概略図である。
【図3】図1の定着装置が有する加熱装置において、給電部材が受電部材に対してずれている様子を示す図である。
【図4】図1の定着装置が有する加熱装置において、給電部材や加熱ローラを取り外す様子を示す図である。
【図5】図1の定着装置が有する加熱装置において、給電部材や加熱ローラを取り外す様子を示す図である。
【図6】図1の定着装置が有する加熱装置において、加熱ローラを取り外す様子を示す図である。
【図7】加熱ローラの一部を断面で示す概略斜視図である。
【図8】 加熱ローラの他の例を参考的に示す図である。
【符号の説明】
1、1′ 加熱ローラ(加熱回転体)
10 芯ローラ(無端状回転体)
11 絶縁層
12 抵抗発熱層
13 離型層
14 ギア
15、15′ 受電部材
152 受電部材15の平坦頂面
16、16′ 給電部材
161 バネ
162 リード線
163 給電部材16の面
2 加圧ローラ
21 加圧ローラ2の軸
31 加熱ローラ1の軸受け
32 加圧ローラ2の支持部材
321 バネ
33 端子板
34 電線
341 圧着端子
41、42 ホルダー
H 定着装置ハウジング
8 電源
SSR リレー
S1、S2、S3 ネジ
[0001]
BACKGROUND OF THE INVENTION
The present invention is provided in an image forming apparatus such as an electrophotographic copying machine or a printer, and can be used in a fixing device that heats and fixes the image on a recording material holding an unfixed image such as a toner image, and The present invention relates to a heating rotator as one component of the heating device.
[0002]
[Prior art]
A fixing device in an image forming apparatus such as a printer or a copying machine generally includes a heating roller, and a recording material holding an unfixed image such as a toner image is transferred to the heating roller and a backup member (generally, The unfixed image is fixed by heating and pressing on the recording material by passing it while being sandwiched between the pressure roller and the pressure roller.
[0003]
Conventionally, a heating roller such as a halogen lamp heater is built in such a heating roller, and the roller is heated by radiant heat from the heater.
However, with a heating roller that uses a built-in heating heater such as a halogen lamp heater as a heat source, the rate of temperature rise from the start of energization of the heater to the predetermined fixing temperature on the surface of the heating roller is slow, so the power switch of the image forming apparatus is turned on. After that, the preheating time (so-called warm-up time) until the heating roller reaches a predetermined temperature becomes longer, and the apparatus becomes difficult to use.
[0004]
In view of this, a heating roller has been proposed in which a resistance heating element made of a substance that generates heat when the core roller is energized is rotated together with the core roller as a heating roller that requires only a short time to reach a predetermined temperature. This type of heating roller has good electric / heat conversion efficiency, and can quickly raise the surface temperature of the heating roller to a predetermined temperature after the start of energization of the resistance heating element, thereby shortening the preheating time of the heating roller. Can do.
[0005]
In this type of heating roller, in order to energize the resistance heating element, generally, a power receiving member that is electrically connected to the resistance heating element and rotates together with the heating roller, and a power feeding member that is brought into contact with the power receiving member. Is provided, and the resistance heating element is energized through them.
More specifically, a heating roller in which a ring-shaped power receiving member is provided on the outer peripheral surface of the core roller so as to rotate integrally with the core roller, and a power supply member is provided so as to contact from the outer peripheral surface side of the power receiving member. Has been proposed.
[0006]
A heating roller is also proposed in which a power supply member is also used as a bearing that rotatably supports the heating roller.
[0007]
[Problems to be solved by the invention]
The present invention is a heating device that can be used in a fixing device that heat-fixes an image to a recording material holding an unfixed image, and is a type that supplies power to a resistance heating element provided on a rotating body that rotates and moves a peripheral surface. It is an object of the present invention to provide a heating device that can provide a variety of structures and expand the range of structure selection.
[0008]
Moreover, this invention makes it a subject to provide the heating rotary body for the said heating apparatus.
[0009]
[Means for Solving the Problems]
In order to solve the above problems, the present invention provides:
An endless rotating body that rotates and moves a peripheral surface, a resistance heating element that is provided on the peripheral surface of the endless rotating body, generates heat when energized, and is provided in a hollow interior of the endless rotating body, and the resistance heating element A power receiving member electrically connected to the power receiving member, and a power feeding member that contacts the power receiving member and is electrically connected to a power source. Ruka Thermal devices, and
A heating rotator used for a heating device, which is provided on an endless rotator that rotates and moves a peripheral surface, a resistance heating element that generates heat when energized, and is provided on the heating device. A power receiving member provided in a hollow interior of the endless rotating body to be in contact with the power feeding member and electrically connected to the resistance heating element. Heating rotating body I will provide a.
[0010]
The heating device according to the present invention is mounted on an image forming apparatus such as an electrophotographic copying machine or printer, and is a fixing device that heats and fixes the image on a recording material such as paper holding an unfixed image. It can be used as a heating device for heating an unfixed image on a recording material. The heating rotator according to the present invention is one component of such a heating device, and can be used as such a replacement part when it is necessary to replace it due to wear due to long-term use.
[0011]
An example of the endless rotating body is a roller. Such an endless rotator is at least partially hollow. The whole may be hollowed in order to reduce the heat capacity or reduce the weight. When the endless rotating body is, for example, a roller, the roller may have a hollow cylindrical shape. Examples of the endless rotating body include a roller, a flexible film, a sheet, a thin plate and the like made endless.
[0012]
A resistance heating element that generates heat by energization is formed on the peripheral surface (peripheral wall) of the endless rotating body. The resistance heating element is formed on the outer peripheral surface and / or the inner peripheral surface of the endless rotating body. Even if the resistance heating element is formed directly on the peripheral surface of the endless rotating body, the resistance heating element is indirectly endless via an insulator or the like for maintaining electrical insulation between the endless rotating body and the resistance heating element. You may form in the surrounding surface of a cylindrical rotating body. The resistance heating element formed with respect to the peripheral surface of the endless rotator that rotates the peripheral surface rotates integrally with the rotation of the peripheral surface of the endless rotator. In addition, it is preferable to form a release layer made of a fluororesin or the like for preventing adhesion of molten toner on the outermost outer peripheral surface of the endless rotating body.
[0013]
A power receiving member provided in the hollow interior of the endless rotating body is electrically connected to the resistance heating element. A part of the power receiving member may protrude outside the endless rotating body. The power receiving member is made of a conductive material. The power receiving member rotates integrally with the endless rotator as the endless rotator rotates.
In the heating device, the power receiving member is in contact with the power receiving member. Such a power supply member is made of a conductive material, and electrical connection between the power reception member and the power supply member is achieved. A power source is connected to the power supply member. The power feeding member may be directly connected to the power source, or may be indirectly connected to the power source via a contact of a switch or a relay.
[0014]
The heating device includes at least one power receiving member and one power feeding member. A pair of the power receiving member and the power feeding member may be provided in the heating device. The heating device may be provided with the power receiving member and the power feeding member one by one and the power receiving member and the power feeding member conventionally known one by one. Similarly, the heating rotator also includes at least one power receiving member.
[0015]
In addition to the electrical connection function with the power supply member, the power receiving member may have a function as an internal structural member such as increasing the rigidity of the endless rotating body or maintaining its shape. For example, in the case where the endless rotating body is a hollow cylindrical roller, when the roller is thinned to reduce the heat capacity and the rigidity of the roller is reduced, the roller is attached to the power receiving member provided inside the hollow of the roller. It may have a function of maintaining and maintaining the shape and rigidity. When the endless rotating body is composed of an endless film or the like, the power receiving member provided inside the hollow of the film may have a function of holding the film or the like in a predetermined shape.
[0016]
The power receiving member may be provided, for example, in the shape of an internal partition wall of the endless rotating body so as to be exposed to the outside in the rotation axis direction of the endless rotating body. As described above, when the power receiving member is provided in the hollow interior of the endless rotating body in the shape of a wall that partitions the hollow interior, the power receiving member can have a function of increasing the rigidity of the endless rotating body. Thereby, retainability, such as a shape and a dimension, of an endless rotating body can be improved. In this case, the power feeding member may be brought into contact with the exposed portion of the power receiving member from the outside in the rotation axis direction of the endless rotating body.
[0018]
In the heating device, when a pressing device that presses the power feeding member toward the power receiving member is provided, the power feeding member can be stably brought into contact with the rotating power receiving member. As such a pressing device, a device including an elastic body such as a coil spring that pushes the power feeding member toward the power receiving member can be exemplified.
When the area of the surface of the power receiving member for contact with the power feeding member is made larger than the area of the surface of the power receiving member for contact with the power receiving member, occurrence of the following problems can be suppressed. In a heating apparatus having a power receiving member that rotates integrally with an endless rotator and a power supply member that contacts the endless rotating body, particularly when the power supply member is pressed toward the power reception member by a coil spring or the like, endless When the rotating body is rotated so as to rotate and move the peripheral surface of the cylindrical rotating body, the power feeding member may be displaced from the power receiving member. When such a deviation occurs, the power feeding member is unevenly worn, and the life of the power feeding member is extremely shortened. In addition, when the power feeding member wears unevenly, the area of the contact surface between the power feeding member and the power receiving member is reduced accordingly, and a portion where current is concentrated is formed, or the contact resistance is increased. Furthermore, the power supply member may come into contact with the power reception member or come into point contact, and the power supply member may jump (jump) to the power reception member to generate electrical noise. As described above, the problem is that the surface area of the power receiving member for contact with the power feeding member is larger than the surface area of the power feeding member for contact with the power receiving member, and more preferably, It can suppress by arrange | positioning a power feeding member so that the surface for contact with the power receiving member of a power feeding member may contact the substantially center part in the outer contour of the surface for power feeding member of a power receiving member. That is, in this case, even if the endless rotating body is rotated and the surface of the power supply member for contact with the power receiving member is slightly deviated from the predetermined position with respect to the power receiving member, the power supply due to such deviation is performed. The movement of the surface for contact with the power receiving member of the member can remain within the outer contour of the surface for contact with the power feeding member of the power receiving member, and the power feeding member is deviated from the outer contour. Can be prevented. In addition, it is possible to suppress problems such as a decrease in the life of the power supply member, an increase in contact resistance, and jumping of the power supply member, which are caused by uneven wear of the power supply member.
[0019]
The following can be mentioned as a form of the heating apparatus and heating rotary body of this invention when an endless rotary body is a roller.
That is, at least a part of a hollow cylindrical core roller, a resistance heating element that is formed along the outer peripheral surface and / or the inner peripheral surface of the core roller, rotates with the core roller, and generates heat when energized; A heating device that includes a pair of power receiving members that are electrically connected to the resistance heating element, are provided inside the hollow of the core roller, and rotate together with the core roller, and a pair of power supply members that respectively contact the power receiving members. (Heating roller device), and
A cylindrical core roller that is at least partially hollow, a resistance heating element that is formed along an outer peripheral surface and / or an inner peripheral surface of the core roller, rotates with the core roller, and generates heat when energized; and the resistance A heating rotating body (heating roller) provided with a pair of power receiving members that are electrically connected to a heat generating body, are provided inside the hollow of the core roller, and rotate together with the core roller.
[0020]
In the heating roller device and the heating roller, as described above, the power receiving member and the power feeding member may be provided as follows.
For example, the power receiving member may be provided at the end of the core roller in the rotation center axis direction so as to be exposed to the outside in the rotation center axis direction, and be provided inside the core roller in the form of an internal partition wall. In this case, the power supply member may be brought into contact with the power receiving member from the outside in the direction of the center axis of rotation of the core roller.
[0021]
In the heating roller device, as described above, a pressing device including an elastic body such as a coil spring for pressing the power feeding member toward the power receiving member may be provided.
The area of the surface of the power receiving member for contact with the power feeding member is made larger than the area of the surface of the power feeding member for contact with the power receiving member, and more preferably the surface of the power feeding member for contact with the power receiving member However, if the power feeding member is arranged so as to be in contact with the substantially central portion of the outer contour of the surface for contact with the power feeding member of the power receiving member, uneven wear of the power feeding member can be suppressed as described above. .
[0022]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a schematic cross-sectional view of an example of a fixing device including a heating device according to the present invention. Such a heating apparatus has the heating rotator according to the present invention.
This fixing device is mounted on an electrophotographic image forming apparatus such as a printer or a copying machine, and the toner image is fixed by heating and pressing on a sheet-like recording material holding an unfixed toner image. Available.
[0023]
The fixing device includes a heating device (heating roller device) including a heating roller 1 as a heating rotator and a pressure roller 2 facing the heating roller 1.
The heating roller 1 has a hollow cylindrical core roller 10 as an endless rotating body and is rotatably supported by bearings 31 at both ends thereof. The bearing 31 on the left side in the drawing is supported by the fixing device housing H. A c-ring 311 fitted in a groove 104 formed over the entire circumference on the outer peripheral surface of the core roller 10 is in contact with the outer surface of the left bearing 31, whereby the left bearing 31 is in contact with the housing H. The heating roller 1 is positioned with respect to the left bearing 31.
[0024]
The bearing 31 on the right side in the figure is also supported by the housing H. The ring gear 14 fitted to the core roller 10 is in contact with the outer surface of the right bearing 31. A c-ring 311 fitted in a groove 104 formed over the entire circumference on the outer peripheral surface of the core roller 10 is in contact with the outer end of the gear 14, whereby the right bearing 31 is in contact with the housing H and the ring gear 14. The heating roller 1 is positioned with respect to the right bearing 31.
[0025]
The ring gear 14 is connected to a motor (not shown) via a gear train (not shown), and the heating roller 1 can be driven to rotate by driving the motor. When the heating roller 1 is driven to rotate, its outer peripheral surface rotates.
The pressure roller 2 has shafts 21 provided at both ends thereof rotatably supported by a support member 32, and is pressed toward the heating roller 1 by a spring 321 that contacts the support member 32 from one direction. Yes. The pressure roller 2 rotates following the rotation of the heating roller 1 or following the movement of the recording material passed between the two rollers.
[0026]
The core roller 10 which is the endless rotating body is made of an aluminum alloy in this example. An insulating layer 11 and a layered resistance heating element (hereinafter referred to as resistance heating layer) 12 are sequentially formed on the inner peripheral surface of the core roller 10, and a release layer 13 is formed on the outer peripheral surface. Yes.
The insulating layer 11 is formed between the resistance heating layer 12 and the core roller 10 in order to maintain electrical insulation between them, and is made of a heat-resistant insulating resin polyimide in this example.
[0027]
The resistance heating layer 12 generates Joule heat by energization and is made of a barium titanate ceramic in this example.
When the recording material holding the unfixed toner image passes through the release layer 13 while being sandwiched between the heating roller 1 and the pressure roller 2 opposed to the recording material, the heated toner image is heated by the heating roller 1. In this example, it is made of polytetrafluoroethylene.
[0028]
The insulating layer 11, the resistance heating layer 12, and the release layer 13 rotate integrally with the core roller 10.
A power receiving member 15 made of a conductive material is attached to each end of the heating roller 1 in the rotation center axis direction and inside the hollow of the heating roller 1. Although not limited to this, it is fitted on the inner peripheral surface side of the core roller 10 here. The power receiving member 15 is made of brass in this example. Each power receiving member 15 is exposed to the outside at both ends of the core roller 10 in the rotation center axis direction. Each power receiving member 15 has a hat shape having a flat circular top surface 152 in which the rotation center axis of the roller 1 coincides with the center line, and both end portions of the core roller 10 are formed in a wall shape partitioning the hollow interior of the core roller 10. Is provided. Each power receiving member 15 also has a function of increasing the rigidity of the core roller 10 and maintaining its shape. Each power receiving member 15 is bonded and fixed to the resistance heating layer 12 with a conductive adhesive, and is electrically connected to the heating layer 12. The power receiving member 15 rotates integrally with the core roller 10.
[0029]
The flat top surface 152 of each power receiving member 15 exposed at both ends in the rotation center axis direction of the heating roller 1 has a surface 163 of the power supply member 16 made of a conductive material from the outside in the rotation center axis direction of the heating roller 1. Are in surface contact. The power supply member 16 is made of copper-based carbon in this example.
The power supply member 16 on the left side in FIG. 1 is fitted into a recess 411 provided in a resin holder 41 that is screwed to the housing H with a screw S1, and is fed through a hole 411a provided on the roller 1 side of the recess 411. The portion protrudes to face the power receiving member 15 and is in contact with the power receiving member 15 under appropriate pressure by a spring 161 fitted in the recess 411. The right power supply member 16 is also fitted into the recess 421 of the right resin holder 42 screwed to the housing H with the screw S1, partially protrudes from the holder hole 421a, and faces the right power receiving member 15, and the recess. The right power receiving member 15 is in contact with the right power receiving member 15 under an appropriate pressure by a spring 161 fitted to the 421. Each spring 161 is supported at its outer end by terminal plates 33, 33 screwed to the outer end portion of the holder by screws S2. Thus, even if the power receiving member 15 rotates integrally with the heating roller 1, the electrical connection between the power receiving member 15 and the power feeding member 16 is maintained.
[0030]
Each power supply member 16 is electrically connected to a terminal plate 33 made of a conductive material by a lead wire 162.
An electric wire 34 that is connected to one end of a power source 8 (see FIG. 2) and crimped with a crimp terminal 341 is connected to the left terminal plate 33 by fastening the crimp terminal 341 with a screw S3. . Similarly, the right terminal plate 33 is connected to the other end of the power source 8 via a contact of the solid state relay SSR (see FIG. 2), and an electric wire 34 having a crimp terminal 341 crimped to the end thereof is provided. The crimp terminal 341 is fastened and connected by a screw S3. The lower neck portion S31 protruding from the terminal plate 33 of each screw S3 is fitted in the central air core portion of the spring 161.
[0031]
Here, the power receiving member 15 and the power feeding member 16 will be further described. The area of the surface provided for contact with the power feeding member 16 of the power receiving member 15, in this example, the area of the flat circular top surface 152 is the surface of the surface provided for contact with the power receiving member 15 of the power feeding member 16. The area is larger than the area of the circular surface 163 in this example. In this example, the diameter of the circular top surface 152 of the power receiving member 15 is 10 mm, and the diameter of the circular surface 163 of the power feeding member 16 is 8 mm. The power supply member 16 is disposed so that the center of the surface 163 for contact with the power receiving member 15 is aligned with the center of the top surface 152 of the power receiving member 15. As a result, the surface 163 of the power supply member 16 for contact with the power receiving member 15 is inside the outer contour of the surface 152 for contact of the power reception member 15 with the power supply member 16, and is substantially at the center of the surface 152. Surface contact.
[0032]
FIG. 2 shows a schematic diagram of an energization circuit to the resistance heating layer 12 together with a control unit that controls the energization. In FIG. 2, the power receiving member 15, the power feeding member 16, the lead wire 162, and the like are not shown.
The resistance heating layer 12 can be energized from the power supply 8 by closing the contact of the relay SSR. The relay SSR is connected to a control unit CTR including a central processing unit (CPU) that controls the operation of the entire fixing device, and the contact of the relay SSR is opened and closed by the control unit CTR. The control unit CTR is based on the temperature of the heating roller 1 detected by a thermistor TH (not shown in FIG. 1) that is a temperature detection element in contact with the outer peripheral surface of the release layer 13 of the heating roller 1. The relay SSR is opened and closed. Based on the temperature of the heating roller 1 detected by the thermistor TH, the controller CTR controls the energization of the resistance heating layer 12 to control the heating roller 1 to a predetermined temperature.
[0033]
In addition to the thermistor TH for controlling the temperature of the heating roller 1, a temperature detecting element for preventing the abnormal temperature rise of the heating roller 1 may be provided. If a safety switch that opens and closes based on the temperature detected by the temperature detecting element is connected in series with the power supply 8 and the relay SSR to the energization circuit for the resistance heating layer 12 shown in FIG. 2, the energization control by the control unit CTR for some reason. Even when the heating roller 1 does not operate normally and the heating roller 1 abnormally heats up, the safety switch can shut off the energizing circuit before the heating roller 1 and its peripheral components are thermally damaged. The temperature detecting element may also be provided in contact with the outer peripheral surface of the heating roller 1. As the temperature detection element, for example, a thermistor or a thermocouple can be adopted, and as a safety switch having a temperature detection function, for example, a temperature fuse or a thermostat can be adopted.
[0034]
According to the fixing device described above, the fixing of the toner image onto the recording material holding the unfixed toner image is performed as follows. That is, the contact point of the relay SSR is closed by the control unit CTR, and the resistance heating layer 12 is energized from the power source 8 through the power supply member 16, the power receiving member 15 and the like. The roller 1 is heated from the inner peripheral surface side. By adopting a resistance heating element as a heating source of the heating roller 1, the heating roller 1 quickly rises in temperature. At this time, energization control is performed based on the temperature of the heating roller 1 detected by the thermistor TH, and the heating roller 1 is maintained at a predetermined fixing temperature. Then, the heating roller 1 is rotationally driven by a motor (not shown) through a gear train connected to the motor, and the recording material is passed between the heating roller 1 having a fixing temperature and the pressure roller 2 that presses the heating roller 1. As a result, the unfixed toner image on the recording material is fixed to the recording material under heat and pressure.
[0035]
In the heating roller device of the present invention, when the heating roller 1 is rotationally driven during image fixing or the like and the power receiving member 15 slides with respect to the power supplying member 16, the center of the surface 163 of the power supplying member 16 is 3, even if the power receiving member 15 is slightly deviated from the center of the surface 152, uneven wear of the power supply member 16 can be prevented for the following reason. Note that FIG. 3 shows a state in which the left feeding member 16 is displaced. As described above, in the heating roller device of the present invention, the area of the surface 152 of the power receiving member 15 is larger than the area of the surface 163 of the power feeding member 16, in other words, in this example, the surface of the power receiving member 15. Since the outer contour of the surface 152 is larger than the outer contour of the surface 163 of the power supply member 16, even if the center of the surface 163 of the power supply member 16 is slightly shifted from the center of the surface 152 of the power receiving member 15, the power supply member 16. The surface 163 of the power receiving member 15 only deviates inside the outer contour of the surface 152 of the power receiving member 15. In addition, since the surface 163 of the power supply member 16 is disposed so as to be in contact with the substantially central portion of the surface 152 of the power reception member 15 in the initial stage, the power supply member 16 is in any direction with respect to the power reception member 15. Even if they deviate, the distance from the outer contour of the surface 163 to the outer contour of the surface 152 is ensured by a certain distance, and the surface 163 of the power supply member deviates to the outside of the outer contour of the surface 152 of the power receiving member 15 accordingly. It is suppressed. Thereby, the partial wear of the electric power feeding member 16 can be prevented. The holder holes 411 a and 421 a provided to allow the power feeding member 16 to face the power receiving member 15 are also suppressed from moving the surface 163 of the power feeding member 16 to the outside of the outer contour of the surface 152 of the power receiving member 15. . Accordingly, the life of the power feeding member 16 can be lengthened accordingly. In addition, electrical noise due to jumping of the power supply member 16 can be reduced.
[0036]
Compared to a conventional heating roller device that includes a ring-shaped power receiving member provided on the outer peripheral surface of the core roller and a power supply member in contact with the outer peripheral surface side of the power receiving member, the heating roller device of the present invention has a power receiving function. Since the sliding speed of the member with respect to the power supply member is slow, it is possible to suppress a jumping phenomenon in which contact between the power supply member and the power receiving member is interrupted, and deterioration due to a temperature increase of these members.
[0037]
In the heating roller device shown in FIG. 1, the heating roller 1 that is a heating rotator and the power supply member 16 can be removed as follows. When the fixing device is used over a long period of time, the heating roller 1 needs to be periodically replaced because the release layer 13 as a contact surface is worn or damaged by a recording material such as paper. The heating roller 1 must be replaced even if the power receiving member 15 is destroyed by heat due to jumping or excessive temperature rise. The power supply member 16 also wears when used for a long time due to sliding with the power receiving member 15, and therefore needs to be replaced periodically.
[0038]
As shown in FIG. 4, when the screw S <b> 1 is removed, the holder 42 and the power supply member 16 supported by the holder 42 can be removed from the housing H.
When the screw S2 is further removed from the holder 42, the terminal plate 33 and the electric wire 34 attached to the terminal plate 33 can be removed from the holder 42.
Thereby, as shown in FIG. 5, the power feeding member 16 to which the lead wire 162 is connected can be removed from the holder 42.
[0039]
Further, when the screw S3 is removed from the terminal plate 33, the electric wire 34 with the crimp terminal 341 crimped can be removed from the terminal plate 33.
When removing the heating roller 1, the screw S1 is removed and the holder 42 is removed from the housing H, and then the c-ring 311 is removed from the core roller 10 as shown in FIG. Remove from 10. By performing such an operation at both ends of the heating roller 1, only the heating roller 1 shown in FIG. 7 can be taken out.
[0040]
In the heating roller 1 described above, the resistance heating layer is provided on the inner peripheral surface of the core roller, but may be provided on the outer peripheral surface of the core roller or the inner and outer peripheral surfaces.
In addition, the power receiving member is attached to the roller at both ends in the rotation center axis direction of the core roller, and the power feeding member is in contact with the power receiving member from the outside in the rotation center axis direction. For reference, The power receiving member and the power feeding member may be provided as shown in FIG.
[0041]
The heating roller 1 ′ shown in FIG. 8 has a hollow cylindrical core roller 10, and an insulating layer 11 and a resistance heating layer 12 are sequentially formed on the inner peripheral surface of the core roller 10. A release layer 13 is formed on the outer peripheral surface. Further, ring-shaped power receiving members 15 ′ and 15 ′ are provided on the inner peripheral surface side at both ends of the resistance heating layer 12. Each power receiving member 15 ′ has a power feeding member 16 ′ from the inner peripheral surface side. It is pressed and contacted by pressing means (not shown) toward 15 '. The power supply member 16 ′ is in contact with the inner peripheral surface of the power receiving member 15 ′ at a surface 161 ′ formed in an arc shape along the inner peripheral surface of the power receiving member 15 ′.
[0042]
In the heating roller device of FIG. 8, the width of the ring-shaped power receiving member 15 ′ in the direction of the central axis of rotation is larger than the width of the power feeding member 16 ′ in this direction, so that the power receiving member 15 ′ contacts the power feeding member 16 ′. Strictly speaking, a surface that contributes to contact of the power receiving member 15 'with the power feeding member 16' at a certain position of the rotating power receiving member 15 '(this surface is the inner surface of the power receiving member 15'). The area of the peripheral surface is larger than the area of the surface 161 ′ provided for contact with the power receiving member 15 ′ of the power supply member 16 ′, and the surface 161 ′ of the power supply member 16 ′. Is disposed in the approximate center of the surface of the power receiving member 15 'that contributes to the contact, the heating roller 1' is driven to rotate, and the power feeding member 16 'may be slightly displaced from the power receiving member 15'. In particular, the power supply member 16 'rotates the roller. Even if there is a slight deviation in the axial direction, the surface 161 ′ of the power supply member 16 ′ only moves within the outer contour of the surface that contributes to the contact of the power receiving member 15 ′. Thus, uneven wear of the power supply member 16 'can be prevented.
[0043]
Further, in the heating roller device of FIG. 8, since the power feeding member 16 'is disposed inside the hollow of the core roller 10, a power receiving member provided in a ring shape on the outer peripheral surface of the core roller, and an outer periphery on the power receiving member Compared to a conventional heating roller device provided with a power supply member that abuts from the surface side, the entire device can be made compact. Moreover, since the sliding speed of the power receiving member relative to the power feeding member is slower than the conventional one, a jumping phenomenon or the like can be suppressed.
[0044]
【The invention's effect】
According to the present invention, a heating device that can be used in a fixing device that heat-fixes an image to a recording material that holds an unfixed image, and that supplies power to a resistance heating element provided on a rotating body that rotates and moves a peripheral surface It is possible to provide a heating apparatus that can provide a variety of structures and expand the range of selection of structures.
[0045]
Moreover, according to this invention, the heating rotary body for the said heating apparatus can be provided.
[Brief description of the drawings]
FIG. 1 is a schematic cross-sectional view of an example of a fixing device having a heating device of the present invention.
FIG. 2 is a schematic diagram of an energization circuit for a resistance heating layer and a control circuit for performing energization control.
FIG. 3 is a diagram illustrating a state where a power feeding member is displaced with respect to a power receiving member in the heating device included in the fixing device of FIG. 1;
4 is a diagram illustrating a state where a power supply member and a heating roller are removed from the heating device included in the fixing device of FIG. 1;
FIG. 5 is a diagram illustrating a state in which a power supply member and a heating roller are removed from the heating device included in the fixing device of FIG. 1;
6 is a diagram illustrating a state in which a heating roller is removed from the heating device included in the fixing device of FIG. 1. FIG.
FIG. 7 is a schematic perspective view showing a part of the heating roller in cross section.
FIG. 8 is a view showing another example of a heating roller for reference.
[Explanation of symbols]
1, 1 'heating roller (heating rotating body)
10 core roller (endless rotating body)
11 Insulating layer
12 Resistance heating layer
13 Release layer
14 Gear
15, 15 'Power receiving member
152 Flat Top Surface of Power Receiving Member 15
16, 16 'feeding member
161 Spring
162 Lead wire
163 Surface of the power supply member 16
2 Pressure roller
21 Shaft of pressure roller 2
31 Bearing of heating roller 1
32 Supporting member for the pressure roller 2
321 Spring
33 Terminal board
34 Electric wire
341 Crimp terminal
41, 42 holder
H Fixing device housing
8 Power supply
SSR relay
S1, S2, S3 screw

Claims (8)

周面を回転移動させる無端状回転体と、
前記無端状回転体の周面に対し設けられ、通電により発熱する抵抗発熱体と、
前記無端状回転体の中空内部に設けられ、前記抵抗発熱体に電気的に接続された受電部材と、
前記受電部材に接触し、電源に電気的に接続される給電部材とを備え、
前記受電部材は前記給電部材との接触のための面を有し、該給電部材は該受電部材との接触のための面を有し、該各面は円形平坦面であり、該受電部材の該給電部材との接触のための面の面積は、該給電部材の該受電部材との接触のための面の面積より大きく、該受電部材は前記無端状回転体の内部仕切り壁状に設けられていて、該受電部材の前記給電部材との接触のための面は、該無端状回転体の回転中心軸線と中心が一致していて該無端状回転体の回転軸線方向の外側に向け露出し、該無端状回転体より外側に位置しており、前記給電部材は該無端状回転体の回転軸線方向の外側から該受電部材の該給電部材との接触のための面に、該面の外輪郭内のほぼ中央部で面接触することを特徴とする加熱装置。
An endless rotating body that rotates and moves the peripheral surface;
A resistance heating element that is provided on the peripheral surface of the endless rotating body and generates heat when energized;
A power receiving member provided inside the hollow endless rotating body and electrically connected to the resistance heating element;
A power supply member that contacts the power receiving member and is electrically connected to a power source;
The power receiving member has a surface for contact with the power feeding member, the power feeding member has a surface for contact with the power receiving member, and each surface is a circular flat surface. The area of the surface for contact with the power supply member is larger than the surface area of the power supply member for contact with the power receiving member, and the power receiving member is provided in the shape of an internal partition wall of the endless rotating body. And the surface of the power receiving member for contact with the power supply member coincides with the rotation center axis of the endless rotating body and is exposed to the outside in the rotation axis direction of the endless rotating body. The power feeding member is located outside the endless rotating body from the outer side in the rotation axis direction of the endless rotating body to the surface of the power receiving member for contact with the power feeding member. A heating device characterized by surface contact at a substantially central portion in the contour .
前記受電部材は前記無端状回転体の内部構造部材を兼ねている請求項1記載の加熱装置。  The heating device according to claim 1, wherein the power receiving member also serves as an internal structural member of the endless rotating body. 前記無端状回転体は中空円筒状のローラであり、前記受電部材は該ローラと一体的に回転する請求項1又は2記載の加熱装置。The heating apparatus according to claim 1 or 2, wherein the endless rotating body is a hollow cylindrical roller, and the power receiving member rotates integrally with the roller . 前記給電部材を前記受電部材に押圧する押圧装置が設けられている請求項1、2又は3記載の加熱装置。The heating device according to claim 1 , wherein a pressing device that presses the power feeding member against the power receiving member is provided . 前記押圧装置は前記給電部材を前記受電部材へ向けて押すコイルバネを含んでいる請求項4記載の加熱装置。 The heating device according to claim 4, wherein the pressing device includes a coil spring that presses the power feeding member toward the power receiving member . 加熱装置に用いる加熱回転体であり、It is a heating rotator used in a heating device,
周面を回転移動させる無端状回転体と、An endless rotating body that rotates and moves the peripheral surface;
前記無端状回転体の周面に対し設けられ、通電により発熱する抵抗発熱体と、A resistance heating element that is provided on the peripheral surface of the endless rotating body and generates heat when energized;
前記加熱装置に設けられる給電部材と接触させるために前記無端状回転体の中空内部に設けられ、前記抵抗発熱体に電気的に接続された受電部材とを備え、A power receiving member provided in the hollow interior of the endless rotating body for contacting a power feeding member provided in the heating device, and electrically connected to the resistance heating element;
前記受電部材は前記給電部材との接触のための面を有し、該給電部材は該受電部材との接触のための面を有し、該各面は円形平坦面であり、該受電部材の該給電部材との接触のための面の面積は、該給電部材の該受電部材との接触のための面の面積より大きく、該受電部材は前記無端状回転体の内部仕切り壁状に設けられおり、該受電部材の前記給電部材との接触のための面は、該無端状回転体の回転中心軸線と中心が一致していて該無端状回転体の回転軸線方向の外側に向け露出し、該無端状回転体より外側に位置しており、前記給電部材が該無端状回転体の回転軸線方向の外側から該面の外輪郭内のほぼ中央部で面接触可能な面であることを特徴とする加熱回転体。The power receiving member has a surface for contact with the power feeding member, the power feeding member has a surface for contact with the power receiving member, and each of the surfaces is a circular flat surface. The area of the surface for contact with the power feeding member is larger than the area of the surface for contact with the power receiving member of the power feeding member, and the power receiving member is provided in the shape of an internal partition wall of the endless rotating body. The surface of the power receiving member for contact with the power supply member is exposed to the outside in the rotational axis direction of the endless rotating body, the center of which coincides with the rotational center axis of the endless rotating body, It is located outside the endless rotator, and the power supply member is a surface that can be brought into surface contact at the substantially central portion in the outer contour of the surface from the outer side in the rotation axis direction of the endless rotator. Heating rotating body.
前記受電部材は前記無端状回転体の内部構造部材を兼ねている請求項6記載の加熱回転体。 The heating rotating body according to claim 6, wherein the power receiving member also serves as an internal structural member of the endless rotating body. 前記無端状回転体は中空円筒状のローラであり、前記受電部材は該ローラと一体的に回転する請求項6又は7記載の加熱回転体。 The heating rotating body according to claim 6 or 7, wherein the endless rotating body is a hollow cylindrical roller, and the power receiving member rotates integrally with the roller .
JP26875597A 1996-12-24 1997-10-01 Heating device and heating rotating body Expired - Fee Related JP3944965B2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP26875597A JP3944965B2 (en) 1996-12-28 1997-10-01 Heating device and heating rotating body
US08/998,040 US6054677A (en) 1996-12-24 1997-12-23 Heating device and heating rotary member
CNB971263051A CN1148614C (en) 1996-12-24 1997-12-24 Heating device and heating rotary member

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP35845296 1996-12-28
JP8-358452 1996-12-28
JP26875597A JP3944965B2 (en) 1996-12-28 1997-10-01 Heating device and heating rotating body

Publications (2)

Publication Number Publication Date
JPH10241832A JPH10241832A (en) 1998-09-11
JP3944965B2 true JP3944965B2 (en) 2007-07-18

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JP26875597A Expired - Fee Related JP3944965B2 (en) 1996-12-24 1997-10-01 Heating device and heating rotating body

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103958201A (en) 2011-11-30 2014-07-30 自动层压技术有限公司 Roll device
KR102431852B1 (en) * 2021-03-02 2022-08-12 아이디피(주) Direct heating device for retransfer printer

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