JP3939593B2 - Burner - Google Patents

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JP3939593B2
JP3939593B2 JP2002157350A JP2002157350A JP3939593B2 JP 3939593 B2 JP3939593 B2 JP 3939593B2 JP 2002157350 A JP2002157350 A JP 2002157350A JP 2002157350 A JP2002157350 A JP 2002157350A JP 3939593 B2 JP3939593 B2 JP 3939593B2
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burner body
plate
burner
fuel
supply pipe
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JP2004003689A (en
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範夫 湯本
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細山熱器株式会社
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Description

【0001】
【発明の属する技術分野】
本発明は、鋼板等の板材を製品の製造工程に移送する過程で材料の表面を予熱する等の被加熱表面の大きな平面、曲面を加熱するのに適するバーナに関するものである。
【0002】
【従来の技術】
従来、この種の大きな被加熱面を加熱するバーナとして、図6に示すように、A矢視で長方形の主板1の周囲に枠板2(両側板2a,2bと端板2c,2d)を結合して形成され、一端(図6で上端)が閉鎖され他端側(下端側)が開放された箱状のバーナ本体3を備え、該バーナ本体3の閉鎖端部に燃料供給管4を設けると共に開放端部とその内側にそれぞれ燃焼板5と整流板6を取り付け、また、前記主板1と整流板6との間にあって前記燃料供給管4の前記内部空間7への入口部に間隔をあけて対向させた燃料偏向板8を前記主板1に支持して設け、燃料供給管4から送入した燃料ガスと空気との混合ガスが、前記燃料偏向板8でその周囲に拡散した後整流板6を通して整流されて燃焼板5の通気孔からバーナ本体3の外側に噴出され、図示しない点火プラグの火花によって着火し、燃焼されるようにしたバーナ9が知られている。
【0003】
【発明が解決しようとする課題】
前記バーナ9においては、前記燃焼板5の前方(図6で下方)で混合ガスが燃焼して生じた燃焼ガスによって、燃焼板5の前方において燃焼板5に略平行な状態にされた被加熱材料が加熱されるが、逆に、加熱された被加熱材料からの反射熱や輻射熱によってバーナ本体3の開口部側における枠板2の端縁が高温に過熱されて変形、亀裂し、バーナ9の寿命が短縮される問題があり、また、前記反射熱または輻射熱によって、バーナ9の内部空間7内の混合ガスに着火(逆着火)し、前記燃焼板5の前面(表面)で混合ガスが正常に燃焼しないおそれがある。
そこで、前記バーナ本体3の枠板2の外周に冷却水管を配管したり、冷却水ジャケットや空冷室を設けてそれらに冷却水、冷却エアーを流すことによって、前記枠板2の少なくとも前端部の周りを冷却することが行われている。
しかし、この場合には、バーナ本体3の構造が複雑になると共に、冷却水や冷却エアーをバーナ9に供給する設備が必要となり、製造コストが高くなるばかりでなく、バーナ9を含めた設備の維持、管理に手間が掛かる問題がある。
【0004】
本発明は、上記事情に鑑みてなされたもので、簡単な構造によってバーナ本体の燃焼板側の枠板の周囲を確実に冷却して、バーナの燃焼ガスで加熱される被加熱加熱材料からの反射熱で前記枠板が焼損したり、バーナ内への逆着火が起こるのを防止できると共に、維持、管理が容易なバーナを提供することを目的とする。
【0005】
【課題を解決するための手段】
本発明は、前記課題を解決するために、以下の点を特徴としている。
すなわち、請求項1の係るバーナは、一端が閉鎖されると共に他端が開放されており、かつ閉鎖端部に気体燃料を内部に導入する燃料供給管を設けた箱状のバーナ本体と、該バーナ本体の開放端部に取り付けられた燃焼板と、前記燃料供給管のバーナ本体への入口部に対向し、かつバーナ本体の内端壁面との間に所定間隔をあけてバーナ本体の内部に設けた燃料偏向板とを備えたバーナにおいて、前記燃料偏向板は、前記バーナ本体の閉鎖端部の内端壁面に沿って前記バーナ本体の内周壁側の略全域に広がり、外周部がバーナ本体の内周壁との間に、該内周壁の全体周囲に沿いかつ前記燃料供給管とバーナ本体の開口部側とを連通する環状のスリットを形成してバーナ本体に支持された偏向板部材と、該偏向板部材の外周部の全周に沿いかつ下端と偏向板部材の上面との間にスリットを設けて前記バーナ本体の内端壁面に固定された周囲板とを備えて、前記バーナ本体の内端壁面との間に前記燃料供給管に連絡された燃料導入空間を形成し、前記偏向板部材と前記燃焼板との間には、それらに対し所定間隔をあけて、複数の通気孔を有する整流板がバーナ本体に支持されて設けられていることを特徴としている。
【0006】
請求項2に係るバーナは、一端が閉鎖されると共に他端が開放されており、かつ閉鎖端部に気体燃料を内部に導入する燃料供給管を設けた箱状のバーナ本体と、該バーナ本体の開放端部に取り付けられた燃焼板と、前記燃料供給管のバーナ本体への入口部に対向し、かつバーナ本体の内端壁面との間に所定間隔をあけてバーナ本体の内部に設けた燃料偏向板とを備えたバーナにおいて、前記燃料偏向板は、前記バーナ本体の閉鎖端部の内端壁面に沿って前記バーナ本体の内周壁側の略全域に広がり、外周部がバーナ本体の内周壁との間に、該内周壁の全体周囲に沿いかつ前記燃料供給管とバーナ本体の開口部側とを連通する環状のスリットを形成してバーナ本体に支持された偏向板部材と、該偏向板部材の外周部に沿って配設されて偏向板部材の下方に向けて前記バーナ本体の開放端部まで延長して設けられると共に、バーナ本体の開放端部の手前で内側に向けて折曲された枠板の折曲部に接合され、前記スリットと連絡された環状の燃料流通空間を前記バーナ本体の内周壁との間に形成する周囲板とを備え、該周囲板の先端部に前記燃焼板が固定され、前記偏向板部材と前記燃焼板との間には、それらに対し所定間隔をあけて、複数の通気孔を有する整流板がバーナ本体に支持されて設けられ、前記周囲板の全周にわたって設けた複数の通気孔によって、前記燃料流通空間が前記偏向板部材と整流板との間の空間に連通されていることを特徴としている。
【0009】
請求項に係るバーナは、請求項1または2に記載のバーナにおいて、前記バーナ本体の外周囲には、断熱材が装着されていることを特徴としている。
【0010】
【発明の実施の形態】
以下、本発明の実施の形態に係るバーナについて図1〜図5を参照して説明する。なお、従来のバーナと同一または同様の構成部分には同一の符号を付して説明する。
図1〜図3は本発明の第1の実施の形態に係るバーナ10を示す。このバーナ10は、平面視で矩形状の主板1の周囲に、左右(図1、図2で左右)の側板2a,2bと前後(図1で上下)の側板2c,2dとからなる枠板2を結合して、一端(図2で上端)が閉鎖され、他端(図2で下端)が開放された箱状に形成されたバーナ本体3と、耐熱性金属線を編んで網状に形成され、前記バーナ本体3の開放端部に前記主板1に平行にして取り付けた燃焼板5と、平面領域の全体にわたって多数の通気孔を有し、バーナ本体3の内部空間7における開放端部寄りの位置に燃焼板5と間隔をあけそれと平行にして取り付けた整流板6と、前記内部空間7における整流板6と前記主板1との間に位置しそれらと間隔をあけて設けられている燃料偏向板11とを備えている。
【0011】
前記バーナ本体3の閉鎖端部となる主板1には、端部にフランジ4aを有する燃料供給管4がバーナ本体3の内部空間7に連通するようにして固定して設けられている。また、前記バーナ本体3の主板1の外面(上面)には、前、後部(図1で上下部)にバーナ連結孔12aを有する一対の連結板12,12が固定されると共に、左右端部寄りの位置にボルト孔13aを有する一対の取付板13,13が、バーナ本体3の長手方向(図1で上下方向)に沿い、かつ前後の両端部を前記連結板12,12に連結して固定されている。
【0012】
また、前記バーナ本体3の主板1の外面には所定厚さの断熱材14が装着されて、その外側を、前記枠板2の主板1の外側へ突出した部分に固着した保持板15で覆われている。前記枠板2の外周部には、前記断熱材14と略同じ厚さを有し、前記枠板2の高さと略同じ幅を有する所定長さの断熱材板16が、複数個隙間なく配列して設けられている。各断熱材板16は、その外側に装着した断面コ字状の支持板17を、枠板2の外側に突出して設けたボルト18に支持して、ダブルナット18aで締め付けることによって側板2a〜2dに固定されている。
【0013】
また、前記燃料偏向板11は、前記バーナ本体3の主板1の内壁面1aに平行に沿ってバーナ本体3の内部空間7の略全域に広がり、その外周部がバーナ本体3の内周壁3aとの間に、該内周壁3aの全体に沿い矩形型環状のスリット19を形成する矩形状の偏向板部材11aと、該偏向板部材11aの外周部に沿って矩形型環状に配設されて、偏向板部材11aを前記主板1の内端壁面1aに結合する周囲板11bとを備え、前記主板1の内端壁面1aとの間に前記燃料供給管4に連絡された燃料導入空間20を形成している。前記周囲板11bには、その全周囲にわたって前記偏向板部材11aに近い下端側位置に貫通された多数の通気孔21があけられ、該通気孔21を介して燃料導入空間20と前記スリット19とが連通している。前記通気孔21は円孔、スリット状孔、その他の適宜形状の孔とすることができる。
なお、図示しないが、バーナ本体3または他の適当な支持部には、バーナ10から噴射される燃料に着火させるための点火プラグが、バーナ本体3の開口端部の前方に先端を臨ませて設けられている。
【0014】
前記構成のバーナ10を所要の加熱装置に設備して使用する場合には、バーナ本体3に固定されている取付板13,13を、そのボルト孔13aに挿通したボルトによって前記加熱装置の所要位置に固定することにより、バーナ10を加熱装置に取り付ける。該加熱装置を作動させる際には、ブロア等によってバーナ10の燃料供給管4から燃料ガスと空気を混合した混合ガス(気体燃料)がバーナ本体3の燃料導入空間20に送入される。燃料導入空間20に入った混合ガスは、前記燃料偏向板11の周囲板11bの通気孔21を通ってバーナ本体3の側板2a〜2dの内周壁3aと周囲板11bとの間の環状空間3bに入り、さらに、前記スリット19を経て前記偏向板部材11aと前記整流板6との間に至り、該整流板6によってバーナ本体3の開口部の全域に広げられ整流された後、燃焼板5を通してバーナ本体3の開口端部からその前方に噴射され、前記点火バーナによって着火、燃焼される。
【0015】
前記混合ガスの燃焼による高温の燃焼ガスによって、バーナ10の燃焼板5の前面に対向されて移動する鋼板等の被加熱材料が加熱される。その際、バーナ10では、加熱された被加熱材料からの反射熱または輻射熱によって、自体のバーナ本体3の枠板2の先端部(燃焼板5側における端部)が加熱されることになるが、前記燃料導入空間20から前記通気孔21を通して混合ガスが高流速でバーナ本体3の内周壁3aに当たり、その衝突噴流で枠板2が急速に冷却されるため、前記枠板2は高温に過熱されることがなく、また、前記枠板2が混合ガスで冷却されることにより、バーナ本体3の燃焼板5の内側を流動する混合ガスが高温になるのを防止される。
【0016】
前記のように、実施の形態に係るバーナ10によれば、バーナ本体3内に送入された混合ガスが、燃料偏向板11の通気孔21によってバーナ本体3の内周壁3aに向かって高流速で噴射されて、その衝突噴流による伝熱によって前記内周壁3aを急冷却しながら、さらに、前記燃料偏向板11の外周部と前記内周壁3aとの間のスリット19から前記内周壁3aに沿ってバーナ本体3の開口部側に流れるので、その流れる混合ガスによってバーナ本体3の枠板2の前端部が良好に冷却され、バーナ10によって加熱された被加熱材料からの反射熱または輻射熱によって、前記バーナ本体3の枠板2の前端部が高熱に過熱されて変形、亀裂したり、バーナ本体3の開口部側内を流動する混合ガスが高温になって逆着火が起こるのを防止し、バーナ10を燃焼板5の前方で正常に燃焼作動させることができる。
【0017】
しかも、バーナ10の燃焼用の混合ガスを燃料偏向板11でバーナ本体3の内周壁面3aに向けて流すことによりバーナ本体3の枠板2を冷却することができるので、従来のバーナ9のように、バーナ本体3の枠板2の先端部の外周に冷却水や冷却エアーを供給するための配管構造、設備が不要となり、構造が簡単で、安価に製造でき、メンテナンスの容易なバーナを実現することができる。
【0018】
なお、前記バーナ10においては、そのバーナ本体3の開口部の大きさによって加熱面積の大きさが定まるが、加熱面積をさらに大きくする必要がある場合には、例えば、前記バーナ10におけるバーナ本体3の前後の側板2c,2dを省いたものを1つの単位ユニットとして、この単位ユニットを複数個長手方向に直列に配置して、隣接する単位ユニットの前記バーナ本体3の連結板12,12同士を、それらに設けたボルト孔12a,12aに通したボルトにナットを螺合して連結する。これにより、バーナは長さ方向に加熱面積を拡大させることができる。この場合、最も外側に位置する単位ユニットにはバーナ本体3の枠板2の前後の側板2c,2dを設けることは勿論である。
【0019】
次に、図4は本発明の第2の実施の形態に係るバーナ10Aを示す。
この実施の形態に係るバーナ10Aは、前記実施の形態に係るバーナ10における前記燃料偏向板11の周囲板11bを省略し、前記偏向板部材11aの外周近部を、該外周部に沿って適宜間隔をあけて配置した複数の支持片11cによって前記バーナ本体3の主板1の内端壁面1aに支持した構成の燃料偏向板11Aを備えている。その他の構成は前記実施の形態に係るバーナ10と同一となっているので、同一の部分には同一の符号を付してその構成の説明は省略する。
この実施の形態に係るバーナ10Aにおいても、前記実施の形態に係るバーナ10と同様に、スリット19を高流速で流れる混合ガスで前記バーナ本体3の枠板2を効果的に冷却することができるので、枠板2の前端部の変形、亀裂やバーナ本体3の内部への逆着火を防止できると共に、燃料偏向板11Aの構造が簡単であるので、一層安価に製造でき、メンテナンスもより容易なバーナを実現することができる。
この実施の形態に係るバーナ10Aにおいて、前記偏向板部11aの外周部の全周に沿うようにして周囲板11fを前記主板1に固定し、該周囲板11fの下端と偏向板部材11aの上面との間にスリット21aを設けた構成にすると、前記燃料導入空間20に送入された混合ガスがスリット21aを通してバーナ本体3の内周壁3aに衝突噴流されるので、枠板2の冷却効果が増大され、前記第1の実施の形態に係るバーナ10と同様な作用効果を奏することができる。
【0020】
また、図5は本発明の第3の実施の形態に係るバーナ10Bを示す。
この実施の形態に係るバーナ10Bは、前記実施の形態に係るバーナ10においては、燃料偏向板11がその周囲板11bを偏向板部材11aの上方に向けて設けた構成になっているのに対し、燃料偏向板11Bが周囲板11dを偏向板部11aの下方に向けて前記バーナ本体3の開口端部まで延長して設けた構成になっている。そして、前記バーナ本体3の枠板2の先端側が前記開口端部に至る手前でバーナ本体3の内部空間7側に向けて折曲され、その折曲部2eが前記周囲板11dの外面に接合され、周囲板11dと前記枠板2との間に矩形型の環状空間(燃料流通空間)22が形成され、該環状空間22が周囲板11dにあけた通気孔21によって前記偏向板部材11aと前記整流板6との間の空間に連通されている。前記周囲板11dの先端部側は前記バーナ本体3の枠板2の先端部を兼ねており、周囲板11dの先端部に前記燃焼板5が固定されている。また、この実施例の偏向板部材11aは第2の実施の形態に係るバーナ10Aの偏向板部材11aと同様に支持片11cでバーナ本体3の主板1に支持されている。
【0021】
その他の構成は前記実施の形態に係るバーナ10と同様であるので、同様の構成部材には同一の符号を付してその構成の説明は省略する。
この実施の形態に係るバーナ10Bにおいても、燃料供給管4からバーナ本体3内に送入され、前記燃料偏向板11Bの偏向板部材11aによってバーナ本体3の内周壁3a側に送られた混合ガスが前記環状空間22を流れることによって、バーナ本体3の枠板2を効率よく冷却することができ、前記各実施の形態に係るバーナ10,10Aと同様な作用、効果が奏される。
【0022】
なお、前記各実施の形態に係るバーナ10,10A,10Bにおいては、図2、図4、図5に示す横断面構造において、前記燃焼板5が平面状に形成され、これに合わせてバーナ本体3が矩形状の内部空間7を有する箱形に形成されているが、バーナ本体3の横断面形状は、これに限らず、燃焼板を円弧状、その他の形状に形成し、これに合わせて全体として円弧状、その他の形状の空間を有する箱形に形成してもよい。このようにすれば、鋼板等を移送するローラの外周面を予熱したり、円弧状、その他の形状の表面を有する部材であってもそれらの表面を効果的に加熱することができる。
また、前記各実施の形態に係るバーナ10,10A,10Bは、本発明を予混合式バーナに適用した場合の例であるが、本発明はこれに限らず、非予混合式バーナに適用することもできる。
【0023】
【発明の効果】
以上説明したように、本発明によれば以下のような優れた効果を奏する。
請求項1に係るバーナによれば、偏向板部材とその外周部に沿って配設された周囲板とバーナ本体の閉鎖端部の内端壁面とで形成された燃料導入空間に燃料供給管から送入された気体燃料を、前記周囲板の下端と前記偏向板部材の上面との間のそれらの全周に沿うスリットから前記バーナ本体の内周壁に向けて高流速で噴射させることができるので、その衝突噴流による気体燃料によって冷却効果を増大させて前記枠板を急冷却しながら、バーナ本体の内周壁に沿って開口部側に流して該開口部側を良好に冷却することができ、バーナによって加熱された被加熱材料からの反射熱または輻射熱によって、前記バーナ本体の開口端部側が高熱に加熱されて変形、亀裂したり、バーナ本体内の気体燃料が高温になって逆着火が起こるのを効果的に防止することができる。また、バーナ本体内の偏向板部材と燃焼板との間に、複数の通気孔を有する整流板が設けられているので、バーナ本体の枠板に沿って流れて枠板の冷却に働いた気体燃料を、バーナの開口部の全体に広げて燃焼板の全体から均等に噴射させることができる。
また、バーナ本体の開口端部の外周に冷却水や冷却エアーを供給するための構造、設備が不要となり、構造が簡単で、安価に製造でき、維持管理の容易なバーナを実現することができる。
【0025】
請求項に係るバーナによれば、バーナ本体の内周の全体にわたり周囲板によってバーナの開口部側に向けて燃料流通空間が形成されるので、該燃料流通空間を流れる気体燃料によってバーナ本体の枠板を効率よく冷却することができる。また、バーナ本体内の偏向板部材と燃焼板との間に複数の通気孔を有する整流板が設けられ、前記燃料流通空間が前記偏向板部材と整流板との間の空間に前記周囲板の通気孔によって連通されているので、バーナ本体の枠板に沿って流れて枠板の冷却に働いて前記偏向板部材と整流板との間の空間に流れた気体燃料を、バーナの開口部の全体に広げて燃焼板の全体から均等に噴射させることができる。
【0027】
請求項に係るバーナによれば、バーナ本体の外周囲に断熱材が装着されているので、バーナ本体から周囲に高熱が放散されることがなく、安全であると共に、バーナの燃焼効率を高めることができる。
【図面の簡単な説明】
【図1】 本発明の第1の実施の形態に係るバーナを示す平面図である。
【図2】 図1のイ−イ断面図である。
【図3】 図2のロ矢視図である。
【図4】 本発明の第2の実施の形態に係るバーナを示す断面図である。
【図5】 本発明の第3の実施の形態に係るバーナを示す断面図である。
【図6】 従来のバーナを示す断面図である。
【符号の説明】
1 主板
2 枠板
3 バーナ本体
4 燃料供給管
5 燃焼板
6 整流板
7 内部空間
9,10,10A,10B バーナ
11,11A,11B 燃料偏向板
11a 偏向板部材
11b,11d、11f 周囲板
14,16 断熱材
19,21a スリット
21 通気孔
22 環状空間(燃料流通空間)
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a burner suitable for heating a large flat surface or curved surface of a surface to be heated, such as preheating the surface of a material in the process of transferring a plate material such as a steel plate to a product manufacturing process.
[0002]
[Prior art]
Conventionally, as shown in FIG. 6, a frame plate 2 (both side plates 2a, 2b and end plates 2c, 2d) is disposed around a rectangular main plate 1 as shown in FIG. A box-like burner body 3 is formed which is joined and closed at one end (upper end in FIG. 6) and opened at the other end (lower end side). A fuel supply pipe 4 is provided at the closed end of the burner body 3. The combustion plate 5 and the rectifying plate 6 are attached to the open end portion and the inner side of the open end portion, respectively, and the gap between the main plate 1 and the rectifying plate 6 is spaced from the inlet portion to the internal space 7 of the fuel supply pipe 4. A fuel deflection plate 8 that is opened and opposed to the main plate 1 is provided to support the main plate 1, and a mixed gas of fuel gas and air fed from the fuel supply pipe 4 is diffused around the fuel deflection plate 8 and then rectified. Rectified through the plate 6 and ejected from the vent of the combustion plate 5 to the outside of the burner body 3. Ignited by a spark of unillustrated spark plug, there is known a burner 9 which is to be burned.
[0003]
[Problems to be solved by the invention]
In the burner 9, the to-be-heated object that has been made substantially parallel to the combustion plate 5 in front of the combustion plate 5 by the combustion gas generated by the combustion of the mixed gas in front of the combustion plate 5 (downward in FIG. 6). The material is heated, but conversely, the edge of the frame plate 2 on the opening side of the burner body 3 is overheated to a high temperature due to reflected heat or radiant heat from the heated material to be heated, and is deformed and cracked. In addition, the mixed gas in the inner space 7 of the burner 9 is ignited (reverse ignited) by the reflected heat or radiant heat, and the mixed gas is generated on the front surface (front surface) of the combustion plate 5. May not burn properly.
Therefore, a cooling water pipe is provided on the outer periphery of the frame plate 2 of the burner body 3, or a cooling water jacket and an air cooling chamber are provided to flow cooling water and cooling air to them, so that at least the front end portion of the frame plate 2 is provided. Cooling around is done.
However, in this case, the structure of the burner body 3 is complicated, and a facility for supplying cooling water and cooling air to the burner 9 is required, which not only increases the manufacturing cost, but also the facilities including the burner 9. There is a problem that it takes time and effort to maintain and manage.
[0004]
The present invention has been made in view of the above circumstances, and reliably cools the periphery of the frame plate on the combustion plate side of the burner main body with a simple structure and is heated from the heated material heated by the burner combustion gas. An object of the present invention is to provide a burner that can prevent the frame plate from being burned out by reflected heat and prevent reverse ignition into the burner and can be easily maintained and managed.
[0005]
[Means for Solving the Problems]
The present invention is characterized by the following points in order to solve the above problems.
That is, the burner according to claim 1 is a box-shaped burner body having one end closed and the other end opened, and a closed end portion provided with a fuel supply pipe for introducing gaseous fuel therein, The combustion plate attached to the open end of the burner main body is opposed to the inlet portion of the fuel supply pipe to the burner main body, and is spaced from the inner end wall surface of the burner main body by a predetermined interval inside the burner main body. In the burner provided with the provided fuel deflecting plate, the fuel deflecting plate extends along substantially the entire inner wall surface of the burner body along the inner end wall surface of the closed end portion of the burner body, and the outer peripheral portion is the burner body. A deflection plate member supported by the burner body by forming an annular slit along the entire circumference of the inner circumferential wall and communicating the fuel supply pipe and the opening side of the burner body . Along the entire circumference of the outer periphery of the deflection plate member and A slit is provided between the end and the upper surface of the deflection plate member, and a peripheral plate fixed to the inner end wall surface of the burner body is provided, and communicated to the fuel supply pipe between the inner end wall surface of the burner body And a rectifying plate having a plurality of ventilation holes is provided between the deflection plate member and the combustion plate at a predetermined interval and supported by the burner body. It is characterized by being.
[0006]
A burner according to claim 2 is a box-like burner body having one end closed and the other end open, and a closed end portion provided with a fuel supply pipe for introducing gaseous fuel therein, and the burner body Between the combustion plate attached to the open end of the burner and the inlet of the fuel supply pipe to the burner body, and provided inside the burner body with a predetermined interval between the inner wall surface of the burner body. In the burner provided with a fuel deflecting plate, the fuel deflecting plate extends along substantially the entire inner wall surface of the burner body along the inner end wall surface of the closed end portion of the burner body, and the outer peripheral portion is an inner portion of the burner body. A deflection plate member supported by the burner body by forming an annular slit between the peripheral wall and the entire circumference of the inner circumferential wall and communicating the fuel supply pipe and the opening side of the burner body; A deflecting plate portion disposed along the outer periphery of the plate member Extending to the open end of the burner body toward the lower side, and joined to the bent portion of the frame plate bent inward before the open end of the burner body, the slit and A peripheral plate that forms a communicated annular fuel flow space with the inner peripheral wall of the burner body, and the combustion plate is fixed to the tip of the peripheral plate, and the deflection plate member, the combustion plate, A rectifying plate having a plurality of ventilation holes is provided to be supported by the burner body with a predetermined interval therebetween, and the fuel flow is provided by a plurality of ventilation holes provided over the entire circumference of the peripheral plate. The space is communicated with a space between the deflecting plate member and the rectifying plate .
[0009]
A burner according to a third aspect is the burner according to the first or second aspect , wherein a heat insulating material is attached to the outer periphery of the burner body.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, a burner according to an embodiment of the present invention will be described with reference to FIGS. In addition, the same code | symbol is attached | subjected and demonstrated to the same or similar component as the conventional burner.
1 to 3 show a burner 10 according to a first embodiment of the present invention. This burner 10 is a frame plate comprising left and right (left and right in FIGS. 1 and 2) side plates 2a and 2b and front and rear (up and down in FIG. 1) side plates 2c and 2d around a rectangular main plate 1 in plan view. 2, a burner body 3 formed in a box shape with one end (upper end in FIG. 2) closed and the other end (lower end in FIG. 2) opened, and a heat-resistant metal wire knitted to form a net A combustion plate 5 attached to the open end of the burner body 3 in parallel to the main plate 1, and a large number of vent holes over the entire planar area, close to the open end of the internal space 7 of the burner body 3. A rectifying plate 6 mounted at a position parallel to the combustion plate 5 at a position, and a fuel positioned between the rectifying plate 6 and the main plate 1 in the internal space 7 and spaced from them. And a deflection plate 11.
[0011]
A fuel supply pipe 4 having a flange 4 a at the end is fixedly provided on the main plate 1 serving as a closed end of the burner body 3 so as to communicate with the internal space 7 of the burner body 3. A pair of connecting plates 12 and 12 having burner connecting holes 12a at the front and rear (upper and lower portions in FIG. 1) are fixed to the outer surface (upper surface) of the main plate 1 of the burner main body 3, and left and right end portions. A pair of mounting plates 13 and 13 having bolt holes 13a at positions closer to each other are along the longitudinal direction (vertical direction in FIG. 1) of the burner body 3, and both front and rear ends are connected to the connecting plates 12 and 12. It is fixed.
[0012]
Further, a heat insulating material 14 having a predetermined thickness is attached to the outer surface of the main plate 1 of the burner body 3, and the outer side thereof is covered with a holding plate 15 fixed to a portion of the frame plate 2 that protrudes outside the main plate 1. It has been broken. A plurality of heat insulating material plates 16 having a predetermined length having substantially the same thickness as the heat insulating material 14 and substantially the same width as the height of the frame plate 2 are arranged on the outer periphery of the frame plate 2 without any gap. Is provided. Each heat insulating material plate 16 is supported by a bolt 18 provided on the outer side of the frame plate 2 so as to protrude outside the frame plate 2 and tightened with a double nut 18a to tighten the side plates 2a to 2d. It is fixed to.
[0013]
The fuel deflection plate 11 extends substantially in the entire area of the internal space 7 of the burner body 3 along the inner end wall surface 1 a of the main plate 1 of the burner body 3, and the outer peripheral portion thereof is the inner peripheral wall 3 a of the burner body 3. And a rectangular deflection plate member 11a that forms a rectangular annular slit 19 along the entire inner peripheral wall 3a, and a rectangular annular shape along the outer periphery of the deflection plate member 11a. And a peripheral plate 11b for coupling the deflecting plate member 11a to the inner end wall surface 1a of the main plate 1, and a fuel introduction space 20 connected to the fuel supply pipe 4 between the inner end wall surface 1a of the main plate 1 Forming. The perimeter plate 11b is formed with a large number of vent holes 21 penetrating to the lower end side position close to the deflecting plate member 11a all around the perimeter plate 11b, and the fuel introduction space 20 and the slit 19 through the vent hole 21. Are communicating. The vent hole 21 may be a circular hole, a slit-shaped hole, or other appropriately shaped hole.
Although not shown, an ignition plug for igniting the fuel injected from the burner 10 faces the front of the open end of the burner body 3 on the burner body 3 or other appropriate support portion. Is provided.
[0014]
When the burner 10 having the above configuration is installed in a required heating device and used, the mounting plates 13 and 13 fixed to the burner body 3 are moved to the required positions of the heating device by bolts inserted into the bolt holes 13a. By attaching to the heating device, the burner 10 is attached to the heating device. When the heating device is operated, a mixed gas (gas fuel) obtained by mixing fuel gas and air is fed into the fuel introduction space 20 of the burner body 3 from the fuel supply pipe 4 of the burner 10 by a blower or the like. The mixed gas that has entered the fuel introduction space 20 passes through the vent holes 21 of the peripheral plate 11b of the fuel deflection plate 11 and the annular space 3b between the inner peripheral wall 3a of the side plates 2a to 2d of the burner body 3 and the peripheral plate 11b. Furthermore, after passing through the slit 19 and reaching the deflection plate member 11a and the rectifying plate 6, the rectifying plate 6 spreads and rectifies the entire area of the opening of the burner body 3, and then the combustion plate 5 Through the opening end of the burner body 3, and is ignited and burned by the ignition burner.
[0015]
A material to be heated such as a steel plate that moves while facing the front surface of the combustion plate 5 of the burner 10 is heated by the high-temperature combustion gas resulting from the combustion of the mixed gas. At that time, in the burner 10, the front end portion (the end portion on the combustion plate 5 side) of the frame plate 2 of the burner body 3 itself is heated by the reflected heat or radiant heat from the heated material to be heated. Since the mixed gas hits the inner peripheral wall 3a of the burner body 3 at a high flow velocity from the fuel introduction space 20 through the vent hole 21 and the frame plate 2 is rapidly cooled by the collision jet, the frame plate 2 is overheated to a high temperature. In addition, since the frame plate 2 is cooled by the mixed gas, the mixed gas flowing inside the combustion plate 5 of the burner body 3 is prevented from becoming high temperature.
[0016]
As described above, according to the burner 10 according to the embodiment, the mixed gas fed into the burner main body 3 has a high flow velocity toward the inner peripheral wall 3a of the burner main body 3 through the vent hole 21 of the fuel deflection plate 11. The inner peripheral wall 3a is rapidly cooled by heat transfer by the impinging jet, and further from the slit 19 between the outer peripheral portion of the fuel deflection plate 11 and the inner peripheral wall 3a along the inner peripheral wall 3a. Since the gas flows to the opening side of the burner main body 3, the front end portion of the frame plate 2 of the burner main body 3 is cooled well by the flowing mixed gas, and by the reflected heat or radiant heat from the heated material heated by the burner 10, The front end of the frame plate 2 of the burner body 3 is overheated to be deformed and cracked, or the mixed gas flowing in the opening side of the burner body 3 is prevented from becoming hot and causing reverse ignition, Ba It can be normally combustion actuating the Na 10 in front of the combustion plate 5.
[0017]
Moreover, the frame plate 2 of the burner main body 3 can be cooled by flowing the mixed gas for combustion of the burner 10 toward the inner peripheral wall surface 3a of the burner main body 3 by the fuel deflector plate 11. As described above, the piping structure and equipment for supplying cooling water and cooling air to the outer periphery of the end portion of the frame plate 2 of the burner body 3 are not required, and the structure is simple, can be manufactured at low cost, and can be easily maintained. Can be realized.
[0018]
In the burner 10, the size of the heating area is determined by the size of the opening of the burner body 3, but when the heating area needs to be further increased, for example, the burner body 3 in the burner 10. The front and rear side plates 2c and 2d are omitted as one unit unit, a plurality of unit units are arranged in series in the longitudinal direction, and the connecting plates 12 and 12 of the burner body 3 of adjacent unit units are connected to each other. The nuts are screwed and connected to the bolts passed through the bolt holes 12a, 12a provided in them. Thereby, the burner can expand a heating area in the length direction. In this case, of course, side units 2c and 2d before and after the frame plate 2 of the burner body 3 are provided in the unit unit located on the outermost side.
[0019]
Next, FIG. 4 shows a burner 10A according to a second embodiment of the present invention.
In the burner 10A according to this embodiment, the peripheral plate 11b of the fuel deflecting plate 11 in the burner 10 according to the above embodiment is omitted, and the outer peripheral portion of the deflecting plate member 11a is appropriately arranged along the outer peripheral portion. A fuel deflecting plate 11A having a configuration in which it is supported on the inner end wall surface 1a of the main plate 1 of the burner body 3 by a plurality of support pieces 11c arranged at intervals. Since other configurations are the same as those of the burner 10 according to the above-described embodiment, the same portions are denoted by the same reference numerals, and description of the configurations is omitted.
Also in the burner 10A according to this embodiment, similarly to the burner 10 according to the embodiment, the frame plate 2 of the burner body 3 can be effectively cooled with the mixed gas flowing through the slit 19 at a high flow rate. Therefore, deformation of the front end portion of the frame plate 2, cracks and reverse ignition to the inside of the burner body 3 can be prevented, and the structure of the fuel deflection plate 11A is simple, so that it can be manufactured at a lower cost and maintenance is easier. A burner can be realized.
In the burner 10A according to this embodiment, to secure the surrounding plate 11f on the main plate 1 along the entire outer peripheral portion of the deflector member 11a, the lower end and the deflector member 11a of the peripheral plate 11f When the slit 21a is provided between the upper surface and the upper surface, the mixed gas fed into the fuel introduction space 20 is jetted into the inner peripheral wall 3a of the burner body 3 through the slit 21a. And the same operational effects as those of the burner 10 according to the first embodiment can be obtained.
[0020]
FIG. 5 shows a burner 10B according to a third embodiment of the present invention.
In the burner 10B according to this embodiment, in the burner 10 according to the above-described embodiment, the fuel deflection plate 11 has a configuration in which the peripheral plate 11b is provided above the deflection plate member 11a. , fuel deflector 11B has a configuration wherein it is provided to extend toward the periphery plate 11d below the deflector member 11a to the open end of the burner body 3. And the front end side of the frame plate 2 of the burner body 3 is bent toward the inner space 7 side of the burner body 3 before reaching the opening end, and the bent portion 2e is joined to the outer surface of the peripheral plate 11d. A rectangular annular space (fuel circulation space) 22 is formed between the peripheral plate 11d and the frame plate 2, and the deflecting plate member 11a and the deflecting plate member 11a are formed by a vent hole 21 formed in the peripheral plate 11d. It communicates with the space between the current plate 6. The front end portion side of the peripheral plate 11d also serves as the front end portion of the frame plate 2 of the burner body 3, and the combustion plate 5 is fixed to the front end portion of the peripheral plate 11d. Further, the deflecting plate member 11a of this example is supported on the main plate 1 of the burner body 3 by the support piece 11c similarly to the deflecting plate member 11a of the burner 10A according to the second embodiment.
[0021]
Since other configurations are the same as those of the burner 10 according to the above-described embodiment, the same components are denoted by the same reference numerals, and description of the configurations is omitted.
Also in the burner 10B according to this embodiment, the mixed gas sent into the burner body 3 from the fuel supply pipe 4 and sent to the inner peripheral wall 3a side of the burner body 3 by the deflection plate member 11a of the fuel deflection plate 11B. As a result of flowing through the annular space 22, the frame plate 2 of the burner body 3 can be efficiently cooled, and the same operations and effects as the burners 10 and 10A according to the above-described embodiments are exhibited.
[0022]
In the burners 10, 10A and 10B according to the respective embodiments, the combustion plate 5 is formed in a planar shape in the cross-sectional structures shown in FIGS. 2, 4, and 5, and the burner main body is accordingly formed. 3 is formed in a box shape having a rectangular internal space 7, but the cross-sectional shape of the burner body 3 is not limited to this, and the combustion plate is formed in an arc shape or other shapes, and according to this You may form in the box shape which has the space of circular arc shape and another shape as a whole. If it does in this way, even if it is a member which has the surface of a circular arc and other shapes, the outer peripheral surface of the roller which conveys a steel plate etc. can be preheated, those surfaces can be heated effectively.
The burners 10, 10A, 10B according to the above embodiments are examples in the case where the present invention is applied to a premixed burner, but the present invention is not limited to this, and is applied to a non-premixed burner. You can also
[0023]
【The invention's effect】
As described above, according to the present invention, the following excellent effects can be obtained.
According to the burner according to claim 1 , the fuel supply pipe is connected to the fuel introduction space formed by the deflection plate member, the peripheral plate disposed along the outer peripheral portion thereof, and the inner end wall surface of the closed end portion of the burner body. Since the fed gaseous fuel can be injected at a high flow rate from the slit along the entire circumference between the lower end of the peripheral plate and the upper surface of the deflecting plate member toward the inner peripheral wall of the burner body. , While cooling the frame plate rapidly by increasing the cooling effect by the gaseous fuel by the impinging jet, it can flow to the opening side along the inner peripheral wall of the burner body and cool the opening side well, Due to reflected heat or radiant heat from the material to be heated heated by the burner, the opening end side of the burner body is heated to a high temperature and deformed or cracked, or the gaseous fuel in the burner body becomes hot and reverse ignition occurs. effectively the It is possible to stop. In addition, since a rectifying plate having a plurality of air holes is provided between the deflection plate member and the combustion plate in the burner body, the gas that flows along the frame plate of the burner body and works to cool the frame plate The fuel can be spread over the entire opening of the burner and evenly injected from the entire combustion plate.
In addition, a structure and equipment for supplying cooling water and cooling air to the outer periphery of the opening end of the burner main body are not required, and the structure is simple, can be manufactured at low cost, and a burner that is easy to maintain can be realized. .
[0025]
According to the burner according to the second aspect , since the fuel circulation space is formed toward the opening side of the burner by the peripheral plate over the entire inner circumference of the burner body, the gas fuel flowing through the fuel circulation space The frame plate can be efficiently cooled. Further, a rectifying plate having a plurality of vent holes is provided between the deflection plate member and the combustion plate in the burner body, and the fuel circulation space is provided in the space between the deflection plate member and the rectification plate. Since the air holes communicate with each other, the gaseous fuel that flows along the frame plate of the burner main body and cools the frame plate and flows into the space between the deflecting plate member and the rectifying plate is allowed to flow through the opening of the burner. It can be spread over the entire surface and evenly injected from the entire combustion plate.
[0027]
According to the burner according to the third aspect , since the heat insulating material is attached to the outer periphery of the burner body, high heat is not dissipated from the burner body to the surroundings, which is safe and enhances the combustion efficiency of the burner. be able to.
[Brief description of the drawings]
FIG. 1 is a plan view showing a burner according to a first embodiment of the present invention.
FIG. 2 is a cross-sectional view taken along the line II in FIG. 1;
FIG. 3 is a view taken in the direction of arrow B in FIG. 2;
FIG. 4 is a cross-sectional view showing a burner according to a second embodiment of the present invention.
FIG. 5 is a cross-sectional view showing a burner according to a third embodiment of the present invention.
FIG. 6 is a cross-sectional view showing a conventional burner.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Main plate 2 Frame plate 3 Burner main body 4 Fuel supply pipe 5 Combustion plate 6 Rectification plate 7 Internal space 9, 10, 10A, 10B Burner 11, 11A, 11B Fuel deflection plate 11a Deflection plate members 11b, 11d, 11f Perimeter plate 14, 16 Heat insulating material 19, 21a Slit 21 Vent hole 22 Annular space

Claims (3)

一端が閉鎖されると共に他端が開放されており、かつ閉鎖端部に気体燃料を内部に導入する燃料供給管を設けた箱状のバーナ本体と、該バーナ本体の開放端部に取り付けられた燃焼板と、前記燃料供給管のバーナ本体への入口部に対向し、かつバーナ本体の内端壁面との間に所定間隔をあけてバーナ本体の内部に設けた燃料偏向板とを備えたバーナにおいて、
前記燃料偏向板は、前記バーナ本体の閉鎖端部の内端壁面に沿って前記バーナ本体の内周壁側の略全域に広がり、外周部がバーナ本体の内周壁との間に、該内周壁の全体周囲に沿いかつ前記燃料供給管とバーナ本体の開口部側とを連通する環状のスリットを形成してバーナ本体に支持された偏向板部材と、該偏向板部材の外周部の全周に沿いかつ下端と偏向板部材の上面との間にスリットを設けて前記バーナ本体の内端壁面に固定された周囲板とを備えて、前記バーナ本体の内端壁面との間に前記燃料供給管に連絡された燃料導入空間を形成し、前記偏向板部材と前記燃焼板との間には、それらに対し所定間隔をあけて、複数の通気孔を有する整流板がバーナ本体に支持されて設けられていることを特徴とするバーナ
A box-shaped burner body having one end closed and the other end opened, and a fuel supply pipe for introducing gaseous fuel into the closed end, and an open end of the burner body A burner comprising a combustion plate and a fuel deflecting plate facing the inlet portion of the fuel supply pipe to the burner body and provided inside the burner body with a predetermined interval between the inner end wall surface of the burner body In
The fuel deflection plate extends along substantially the entire inner wall surface of the burner body along the inner wall surface of the closed end portion of the burner body, and the outer circumferential portion is between the inner circumferential wall of the burner body and the inner circumferential wall. A deflector plate member supported by the burner body by forming an annular slit along the entire periphery and communicating with the fuel supply pipe and the opening side of the burner body, and along the entire circumference of the outer periphery of the deflector plate member And a peripheral plate fixed to the inner end wall surface of the burner body by providing a slit between the lower end and the upper surface of the deflector plate member, and the fuel supply pipe between the inner end wall surface of the burner body A communicating fuel introduction space is formed, and a rectifying plate having a plurality of ventilation holes is provided between the deflection plate member and the combustion plate at a predetermined interval and supported by the burner body. burner, characterized by that.
一端が閉鎖されると共に他端が開放されており、かつ閉鎖端部に気体燃料を内部に導入する燃料供給管を設けた箱状のバーナ本体と、該バーナ本体の開放端部に取り付けられた燃焼板と、前記燃料供給管のバーナ本体への入口部に対向し、かつバーナ本体の内端壁面との間に所定間隔をあけてバーナ本体の内部に設けた燃料偏向板とを備えたバーナにおいて、
前記燃料偏向板は、前記バーナ本体の閉鎖端部の内端壁面に沿って前記バーナ本体の内周壁側の略全域に広がり、外周部がバーナ本体の内周壁との間に、該内周壁の全体周囲に沿いかつ前記燃料供給管とバーナ本体の開口部側とを連通する環状のスリットを形成してバーナ本体に支持された偏向板部材と、該偏向板部材の外周部に沿って配設されて偏向板部材の下方に向けて前記バーナ本体の開放端部まで延長して設けられると共に、バーナ本体の開放端部の手前で内側に向けて折曲された枠板の折曲部に接合され、前記スリットと連絡された環状の燃料流通空間を前記バーナ本体の内周壁との間に形成する周囲板とを備え、該周囲板の先端部に前記燃焼板が固定され、前記偏向板部材と前記燃焼板との間には、それらに対し所定間隔をあけて、複数の通気孔を有する整流板がバーナ本体に支持されて設けられ、前記周囲板の全周にわたって設けた複数の通気孔によって、前記燃料流通空間が前記偏向板部材と整流板との間の空間に連通されていることを特徴とするバーナ。
A box-shaped burner body having one end closed and the other end opened, and a fuel supply pipe for introducing gaseous fuel into the closed end, and an open end of the burner body A burner comprising a combustion plate and a fuel deflecting plate facing the inlet portion of the fuel supply pipe to the burner body and provided inside the burner body with a predetermined interval between the inner end wall surface of the burner body In
The fuel deflection plate extends along substantially the entire inner wall surface of the burner body along the inner wall surface of the closed end portion of the burner body, and the outer circumferential portion is between the inner circumferential wall of the burner body and the inner circumferential wall. A deflection plate member supported by the burner body by forming an annular slit along the entire periphery and communicating with the fuel supply pipe and the opening side of the burner body, and disposed along the outer periphery of the deflection plate member It is provided extending to the open end of the burner body toward the lower side of the deflecting plate member, and joined to the bent portion of the frame plate that is bent inward before the open end of the burner body. A peripheral plate that forms an annular fuel flow space in communication with the slit between the inner peripheral wall of the burner body, and the combustion plate is fixed to the tip of the peripheral plate, and the deflection plate member And a predetermined interval between them and the combustion plate A rectifying plate having a plurality of vent holes is provided to be supported by the burner body, and the fuel circulation space is provided between the deflecting plate member and the rectifying plate by a plurality of vent holes provided over the entire circumference of the peripheral plate. A burner characterized by being connected to space .
前記バーナ本体の外周囲には、断熱材が装着されていることを特徴とする請求項1または2に記載のバーナ。 The outer periphery of the burner body, the burner according to claim 1 or 2, characterized in that the heat insulating material is mounted.
JP2002157350A 2002-05-30 2002-05-30 Burner Expired - Lifetime JP3939593B2 (en)

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