JP3937197B2 - Welding method of double pipe using grooved insert ring - Google Patents

Welding method of double pipe using grooved insert ring Download PDF

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Publication number
JP3937197B2
JP3937197B2 JP12703698A JP12703698A JP3937197B2 JP 3937197 B2 JP3937197 B2 JP 3937197B2 JP 12703698 A JP12703698 A JP 12703698A JP 12703698 A JP12703698 A JP 12703698A JP 3937197 B2 JP3937197 B2 JP 3937197B2
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Japan
Prior art keywords
pipe
tube
insert ring
welding
outer tube
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Expired - Lifetime
Application number
JP12703698A
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Japanese (ja)
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JPH11325337A (en
Inventor
誠郎 前田
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Mitsubishi Power Ltd
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Babcock Hitachi KK
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Description

【0001】
【発明の属する技術分野】
本発明は、外管と内管からなる2重管の接合方法に係り、特に、インサートリングを介した2重管の溶接に好適な溶接技術に関する。
【0002】
【従来の技術】
毒性のガス、または、放射線が照射される流体を媒体とする熱交換器には、通常、2重管を伝熱管として使用する。従って、伝熱管から前記の流体が漏洩する事故が発生した場合、先ず、漏洩個所が内管からか、外管からかを直ちに特定できることと、漏洩に対する処置を行なうために、内管と外管との間に適正な間隙を保持させる必要が生ずる。
【0003】
従来の2重管の溶接方法は、図4に示すように、先ず、内管1と内管1を突合せ溶接し、図5に示す中空半円筒状のインサートリング2の取付けを行なったのち、外管3と外管3の溶接を実施するものであった。
【0004】
【発明が解決しようとする課題】
上記従来技術のインサートリング2によれば、外管3と内管1との溶接時に内管1の外周面と外管3の内周面とが互いに融着するおそれがあり、外管3と内管1との間に設けられた間隙が失われてしまうという問題点があった。熱交換器の伝熱管の形状には、直管型、ヘリカル型などがあるが、2重管に対する製造設備上の制約もあって、長尺のものや、曲管と曲管、曲管と直管の接合など種々の異なる条件があり、内管1と内管1の溶接は中心側から、外管3と外管3の溶接は外側から溶接することも考えられるが、形状や長さに応じた設備上の制約があるため、内管1と内管1、外管3と外管3の溶接は、何れも外側から実施することが好都合であるとされている。
【0005】
従来のインサートリング2の内周面は、内管1の外周面と接触しているので、外管3との溶接によって、インサートリング2が変形したり、融着、融合したりして、外管3と内管1との間の分離状態が維持できなくなるという上記の問題点に鑑み、外管と内管との間隙を適切に設定し維持することが可能な溝付インサートリングの適用により、内管の外周面と外管との間に適正な間隙を確保し内管と外管との分離を実現するすることを目的としている。
【0006】
【課題を解決するための手段】
上記の目的を達成するために、本発明は、内管と内管との溶接を行なった後、本発明に係る溝付インサートリングを用いて外管と外管の溶接を実施し、内管と外管との間に適正な間隙を保持することが可能のように構成するものである。すなわち、本発明の2重管の溶接方法は、内管が嵌挿可能な内径と、外管の外径より小さい外径を有する1対の中空半円筒体からなる溝付インサートリングを用いた2重管の溶接方法であって、本発明の溝付インサートリングは、中空半円筒体の両端面に段溝があり、この段溝と段溝との間の内周面に、軸線と平行に設けられた複数本の円筒溝を有する点に特徴がある。
【0007】
本発明の溝付インサートリングを用いた2重管の溶接方法によれば、まず、内管と内管を突合せ溶接し、この溶接部分に対向する位置に溝付インサートリングを装着し、溝付インサートリングと両側の外管との間を溶接したのち、外管と外管を溶接することにより、円筒溝の深さに相当する間隙が内管と外管の間に保持される。
【0008】
【発明の実施の形態】
本発明の実施の形態を図面に基づいて説明する。
図1は、本発明の溝付インサートリングによる2重管溶接の実施の形態を示す断面図である。図2は、本発明に係る溝付インサートリングの正面図(a)と側断面図(b)、図3は、溶接手順の概要を示す工程図である。図2に示すように本実施の形態の溝付インサートリング12は、中空半円筒体の溝付インサートリングであって、半円筒状体の端面に段溝13、中空半円筒体内面の軸線と平行に放射状の円筒溝14を設けている。
【0009】
図3に示すように、内管1と内管1を溶接した(a)後、この溶接部に対向する位置に、1対の溝付インサートリング12により内管1の外周面を被覆し、長手面4(図2)を溶接し、溝付インサートリング12を一体化する(b)。溝付インサートリング12の円周面5(図2)と外管3の溶接を行ない、さらに、外管3の残肉部分6を外管3の外円周面と同一面になるまで溶接を行なう(c)。
【0010】
本実施の形態の1実施例の仕様によれば、内径25.5mm、肉厚3mmの外管に、外径24.7mm、肉厚2.9mmの内管を挿入した2重管構造の溶接を実施するとき、円周溝の深さ0.4mmの溝付インサートリングを採用して0.4mmの間隙を内管と外管の間に形成している。
【0011】
溝付インサートリング12に設けた段溝13、円筒溝14により、外管3と外管3との溶接に伴う溶接歪や角度変形が防止され、かつ、内管1の外周面と外管3の内周面との間に円筒溝14の深さに相当する空隙が安定して確保され、これにより、内管1と外管3との相互融着の防止が図られ、内管1と外管3とを分離するという所期の目的を達成することができる。なお、本発明の溝付インサートリング12の長手面4は、図2に示すように、円筒溝14の底部と外周との間に形成されることが、内管1と融着しない溶接条件を設定する上で好ましい。
【0012】
【発明の効果】
本発明の実施により、内管と外管からなる2重管の溶接時に、内管の外周面と外管との間に適正な間隙を確保し、内管と外管との分離を実現することが可能となり、安定した2重管の溶接構造を提供することができる。
【図面の簡単な説明】
【図1】本発明の溝付インサートリングによる2重管溶接を示す図である。
【図2】本発明に係る溝付インサートリングの正面図(a)と側断面図(b)である。
【図3】図1の2重管溶接の手順を示す工程図である。
【図4】従来のインサートリングによる2重管溶接構造を示す図である。
【図5】従来のインサートリングの正面図(a)と側断面図(b)である。
【符号の説明】
1…内管 2…インサートリング
3…外管 4…長手面
5…円周面 6…外管残肉部
12…溝付インサートリング 13…段付溝
14…円筒溝
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for joining a double pipe composed of an outer pipe and an inner pipe, and more particularly to a welding technique suitable for welding a double pipe via an insert ring.
[0002]
[Prior art]
In a heat exchanger that uses a toxic gas or a fluid irradiated with radiation as a medium, a double tube is usually used as a heat transfer tube. Therefore, when an accident occurs in which the fluid leaks from the heat transfer tube, first, it is possible to immediately identify whether the leak point is from the inner tube or the outer tube, and in order to take measures against the leakage, the inner tube and the outer tube. It is necessary to maintain an appropriate gap between the two.
[0003]
As shown in FIG. 4, the conventional double pipe welding method is as follows. First, the inner pipe 1 and the inner pipe 1 are butt welded, and the hollow semi-cylindrical insert ring 2 shown in FIG. 5 is attached. The outer tube 3 and the outer tube 3 were welded.
[0004]
[Problems to be solved by the invention]
According to the insert ring 2 of the prior art, the outer peripheral surface of the inner tube 1 and the inner peripheral surface of the outer tube 3 may be fused to each other when the outer tube 3 and the inner tube 1 are welded. There was a problem that a gap provided between the inner pipe 1 and the inner pipe 1 was lost. There are straight pipe type, helical type, etc. in the shape of the heat exchanger tube of the heat exchanger, but there are also restrictions on the manufacturing equipment for the double pipe, so long and curved pipes and curved pipes, curved pipes and There are various different conditions such as straight pipe joining, and it is conceivable that the inner tube 1 and the inner tube 1 are welded from the center side, and the outer tube 3 and the outer tube 3 are welded from the outside. Therefore, it is considered that the welding of the inner tube 1 and the inner tube 1 and the outer tube 3 and the outer tube 3 are all conveniently performed from the outside.
[0005]
Since the inner peripheral surface of the conventional insert ring 2 is in contact with the outer peripheral surface of the inner tube 1, the insert ring 2 is deformed, fused, or fused by welding with the outer tube 3. In view of the above-mentioned problem that the separation state between the tube 3 and the inner tube 1 cannot be maintained, by applying a grooved insert ring that can appropriately set and maintain the gap between the outer tube and the inner tube An object is to secure an appropriate gap between the outer peripheral surface of the inner tube and the outer tube to realize separation of the inner tube and the outer tube.
[0006]
[Means for Solving the Problems]
In order to achieve the above object, the present invention performs welding between an outer tube and an outer tube using the grooved insert ring according to the present invention after welding the inner tube and the inner tube. It is configured so that an appropriate gap can be maintained between the outer tube and the outer tube. That is, the double pipe welding method of the present invention uses a grooved insert ring made of a pair of hollow semi-cylindrical bodies having an inner diameter into which the inner pipe can be inserted and an outer diameter smaller than the outer diameter of the outer pipe. A method for welding double pipes, wherein the grooved insert ring of the present invention has step grooves on both end surfaces of the hollow semi-cylindrical body, and is parallel to the axis on the inner peripheral surface between the step grooves. It has a feature in that it has a plurality of cylindrical grooves provided in.
[0007]
According to the double pipe welding method using the grooved insert ring of the present invention, first, the inner pipe and the inner pipe are butt-welded, and the grooved insert ring is mounted at a position facing the welded portion. After the insert ring and the outer pipes on both sides are welded, a gap corresponding to the depth of the cylindrical groove is maintained between the inner pipe and the outer pipe by welding the outer pipe and the outer pipe.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a cross-sectional view showing an embodiment of double pipe welding using a grooved insert ring of the present invention. FIG. 2 is a front view (a) and a side sectional view (b) of a grooved insert ring according to the present invention, and FIG. 3 is a process diagram showing an outline of a welding procedure. As shown in FIG. 2, the grooved insert ring 12 of the present embodiment is a hollow semi-cylindrical grooved insert ring having a step groove 13 on the end surface of the semi-cylindrical body and an axis of the hollow semi-cylindrical inner surface. Radial cylindrical grooves 14 are provided in parallel.
[0009]
As shown in FIG. 3, after the inner pipe 1 and the inner pipe 1 are welded (a), the outer peripheral surface of the inner pipe 1 is covered with a pair of grooved insert rings 12 at a position facing the welded portion. The longitudinal surface 4 (FIG. 2) is welded to integrate the grooved insert ring 12 (b). The circumferential surface 5 (FIG. 2) of the grooved insert ring 12 is welded to the outer tube 3, and the remaining portion 6 of the outer tube 3 is welded until it is flush with the outer circumferential surface of the outer tube 3. Perform (c).
[0010]
According to the specification of one example of the present embodiment, welding of a double pipe structure in which an inner tube having an outer diameter of 24.7 mm and a wall thickness of 2.9 mm is inserted into an outer tube having an inner diameter of 25.5 mm and a wall thickness of 3 mm. When implementing the above, a grooved insert ring having a circumferential groove depth of 0.4 mm is employed to form a 0.4 mm gap between the inner tube and the outer tube.
[0011]
The step groove 13 and the cylindrical groove 14 provided in the grooved insert ring 12 prevent welding distortion and angular deformation caused by welding between the outer tube 3 and the outer tube 3, and the outer peripheral surface of the inner tube 1 and the outer tube 3. A space corresponding to the depth of the cylindrical groove 14 is stably secured between the inner tube 1 and the inner tube 1, thereby preventing mutual fusion between the inner tube 1 and the outer tube 3. The intended purpose of separating the outer tube 3 can be achieved. The longitudinal surface 4 of the grooved insert ring 12 of the present invention is formed between the bottom and the outer periphery of the cylindrical groove 14 as shown in FIG. It is preferable in setting.
[0012]
【The invention's effect】
By carrying out the present invention, when welding a double pipe composed of an inner pipe and an outer pipe, an appropriate gap is secured between the outer peripheral surface of the inner pipe and the outer pipe, thereby realizing separation of the inner pipe and the outer pipe. This makes it possible to provide a stable double pipe welded structure.
[Brief description of the drawings]
FIG. 1 is a view showing double pipe welding by a grooved insert ring of the present invention.
FIG. 2 is a front view (a) and a side sectional view (b) of a grooved insert ring according to the present invention.
3 is a process diagram showing a procedure for welding the double pipe of FIG. 1; FIG.
FIG. 4 is a view showing a double pipe welded structure using a conventional insert ring.
5A is a front view of a conventional insert ring, and FIG.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Inner pipe | tube 2 ... Insert ring 3 ... Outer pipe | tube 4 ... Longitudinal surface 5 ... Circumferential surface 6 ... Outer tube remaining part 12 ... Grooved insert ring 13 ... Stepped groove 14 ... Cylindrical groove

Claims (2)

外管とこの外管に嵌挿される内管とからなる2重管の溶接方法において、
内管と内管を連接して溶接する工程と、
中心軸に対して複数本の放射状溝を、中心軸線と平行に内周面に設けた2つの中空半円筒体からなる溝付インサートリングを、前記内管と内管の溶接外周面を被覆するごとく嵌挿する工程と、
前記中空半円筒体を挟む両側に外管と外管を連接し、前記放射溝の深さに相当する間隙を前記内管と前記外管の間に保持して、前記外管と外管を溶接する工程からなることを特徴とする2重管の溶接方法。
In the welding method of a double pipe consisting of an outer pipe and an inner pipe fitted into the outer pipe,
A process of connecting and welding the inner pipe and the inner pipe;
A grooved insert ring comprising two hollow semi-cylindrical bodies provided with a plurality of radial grooves on the inner peripheral surface parallel to the central axis with respect to the central axis covers the welded outer peripheral surface of the inner tube and the inner tube. A step of inserting and inserting,
An outer tube and an outer tube are connected to both sides of the hollow semi-cylindrical body, and a gap corresponding to the depth of the radiation groove is held between the inner tube and the outer tube, and the outer tube and the outer tube are A method for welding a double pipe, comprising a step of welding.
前記溝付インサートリングは、前記内管の嵌挿が可能な内径と、前記外管の外径より小さい外径を有する、1対の中空半円筒体からなり、
この中空半円筒体の両端面にそれぞれ設けられた段溝と、
この段溝と段溝との間の内周面に前記中空半円筒体の軸線と平行に設けられた複数本の放射状の円筒溝とを有することを特徴とする請求項1に記載の2重管の溶接方法
The grooved insert ring is composed of a pair of hollow semi-cylindrical bodies having an inner diameter in which the inner pipe can be inserted and an outer diameter smaller than the outer diameter of the outer pipe,
Step grooves provided on both end faces of the hollow semi-cylindrical body,
Double claim 1, characterized in that it comprises a plurality of radial cylindrical groove on the inner peripheral surface provided parallel to the hollow semi-cylinder of axis between the stepped groove and the step groove Pipe welding method .
JP12703698A 1998-05-11 1998-05-11 Welding method of double pipe using grooved insert ring Expired - Lifetime JP3937197B2 (en)

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Application Number Priority Date Filing Date Title
JP12703698A JP3937197B2 (en) 1998-05-11 1998-05-11 Welding method of double pipe using grooved insert ring

Publications (2)

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JPH11325337A JPH11325337A (en) 1999-11-26
JP3937197B2 true JP3937197B2 (en) 2007-06-27

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JP6266441B2 (en) * 2014-05-30 2018-01-24 株式会社東芝 Method for repairing differential pressure detection / borate water injection system piping and nuclear reactor equipped with differential pressure detection / borate water injection system piping repaired by this repair method
CN104019288B (en) * 2014-06-18 2016-01-06 西安向阳航天材料股份有限公司 A kind of composite bimetal pipe and manufacturing process thereof

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