JP3928719B2 - Image forming apparatus - Google Patents

Image forming apparatus Download PDF

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Publication number
JP3928719B2
JP3928719B2 JP2002367181A JP2002367181A JP3928719B2 JP 3928719 B2 JP3928719 B2 JP 3928719B2 JP 2002367181 A JP2002367181 A JP 2002367181A JP 2002367181 A JP2002367181 A JP 2002367181A JP 3928719 B2 JP3928719 B2 JP 3928719B2
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Japan
Prior art keywords
image forming
contact area
intermediate transfer
belt
forming apparatus
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JP2002367181A
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JP2004198736A (en
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幸市 渡辺
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Fujifilm Business Innovation Corp
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Fuji Xerox Co Ltd
Fujifilm Business Innovation Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、複写機やプリンタ等の画像形成装置に係り、特に、像形成担持体上に形成された画像を中間転写体を介して記録材に転写する画像形成装置の改良に関する。
【0002】
【従来の技術】
従来における画像形成装置としては、例えば静電潜像が形成担持され且つ前記静電潜像がトナーにて可視像化される例えば感光体ドラム(像形成担持体)と、この感光体ドラムに対して接触転動可能に配置され且つ感光体ドラム上に形成された可視像を用紙等の記録材に転写する転写ロール又は用紙転写ベルトとを備えたものが知られている。
この種の画像形成装置にあっては、記録材への転写時に、感光体ドラム上のトナーは転写ロール(又は用紙転写ベルト)による押圧力によって機械的に感光体ドラムへ密着した状態になり、物理的な付着力が大きくなる。
このため、電気的に与えた力(クーロン力)だけでは転写ロール(又は用紙転写ベルト)側への良好な転写効率が得られない。
そこで、転写効率を上げるために、感光体ドラムと転写ロール(又は用紙転写ベルト)との間に周速度差を0.5%から7.0%程度設け、機械的にトナーと感光体ドラムとの間に剪断力を与えて前記トナーの物理的な付着力を破壊する手法が一般的に行われている(例えば特許文献1,特許文献2参照)。
【0003】
一方、カラー画像形成装置として、例えば中間転写方式のものを例に挙げると、例えば像形成担持体としての感光体ドラムに対し中間転写体としての中間転写ベルトを対向配置し、中間転写ベルトに各色成分トナー像を順次一次転写した後、中間転写ベルトより一括して用紙等の記録材に転写するものが既に知られている。
【0004】
【特許文献1】
特開平9−106194号公報(特許請求の範囲の欄,実施の形態の欄,図1−3)
【特許文献2】
特開平10−161441号公報(特許請求の範囲の欄,実施の形態の欄,図1)
【0005】
【発明が解決しようとする課題】
ところで、この種のカラー画像形成装置において、一次転写部での転写効率を上げるためには、上述した速度差技術を適用し、例えば一次転写部で中間転写ベルトの周速度を感光体ドラムの周速度より速く設定することが考えられる。
しかしながら、例えば一次転写部で中間転写ベルトの周速度を感光体ドラムの周速度より速くすると、静電吸着力により中間転写ベルトが感光体ドラムを引っ張るために、感光体ドラムの回転速度に変動が生じ、バンディングや色重ねずれの発生原因になる懸念がある。
これは、例えば感光体ドラムの駆動伝達をギア伝達機構で行っているような場合、駆動側ギアの歯面が被駆動側ギアの歯面に力を与えることで感光体ドラムを回転させているが、中間転写ベルトが感光体ドラムを進む方向に引っ張るため、駆動側ギアの歯面から被駆動側ギアの歯面が浮いてしまい、結果的に、感光体ドラムの回転速度に変動(転写位置での周速度差変動)が生じてしまう。
【0006】
このように、バンディングや色重ねずれを防止する観点からは、カラー画像形成装置では、転写位置において感光体ドラムと中間転写ベルトとの周速度はなるべく同速にすることが望ましい。
言い換えれば、カラー画像形成装置においては、転写効率を向上させるという課題と、バンディングや色重ねずれ等の画質欠陥を防止するという課題とが相反する結果になってしまい、これを両立させることが困難であった。
本発明は、以上の技術的課題を解決するためになされたものであって、転写効率を有効に確保しながら、良好な画質(特にはカラー画質)を安定的に得ることができる画像形成装置を提供するものである。
【0007】
【課題を解決するための手段】
すなわち、本発明は、図1に示すように、像形成担持体1上に形成された画像を中間転写体2を介して記録材3に転写する画像形成装置において、像形成担持体1及び中間転写体2のいずれか一方をドラム状に、前記他方を複数の張架ロール4に掛け渡されるベルト状に形成し、ドラム状に形成されたドラム状部材の外形に沿ってベルト状に形成されたベルト状部材を所定領域に亘って接触配置、ドラム状部材とベルト状部材との接触領域mの周方向の長さが、前記接触領域mを形成するために前記接触領域mの上流に配設された張架ロール4aの周長以上となるように設け、前記接触領域mのうち、当該接触領域mの両端A,B(上流端A,下流端B)を除く部位に面して転写バイアスが印加される一又は複数の転写部材5を配置し且つ当該接触領域mの下流端Bに中間転写体2の剥離時電位上昇抑止される剥離時電位上昇抑止電極6を配置したことを特徴とするものである。
尚、符号7は中間転写体2上の転写画像を記録材3に転写させる二次転写部材である。
【0008】
このような技術的手段において、本発明は、中間転写型の画像形成装置を広く対象とする。特に、カラー画像形成装置の場合、技術的効果が大きい点で好ましいが、白黒画像形成装置であっても、従前の画像形成装置に比べてより高画質で高転写効率を実現することが可能である。
また、像形成担持体1と中間転写体2との形態については、一方がドラム状、他方がベルト状であればよく、ドラム状の像形成担持体1に対してはベルト状の中間転写体2を用い(図1ではこの組合せを表示)、また、ベルト状の像形成担持体1に対してはドラム状の中間転写体2を用いるようにすればよい。
更に、像形成担持体1と中間転写体2とは、別々の駆動系にて駆動して差し支えないが、像形成担持体1と中間転写体2とが比較的広い面積で接触配置されることから、像形成担持体1及び中間転写体2のいずれか一方を駆動源とし、他方を従動回転させる方式を採用することが可能である。
この態様によれば、一方の駆動機構を省略することができ、その分、装置の小型化及びコスト低減を図ることができる。
【0009】
また、接触領域m範囲は、当該接触領域mの上流に配設された張架ロール(上流側張架ロール)4aの周長を基準値とし、この基準値以上であればよい。
ここで、上流側張架ロール4aの周長を基準値として設定した理由は以下の通りである。
すなわち、図1に示すように、今、ベルト状の中間転写体(例えば中間転写ベルト)2は、張架ロール4の振れや偏心成分により速度変動が生ずる。その速度変動は、通常、張架ロール4の一回転周期のサイン波形になるので、図2にa,bに示すように、周速度が速い部分と遅い部分とが交互に生じて、転写用画像(トナー像)Gとドラム状の像形成担持体(例えば感光体ドラム)1表面との間に押し引きが起こり、機械的な剪断力F(図4参照)を得ることができる。
このとき、中間転写ベルト2の速度変動成分うち、周速度が速い部分と遅い部分とが一回ずつ交互に生ずる一周期分を得るには、少なくとも上流側張架ロール4aの周長以上の長さを必要とする。
そこで、本発明にあっては、感光体ドラム1と中間転写ベルト2との接触領域mの周方向の長さを中間転写ベルト2の上流側張架ロール4aの周長以上にすることによって、例えば図3にa,bに示すように、その接触領域m内で上流側張架ロール4aの周速度の変動による転写用画像(トナー像)Gと感光体ドラム1表面との間に押し引きが起こることになる。
【0010】
その結果、図4に示すように、感光体ドラム1表面と転写用画像(トナー像)Gとの間に剪断力Fが発生し、転写用画像Gを感光体ドラム1から分離させることが容易となる。
また、剪断力Fは発生するが、感光体ドラム1と中間転写ベルト2との間は比較的大きい面積で拘束されているので、接触領域mでの周速度差(中間転写ベルト2のすべり)はほとんど発生しない。
つまり、感光体ドラム1と中間転写ベルト2との間の周速度差を極小(すべらないレベル)にして、感光体ドラム1と転写用画像(トナー像)Gとの間に機械的な剪断力Fを得ることが可能となり、これに伴って、バンディングや色ずれ防止性能は高いレベルに確保したまま、良好な転写効率を得ることができる。
【0011】
また、本発明において、上流側張架ロール4aとしては、前記接触領域mを形成するために前記接触領域mの上流に位置する張架ロールが用いられるが、特に、駆動源となる駆動ロールであったりあるいは、巻き付き角度が一番大きい張架ロールであることが好ましい。
例えばベルト状の中間転写体(中間転写ベルト)2の速度変動発生に寄与する原因のうち大きい効果を現す原因の一つが、転写位置の上流側にある張架ロールの振れや偏心成分の影響であるが、特に、駆動源となる駆動ロールの振れや偏心成分の影響あるいは、巻き付き角度が一番大きい張架ロールの振れや偏心成分の影響が挙げられる。
そこで、上流側張架ロール4aとして、転写位置の上流側にある張架ロールが用いられるが、特に、駆動源となる駆動ロールあるいは、巻き付き角度が一番大きい張架ロールの周長以上接触させれば、接触領域mでより大きな剪断力Fを与えることができ、高転写効率が得られる。
【0012】
また、本発明において、ドラム状部材とベルト状部材との「接触領域mの両端A,B(上流端A,下流端B)を除く部位に面して」とは、接触領域mの両端A,Bに対向配置する態様(両端A,Bに隣接した部位でドラム状部材とベルト状部材との間に空隙8(図5参照)が形成され、画像の飛び散りが起こり易い)を除く趣旨である。
ここで、転写部材5は代表的には転写ロールであるが、これに限定されるものではなく、転写動作を実現できる機能部材であれば転写ブラシ、転写パッド等適宜選定して差し支えない。
更に、このとき、転写部材5は、図5(a)に示すように、ドラム状部材(本例では像形成担持体1)とベルト状部材(中間転写体2)とが密着し且つ転写動作が安定している領域に配設されることになり、転写部材5の転写作用域kが接触領域mの両端A,Bから離間しているため、接触領域m両端A,Bの空隙8には転写作用域kが影響を与え難い。
このため、空隙8部分では、画像材の異常飛翔飛散が発生しにくく、像形成担持体1上の画像を略崩すことなく忠実に転写させることができる。
【0013】
また、特に、転写部材5は、ドラム状部材とベルト状部材との接触領域mの上流端A位置が転写部材5の転写作用域kから外れるように配設されていることが好ましい。上流端A位置が転写部材5の転写作用域kから外れるようにすれば、ドラム状部材とベルト状部材とのプレニップ部(接触領域mの上流端Aの空隙8)における画像の飛び散りを効果的に防止することができる。
【0014】
この点、図5(b)の比較例に示すように、ドラム状部材(例えば像形成担持体1)とベルト状部材(例えば中間転写体2)とのニップ部nに転写部材5’を対向配置した態様にあっては、狭いニップ部nに対して転写部材5’の転写作用域k’が広がるため、必然的にドラム状部材とベルト状部材との間の空隙8’に前記転写部材5’の転写作用域k’が影響し、空隙8’に強転写電界が作用したり、異常放電が発生したりすることによって、画像材の飛び散り現象が起こり易い。
【0015】
また、このような技術的手段において、像形成担持体1と中間転写体2との接触領域mでは、前記剪断力Fの効果により、像形成担持体1と中間転写体2が充分密着した状態から離れるため、接触領域mの下流端B(像形成担持体1と中間転写体2との剥離部)にて、自然な状態で剥離することとなる。
従って、剥離時において、剥離時電位上昇により中間転写体2電位が高電位(通常1kV以上)となってしまい、剥離後放電によって画像の飛び散りや逆極性トナーの発生を招く。
このとき、像形成担持体1と中間転写体2との接触領域mの下流端Bに剥離時電位上昇抑止電極6を配置すれば、像形成担持体1と中間転写体2との剥離時において、中間転写体2の帯電した電荷を中和させ、剥離後に中間転写体2電位が高電位になることを抑止することができる。
すなわち、図1に示すように、例えばドラム状の像形成担持体(感光体ドラム)1が負電位、帯電色材(図示せず)が負電荷のとき、接触領域m内に配置される転写部材(一次転写電極)5に正電位を与えて転写させる場合には、転写後のベルト状の中間転写体(中間転写ベルト)2は正電位に帯電する。剥離時、感光体ドラム1と中間転写ベルト2間のギャップにおけるCV(C:電気容量,V:電位差)が、剥離前後で一定となるように変化するため、本来、数百Vに帯電していた中間転写ベルト2電位は、剥離部よりも下流側の部位にて数kV(条件によっては数十kV)にも上昇する。
しかし、剥離時電位上昇抑止電極6を接触領域mの下流端Bに配設すれば、剥離後の中間転写ベルト2電位の急激な上昇を抑えることができるものである。
【0016】
また、剥離時電位上昇抑止電極6の態様としては、例えばロール状電極や平板電極が挙げられ、更に、これらはドラム状部材(本例では像形成担持体1)とベルト状部材(本例では中間転写体2)との接触領域mの下流端Bを挟んでベルト状部材の接触領域m側と非接触領域側とにまたがって配設されることが好ましい。
ここで、「またがって配設する」とは、下流端B直後で像形成担持体1から中間転写体2が剥離すると、中間転写体2電位が急上昇するため、中間転写体2の下流端Bを含む領域にて剥離時電位上昇抑止電極6を作用させ、中間転写体2の剥離時の電圧上昇を抑制する趣旨である。
更に、剥離時電位上昇抑止電極6の形状は、特に限定せず、適宜選定して差し支えないが、像形成担持体1と中間転写体2とのニップ圧力を極力上げない態様が好ましい。
従って、剥離時電位上昇抑止電極6がロール状電極である場合には、例えば硬度の低い発泡ロールで構成することが好ましい。
また、剥離時電位上昇抑止電極6が平板電極である場合には、その表面が導電体繊維で形成されていることが好ましい。剥離時電位上昇抑止電極6の表面に例えば導電体繊維等の軟らかい物質を植毛することにより、像形成担持体1と中間転写体2とのニップ圧力の増大を抑えることができる。
【0017】
更に、剥離時電位上昇抑止電極6は、低バイアス(例えば剥離前の中間転写体2電位に対応するバイアス(約100〜300V程度))を印加する態様の他、接地、フロートに設定してもよい。
例えば剥離時電位上昇抑止電極6に高バイアスを印加すると、剥離後に中間転写体2電位は急激に正側に上昇する。
一方、剥離時電位上昇抑止電極6に剥離前の中間転写体2電位に対応するバイアスを印加すると、剥離後に中間転写体2電位は0V近傍まで低下し、中間転写体2電位が高電位になることが抑止される。また、フロートの電極を用いた場合でも剥離時電位上昇抑止効果がある。
このため、放電による画像の飛び散りや逆極性トナーの発生を回避することができ、転写効率が向上する。
【0018】
【発明の実施の形態】
以下、添付図面に示す実施の形態に基づいて、この発明を詳細に説明する。
◎実施の形態1
図6は本発明が適用された画像形成装置の実施の形態1を示す。
同図において、画像形成装置は、感光体ドラム10と、この感光体ドラム10からトナー像を転写させるために前記感光体ドラム10に一定領域にて感光体ドラム10形状に沿うように接触する中間転写ベルト20とを有する。
本実施の形態において、感光体ドラム10は光の照射によって抵抗値が低下する感光層を備えたものであり、この感光体ドラム10の周囲には、感光体ドラム10を帯電する帯電装置11と、帯電された感光体ドラム10上に各色成分(本例ではブラック、イエロ、マゼンタ、シアン)の静電潜像を書込む露光装置12と、感光体ドラム10上に形成された各色成分潜像を各色成分トナーにて可視像化する4台の現像装置13〜16と、前記中間転写ベルト20と、感光体ドラム10上の残留トナーを清掃するクリーニング装置17とが配設されている。
【0019】
ここで、帯電装置11としては、例えば帯電ロールが用いられるが、コロトロンなどの帯電器を用いてもよい。
また、露光装置12は感光体ドラム10上に光によって像を書込めるものであればよく、例えばLEDを用いたプリントヘッドでも、ELを用いたプリントヘッドでも、レーザビームをポリゴンミラーでスキャンするスキャナでもよく、適宜選定して差し支えない。
更に、現像装置13〜16は、例えば感光体ドラム10上で露光によって電位が低下した部分にトナーを付着させるものであれば適宜選定して差し支えなく、使用するトナーも形状、粒径など特に制限はなく、感光体ドラム10上の静電潜像上に正確に載るものであればよい。尚、本例では、4台の現像装置13〜16が用いられているが、ロータリー型現像装置を用いるようにしてもよい。
更にまた、クリーニング装置17については、感光体ドラム10上の残留トナーを清掃するものであれば、ブレードクリーニング方式を採用したもの等適宜選定して差し支えない。但し、転写率の高いトナーを使用する場合にはクリーニング装置17を使用しない態様もあり得る。
【0020】
また、中間転写ベルト20は、樹脂製、ゴム製など適宜選定して差し支えないが、ホロキャラクターなどの画質欠陥を有効に抑えるには、感光体ドラム10との接触面圧を下げることが必要であり、また、ウォークレス及びテンショナーレスという観点を考慮すれば、弾性ゴムを基体としたベルト材を使用することが好ましい。
この場合において、中間転写ベルト20の弾性ゴム基体には転写性能を維持するための体積抵抗率が必要であり、また、表面の清掃性を考慮すると、弾性ゴム基体の表面に離型層を設けることが好ましい。
【0021】
更に、本実施の形態では、中間転写ベルト20は、複数(例えば4つ)の張架ロール21〜24に掛け渡されるものであって、現像装置13〜16とクリーニング装置17との間に位置する感光体ドラム10面に沿う形で所定の接触領域mだけ密着配置されている。
そして、本実施の形態では、4つの張架ロール21〜24のうち、転写位置の上流側に位置する張架ロール21は例えば駆動ロールとして働き、しかも、中間転写ベルト20の巻き付き角度が一番大きく設定されている。また、転写位置の下流側に位置する張架ロール22,23は従動ロールであり、このうち、張架ロール23は二次転写のためのバックアップロール(本例では接地されている)を兼用するものであり、更に、張架ロール24は従動ロールであり、例えば図示外のベルトクリーニング装置のバックアップロールを兼用している。尚、本例では、4つの張架ロール21〜24の大きさは適宜選定して差し支えない。
【0022】
特に、本実施の形態では、感光体ドラム10と中間転写ベルト20との接触領域mは、例えば感光体ドラム10の90度の角度範囲に相当する分だけ確保されている。
すなわち、感光体ドラム10と中間転写ベルト20との接触領域mは、転写位置の上流側に位置する張架ロール21の周長(πD:Dは張架ロール21の直径)分よりはるかに多く確保されている。
そして、中間転写ベルト20が感光体ドラム10に密着した接触領域mの一部には中間転写ベルト20の裏側から一次転写部材として一次転写ロール31が接触配置されており、所定の一次転写バイアス32が印加されている。
【0023】
また、感光体ドラム10と中間転写ベルト20との接触領域mの下流端Bには、中間転写ベルト20の裏面側から下流端Bを挟んで接触領域m側と非接触領域側とにまたがって剥離時電位上昇抑止電極としてのロール状電極33が配設されており、接触領域mにおける中間転写ベルト20電位に相当する所定(本例では約100V程度)の低バイアス34が印加されている。
ここで、ロール状電極33は、感光体ドラム10と中間転写ベルト20とのニップ圧力の増大を防止する観点から、例えば硬度の低い発泡ロールにより構成されている。
尚、本例では、ロール状電極33に低バイアス34を印加するようにしたが、これに限らず、ロール状電極33は、接地あるいはフロートに設ける等適宜選定して差し支えない。
【0024】
更に、前記中間転写ベルト20の張架ロール23に対向した部位には、二次転写部材としての二次転写ロール40が張架ロール23をバックアップロールとして対向配置されており、例えば二次転写ロール40に所定の二次転写バイアス41が印加され、バックアップロールを兼用する張架ロール23が接地されている。
【0025】
本実施の形態によれば、感光体ドラム10上に各色成分トナー像が順次形成され、接触領域m(一次転写位置)を介して中間転写ベルト20に順次転写された後、二次転写位置にて記録材60に一括転写される。
このような作像過程において、感光体ドラム10と中間転写ベルト20との接触領域mでは、一次転写ロール31による転写電界が作用するが、一次転写ロール31の転写作用域は接触領域m内に収まっており、接触領域m両端A,Bの空隙(エアギャップ)50に影響することはほとんどない。
このため、接触領域m内で感光体ドラム10上のトナー像が中間転写ベルト20上へ正確に転写されることになり、高転写効率にて像乱れのない画像転写処理が行われる。
このとき、接触領域m両端A,Bの空隙50においては、強転写電界が作用したり、異常放電が発生したりすることはないため、この空隙50部分にてトナーが異常飛翔する事態は有効に回避される。
【0026】
また、このような作像過程において、中間転写ベルト20は張架ロール21の振れや偏心誤差によって速度変動するが、前記接触領域mにおいて、感光体ドラム10上のトナー像は、例えば図4に示すような挙動により、機械的剪断力Fを受けて中間転写ベルト20から分離され、しかも、前記接触領域mでは感光体ドラム10と中間転写ベルト20との周速度差がほとんど発生しない。
このため、バンディングや色重ねずれのないきれいなカラー画像を容易に得ることが可能である。
【0027】
更に、このとき、中間転写ベルト20は前記接触領域mの下流端B直後にて感光体ドラム10から剥離され、剥離時電位上昇の発生により中間転写ベルト20電位が急上昇するが、剥離時に下流端Bにて剥離前の中間転写ベルト20電位に相当する低バイアス34が印加されたロール状電極33を作用させることにより、剥離後の中間転写ベルト20電位を低く保持することができる。
このため、放電の発生が防止され、中間転写ベルト20上のトナー電荷を安定させることができ、画像の飛び散りや逆極性トナーの発生を抑えることができる。
その結果、通常98%程度の転写率が99%以上に向上した。また、ロール状電極33を、フロートに設定する場合にも同様に99%以上の高転写効率を得ることができる。
【0028】
◎実施の形態2
図7は本発明が適用された画像形成装置の実施の形態2を示す。
本実施の形態において、画像形成装置の基本的構成は、実施の形態1と略同様に、現像装置13〜16とクリーニング装置17との間に位置する感光体ドラム10面に沿う形で、中間転写ベルト20を所定の接触領域mだけ密着配置したものであるが、実施の形態1と異なり、この接触領域mの上流端A、下流端Bを除く部位に2つの一次転写ロール35,36が配設され、この一次転写ロール35,36には夫々所定の転写バイアス37,38が印加されている。
更に、一次転写ロール35,36は2本とも使用して多段階に転写することも可能であるし、異なる種類(材質・押圧力・抵抗・直径等)の一次転写ロール35,36を設置して条件によって使い分けることも可能である。
更にまた、通常一本の一次転写ロール35のみを使用しその1本に問題が発生した場合に他の一次転写ロール36に切り替えて使用することも可能である。
【0029】
また、本実施の形態では、感光体ドラム10と中間転写ベルト20との接触領域mの下流端Bには、中間転写ベルト20の裏面側から下流端Bを挟んで接触領域m側と非接触領域側とにまたがって、剥離時電位上昇抑止部材としての平板電極55が配設されており、接触領域mにおける中間転写ベルト20電位に相当する所定(本例では約100〜300V程度)の低バイアス56が印加されている。
尚、実施の形態1と同様な構成要素については実施の形態1と同様な符号を付してここではその詳細な説明を省略する。
【0030】
本実施の形態によっても実施の形態1と同様に高転写効率にて像乱れのない画像転写処理が行われ、バンディングや色重ねずれのないきれいなカラー画像を容易に得ることが可能である。
また、このとき、平板電極55により、感光体ドラム10からの剥離時における中間転写ベルト20の剥離時電位上昇が抑止され、中間転写ベルト20上のトナー電荷を安定させることができるため、放電による画像の飛び散りが抑制される。
更に、本実施の形態によれば、感光体ドラム10と中間転写ベルト20との接触領域mの上流端A、下流端Bを除く部位に2つの一次転写ロール35,36を配設したので、転写の機会及び転写に要する時間を多く確保することができる。
【0031】
◎実施の形態3
図8は本発明が適用された画像形成装置の実施の形態2を示す。
本実施の形態は、図7の実施の形態2モデルにおいて、剥離時電位上昇抑止部材としての平板電極55の表面に導電体繊維55aを植毛したものである。
尚、その他の構成については、実施の形態2に記載された構成要件と略同様である。
本実施の形態によれば、平板電極55表面を導電体繊維55aのように軟らかい物質で設けたので、中間転写ベルト20の裏面側に当該平板電極55を当接しても、感光体ドラム10と中間転写ベルト20とのニップ圧力の増大を招くことは回避することができる。
【0032】
◎実施の形態4
本実施の形態は、図6乃至図8のいずれかの実施の形態モデルにおいて、感光体ドラム10を駆動源とし、中間転写ベルト20を接触領域mを介して従動回転させるようにしたものである。
尚、その他の構成については、実施の形態1又は2に記載された構成要件と略同様である。
本実施の形態にあっては、中間転写ベルト20の独自の駆動機構を省略しているが、感光体ドラム10と中間転写ベルト20間の拘束力が大きいため、感光体ドラム10に連動して中間転写ベルト20を安定的に回転させることができる。
このため、夫々独自の駆動源を持つ態様に比べて、もともとの中間転写ベルト20がすべってしまうレベルの周速度差をなくすことが可能となり、一次転写動作は画像ずれの発生しない安定したものになる。
【0033】
【発明の効果】
以上説明してきたように、本発明によれば、像形成担持体及び中間転写体のいずれか一方をドラム状に、前記他方がベルト状である態様において、像形成担持体と中間転写体とを接触配置し且つこの接触領域の周方向の長さを当該接触領域の上流に位置する張架ロールの周長以上に設定すると共に、両者の接触領域の両端を除く部位に面して転写バイアスが印加される一又は複数の転写部材を配置し且つ前記接触領域の下流端に剥離時電位上昇抑止電極を配設したので、両者の周速度差を極小(すべらないレベル)にして、像形成担持体と転写用画像との間に機械的な剪断力を得ることが可能になり、また、像形成担持体からの剥離時における中間転写体の剥離時電位上昇が抑制され、放電による画像の飛び散りが防止されるため、転写効率を有効に確保しながら、バンディングや色重ねずれのない良好な画質(特にカラー画質)を安定的に得ることができる。
【図面の簡単な説明】
【図1】 本発明に係る画像形成装置の概要を示す説明図である。
【図2】 本発明に係る画像形成装置の作用を示す説明図である。
【図3】 図2のa,b状態における中間転写体(中間転写ベルト)と像形成担持体(感光体ドラム)との間の画像の挙動を示す説明図である。
【図4】 本発明に係る中間転写体(中間転写ベルト)と像形成担持体(感光体ドラム)との間の画像の転写挙動を示す説明図である。
【図5】 (a)は本発明に係る一次転写デバイスの作用を示す説明図、(b)は比較例に係る一次転写デバイスの作用を示す説明図である。
【図6】 実施の形態1に係る画像形成装置を示す説明図である。
【図7】 実施の形態2に係る画像形成装置を示す説明図である。
【図8】 実施の形態3に係る画像形成装置を示す説明図である。
【符号の説明】
1…像形成担持体,2…中間転写体,3…記録材,4…張架ロール,4a…上流側張架ロール,5…転写部材,6…剥離時電位上昇抑止電極,7…二次転写部材,m…接触領域,A,B…両端(A…上流端,B…下流端)
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an image forming apparatus such as a copying machine or a printer, and more particularly to an improvement of an image forming apparatus that transfers an image formed on an image forming carrier onto a recording material via an intermediate transfer member.
[0002]
[Prior art]
Conventional image forming apparatuses include, for example, a photosensitive drum (image forming carrier) on which an electrostatic latent image is formed and supported and the electrostatic latent image is visualized with toner, and the photosensitive drum. On the other hand, there is known a transfer roller or a paper transfer belt that is disposed so as to be able to contact and roll and transfers a visible image formed on a photosensitive drum to a recording material such as paper.
In this type of image forming apparatus, at the time of transfer to a recording material, the toner on the photosensitive drum is mechanically in close contact with the photosensitive drum by the pressing force of the transfer roll (or paper transfer belt), Increases physical adhesion.
For this reason, good transfer efficiency to the transfer roll (or paper transfer belt) cannot be obtained only by the electric force (Coulomb force).
Therefore, in order to increase the transfer efficiency, a peripheral speed difference of about 0.5% to 7.0% is provided between the photosensitive drum and the transfer roll (or paper transfer belt), and the toner and the photosensitive drum are mechanically connected. In general, a method of destroying the physical adhesion of the toner by applying a shear force between the two is used (see, for example, Patent Document 1 and Patent Document 2).
[0003]
On the other hand, as an example of a color image forming apparatus of the intermediate transfer type, for example, an intermediate transfer belt as an intermediate transfer member is disposed opposite to a photosensitive drum as an image forming carrier, and each color is formed on the intermediate transfer belt. It is already known that a component toner image is sequentially transferred to a recording material such as a sheet of paper from an intermediate transfer belt after primary transfer.
[0004]
[Patent Document 1]
JP-A-9-106194 (claims column, embodiment column, FIG. 1-3)
[Patent Document 2]
Japanese Patent Application Laid-Open No. 10-161441 (claims column, embodiment column, FIG. 1)
[0005]
[Problems to be solved by the invention]
By the way, in this type of color image forming apparatus, in order to increase the transfer efficiency in the primary transfer portion, the above-described speed difference technique is applied. For example, the peripheral speed of the intermediate transfer belt is set to the peripheral speed of the photosensitive drum in the primary transfer portion. It is conceivable to set faster than the speed.
However, for example, if the peripheral speed of the intermediate transfer belt is made faster than the peripheral speed of the photosensitive drum in the primary transfer portion, the intermediate transfer belt pulls the photosensitive drum due to electrostatic adsorption force, so that the rotational speed of the photosensitive drum varies. This may cause banding and color misregistration.
This is because, for example, when the drive transmission of the photosensitive drum is performed by a gear transmission mechanism, the tooth surface of the driving gear applies a force to the tooth surface of the driven gear, thereby rotating the photosensitive drum. However, since the intermediate transfer belt pulls in the direction in which the photosensitive drum advances, the tooth surface of the driven gear floats from the tooth surface of the driving gear, resulting in fluctuations in the rotational speed of the photosensitive drum (transfer position). (Circumferential speed difference fluctuation) occurs.
[0006]
As described above, from the viewpoint of preventing banding and color misregistration, in the color image forming apparatus, it is desirable that the peripheral speeds of the photosensitive drum and the intermediate transfer belt are as fast as possible at the transfer position.
In other words, in a color image forming apparatus, the problem of improving transfer efficiency and the problem of preventing image quality defects such as banding and color overlay are contradictory, making it difficult to achieve both. Met.
The present invention has been made to solve the above technical problem, and is capable of stably obtaining good image quality (particularly color image quality) while effectively ensuring transfer efficiency. Is to provide.
[0007]
[Means for Solving the Problems]
That is, according to the present invention, as shown in FIG. 1, in an image forming apparatus for transferring an image formed on an image forming carrier 1 to a recording material 3 via an intermediate transfer member 2, the image forming carrier 1 and the intermediate One of the transfer bodies 2 is formed in a drum shape, and the other is formed in a belt shape that is stretched over a plurality of stretching rolls 4, and is formed in a belt shape along the outer shape of the drum-shaped member formed in the drum shape. The belt-shaped member is placed in contact over a predetermined area, and the circumferential length of the contact area m between the drum-shaped member and the belt-shaped member is upstream of the contact area m to form the contact area m. provided so as to be above the circumference of the disposed a tension roller 4a, of the contact region m, facing the portion excluding both ends a of the contact region m, B (the upstream end a, a downstream end B) and placing one or more transfer members 5 a transfer bias is applied It is characterized in that the peeling at the potential rise of the intermediary transfer member 2 is disposed a release time of potential rise suppression electrode 6 is suppressed to a downstream end B of the contact region m.
Reference numeral 7 denotes a secondary transfer member for transferring the transfer image on the intermediate transfer body 2 to the recording material 3.
[0008]
In such technical means, the present invention covers a wide range of intermediate transfer type image forming apparatuses. In particular, a color image forming apparatus is preferable in terms of a great technical effect, but even a black and white image forming apparatus can achieve higher image quality and higher transfer efficiency than a conventional image forming apparatus. is there.
The image forming carrier 1 and the intermediate transfer member 2 may be in the form of a drum and the other in the form of a belt. For the drum-shaped image forming member 1, a belt-like intermediate transfer member may be used. 2 (this combination is shown in FIG. 1), and a drum-shaped intermediate transfer body 2 may be used for the belt-shaped image forming carrier 1.
Further, the image forming carrier 1 and the intermediate transfer member 2 may be driven by separate drive systems, but the image forming carrier 1 and the intermediate transfer member 2 are arranged in contact with each other over a relatively large area. Therefore, it is possible to employ a method in which one of the image forming carrier 1 and the intermediate transfer member 2 is used as a drive source and the other is driven to rotate.
According to this aspect, one drive mechanism can be omitted, and accordingly, the apparatus can be reduced in size and cost.
[0009]
Moreover, the contact area m range should just be more than this reference value by making the circumference of the tension roll (upstream tension roll) 4a arrange | positioned upstream of the said contact area m into a reference value.
Here, the reason why the circumference of the upstream tension roll 4a is set as the reference value is as follows.
That is, as shown in FIG. 1, the belt-shaped intermediate transfer member (for example, intermediate transfer belt) 2 now varies in speed due to the swinging and eccentric components of the tension roll 4. Since the speed fluctuation is usually a sine waveform of one rotation period of the tension roll 4, as shown by a and b in FIG. Pushing and pulling occurs between the image (toner image) G and the surface of the drum-shaped image forming carrier (for example, the photosensitive drum) 1, and a mechanical shearing force F (see FIG. 4) can be obtained.
At this time, in order to obtain one cycle of the speed fluctuation component of the intermediate transfer belt 2 in which a portion with a high peripheral speed and a portion with a low peripheral speed alternately occur once each, the peripheral length of at least the upstream stretch roll 4a is equal to or greater. Need length.
Therefore, in the present invention, by making the circumferential length of the contact area m between the photosensitive drum 1 and the intermediate transfer belt 2 equal to or greater than the circumferential length of the upstream tension roll 4a of the intermediate transfer belt 2, For example, as shown in FIGS. 3A and 3B, the image is pushed and pulled between the transfer image (toner image) G and the surface of the photosensitive drum 1 by the change in the peripheral speed of the upstream tension roll 4a within the contact area m. Will happen.
[0010]
As a result, as shown in FIG. 4, a shearing force F is generated between the surface of the photosensitive drum 1 and the transfer image (toner image) G, and the transfer image G can be easily separated from the photosensitive drum 1. It becomes.
Further, although a shearing force F is generated, since the space between the photosensitive drum 1 and the intermediate transfer belt 2 is restricted by a relatively large area, the peripheral speed difference in the contact region m (slip of the intermediate transfer belt 2). Hardly occurs.
That is, the difference in peripheral speed between the photosensitive drum 1 and the intermediate transfer belt 2 is minimized (a non-slip level), and a mechanical shearing force is generated between the photosensitive drum 1 and the transfer image (toner image) G. F can be obtained, and accordingly, good transfer efficiency can be obtained while ensuring high banding and color misregistration prevention performance.
[0011]
In the present invention, as the upstream tension roll 4a, a tension roll positioned upstream of the contact area m is used to form the contact area m. Attari, or it is preferred wrap angle is largest tension roller.
For example, one of the causes that contributes to the occurrence of speed fluctuations in the belt-shaped intermediate transfer member (intermediate transfer belt) 2 is the effect of the swinging roll or eccentric component on the upstream side of the transfer position. In particular, the influence of the deflection and the eccentric component of the drive roll serving as the driving source, or the influence of the deflection and the eccentric component of the tension roll having the largest winding angle can be mentioned.
Accordingly, as the upstream tension roller 4a, but the stretching roller is used on the upstream side of the transfer position, in particular, the drive source to become the driving roll or wrap angle is more than the circumferential length of the largest stretch roll contact By doing so, a larger shearing force F can be applied in the contact area m , and high transfer efficiency can be obtained.
[0012]
Further, in the present invention, “facing the portion excluding both ends A and B (upstream end A and downstream end B) of the contact region m” between the drum-shaped member and the belt-shaped member means both ends A of the contact region m. , B are arranged to face each other (a gap 8 (see FIG. 5) is formed between the drum-like member and the belt-like member at a portion adjacent to both ends A, B, and image scattering is likely to occur). is there.
Here, the transfer member 5 is typically a transfer roll, but is not limited thereto, and a transfer brush, a transfer pad, or the like may be appropriately selected as long as it is a functional member capable of realizing a transfer operation.
Further, at this time, as shown in FIG. 5A, the transfer member 5 is in contact with the drum-like member (image forming carrier 1 in this example) and the belt-like member (intermediate transfer member 2), and the transfer operation. Is disposed in a stable region, and the transfer action area k of the transfer member 5 is separated from both ends A and B of the contact region m. Is difficult to be affected by the transcription working area k.
For this reason, in the gap 8 portion, abnormal flying scattering of the image material is unlikely to occur, and the image on the image forming carrier 1 can be faithfully transferred without being substantially destroyed.
[0013]
In particular, the transfer member 5 is preferably disposed so that the upstream end A position of the contact region m between the drum-like member and the belt-like member is out of the transfer action region k of the transfer member 5. If the position of the upstream end A deviates from the transfer action area k of the transfer member 5, the image scattering at the pre-nip portion between the drum-shaped member and the belt-shaped member (the gap 8 at the upstream end A of the contact area m) is effectively prevented. Can be prevented.
[0014]
In this regard, as shown in the comparative example of FIG. 5B, the transfer member 5 ′ is opposed to the nip portion n between the drum-like member (eg, the image forming carrier 1) and the belt-like member (eg, the intermediate transfer member 2). In the arrangement mode, the transfer working area k ′ of the transfer member 5 ′ is widened with respect to the narrow nip portion n, so that the transfer member inevitably enters the gap 8 ′ between the drum-like member and the belt-like member. Due to the influence of the 5 ′ transfer action area k ′, a strong transfer electric field acts on the gap 8 ′ or abnormal discharge occurs, so that the image material is likely to be scattered.
[0015]
In such a technical means, in the contact region m between the image forming carrier 1 and the intermediate transfer member 2, the image forming carrier 1 and the intermediate transfer member 2 are sufficiently in close contact due to the effect of the shearing force F. Therefore, the film is peeled off in a natural state at the downstream end B of the contact area m (the peeling portion between the image forming carrier 1 and the intermediate transfer member 2).
Accordingly, at the time of peeling, the potential of the intermediate transfer member 2 becomes a high potential (usually 1 kV or more) due to a rise in the potential at the time of peeling, and the discharge after peeling causes the scattering of the image and the generation of reverse polarity toner.
At this time, if the peeling potential increase suppression electrode 6 is disposed at the downstream end B of the contact area m between the image forming carrier 1 and the intermediate transfer member 2, the peeling between the image forming carrier 1 and the intermediate transfer member 2 can be achieved. In addition, the charged charge of the intermediate transfer member 2 can be neutralized, and the potential of the intermediate transfer member 2 can be prevented from becoming high after peeling.
That is, as shown in FIG. 1, for example, when the drum-shaped image forming carrier (photosensitive drum) 1 has a negative potential and the charged color material (not shown) has a negative charge, the transfer arranged in the contact area m. When transferring a member (primary transfer electrode) 5 by applying a positive potential, the belt-like intermediate transfer member (intermediate transfer belt) 2 after transfer is charged to a positive potential. At the time of peeling, the CV (C: electric capacity, V: potential difference) in the gap between the photosensitive drum 1 and the intermediate transfer belt 2 changes so as to be constant before and after the peeling, and is originally charged to several hundred volts. Further, the potential of the intermediate transfer belt 2 rises to several kV (several tens of kV depending on conditions) at a site downstream of the peeling portion.
However, if the peeling potential increase suppression electrode 6 is disposed at the downstream end B of the contact area m, a rapid increase in the potential of the intermediate transfer belt 2 after peeling can be suppressed.
[0016]
Moreover, as an aspect of the potential increase suppression electrode 6 at the time of peeling, for example, a roll-shaped electrode or a flat plate electrode can be mentioned. Furthermore, these include a drum-shaped member (image forming carrier 1 in this example) and a belt-shaped member (in this example). It is preferable that the belt-shaped member is disposed across the contact area m side and the non-contact area side with the downstream end B of the contact area m with the intermediate transfer member 2) interposed therebetween.
Here, “arranged across” means that immediately after the downstream end B, if the intermediate transfer member 2 is peeled off from the image forming carrier 1, the potential of the intermediate transfer member 2 rapidly rises. This is intended to suppress the voltage increase at the time of peeling of the intermediate transfer body 2 by causing the potential increase inhibiting electrode 6 at the time of peeling to act in the region including the.
Further, the shape of the potential increase inhibiting electrode 6 at the time of peeling is not particularly limited and may be appropriately selected. However, an embodiment in which the nip pressure between the image forming carrier 1 and the intermediate transfer member 2 is not increased as much as possible is preferable.
Therefore, when the peeling potential rising suppression electrode 6 is a roll-like electrode, it is preferable that the electrode is constituted by a foamed roll having a low hardness, for example.
Moreover, when the potential increase suppression electrode 6 at the time of peeling is a flat plate electrode, it is preferable that the surface is formed with a conductor fiber. By embedding a soft material such as a conductor fiber on the surface of the potential increase inhibiting electrode 6 at the time of peeling, an increase in the nip pressure between the image forming carrier 1 and the intermediate transfer member 2 can be suppressed.
[0017]
Further, the potential increase inhibiting electrode 6 at the time of peeling may be set to ground or float in addition to a mode in which a low bias (for example, a bias (about 100 to 300 V) corresponding to the potential of the intermediate transfer body 2 before peeling) is applied. Good.
For example, when a high bias is applied to the potential rise suppression electrode 6 at the time of peeling, the potential of the intermediate transfer body 2 rapidly rises to the positive side after peeling.
On the other hand, when a bias corresponding to the potential of the intermediate transfer body 2 before peeling is applied to the potential increase suppression electrode 6 at the time of peeling, the potential of the intermediate transfer body 2 decreases to near 0 V after peeling, and the potential of the intermediate transfer body 2 becomes a high potential. Is deterred. Further, even when a float electrode is used, there is an effect of suppressing an increase in potential during peeling.
For this reason, it is possible to avoid image scattering and reverse polarity toner due to discharge, and transfer efficiency is improved.
[0018]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described in detail based on embodiments shown in the accompanying drawings.
Embodiment 1
FIG. 6 shows Embodiment 1 of an image forming apparatus to which the present invention is applied.
In FIG. 1, an image forming apparatus includes a photosensitive drum 10 and an intermediate portion that contacts the photosensitive drum 10 along a shape of the photosensitive drum 10 in a certain area in order to transfer a toner image from the photosensitive drum 10. A transfer belt 20.
In the present embodiment, the photosensitive drum 10 includes a photosensitive layer whose resistance value is reduced by light irradiation. Around the photosensitive drum 10, a charging device 11 for charging the photosensitive drum 10 and , An exposure device 12 for writing an electrostatic latent image of each color component (black, yellow, magenta, cyan in this example) on the charged photosensitive drum 10, and each color component latent image formed on the photosensitive drum 10. Are provided with four developing devices 13 to 16 that visualize each of the color component toners, the intermediate transfer belt 20, and a cleaning device 17 that cleans residual toner on the photosensitive drum 10.
[0019]
Here, as the charging device 11, for example, a charging roll is used, but a charging device such as a corotron may be used.
The exposure device 12 may be any device that can write an image on the photosensitive drum 10 with light. For example, a scanner that scans a laser beam with a polygon mirror, whether a print head using an LED or a print head using an EL. However, it may be selected as appropriate.
Further, the developing devices 13 to 16 may be appropriately selected, for example, as long as the toner adheres to a portion where the potential is lowered by exposure on the photosensitive drum 10, and the toner to be used is particularly limited in shape and particle size. There is no limitation as long as it is accurately placed on the electrostatic latent image on the photosensitive drum 10. In this example, four developing devices 13 to 16 are used, but a rotary developing device may be used.
Furthermore, the cleaning device 17 may be appropriately selected as long as it cleans the residual toner on the photosensitive drum 10 and employs a blade cleaning method. However, there may be a mode in which the cleaning device 17 is not used when toner having a high transfer rate is used.
[0020]
The intermediate transfer belt 20 may be appropriately selected from resin, rubber, etc. However, in order to effectively suppress image quality defects such as holocharacters, it is necessary to reduce the contact surface pressure with the photosensitive drum 10. In view of the viewpoint of walkless and tensionerless, it is preferable to use a belt material having an elastic rubber base.
In this case, the elastic rubber substrate of the intermediate transfer belt 20 needs to have a volume resistivity for maintaining the transfer performance, and a release layer is provided on the surface of the elastic rubber substrate in consideration of surface cleaning properties. It is preferable.
[0021]
Furthermore, in the present embodiment, the intermediate transfer belt 20 is stretched between a plurality of (for example, four) stretching rolls 21 to 24, and is positioned between the developing devices 13 to 16 and the cleaning device 17. A predetermined contact area m is closely arranged along the surface of the photosensitive drum 10 to be moved.
In the present embodiment, of the four stretching rolls 21 to 24, the stretching roll 21 positioned on the upstream side of the transfer position functions as, for example, a driving roll, and the winding angle of the intermediate transfer belt 20 is the largest. It is set large. Further, the stretching rolls 22 and 23 positioned downstream of the transfer position are driven rolls. Among these, the stretching roll 23 also serves as a backup roll (grounded in this example) for secondary transfer. Furthermore, the tension roll 24 is a driven roll, and also serves as a backup roll of a belt cleaning device (not shown), for example. In this example, the sizes of the four tension rolls 21 to 24 may be appropriately selected.
[0022]
In particular, in the present embodiment, the contact area m between the photosensitive drum 10 and the intermediate transfer belt 20 is ensured by an amount corresponding to an angular range of 90 degrees of the photosensitive drum 10, for example.
That is, the contact area m between the photosensitive drum 10 and the intermediate transfer belt 20 is much larger than the circumference of the tension roll 21 located upstream of the transfer position (πD: D is the diameter of the tension roll 21). It is secured.
A primary transfer roll 31 as a primary transfer member is disposed in contact with a part of the contact area m where the intermediate transfer belt 20 is in close contact with the photosensitive drum 10 from the back side of the intermediate transfer belt 20, and a predetermined primary transfer bias 32. Is applied.
[0023]
Further, the downstream end B of the contact area m between the photosensitive drum 10 and the intermediate transfer belt 20 extends from the back surface side of the intermediate transfer belt 20 to the contact area m side and the non-contact area side with the downstream end B interposed therebetween. A roll-like electrode 33 is disposed as an electrode for suppressing potential rise during peeling, and a predetermined low bias 34 (about 100 V in this example) corresponding to the potential of the intermediate transfer belt 20 in the contact region m is applied.
Here, the roll-shaped electrode 33 is constituted by, for example, a foam roll having low hardness from the viewpoint of preventing an increase in the nip pressure between the photosensitive drum 10 and the intermediate transfer belt 20.
In this example, the low bias 34 is applied to the roll-shaped electrode 33. However, the present invention is not limited to this, and the roll-shaped electrode 33 may be appropriately selected such as being grounded or floated.
[0024]
Further, a secondary transfer roll 40 as a secondary transfer member is disposed opposite to the stretch roll 23 of the intermediate transfer belt 20 with the stretch roll 23 as a backup roll. For example, the secondary transfer roll A predetermined secondary transfer bias 41 is applied to 40, and a stretching roll 23 that also serves as a backup roll is grounded.
[0025]
According to the present embodiment, each color component toner image is sequentially formed on the photosensitive drum 10 and sequentially transferred to the intermediate transfer belt 20 via the contact area m (primary transfer position), and then to the secondary transfer position. Are collectively transferred to the recording material 60.
In such an image forming process, a transfer electric field by the primary transfer roll 31 acts in the contact area m between the photosensitive drum 10 and the intermediate transfer belt 20, but the transfer action area of the primary transfer roll 31 is in the contact area m. The contact area m hardly affects the air gap 50 between the both ends A and B of the contact area m.
For this reason, the toner image on the photosensitive drum 10 is accurately transferred onto the intermediate transfer belt 20 in the contact area m, and an image transfer process without image distortion is performed with high transfer efficiency.
At this time, the strong transfer electric field does not act or abnormal discharge occurs in the gap 50 at both ends A and B of the contact area m. To be avoided.
[0026]
In such an image forming process, the speed of the intermediate transfer belt 20 fluctuates due to the deflection or eccentric error of the stretching roll 21. In the contact area m, the toner image on the photosensitive drum 10 is, for example, as shown in FIG. Due to the behavior shown, it is separated from the intermediate transfer belt 20 by receiving the mechanical shearing force F, and the peripheral speed difference between the photosensitive drum 10 and the intermediate transfer belt 20 hardly occurs in the contact area m.
For this reason, it is possible to easily obtain a beautiful color image without banding or color misregistration.
[0027]
Further, at this time, the intermediate transfer belt 20 is peeled from the photosensitive drum 10 immediately after the downstream end B of the contact area m, and the potential of the intermediate transfer belt 20 rapidly rises due to the occurrence of the potential increase at the time of peeling. By applying the roll electrode 33 to which the low bias 34 corresponding to the potential of the intermediate transfer belt 20 before peeling is applied in B, the potential of the intermediate transfer belt 20 after peeling can be kept low.
Therefore, the occurrence of discharge can be prevented, the toner charge on the intermediate transfer belt 20 can be stabilized, and the occurrence of image scattering and reverse polarity toner can be suppressed.
As a result, the transfer rate of about 98% was improved to 99% or more. Similarly, when the roll electrode 33 is set to a float, a high transfer efficiency of 99% or more can be obtained.
[0028]
Embodiment 2
FIG. 7 shows Embodiment 2 of the image forming apparatus to which the present invention is applied.
In the present embodiment, the basic configuration of the image forming apparatus is substantially the same as that of the first embodiment, in the form along the surface of the photosensitive drum 10 positioned between the developing devices 13 to 16 and the cleaning device 17. The transfer belt 20 is disposed in close contact with a predetermined contact area m. Unlike the first embodiment, two primary transfer rolls 35 and 36 are provided at portions other than the upstream end A and the downstream end B of the contact area m. Predetermined transfer biases 37 and 38 are applied to the primary transfer rolls 35 and 36, respectively.
Furthermore, it is possible to use two primary transfer rolls 35 and 36 to perform transfer in multiple stages, or to install primary transfer rolls 35 and 36 of different types (material, pressing force, resistance, diameter, etc.). It is also possible to use properly depending on the conditions.
Furthermore, when only one primary transfer roll 35 is normally used and a problem occurs in one of the primary transfer rolls 35, it is possible to switch to another primary transfer roll 36 for use.
[0029]
In the present embodiment, the downstream end B of the contact region m between the photosensitive drum 10 and the intermediate transfer belt 20 is not in contact with the contact region m side across the downstream end B from the back side of the intermediate transfer belt 20. A flat plate electrode 55 is provided as a member for suppressing the potential increase at the time of peeling across the region side, and a predetermined low (about 100 to 300 V in this example) corresponding to the potential of the intermediate transfer belt 20 in the contact region m. A bias 56 is applied.
Components similar to those in the first embodiment are denoted by the same reference numerals as those in the first embodiment, and detailed description thereof is omitted here.
[0030]
Also according to the present embodiment, as in the first embodiment, an image transfer process without image distortion is performed with high transfer efficiency, and it is possible to easily obtain a clean color image without banding or color overlay.
At this time, the flat plate electrode 55 suppresses an increase in potential when the intermediate transfer belt 20 is peeled off from the photosensitive drum 10, and the toner charge on the intermediate transfer belt 20 can be stabilized. Image scattering is suppressed.
Furthermore, according to the present embodiment, since the two primary transfer rolls 35 and 36 are disposed in the region excluding the upstream end A and the downstream end B of the contact area m between the photosensitive drum 10 and the intermediate transfer belt 20, Many opportunities for transfer and time required for transfer can be secured.
[0031]
Embodiment 3
FIG. 8 shows Embodiment 2 of an image forming apparatus to which the present invention is applied.
In the present embodiment, in the second embodiment model of FIG. 7, conductor fibers 55a are planted on the surface of the plate electrode 55 as a peeling potential increase suppressing member.
Other configurations are substantially the same as the configuration requirements described in the second embodiment.
According to the present embodiment, since the surface of the plate electrode 55 is provided with a soft material such as the conductor fiber 55a, even if the plate electrode 55 is brought into contact with the back side of the intermediate transfer belt 20, the photosensitive drum 10 and An increase in nip pressure with the intermediate transfer belt 20 can be avoided.
[0032]
Embodiment 4
In the present embodiment, the photosensitive drum 10 is used as a drive source and the intermediate transfer belt 20 is driven to rotate through a contact area m in any of the embodiment models shown in FIGS. .
Other configurations are substantially the same as the configuration requirements described in the first or second embodiment.
In the present embodiment, a unique drive mechanism for the intermediate transfer belt 20 is omitted, but since the binding force between the photosensitive drum 10 and the intermediate transfer belt 20 is large, the intermediate transfer belt 20 is interlocked with the photosensitive drum 10. The intermediate transfer belt 20 can be stably rotated.
For this reason, it is possible to eliminate the peripheral speed difference at a level at which the original intermediate transfer belt 20 slips as compared with the aspect having the respective unique drive sources, and the primary transfer operation is stable with no image displacement. Become.
[0033]
【The invention's effect】
As described above, according to the present invention, in an embodiment in which one of the image forming carrier and the intermediate transfer member is in the form of a drum and the other is in the form of a belt, the image forming carrier and the intermediate transfer member are the circumferential length of the contact arrangement and and the contact area and sets over the circumference of the tension roller located upstream of the contact area, the transfer bias facing the region excluding the both ends of both the contact areas One or a plurality of transfer members to be applied are arranged, and a potential rise suppression electrode at the time of peeling is arranged at the downstream end of the contact area, so that the difference in peripheral speed between the two is minimized (non-slip level) and image formation is carried It is possible to obtain a mechanical shearing force between the image transfer body and the transfer image, and suppresses an increase in potential when the intermediate transfer member is peeled off from the image bearing member, and the image is scattered by discharge. To prevent transfer efficiency While effectively secured, with no banding or color misregistration good quality (especially color quality) can be obtained stably.
[Brief description of the drawings]
FIG. 1 is an explanatory diagram showing an outline of an image forming apparatus according to the present invention.
FIG. 2 is an explanatory diagram showing an operation of the image forming apparatus according to the present invention.
3 is an explanatory diagram showing the behavior of an image between an intermediate transfer member (intermediate transfer belt) and an image forming carrier (photosensitive drum) in the states a and b of FIG.
FIG. 4 is an explanatory diagram showing an image transfer behavior between an intermediate transfer member (intermediate transfer belt) and an image forming carrier (photosensitive drum) according to the present invention.
FIGS. 5A and 5B are explanatory views showing the operation of the primary transfer device according to the present invention, and FIG. 5B is an explanatory view showing the operation of the primary transfer device according to the comparative example.
6 is an explanatory diagram showing an image forming apparatus according to Embodiment 1. FIG.
FIG. 7 is an explanatory diagram showing an image forming apparatus according to a second embodiment.
FIG. 8 is an explanatory diagram showing an image forming apparatus according to a third embodiment.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Image formation support body, 2 ... Intermediate transfer body, 3 ... Recording material, 4 ... Stretching roll, 4a ... Upstream tension roll, 5 ... Transfer member, 6 ... Electrolytic potential rise suppression electrode at peeling, 7 ... Secondary Transfer member, m ... contact area, A, B ... both ends (A ... upstream end, B ... downstream end)

Claims (5)

像形成担持体上に形成された画像を中間転写体を介して記録材に転写する画像形成装置において、
像形成担持体及び中間転写体のいずれか一方をドラム状に、前記他方を複数の張架ロールに掛け渡されるベルト状に形成し、
ドラム状に形成されたドラム状部材の外形に沿ってベルト状に形成されたベルト状部材を所定領域に亘って接触配置
ドラム状部材とベルト状部材との接触領域の周方向の長さが、前記接触領域を形成するために前記接触領域の上流に配設された張架ロールの周長以上となるように設け、
前記接触領域のうち、当該接触領域の両端を除く部位に面して転写バイアスが印加される一又は複数の転写部材を配置し且つ当該接触領域の下流端に中間転写体の剥離時電位上昇抑止される剥離時電位上昇抑止電極を配置したことを特徴とする画像形成装置。
In an image forming apparatus for transferring an image formed on an image forming carrier to a recording material via an intermediate transfer member,
Either one of the image forming carrier and the intermediate transfer member is formed in a drum shape, and the other is formed in a belt shape that is stretched over a plurality of stretching rolls.
A belt-shaped member formed in a belt shape along the outer shape of the drum-shaped member formed in a drum shape is placed in contact over a predetermined region,
The circumferential length of the contact area between the drum-shaped member and the belt-shaped member is provided so as to be equal to or greater than the circumferential length of the tension roll disposed upstream of the contact area to form the contact area ;
Among the contact area, the peeling at the potential rise of the intermediate transfer member to a downstream end of one or arranging a plurality of transfer members and said contact area a transfer bias is applied facing the region excluding the both ends of the contact area An image forming apparatus comprising an electrode for suppressing an increase in potential during peeling, which is suppressed.
請求項1記載の画像形成装置において、
剥離時電位上昇抑止電極は、ロール状電極であって、ドラム状部材とベルト状部材との接触領域の下流端を挟んでベルト状部材の接触領域側と非接触領域側とにまたがって配設されることを特徴とする画像形成装置。
The image forming apparatus according to claim 1.
The peeling-off potential rise suppression electrode is a roll-like electrode and is disposed across the contact area side and the non-contact area side of the belt-like member across the downstream end of the contact area between the drum-like member and the belt-like member. An image forming apparatus.
請求項1記載の画像形成装置において、
剥離時電位上昇抑止電極は、平板電極であって、ドラム状部材とベルト状部材との接触領域の下流端を挟んでベルト状部材の接触領域側と非接触領域側とにまたがって配設されることを特徴とする画像形成装置。
The image forming apparatus according to claim 1.
The peeling-off potential rise suppression electrode is a flat plate electrode and is disposed across the contact area side and the non-contact area side of the belt-shaped member across the downstream end of the contact area between the drum-shaped member and the belt-shaped member. An image forming apparatus.
請求項3記載の画像形成装置において、
平板電極は、その表面が導電体繊維で形成されていることを特徴とする画像形成装置。
The image forming apparatus according to claim 3.
An image forming apparatus, wherein a surface of the flat electrode is formed of a conductor fiber.
請求項1乃至4のいずれかに記載の画像形成装置において、
像形成担持体及び中間転写体のいずれか一方を駆動源とし、他方を従動回転させることを特徴とする画像形成装置。
The image forming apparatus according to claim 1,
An image forming apparatus, wherein one of an image forming carrier and an intermediate transfer member is used as a drive source, and the other is driven to rotate.
JP2002367181A 2002-12-18 2002-12-18 Image forming apparatus Expired - Fee Related JP3928719B2 (en)

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