JP3918747B2 - Dishwasher - Google Patents

Dishwasher Download PDF

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Publication number
JP3918747B2
JP3918747B2 JP2003069967A JP2003069967A JP3918747B2 JP 3918747 B2 JP3918747 B2 JP 3918747B2 JP 2003069967 A JP2003069967 A JP 2003069967A JP 2003069967 A JP2003069967 A JP 2003069967A JP 3918747 B2 JP3918747 B2 JP 3918747B2
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JP
Japan
Prior art keywords
water
closing member
switching valve
outlet
cleaning
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JP2003069967A
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Japanese (ja)
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JP2004275365A (en
Inventor
隆幸 井上
昌芳 上崎
眞 大山
浩章 乾
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Corp
Panasonic Holdings Corp
Original Assignee
Panasonic Corp
Matsushita Electric Industrial Co Ltd
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Publication date
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Priority to JP2003069967A priority Critical patent/JP3918747B2/en
Priority to CNB2004100284461A priority patent/CN1265758C/en
Priority to CN 200420007917 priority patent/CN2741499Y/en
Priority to TW093106722A priority patent/TWI290032B/en
Priority to KR1020040016932A priority patent/KR100574129B1/en
Publication of JP2004275365A publication Critical patent/JP2004275365A/en
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Publication of JP3918747B2 publication Critical patent/JP3918747B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、洗浄ポンプで加圧された水を複数の洗浄ノズルから噴射することで食器の洗浄を行う食器洗浄機に関するものである。
【0002】
【従来の技術】
従来、この種の食器洗浄機は図8および図9に示すように構成していた。以下、その構成について説明する。
【0003】
図8および図9に示すように、給水経路1は、水道水を食器洗浄機本体2へ給水するもので、給水弁3によって給水を制御する。洗浄槽4は、食器洗浄機本体2の内部に設け、この洗浄槽4の内部には給水した水を貯水する貯水部5を設け、貯水部5に連通した水位センサ6を設けている。
【0004】
貯水部5に貯水した水は、貯水部5に設けた温水ヒータ7で加熱されるとともに、洗浄ポンプ8で加圧され、複数個設けた洗浄ノズル9から食器かご10内の食器に向けて噴射し、食器を洗浄するようにしている。排水ポンプ11は洗浄槽4内の水を排出するものである。
【0005】
食器洗浄機本体2には前面ドア12を開閉自在に設け、食器かご10を出し入れできるようにしている。残菜フィルタ13は食器に付着していた残菜を捕捉するものである。
【0006】
上記構成において動作を説明する。食器かご10内に食器を配置して洗浄槽4に収容し、運転を開始すると、給水弁3が開き、給水経路1を通して洗浄槽4に給水される。給水された水は、洗浄槽4の貯水部5に貯水され、水位センサ6により所定の水位を検知すると給水弁3を閉じて給水を終了し、洗浄ポンプ8を駆動する。
【0007】
これにより、貯水部5に貯水された水は、温水ヒータ7で加熱されるとともに、洗浄ポンプ8で加圧され、洗浄ノズル9から食器かご10の食器に向けて噴射され、食器を洗浄する。洗浄が終わると排水ポンプ11によって洗浄槽4内の水を排出する。
【0008】
また、他の従来例として、基本的な構成は上記従来例と同じで、各洗浄ノズルに対応した数だけ洗浄ポンプを設け、洗浄ノズルから選択的に水を噴射させることで、運転時の低騒音化と節水を可能とする構成のものもある(例えば、特許文献1参照)。
【0009】
【特許文献1】
特開平5−176875号公報(第2−3頁、第1図、第7図)
【0010】
【発明が解決しようとする課題】
しかしながらこのような従来の構成では、複数の洗浄ノズル9から同時に水が噴射されるため、騒音が大きく、洗浄槽4内の水が大量に必要であった。
【0011】
また、各洗浄ノズルに対応した数だけ洗浄ポンプを設け、洗浄ノズルから選択的に水を噴射させる構成のものでは、低騒音化と節水が可能となるが、洗浄ポンプを複数個設けることはコストアップにつながると同時に、機器全体が大型化するという問題を有していた。
【0012】
本発明は上記課題を解決するもので、簡単な構造の切換弁を用いることで、1つの洗浄ポンプで複数の洗浄ノズルから選択的に水を噴射できるようにし、コストアップや機器全体を大型化せずに、低騒音化と節水を実現することを目的としている。
【0013】
【課題を解決するための手段】
本発明は上記目的を達成するために、洗浄ポンプと複数の洗浄ノズルとを連結する水路の途中に切換弁を有し、この切換弁は、洗浄ポンプで加圧した水を導入する入口と、導入した水を複数の洗浄ノズルに導出する複数の出口と、入口と出口をつなぐ通水部と、通水部内に設けられている軸部材と、通水部の内部に設けられ複数の出口を順次切り換える閉塞部材とを備え、閉塞部材は軸部材が貫通するガイド穴と、切換弁の出口を設けた面に対向させて設けた開口と、軸部材を中心として閉塞部材を一方向に所定角度回転するカム機構を切換弁の入口側と出口側の双方に有し、閉塞部材は軸部材に沿って洗浄ポンプの断続運転により切換弁の入口と出口との間を往復運動し、カム機構により閉塞部材の往路と復路の各動きに連動して一方向に所定角度回転するよう構成したものである。
【0014】
これにより、簡単な構成で切換弁を実現でき、1つの洗浄ポンプで複数の洗浄ノズルから選択的に水を噴射させることができ、コストアップや機器全体が大型化せずに、低騒音化と節水を実現することができる。
【0015】
【発明の実施の形態】
本発明の請求項1に記載の発明は、洗浄ポンプと複数の洗浄ノズルとを連結する水路の途中に切換弁を有し、前記切換弁は、前記洗浄ポンプで加圧した水を導入する入口と、導入した水を前記複数の洗浄ノズルに導出する複数の出口と、前記入口と前記出口をつなぐ通水部と、前記通水部内に設けられている軸部材と、前記通水部の内部に設けられ前記複数の出口を順次切り換える閉塞部材とを備え、前記閉塞部材は前記軸部材が貫通するガイド穴と、前記切換弁の出口を設けた面に対向させて設けた開口と、前記軸部材を中心として前記閉塞部材を一方向に所定角度回転するカム機構を前記切換弁の入口側と出口側の双方に有し、前記閉塞部材は前記軸部材に沿って前記洗浄ポンプの断続運転により前記切換弁の前記入口と前記出口との間を往復運動し、前記カム機構により前記閉塞部材の往路と復路の各動きに連動して一方向に所定角度回転するよう構成したものであり、簡単な構造で切換弁を実現でき、1つの洗浄ポンプで複数の洗浄ノズルから選択的に水を噴射させることができ、コストアップや機器全体が大型化せずに、低騒音化と節水を実現することができるとともに、閉塞部材が出口を順次切り換える際に必要となる所定の回転角度を往路と復路で分担するので、閉塞部材が往復運動に要する移動距離を短くすることができ、切換弁全体を小型化することができる
【0016】
請求項2に記載の発明は、上記請求項1に記載の発明において、カム機構は、同一円周上に連なる複数の摺動面からなるものであり、閉塞部材の往復運動に連動して確実に一方向に所定角度回転させることができる。
【0017】
請求項3に記載の発明は、上記請求項2に記載の発明において、同一円周上に連なる複数の摺動面を、これら摺動面がなす中心を軸とする螺旋面で形成したものであり、カム面の摺動を滑らかにでき、摩耗低減や、セルフクリーニング効果によって、汚れの堆積や異物の噛み込みを防止できて、耐久性や信頼性を向上することができる。
【0018】
【実施例】
以下、本発明の一実施例について、図面を参照しながら説明する。なお、従来例と同じ構成のものは同一符号を付して説明を省略する。
【0019】
図2および図3に示すように、洗浄槽4は食器洗浄機本体2の内部に設け、この洗浄槽4内部には給水した水を貯水する貯水部5を設けている。この貯水部5には温水ヒータ7を設け、貯水部5に貯水した水を加熱する。
【0020】
洗浄槽4の内部には、左側に洗浄ノズル14、右側に洗浄ノズル15、背面側に洗浄ノズル16を設けるとともに、これら洗浄ノズル14〜16と洗浄ポンプ8との間に切換弁17を設けており、洗浄ポンプ8で加圧した水を洗浄ノズル14〜16のいずれか1個ないし2個に通水するよう順次切り換えるようにしている。
【0021】
切換弁17は、図1に示すように構成しており、通水部18は、洗浄ポンプ8で加圧した水を導入する入口19と、導入した水を洗浄ノズル14〜16にそれぞれ導出する出口20a〜20d(詳細は図5参照)とを連結している。通水部18の内部には、入口19と出口20a〜20dとの間を往復運動し、断続的に回転しながら出口20a〜20dを順次塞いでいく閉塞部材21を設けている。この閉塞部材21の往復運動に連動して、一方向に所定角度回転するよう作用するカム機構22、23を閉塞部材21に設けている。
【0022】
閉塞部材21は、図4(a)〜(c)に示すように構成しており、主に切り欠き24と平坦部25とを有する円盤26からなっている。摺動面27a、27bは、円盤26の上面に設けカム機構22を構成するもので、傾斜を有し、円盤26の略中心を軸とする同一円周上に連なっている。また、摺動面28は、円盤26の下面でカム機構23を構成するもので、傾斜を有し、円盤26の略中心を軸とする同一円周上に連なっている。ガイド穴29は、円盤26の略中央に設けている。
【0023】
図5は、図1に指示した断面を示しており、図5(a)は図1のA−A線断面、図5(b)は図1のB−B線断面、図5(c)は図1のC−C線断面、図5(d)は図1のD−D線断面を示している。
【0024】
図5(a)のように、水を洗浄ノズル14〜16に導出する出口は4個の出口20a〜20dで構成され、出口20aは左側の洗浄ノズル14へ水を導出し、出口20cは右側の洗浄ノズル15へ水を導出し、出口20dは背面側の洗浄ノズル16へ水を導出し、出口20bは洗浄ノズル14、15の両方へ水を導出する。
【0025】
出口20a〜20dは平坦な同一面上の開口面30を有しており、閉塞部材21上の平坦部25と対向し、開口面30の穴径D1は平坦部25の外径D2より小さく設定している。閉塞部材21は、入口19と出口20a〜20dとの間で往復運動する際に平坦部25が開口面30に水密に当接し、閉塞部材21上の切り欠き24の位置と一致する出口20a〜20dのいずれか1つが洗浄ノズルへ水を導出する出口となり、残りの出口20a〜20dの3個は塞がれる。
【0026】
図6は、閉塞部材21の平坦部25が開口面30に当接した状態を示す一例であるが、この場合であれば出口20a、20c、20dは塞がれ、出口20bのみが出口として開口し、水は洗浄ノズル14、15の両方へ導出されることになる。
【0027】
閉塞部材21が上方へ移動する際の運動を往路とし、下方へ移動する際の運動を復路とすると、往路の終端においては閉塞部材21の平坦部25が開口面30に当接するが、復路の終端においては閉塞部材21の平坦部25が開口面30と所定の隙間を有する。往路と復路を1回ずつ移動すると往復運動を1回することになるが、この間、カム機構22、23によって、閉塞部材21はガイド穴29の中心軸31を中心に、出口20a〜20dの内、隣り合う2つの出口がつくる角度だけ回転するよう設定されている。
【0028】
したがって、図6の状態から閉塞部材21が下降して復路の終端へ移動し、つぎに閉塞部材21が上昇して往路の終端へ移動したときには、出口20bと出口20cがつくる角度だけ閉塞部材21が回転し、出口20a、20b、20dは塞がれ、出口20cのみが出口として開口して水は右側の洗浄ノズル15へ導出されることになる。
【0029】
なお、閉塞部材21の往復運動は、主に洗浄ポンプ8によって加圧された水が持つ水力と、閉塞部材21そのものに作用する重力で行う。重力は常時閉塞部材21に作用しているが、洗浄ポンプ8で発生する水力は閉塞部材21に作用する重力よりはるかに大きいため、閉塞部材21が水力を受ける時間は重力による作用をほとんど無視することができる。したがって、洗浄ポンプ8の運転と停止を交互に行うことで閉塞部材21は往復運動する。
【0030】
このように、閉塞部材21は入口19と出口20a〜20dとの間を往復運動しながら、ガイド穴29の中心軸31を中心に所定角度回転するので、出口20a〜20dは同時に3個ずつ順次塞がれ、出口20a〜20dのうち1つが順次開口することになる。例えば、閉塞部材21の回転方向が図6に示すような向きである場合、20a→20b→20c→20d→20aの順に開口し、それに伴い、洗浄ノズル14→洗浄ノズル14および15の両方→洗浄ノズル15→洗浄ノズル16→洗浄ノズル14へと順次水を導出する。ここで、出口20bについては洗浄ノズル14および15の両方に接続されているものとする。
【0031】
つぎに、カム機構22について説明する。閉塞部材21の摺動面27aは、出口20a〜20dを構成する開口面30の一部であるリブ32と摺接し、カム機構22を構成することで直線運動を回転運動に変換している。リブ32は開口面30の略中心から略等間隔で放射状に延びている。
【0032】
閉塞部材21は下降した位置、すなわち復路の終端において、上方から平面的に見て摺動面27aとリブ32とが重なり合う位置にくるよう設定されており、閉塞部材21が洗浄ポンプ8で加圧した水の水力を受けて上昇すると、摺動面27aとリブ32が当接する。
【0033】
水力により、閉塞部材21は当接後も上方へ力を受けるが、このため摺動面27aの傾斜によって滑りが生じ、回転運動を行いながら上昇することになる。リブ32が摺動面27aを滑りきると、リブ32は閉塞部材21の平坦部25に当接し、閉塞部材21の上昇と回転運動は同時に停止する。このとき、複数のリブ32はすべて閉塞部材21の平坦部25に隙間なく当接し、閉塞部材21の円盤26で塞がれた出口20は水密されることになる。
【0034】
なお、摺動面27bとリブ32とが摺接するように設定すれば、閉塞部材21の回転方向は逆向きとなる。ここで、摺動面27aを、中心軸31を軸とする螺旋面で形成すれば、リブ32は摺動面27aと一直線上で当接するようになり、摺動を滑らかにし、摩耗低減につながる。また、セルフクリーニング効果によって、摺動面27aの表面に汚れの堆積や異物の噛み込みが防止され、閉塞部材21の運動を円滑に行うだけでなく、耐久性や信頼性の向上を図る上で有利となる。
【0035】
つぎに、カム機構23について説明する。図7は、閉塞部材21の摺動面28と対をなし、カム機構23を構成する摺動面33の斜視図である。摺動面33は傾斜を有し、中心軸31を軸とする同一円周上に連なっている。また、閉塞部材21のガイド穴29と嵌合する軸34を、摺動面33の中心に設けている。
【0036】
カム機構23は、カム機構22と同様な動作を行い、閉塞部材21の摺動面28が摺動面33と摺接することで、直線運動を回転運動に変換している。すなわち、閉塞部材21が上昇した位置、すなわち往路の終端において、下方から平面的に見て摺動面28と摺動面33とが重なり合う位置にくるよう設定されており、閉塞部材21が洗浄ポンプ8停止時の水力を受けない状態において重力によって下降すると、摺動面28と摺動面33が当接する。重力により、閉塞部材21は当接後も下方へ力を受けるが、このため、摺動面28の傾斜によって滑りが生じ、回転運動を行いながら下降することになる。
【0037】
摺動面33が摺動面28を滑りきると、閉塞部材21の下降と回転運動は同時に停止する。このとき、閉塞部材21の平坦部25と出口20とは所定の間隔を維持して静止する。そして、次回平坦部材21が水力を受けて再び上昇するときには、閉塞部材21の切り欠き24が、前回開口していた出口20a〜20dとは別の出口、例えば、出口20aのつぎはそれと隣接する出口20bと一致する。
【0038】
ここで、摺動面28および摺動面33を、中心軸31を軸とする螺旋面で形成すれば、摺動面28は摺動面33と同一面上で当接するようになり、摺動を滑らかにし、摩耗低減につながる。これは摺動面28および摺動面33の表面に汚れなどが堆積しにくくなる効果も有し、閉塞部材21の運動を円滑に行う上で有利となる。
【0039】
つぎに、上記構成において全体の動作を説明する。食器かご10内に食器を配置して洗浄槽4内に収容し、運転を開始すると、給水弁3が開き、給水経路1を通して洗浄槽4に給水される。給水された水は、洗浄槽4内の貯水部5に貯水され、水位センサ6によって所定の水位を検知すると給水弁3を閉じて給水を終了し、洗浄ポンプ8を駆動する。
【0040】
これにより、貯水部5に貯水された水は、洗浄ポンプ8で加圧され、切換弁17を通過して洗浄ノズル14〜16から食器かご10内の食器に向けて噴射され、貯水部5に戻る経路で循環する。このとき、洗浄ポンプ8は断続的に運転を行う。例えば、25秒運転後5秒停止といったように繰り返し運転を行う。この断続的に行われる洗浄ポンプ8の運転により、切換弁17を構成する閉塞部材21は、水力を断続的に受けることになり、重力の影響も併せて上昇と下降、すなわち往復運動を行うようになる。
【0041】
この往復運動は、切換弁17を構成するカム機構22、23によって回転運動に変換され、閉塞部材21は一往復するごとに所定の角度だけ回転し、洗浄ポンプ8から送られてくる水を出口20a〜20dに順次導出するようになる。これにより、洗浄ノズル14〜16から順次水が噴射されることになる。
【0042】
例えば、洗浄運転を合計30分間行うのであれば、洗浄ポンプ8を25秒運転後5秒停止の繰り返し運転とした場合に、切換弁17は切換動作を60回行うことになる。切換弁17の出口20a〜20dは合計4個あるので、上述の60回のように、切換弁17の切換動作の回数を4の倍数に設定することで、食器かご10に配置した食器全体に均一に水を噴射することができる。
【0043】
洗浄ポンプ8で水は循環しながら、温水ヒータ7で加熱されて温水化する。洗浄が終わると排水ポンプ11によって洗浄槽4内の水は排出され、洗浄行程は終了する。
【0044】
以上のように本実施例によれば、洗浄ポンプは1つのまま、簡単な構造の切換弁17で複数の洗浄ノズル14〜16から水の噴射を順次行うので、コストアップにつながらず、機器全体も大きくならないで済む。また、切換弁17そのものも特別な駆動源を必要とせず、洗浄ポンプ8を断続的に運転するだけなので、低コストで実現でき、高い信頼性と耐久性を得ることができる。
【0045】
また、運転中の騒音は、洗浄ノズル14〜16から噴射された水が洗浄槽4に当たる音が大きな要因を占めるので、同時に噴射する水の量が少ない方が静かとなるが、本実施例によれば、すべての洗浄ノズルから同時に噴射するのに比べ、各洗浄ノズルから順次噴射するので同時に噴射する水の量を少なくでき、低騒音を実現できる。
【0046】
また、節水は、循環する水の量が少ない方が貯水部5に貯水する水の量を少なくできるので節水となるが、本実施例によれば、すべての洗浄ノズルから同時に噴射するのに比べ、各洗浄ノズルから順次噴射するので循環する水の量を少なくでき、節水することができる。
【0047】
また、本実施例によれば、循環する水の量が減った分、洗浄ポンプ8の送水能力を小さくすることができ、洗浄ポンプ8の低コスト化と、洗浄ポンプ8の小型化が図れ、これにより機器全体を小型化することができる。
【0048】
【発明の効果】
以上のように本発明の請求項1に記載の発明によれば、洗浄ポンプと複数の洗浄ノズルとを連結する水路の途中に切換弁を有し、この切換弁は、洗浄ポンプで加圧した水を導入する入口と、導入した水を複数の洗浄ノズルに導出する複数の出口と、入口と出口をつなぐ通水部と、通水部内に設けられている軸部材と、通水部の内部に設けられ複数の出口を順次切り換える閉塞部材とを備え、閉塞部材は軸部材が貫通するガイド穴と、切換弁の出口を設けた面に対向させて設けた開口と、軸部材を中心として閉塞部材を一方向に所定角度回転するカム機構を切換弁の入口側と出口側の双方に有し、閉塞部材は軸部材に沿って洗浄ポンプの断続運転により切換弁の入口と出口との間を往復運動し、カム機構により閉塞部材の往路と復路の各動きに連動して一方向に所定角度回転するよう構成したから、閉塞部材がポンプの断続的な運転によって往復運動し、閉塞部材に設けたカム機構でこの往復運動を所定の角度だけ回転させるといった、極めて簡単な構造の切換弁を設けることで、1つの洗浄ポンプで複数の洗浄ノズルから選択的に水を噴射させることができ、コストアップや機器全体が大型化せずに、低騒音化と節水を実現することができるとともに、閉塞部材が出口を順次切り換える際に必要となる所定の回転角度を往路と復路で分担するので、閉塞部材が往復運動に要する移動距離を短くすることができ、切換弁全体を小型化することができる
【図面の簡単な説明】
【図1】 本発明の一実施例の食器洗浄機の切換弁の断面図
【図2】 同食器洗浄機の断面図
【図3】 同食器洗浄機の側断面図
【図4】 (a)同食器洗浄機の切換弁の閉塞部材の側面図
(b)同食器洗浄機の切換弁の閉塞部材の上面斜視図
(c)同食器洗浄機の切換弁の閉塞部材の下面斜視図
【図5】 (a)同食器洗浄機のA−A線断面図
(b)同食器洗浄機のB−B線断面図
(c)同食器洗浄機のC−C線断面図
(d)同食器洗浄機のD−D線断面図
【図6】 同食器洗浄機の閉塞部材と開口面が当接した状態の平面図
【図7】 同食器洗浄機のカム機構を構成する摺動面の斜視図
【図8】 従来の食器洗浄機の断面図
【図9】 従来の食器洗浄機の側断面図
【符号の説明】
8 洗浄ポンプ
14 洗浄ノズル
15 洗浄ノズル
16 洗浄ノズル
17 切換弁
18 通水部
19 入口
20 出口
21 閉塞部材
22 カム機構
23 カム機構
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a dishwasher that cleans dishes by spraying water pressurized by a washing pump from a plurality of washing nozzles.
[0002]
[Prior art]
Conventionally, this type of dishwasher has been configured as shown in FIGS. Hereinafter, the configuration will be described.
[0003]
As shown in FIGS. 8 and 9, the water supply path 1 supplies tap water to the dishwasher main body 2, and the water supply is controlled by the water supply valve 3. The washing tank 4 is provided inside the dishwasher main body 2, and a water storage part 5 for storing the supplied water is provided inside the washing tank 4, and a water level sensor 6 communicating with the water storage part 5 is provided.
[0004]
The water stored in the water storage unit 5 is heated by a hot water heater 7 provided in the water storage unit 5 and pressurized by a cleaning pump 8 and sprayed from a plurality of cleaning nozzles 9 toward the tableware in the tableware basket 10. And I try to wash the dishes. The drain pump 11 discharges the water in the cleaning tank 4.
[0005]
The dishwasher main body 2 is provided with a front door 12 that can be opened and closed so that the tableware basket 10 can be taken in and out. The leftover filter 13 captures leftovers attached to the tableware.
[0006]
The operation in the above configuration will be described. When the tableware is placed in the tableware basket 10 and accommodated in the washing tub 4 and the operation is started, the water supply valve 3 is opened and water is supplied to the washing tub 4 through the water supply path 1. The supplied water is stored in the water storage section 5 of the cleaning tank 4, and when a predetermined water level is detected by the water level sensor 6, the water supply valve 3 is closed to end the water supply, and the cleaning pump 8 is driven.
[0007]
As a result, the water stored in the water storage section 5 is heated by the hot water heater 7 and pressurized by the cleaning pump 8 and sprayed from the cleaning nozzle 9 toward the tableware in the tableware basket 10 to wash the tableware. When the cleaning is finished, the water in the cleaning tank 4 is discharged by the drain pump 11.
[0008]
In addition, as another conventional example, the basic configuration is the same as the conventional example described above, and a number of cleaning pumps corresponding to each cleaning nozzle are provided, and water is selectively injected from the cleaning nozzles, thereby reducing the operating time. There is a configuration that enables noise reduction and water saving (see, for example, Patent Document 1).
[0009]
[Patent Document 1]
Japanese Patent Laid-Open No. 5-176875 (page 2-3, FIGS. 1 and 7)
[0010]
[Problems to be solved by the invention]
However, in such a conventional configuration, since water is simultaneously ejected from the plurality of cleaning nozzles 9, the noise is large and a large amount of water in the cleaning tank 4 is required.
[0011]
In addition, a configuration in which the number of cleaning pumps corresponding to each cleaning nozzle is provided and water is selectively ejected from the cleaning nozzle can reduce noise and save water, but providing multiple cleaning pumps is costly At the same time, there was a problem that the entire device was enlarged.
[0012]
The present invention solves the above-mentioned problems, and by using a switching valve with a simple structure, it is possible to selectively inject water from a plurality of cleaning nozzles with a single cleaning pump, increasing costs and increasing the size of the entire device. The aim is to achieve low noise and water saving.
[0013]
[Means for Solving the Problems]
In order to achieve the above object, the present invention has a switching valve in the middle of a water channel connecting the cleaning pump and a plurality of cleaning nozzles, the switching valve having an inlet for introducing water pressurized by the cleaning pump, A plurality of outlets for leading the introduced water to a plurality of cleaning nozzles, a water passage portion connecting the inlet and the outlet, a shaft member provided in the water passage portion, and a plurality of outlets provided in the water passage portion. A blocking member that sequentially switches , and the blocking member includes a guide hole through which the shaft member passes, an opening that is provided to face the surface on which the outlet of the switching valve is provided, and a predetermined angle in one direction around the shaft member. A rotating cam mechanism is provided on both the inlet side and the outlet side of the switching valve, and the closing member reciprocates between the inlet and outlet of the switching valve by the intermittent operation of the cleaning pump along the shaft member. One direction in conjunction with each movement of the blocking member forward and return It is obtained by adapted to the constant angular rotation.
[0014]
As a result, a switching valve can be realized with a simple configuration, and water can be selectively injected from a plurality of washing nozzles with a single washing pump, reducing noise without increasing costs and increasing the size of the entire device. Water saving can be realized.
[0015]
DETAILED DESCRIPTION OF THE INVENTION
The invention according to claim 1 of the present invention has a switching valve in the middle of a water channel connecting a cleaning pump and a plurality of cleaning nozzles, and the switching valve is an inlet for introducing water pressurized by the cleaning pump. When a plurality of outlets for deriving the introduced water to the plurality of cleaning nozzles, and a water passing portion connecting said inlet and said outlet, a shaft member is provided in the water passage portion, the interior of the water passage section A closing member that sequentially switches the plurality of outlets, the closing member passing through the shaft member, an opening provided facing the surface on which the outlet of the switching valve is provided, and the shaft A cam mechanism that rotates the closing member at a predetermined angle in one direction around the member is provided on both the inlet side and the outlet side of the switching valve, and the closing member is intermittently operated by the washing pump along the shaft member. Between the inlet and the outlet of the switching valve Reciprocates, the are those configured such that the cam mechanism in conjunction with each movement of the forward and return the closure member to a predetermined angular rotation in one direction, it can be realized switching valve with a simple structure, a single wash pump in can be selectively injecting water from a plurality of cleaning nozzles, without upsizing the entire cost and equipment, it is possible to realize low noise and water saving, when the closure member is sequentially switch the outlet Since the predetermined rotation angle required for the forward and backward paths is shared, the movement distance required for the closing member to reciprocate can be shortened, and the entire switching valve can be reduced in size .
[0016]
Invention according to claim 2, in the invention described in the claim 1, the cam mechanism is made of a plurality of sliding surfaces continuing on the same circumference, in conjunction with the reciprocating motion of the closing member It can be reliably rotated by a predetermined angle in one direction.
[0017]
The invention according to claim 3 is the invention according to claim 2, wherein a plurality of sliding surfaces connected on the same circumference are formed by a spiral surface having the center formed by these sliding surfaces as an axis. In addition, the sliding of the cam surface can be smoothed, the wear can be reduced and the self-cleaning effect can prevent the accumulation of dirt and the biting of foreign matter, thereby improving the durability and reliability.
[0018]
【Example】
Hereinafter, an embodiment of the present invention will be described with reference to the drawings. In addition, the thing of the same structure as a prior art example attaches | subjects the same code | symbol, and abbreviate | omits description.
[0019]
As shown in FIGS. 2 and 3, the washing tub 4 is provided inside the dishwasher main body 2, and the water storage section 5 for storing the supplied water is provided inside the washing tub 4. The water reservoir 5 is provided with a hot water heater 7 to heat the water stored in the water reservoir 5.
[0020]
Inside the cleaning tank 4, a cleaning nozzle 14 is provided on the left side, a cleaning nozzle 15 is provided on the right side, a cleaning nozzle 16 is provided on the back side, and a switching valve 17 is provided between the cleaning nozzles 14-16 and the cleaning pump 8. In addition, the water pressurized by the cleaning pump 8 is sequentially switched so as to pass through any one or two of the cleaning nozzles 14 to 16.
[0021]
The switching valve 17 is configured as shown in FIG. 1, and the water flow section 18 leads the inlet 19 for introducing water pressurized by the washing pump 8 and the introduced water to the washing nozzles 14 to 16, respectively. The outlets 20a to 20d (see FIG. 5 for details) are connected. A closing member 21 that reciprocates between the inlet 19 and the outlets 20a to 20d and sequentially closes the outlets 20a to 20d while rotating intermittently is provided inside the water flow portion 18. In conjunction with the reciprocating motion of the closing member 21, cam mechanisms 22 and 23 that act to rotate a predetermined angle in one direction are provided on the closing member 21.
[0022]
The closing member 21 is configured as shown in FIGS. 4A to 4C and mainly includes a disk 26 having a notch 24 and a flat portion 25. The sliding surfaces 27 a and 27 b are provided on the upper surface of the disk 26 and constitute the cam mechanism 22. The sliding surfaces 27 a and 27 b have an inclination and are connected on the same circumference with the approximate center of the disk 26 as an axis. The sliding surface 28 forms the cam mechanism 23 on the lower surface of the disk 26, has an inclination, and is continuous on the same circumference with the approximate center of the disk 26 as an axis. The guide hole 29 is provided substantially at the center of the disk 26.
[0023]
5 shows a cross section indicated in FIG. 1, FIG. 5 (a) is a cross section taken along line AA in FIG. 1, FIG. 5 (b) is a cross section taken along line BB in FIG. 1, and FIG. Is a cross section taken along the line CC of FIG. 1, and FIG. 5D is a cross section taken along the line DD of FIG.
[0024]
As shown in FIG. 5A, the outlet for leading water to the washing nozzles 14 to 16 is composed of four outlets 20a to 20d. The outlet 20a leads the water to the washing nozzle 14 on the left side, and the outlet 20c is on the right side. Water is led out to the washing nozzle 15, the outlet 20 d leads water to the washing nozzle 16 on the back side, and the outlet 20 b leads water to both the washing nozzles 14 and 15.
[0025]
The outlets 20a to 20d have an opening surface 30 on the same flat surface, and face the flat portion 25 on the closing member 21, and the hole diameter D1 of the opening surface 30 is set smaller than the outer diameter D2 of the flat portion 25. is doing. When the closing member 21 reciprocates between the inlet 19 and the outlets 20a to 20d, the flat portion 25 comes into contact with the opening surface 30 in a watertight manner, and the outlets 20a to 20a coincide with the positions of the notches 24 on the closing member 21. Any one of 20d becomes an outlet for deriving water to the cleaning nozzle, and the remaining three outlets 20a to 20d are blocked.
[0026]
FIG. 6 is an example showing a state in which the flat portion 25 of the closing member 21 is in contact with the opening surface 30. In this case, the outlets 20a, 20c, and 20d are closed, and only the outlet 20b is opened as an outlet. However, the water is led to both the washing nozzles 14 and 15.
[0027]
If the movement when the closing member 21 moves upward is the forward path, and the movement when moving downward is the backward path, the flat portion 25 of the blocking member 21 contacts the opening surface 30 at the end of the forward path. At the end, the flat portion 25 of the closing member 21 has a predetermined gap from the opening surface 30. When the forward path and the return path are moved once each, the reciprocating motion is performed once. During this time, the cam mechanisms 22 and 23 cause the closing member 21 to move to the inside of the outlets 20a to 20d around the central axis 31 of the guide hole 29. , It is set to rotate by an angle formed by two adjacent outlets.
[0028]
Therefore, when the closing member 21 descends from the state of FIG. 6 and moves to the end of the return path, and then the closing member 21 rises and moves to the end of the outward path, the closing member 21 is formed by an angle formed by the outlet 20b and the outlet 20c. , The outlets 20a, 20b, and 20d are blocked, only the outlet 20c is opened as an outlet, and water is led out to the right washing nozzle 15.
[0029]
The reciprocating motion of the closing member 21 is mainly performed by the hydraulic force of water pressurized by the cleaning pump 8 and the gravity acting on the closing member 21 itself. Although gravity always acts on the closing member 21, the hydraulic force generated by the cleaning pump 8 is much larger than the gravity acting on the closing member 21, so that the time when the closing member 21 is subjected to hydraulic force almost ignores the effect of gravity. be able to. Therefore, the closing member 21 reciprocates by alternately operating and stopping the cleaning pump 8.
[0030]
In this way, the closing member 21 rotates a predetermined angle around the central axis 31 of the guide hole 29 while reciprocating between the inlet 19 and the outlets 20a to 20d, so that the outlets 20a to 20d are sequentially three at a time. As a result, the outlets 20a to 20d are sequentially opened. For example, when the rotation direction of the closing member 21 is the direction shown in FIG. 6, the openings are opened in the order of 20a → 20b → 20c → 20d → 20a, and accordingly, the cleaning nozzle 14 → both cleaning nozzles 14 and 15 → cleaning. Water is sequentially led out from nozzle 15 to cleaning nozzle 16 to cleaning nozzle 14. Here, it is assumed that the outlet 20b is connected to both the cleaning nozzles 14 and 15.
[0031]
Next, the cam mechanism 22 will be described. The sliding surface 27a of the closing member 21 is in sliding contact with the rib 32, which is a part of the opening surface 30 constituting the outlets 20a to 20d, and constitutes the cam mechanism 22 to convert linear motion into rotational motion. The ribs 32 extend radially from the approximate center of the opening surface 30 at substantially equal intervals.
[0032]
The closing member 21 is set at the lowered position, that is, at the end of the return path, so that the sliding surface 27a and the rib 32 overlap each other when viewed from above, and the closing member 21 is pressurized by the cleaning pump 8. When the water rises due to the hydropower of the water, the sliding surface 27a and the rib 32 come into contact with each other.
[0033]
Due to the hydraulic force, the closing member 21 receives a force upward even after contact, but for this reason, slipping occurs due to the inclination of the sliding surface 27a, and it rises while performing a rotational motion. When the rib 32 completely slides on the sliding surface 27a, the rib 32 comes into contact with the flat portion 25 of the closing member 21, and the rising and rotating motion of the closing member 21 are stopped simultaneously. At this time, all the plurality of ribs 32 abut against the flat portion 25 of the closing member 21 without a gap, and the outlet 20 closed by the disk 26 of the closing member 21 is watertight.
[0034]
In addition, if it sets so that the sliding surface 27b and the rib 32 may slidably contact, the rotation direction of the closure member 21 will be reverse. Here, if the sliding surface 27a is formed of a spiral surface with the central axis 31 as an axis, the rib 32 comes into contact with the sliding surface 27a in a straight line, smoothing the sliding and reducing wear. . Further, due to the self-cleaning effect, dirt accumulation and foreign matter biting are prevented from occurring on the surface of the sliding surface 27a, so that the closing member 21 not only moves smoothly but also improves durability and reliability. It will be advantageous.
[0035]
Next, the cam mechanism 23 will be described. FIG. 7 is a perspective view of a sliding surface 33 that forms a pair with the sliding surface 28 of the closing member 21 and constitutes the cam mechanism 23. The sliding surface 33 has an inclination and continues on the same circumference with the central axis 31 as an axis. A shaft 34 that fits into the guide hole 29 of the closing member 21 is provided at the center of the sliding surface 33.
[0036]
The cam mechanism 23 performs an operation similar to that of the cam mechanism 22, and the linear motion is converted into a rotational motion by the sliding surface 28 of the closing member 21 being in sliding contact with the sliding surface 33. That is, at the position where the closing member 21 is raised, that is, at the end of the forward path, the sliding surface 28 and the sliding surface 33 are set so as to overlap each other when viewed in plan from below. 8 When it is lowered by gravity in a state where it does not receive the hydraulic power at the time of stopping, the sliding surface 28 and the sliding surface 33 come into contact. Due to the gravity, the closing member 21 receives a downward force even after the contact, but for this reason, slipping occurs due to the inclination of the sliding surface 28, and the sliding member 21 descends while performing a rotational motion.
[0037]
When the sliding surface 33 completely slides on the sliding surface 28, the lowering and rotating motions of the closing member 21 are stopped simultaneously. At this time, the flat portion 25 of the closing member 21 and the outlet 20 are kept stationary while maintaining a predetermined interval. Then, when the flat member 21 next rises due to hydraulic power, the notch 24 of the closing member 21 is adjacent to an outlet other than the outlets 20a to 20d previously opened, for example, next to the outlet 20a. It coincides with the outlet 20b.
[0038]
Here, if the sliding surface 28 and the sliding surface 33 are formed of a spiral surface having the central axis 31 as an axis, the sliding surface 28 comes into contact with the sliding surface 33 on the same plane, Smoothes out and reduces wear. This also has the effect of making it difficult for dirt and the like to accumulate on the surfaces of the sliding surface 28 and the sliding surface 33, and is advantageous in smoothly moving the closing member 21.
[0039]
Next, the overall operation in the above configuration will be described. When the tableware is placed in the tableware basket 10 and accommodated in the washing tub 4 and the operation is started, the water supply valve 3 is opened and water is supplied to the washing tub 4 through the water supply path 1. The supplied water is stored in the water storage unit 5 in the cleaning tank 4, and when a predetermined water level is detected by the water level sensor 6, the water supply valve 3 is closed to stop the water supply, and the cleaning pump 8 is driven.
[0040]
Thereby, the water stored in the water storage unit 5 is pressurized by the cleaning pump 8, passes through the switching valve 17, and is sprayed from the cleaning nozzles 14 to 16 toward the tableware in the tableware basket 10, and enters the water storage unit 5. Cycle on the return path. At this time, the cleaning pump 8 operates intermittently. For example, the operation is repeated such that the operation is stopped for 5 seconds after the operation for 25 seconds. By the operation of the washing pump 8 performed intermittently, the closing member 21 constituting the switching valve 17 is intermittently subjected to hydraulic power, so that it rises and falls, that is, reciprocates together with the influence of gravity. become.
[0041]
This reciprocating motion is converted into rotational motion by the cam mechanisms 22 and 23 constituting the switching valve 17, and the closing member 21 rotates by a predetermined angle every time it reciprocates, and the water sent from the cleaning pump 8 is discharged to the outlet. Derived sequentially from 20a to 20d. Thereby, water is sequentially ejected from the cleaning nozzles 14-16.
[0042]
For example, if the cleaning operation is performed for a total of 30 minutes, the switching valve 17 performs the switching operation 60 times when the cleaning pump 8 is operated repeatedly for 25 seconds and then for 5 seconds. Since there are a total of four outlets 20 a to 20 d of the switching valve 17, the number of switching operations of the switching valve 17 is set to a multiple of 4 as described above 60 times, so that the entire tableware arranged in the tableware basket 10 can be used. Water can be sprayed uniformly.
[0043]
While water is circulated by the washing pump 8, it is heated by the hot water heater 7 to be heated. When the washing is finished, the water in the washing tub 4 is discharged by the drain pump 11 and the washing process is finished.
[0044]
As described above, according to the present embodiment, water is sequentially ejected from the plurality of cleaning nozzles 14 to 16 with the switching valve 17 having a simple structure, with only one cleaning pump. Will not grow. Further, since the switching valve 17 itself does not require a special drive source and the cleaning pump 8 is only operated intermittently, it can be realized at low cost, and high reliability and durability can be obtained.
[0045]
Further, the noise during operation is largely attributed to the noise that the water sprayed from the cleaning nozzles 14 to 16 hits the cleaning tank 4, so the smaller the amount of water sprayed at the same time, the quieter it is. According to this, as compared with the case where jets are simultaneously ejected from all the cleaning nozzles, the amount of water jetted simultaneously can be reduced since the jets are sequentially ejected from the respective wash nozzles, and low noise can be realized.
[0046]
In addition, the water saving is water saving because the smaller the amount of circulating water can reduce the amount of water stored in the water storage section 5, but according to the present embodiment, compared with the case where the water is injected from all the washing nozzles at the same time. Since the water is sequentially ejected from each cleaning nozzle, the amount of circulating water can be reduced and water can be saved.
[0047]
In addition, according to the present embodiment, the water supply capacity of the cleaning pump 8 can be reduced by the amount of the circulated water, and the cost of the cleaning pump 8 and the size of the cleaning pump 8 can be reduced. Thereby, the whole apparatus can be reduced in size.
[0048]
【The invention's effect】
As described above, according to the first aspect of the present invention, the switching valve is provided in the middle of the water channel connecting the cleaning pump and the plurality of cleaning nozzles, and the switching valve is pressurized by the cleaning pump. An inlet for introducing water, a plurality of outlets for leading the introduced water to a plurality of cleaning nozzles, a water passage portion connecting the inlet and the outlet, a shaft member provided in the water passage portion, and the interior of the water passage portion A closing member that sequentially switches a plurality of outlets. The closing member closes around the shaft member, a guide hole through which the shaft member passes, an opening provided facing the surface on which the outlet of the switching valve is provided, and A cam mechanism that rotates the member in one direction by a predetermined angle is provided on both the inlet side and the outlet side of the switching valve, and the closing member is disposed between the inlet and outlet of the switching valve along the shaft member by intermittent operation of the washing pump. The reciprocating motion makes it possible to move the closing member forward and backward with the cam mechanism. Such because configured to dynamic rotated by a predetermined angle in one direction, the closure member is reciprocated by intermittent operation of the pump, the reciprocating motion is rotated by a predetermined angle by a cam mechanism provided in the closing member, very By providing a switching valve with a simple structure, water can be selectively injected from multiple cleaning nozzles with a single cleaning pump, reducing noise and saving water without increasing costs and increasing the overall size of the equipment. In addition to being able to be realized, since the predetermined rotation angle required when the closing member sequentially switches the outlet is shared between the forward path and the return path, the moving distance required for the closing member to reciprocate can be shortened, and the switching valve The whole can be reduced in size .
[Brief description of the drawings]
FIG. 1 is a sectional view of a switching valve of a dishwasher according to an embodiment of the present invention. FIG. 2 is a sectional view of the dishwasher. FIG. 3 is a side sectional view of the dishwasher. Side view of closing member of switching valve of dishwasher (b) Top perspective view of closing member of switching valve of dishwasher (c) Bottom perspective view of closing member of switching valve of dishwasher (A) Cross-sectional view taken along line AA of the dishwasher (b) Cross-sectional view taken along line BB of the dishwasher (c) Cross-sectional view taken along line CC of the dishwasher (d) Dishwasher [Fig. 6] A cross-sectional view taken along line D-D of Fig. 6. A plan view of a state in which the closing member and the opening surface of the dishwasher are in contact with each other. 8] Cross-sectional view of a conventional dishwasher [FIG. 9] Cross-sectional view of a conventional dishwasher [Explanation of symbols]
DESCRIPTION OF SYMBOLS 8 Washing pump 14 Washing nozzle 15 Washing nozzle 16 Washing nozzle 17 Switching valve 18 Water flow part 19 Inlet 20 Outlet 21 Closure member 22 Cam mechanism 23 Cam mechanism

Claims (3)

洗浄ポンプと複数の洗浄ノズルとを連結する水路の途中に切換弁を有し、前記切換弁は、前記洗浄ポンプで加圧した水を導入する入口と、導入した水を前記複数の洗浄ノズルに導出する複数の出口と、前記入口と前記出口をつなぐ通水部と、前記通水部内に設けられている軸部材と、前記通水部の内部に設けられ前記複数の出口を順次切り換える閉塞部材とを備え、前記閉塞部材は前記軸部材が貫通するガイド穴と、前記切換弁の出口を設けた面に対向させて設けた開口と、前記軸部材を中心として前記閉塞部材を一方向に所定角度回転するカム機構を前記切換弁の入口側と出口側の双方に有し、前記閉塞部材は前記軸部材に沿って前記洗浄ポンプの断続運転により前記切換弁の前記入口と前記出口との間を往復運動し、前記カム機構により前記閉塞部材の往路と復路の各動きに連動して一方向に所定角度回転するよう構成した食器洗浄機。Has a switching valve in the middle of the channel connecting the washing pump and a plurality of cleaning nozzles, said switching valve includes an inlet for introducing the pressurized water by the washing pump, the introduced water to the plurality of cleaning nozzles A plurality of outlets to be led out, a water passage portion connecting the inlet and the outlet, a shaft member provided in the water passage portion, and a closing member provided in the water passage portion for sequentially switching the plurality of outlets The closing member includes a guide hole through which the shaft member passes, an opening provided to face a surface on which the outlet of the switching valve is provided, and the closing member is predetermined in one direction around the shaft member. An angularly rotating cam mechanism is provided on both the inlet side and the outlet side of the switching valve, and the closing member is located between the inlet and the outlet of the switching valve by the intermittent operation of the washing pump along the shaft member. Reciprocating, and the cam mechanism Configured dishwasher to predetermined angle in one direction in conjunction with the forward and return each movement of the serial closure member. カム機構は、同一円周上に連なる複数の摺動面からなる請求項1記載の食器洗浄機。Cam mechanism according to claim 1 dishwasher according comprising a plurality of sliding surfaces continuing on the same circumference. 同一円周上に連なる複数の摺動面を、これら摺動面がなす中心を軸とする螺旋面で形成した請求項2記載の食器洗浄機。  3. The dishwasher according to claim 2, wherein a plurality of sliding surfaces connected on the same circumference are formed as a spiral surface with the center of these sliding surfaces as an axis.
JP2003069967A 2003-03-14 2003-03-14 Dishwasher Expired - Lifetime JP3918747B2 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
JP2003069967A JP3918747B2 (en) 2003-03-14 2003-03-14 Dishwasher
CNB2004100284461A CN1265758C (en) 2003-03-14 2004-03-11 Tableware washer
CN 200420007917 CN2741499Y (en) 2003-03-14 2004-03-11 Tableware cleaner
TW093106722A TWI290032B (en) 2003-03-14 2004-03-12 Tableware washer
KR1020040016932A KR100574129B1 (en) 2003-03-14 2004-03-12 Dish washer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2003069967A JP3918747B2 (en) 2003-03-14 2003-03-14 Dishwasher

Publications (2)

Publication Number Publication Date
JP2004275365A JP2004275365A (en) 2004-10-07
JP3918747B2 true JP3918747B2 (en) 2007-05-23

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JP2003069967A Expired - Lifetime JP3918747B2 (en) 2003-03-14 2003-03-14 Dishwasher

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CN (1) CN2741499Y (en)

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CN2741499Y (en) 2005-11-23
JP2004275365A (en) 2004-10-07

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