JP3916231B2 - Welding machine drive structure - Google Patents

Welding machine drive structure Download PDF

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Publication number
JP3916231B2
JP3916231B2 JP2002326587A JP2002326587A JP3916231B2 JP 3916231 B2 JP3916231 B2 JP 3916231B2 JP 2002326587 A JP2002326587 A JP 2002326587A JP 2002326587 A JP2002326587 A JP 2002326587A JP 3916231 B2 JP3916231 B2 JP 3916231B2
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JP
Japan
Prior art keywords
shaft
ball screw
welding machine
bearing
ball
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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JP2002326587A
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Japanese (ja)
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JP2004160466A (en
Inventor
良夫 佐藤
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Obara株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to JP2002326587A priority Critical patent/JP3916231B2/en
Publication of JP2004160466A publication Critical patent/JP2004160466A/en
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Description

【0001】
【発明の属する技術分野】
本発明は、電動モ―タの駆動により加圧軸を駆動するようにした溶接機の駆動部構造に関するものである。
【0002】
【従来の技術】
従来、電動モ―タの出力軸からカップリングおよび軸受用軸を介してボ―ルねじ軸を回転させ、該ボ―ルねじ軸に形成したねじに螺合するボ―ルナットの往復動によって加圧軸を駆動するようにした溶接機の駆動部構造で、カップリングがスプライン結合型となっており、また同一軸線上に出力軸とカップリングと軸受とボ―ルナットとが順次直列に位置し配列されたものがある(例えば特許文献1参照)。
【0003】
【特許文献1】
特許第2844412号公報(第3頁、第2図)
【0004】
【発明が解決しようとする課題】
ところが、上記従来例では駆動部を構成する出力軸とカップリングと軸受とボ―ルナットとが同一軸線上に順次直列に位置されるため、ボ―ルナットが軸受より軸線方向で離れた位置で動作することになって、結果的に駆動部の全長が長くなり、そのため、溶接機の操作が難しくなるばかりでなく、溶接作業時に溶接機を治具内に進入させても被溶接物や治具と干渉してしまい多数の溶接打点作業をこなすことができない。また、カップリングがスプライン結合型となっているため、スプライン形成のための加工時間が必要であり且つスプライン部の潤滑のためにカップリングを収納するある程度の密閉室が必要となって、コスト高の駆動部構造となる、という問題がある。
【0005】
本発明は、従来の技術の有するこのような問題点に鑑みてなされたものであり、その目的とするところは、カップリングとして板ばねを用い、軸受用中空軸内においてボ―ルナットがボ―ルねじに螺合し得るようにすることで、駆動部の全長が短くてコンパクトに構成され、加圧軸の動作が容易な製造コストの安い溶接機の駆動部構造を提供しようとするものである。
【0006】
また、電動モ―タや他の駆動部の故障時に手動によりボ―ルねじ軸を回動させ得るようにして、駆動部の原状復帰も容易に可能なものとした溶接機の駆動部構造を提供しようとするものである。
【0007】
【課題を解決するための手段】
上記目的を達成するために、本発明における溶接機の駆動部構造は、電動モ―タの出力軸にカップリング用の板ばねを接続し、該板ばねに軸受用中空軸を接続し、該軸受用中空軸と同芯線上にボ―ルナット,ボ―ルねじ軸,板ばね及び前記出力軸を配置し、該軸受用中空軸に前記ボ―ルねじ軸を固着すると共に、ボ―ルねじ軸に前記軸受用中空軸内まで前記ボ―ルナットが螺合されるボ―ルねじを形成したことを特徴とするものである。
【0008】
また、前記ボ―ルねじ軸の自由端側に手動により該ボ―ルねじ軸を回動させる手動操作用の加工孔を形成したことを特徴とするものである。
【0009】
【発明の実施の態様】
添付図面を参照して本発明の実施例について説明をする。
図1は本発明に係る溶接機の駆動部構造の要部断面図、図2は他の実施例の要部断面図、図3はさらに他の実施例の要部断面図である。
【0010】
図1において、1は溶接機に取り付けられた電動モ―タであり、該電動モ―タ1の出力側には出力軸2が回転自在に設けられている。3はカップリング用の板ばねであり、該板ばね3は前記出力軸2にボルト4止めされた鞘管5を介して出力軸2に連結されている。
【0011】
6はアンギュラベアリング7の軸受用中空軸であり、該軸受用中空軸6の中空部8の端部にはボ―ルねじ軸9が固着されており、該ボ―ルねじ軸9のボ―ルねじ10には加圧軸11に固着されたボ―ルナット12が螺合されるのである。そして、該ボ―ルナット12が螺合されるボ―ルねじ10は前記中空部8内まで形成されている。
【0012】
そして、前記出力軸2と板ばね3とボ―ルねじ軸9とボ―ルナット12および加圧軸11とは、前記軸受用中空軸6の軸線方向に同芯に配置されている。
【0013】
なお、13は加圧軸11の軸受け、14は駆動部ハウジングであり、また、加圧軸11は溶接電極の駆動或は溶接機のイコライズ用の駆動にも適用できるものである。
【0014】
以上のような構成からなる溶接機の駆動部構造において、図1に示すような軸受用中空軸6とボ―ルナット12とが同芯上で重なる状態から電動モ―タ1を駆動すると、その出力軸2の回転は板ばね3,軸受用中空軸6を介してボ―ルねじ軸9を回転させ、該ボ―ルねじ軸9の回転によりボ―ルナット12が図で左側に前進して前記中空部8から離れるようになり、加圧軸11はボ―ルナット12と同行して駆動部ハウジング14からの突出量を増すようになる。
【0015】
本発明によれば、カップリングとして板ばね3を用い、軸受用中空軸6内においてもボ―ルナット12がボ―ルねじ10に螺合し得るようになるので、駆動部の全長が短くてコンパクトな構成となる。
【0016】
また、15は前記ボ―ルねじ軸9の自由端側に形成した手動操作用の加工孔であり、例えば六角孔に形成されている。そして、加圧軸11の先端部には前記加工孔15にスパナ―等を装着するための手動操作孔16が貫通されている。
【0017】
このように、ボ―ルねじ軸9の自由端側に手動により該ボ―ルねじ軸9を回動させる手動操作用の加工孔15を形成した場合、電動モ―タ1や他の駆動部の故障時に手動によりボ―ルねじ軸9を回動させ得るようにして、駆動部の原状復帰が容易に可能なものとなる。
【0018】
さらに、この実施例の場合、電動モ―タ1の出力軸2が比較的に長いときには、ボ―ルねじ軸9の端部側に中空部17を形成し、前記出力軸2の一部を該中空部17内に進入配置して、出力軸2も軸受用中空軸6と同芯上で重なる状態とすることで、駆動部の全長がさらに短くてコンパクトな構成となる。
【0019】
図2に示す実施例は、出力軸2と板ばね3との連結手段に割りリング20を用いた点で先の実施例と相違し、その他は実質的に同一構成であるので、同一符号を付してその説明を省略する。
【0020】
この実施例の場合、割りリング20は出力軸2の根元側にクランプボルト21によって締め付け装着され、該割りリング20に板ばね3が取付けられるようになっている。
【0021】
この実施例における作用,効果も先の実施例と実質的に同一である。
【0022】
図3に示す実施例は、出力軸2が比較的に短いものに適用するものであり、板ばね3がボルト30によって直接に出力軸2に連結された点で先の両実施例と相違し、その他は実質的に同一構成であるので、同一符号を付してその説明を省略する。
【0023】
そして、この実施例の場合、出力軸2が比較的に短いので先の両実施例のようなボ―ルねじ軸9の端部側に中空部を形成することなく、駆動部の全長が短くてコンパクトな構成となる。
【0024】
【発明の効果】
本発明においては、カップリングとして板ばねを用い、軸受用中空軸内においてもボ―ルナットがボ―ルねじに螺合し得るようになるので、駆動部の全長が短くてコンパクトな構成となり、加圧軸の動作が容易な製造コストの安い溶接機の駆動部構造が得られる。
【0025】
そして、ボ―ルねじ軸の自由端側に手動により該ボ―ルねじ軸を回動させる手動操作用の加工孔を形成した場合には、電動モ―タや他の駆動部の故障時に手動によりボ―ルねじ軸を回動させ得るようにして、駆動部の原状復帰が容易に可能な溶接機の駆動部構造も得られる。
【図面の簡単な説明】
【図1】本発明に係る溶接機の駆動部構造の要部断面図である。
【図2】本発明に係る溶接機の駆動部構造の他の実施例の要部断面図である。
【図3】本発明に係る溶接機の駆動部構造のさらに他の実施例の要部断面図である。
【符号の説明】
1 電動モ―タ
2 出力軸
3 板ばね
6 軸受用中空軸
7 軸受
9 ボ―ルねじ軸
10 ボ―ルねじ
11 加圧軸
12 ボ―ルナット
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a drive unit structure of a welding machine in which a pressure shaft is driven by driving an electric motor.
[0002]
[Prior art]
Conventionally, a ball screw shaft is rotated from the output shaft of an electric motor through a coupling and a bearing shaft, and the ball nut is screwed into a screw formed on the ball screw shaft to reciprocate. This is a welder drive structure that drives the pressure shaft. The coupling is splined, and the output shaft, coupling, bearing, and ball nut are located in series on the same axis. Some are arranged (see, for example, Patent Document 1).
[0003]
[Patent Document 1]
Japanese Patent No. 2844412 (page 3, FIG. 2)
[0004]
[Problems to be solved by the invention]
However, in the above conventional example, the output shaft, coupling, bearing, and ball nut constituting the drive unit are sequentially arranged in series on the same axis, so the ball nut operates at a position away from the bearing in the axial direction. As a result, the overall length of the drive unit becomes longer, which makes it difficult to operate the welder, and even if the welder enters the jig during welding work, And cannot perform many welding spot operations. In addition, since the coupling is a spline coupling type, a processing time for forming the spline is required, and a certain degree of sealed chamber for housing the coupling is necessary for lubrication of the spline portion, which increases the cost. There is a problem that the drive unit structure becomes.
[0005]
The present invention has been made in view of the above-described problems of the prior art. The object of the present invention is to use a leaf spring as a coupling, and a ball nut in a hollow shaft for bearings. It is intended to provide a drive unit structure for a welding machine with a low-cost manufacturing cost in which the entire length of the drive unit is short and compact, and the operation of the pressure shaft is easy. is there.
[0006]
In addition, the drive unit structure of the welding machine is designed so that the ball screw shaft can be manually rotated when an electric motor or other drive unit fails, and the drive unit can be easily restored to its original state. It is something to be offered.
[0007]
[Means for Solving the Problems]
In order to achieve the above object, the drive unit structure of the welding machine according to the present invention has a coupling plate spring connected to the output shaft of the electric motor, a bearing hollow shaft connected to the plate spring, and A ball nut, a ball screw shaft, a leaf spring, and the output shaft are arranged on the same core as the bearing hollow shaft, and the ball screw shaft is fixed to the hollow shaft for bearing, and a ball screw A ball screw into which the ball nut is screwed into the bearing hollow shaft is formed on the shaft.
[0008]
Further, a processing hole for manual operation for manually rotating the ball screw shaft is formed on the free end side of the ball screw shaft.
[0009]
BEST MODE FOR CARRYING OUT THE INVENTION
Embodiments of the present invention will be described with reference to the accompanying drawings.
FIG. 1 is a cross-sectional view of a main part of a drive unit structure of a welding machine according to the present invention, FIG. 2 is a cross-sectional view of a main part of another embodiment, and FIG. 3 is a cross-sectional view of a main part of still another embodiment.
[0010]
In FIG. 1, reference numeral 1 denotes an electric motor attached to a welding machine, and an output shaft 2 is rotatably provided on the output side of the electric motor 1. Reference numeral 3 denotes a coupling leaf spring. The leaf spring 3 is connected to the output shaft 2 via a sheath tube 5 fastened to the output shaft 2 by bolts 4.
[0011]
Reference numeral 6 denotes a bearing hollow shaft of the angular bearing 7, and a ball screw shaft 9 is fixed to an end portion of the hollow portion 8 of the bearing hollow shaft 6. A ball nut 12 fixed to the pressure shaft 11 is screwed onto the screw screw 10. A ball screw 10 to which the ball nut 12 is screwed is formed up to the inside of the hollow portion 8.
[0012]
The output shaft 2, the leaf spring 3, the ball screw shaft 9, the ball nut 12 and the pressure shaft 11 are arranged concentrically in the axial direction of the bearing hollow shaft 6.
[0013]
Reference numeral 13 denotes a bearing for the pressurizing shaft 11, 14 denotes a drive unit housing, and the pressurizing shaft 11 can be applied to driving of a welding electrode or driving for equalizing a welding machine.
[0014]
When the electric motor 1 is driven from the state where the bearing hollow shaft 6 and the ball nut 12 overlap on the same core as shown in FIG. The rotation of the output shaft 2 rotates the ball screw shaft 9 via the leaf spring 3 and the bearing hollow shaft 6, and the ball screw shaft 9 advances to the left in the drawing by the rotation of the ball screw shaft 9. The pressure shaft 11 moves along with the ball nut 12 to increase the amount of protrusion from the drive unit housing 14.
[0015]
According to the present invention, the leaf spring 3 is used as a coupling, and the ball nut 12 can be screwed into the ball screw 10 even in the hollow shaft 6 for the bearing. It becomes a compact configuration.
[0016]
Reference numeral 15 denotes a processing hole for manual operation formed on the free end side of the ball screw shaft 9, which is formed in a hexagonal hole, for example. A manual operation hole 16 for attaching a spanner or the like to the processing hole 15 is passed through the tip of the pressure shaft 11.
[0017]
As described above, when the hole 15 for manual operation for manually rotating the ball screw shaft 9 is formed on the free end side of the ball screw shaft 9, the electric motor 1 and other driving units are provided. In this case, the ball screw shaft 9 can be manually rotated at the time of failure, so that the drive unit can be easily restored to its original state.
[0018]
Further, in the case of this embodiment, when the output shaft 2 of the electric motor 1 is relatively long, a hollow portion 17 is formed on the end side of the ball screw shaft 9, and a part of the output shaft 2 is formed. When the output shaft 2 is placed concentrically with the bearing hollow shaft 6 by being placed in the hollow portion 17, the overall length of the drive portion is further shortened and a compact configuration is obtained.
[0019]
The embodiment shown in FIG. 2 is different from the previous embodiment in that a split ring 20 is used as a connecting means between the output shaft 2 and the leaf spring 3, and the other components are substantially the same in configuration. A description thereof will be omitted.
[0020]
In this embodiment, the split ring 20 is fastened and attached to the base side of the output shaft 2 by a clamp bolt 21, and the leaf spring 3 is attached to the split ring 20.
[0021]
The operation and effect of this embodiment are substantially the same as those of the previous embodiment.
[0022]
The embodiment shown in FIG. 3 is applied to a case where the output shaft 2 is relatively short, and is different from the previous embodiments in that the leaf spring 3 is directly connected to the output shaft 2 by a bolt 30. Since the other components are substantially the same, the same reference numerals are given and description thereof is omitted.
[0023]
In the case of this embodiment, since the output shaft 2 is relatively short, the entire length of the drive portion is short without forming a hollow portion on the end side of the ball screw shaft 9 as in the previous embodiments. And compact configuration.
[0024]
【The invention's effect】
In the present invention, a leaf spring is used as a coupling, and the ball nut can be screwed into the ball screw even in the hollow shaft for the bearing. A drive structure for a welding machine with a low manufacturing cost and easy operation of the pressure shaft can be obtained.
[0025]
When a hole for manual operation that manually rotates the ball screw shaft is formed on the free end side of the ball screw shaft, it is manually operated when an electric motor or other drive unit fails. As a result, the ball screw shaft can be rotated to obtain the drive unit structure of the welding machine in which the drive unit can be easily restored to its original state.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view of a main part of a drive unit structure of a welding machine according to the present invention.
FIG. 2 is a cross-sectional view of an essential part of another embodiment of the drive unit structure of the welding machine according to the present invention.
FIG. 3 is a cross-sectional view of a main part of still another embodiment of the driving unit structure of the welding machine according to the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Electric motor 2 Output shaft 3 Leaf spring 6 Hollow shaft for bearing 7 Bearing 9 Ball screw shaft 10 Ball screw 11 Pressure shaft 12 Ball nut

Claims (2)

電動モ―タの出力軸からカップリングおよび軸受用軸を介してボ―ルねじ軸のねじを回転させ、該ボ―ルねじに螺合するボ―ルナットの往復動によって加圧軸を駆動するようにした溶接機の駆動部構造において、電動モ―タの出力軸にカップリング用の板ばねを接続し、該板ばねに軸受用中空軸を接続し、該軸受用中空軸と同芯線上にボ―ルナット,ボ―ルねじ軸,板ばね及び前記出力軸を配置し、該軸受用中空軸に前記ボ―ルねじ軸を固着すると共に、ボ―ルねじ軸に前記軸受用中空軸内まで前記ボ―ルナットが螺合されるボ―ルねじを形成したことを特徴とする溶接機の駆動部構造。The ball screw shaft screw is rotated from the output shaft of the electric motor through the coupling and bearing shaft, and the pressure shaft is driven by the reciprocating motion of a ball nut screwed to the ball screw. In the drive part structure of the welding machine thus constructed, a coupling leaf spring is connected to the output shaft of the electric motor, a bearing hollow shaft is connected to the leaf spring, A ball nut, a ball screw shaft, a leaf spring, and the output shaft, and the ball screw shaft is fixed to the bearing hollow shaft, and the ball screw shaft is disposed in the bearing hollow shaft. A drive part structure for a welding machine, wherein a ball screw into which the ball nut is screwed is formed. 前記ボ―ルねじ軸の自由端側に手動により該ボ―ルねじ軸を回動させる手動操作用の加工孔を形成したことを特徴とする請求項1記載の溶接機の駆動部構造。2. A drive unit structure for a welding machine according to claim 1, wherein a processing hole for manual operation for manually rotating the ball screw shaft is formed on a free end side of the ball screw shaft.
JP2002326587A 2002-11-11 2002-11-11 Welding machine drive structure Expired - Lifetime JP3916231B2 (en)

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Publication number Priority date Publication date Assignee Title
JP5032776B2 (en) * 2006-02-17 2012-09-26 株式会社電元社製作所 Resistance spot welding machine
JP2008043997A (en) * 2006-08-21 2008-02-28 Obara Corp Pressure-drive unit for welding gun
KR101417020B1 (en) * 2007-11-09 2014-07-08 오바라 그룹 가부시키가이샤 Pressure application driving unit of welding gun
CN105378341B (en) * 2012-11-30 2018-01-19 迪宝克技术公司 Linear actuators for motion simulator
CA2892150C (en) * 2012-11-30 2020-09-15 D-Box Technologies Inc. Linear actuator for motion simulator

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