JP3915956B2 - Driving machine - Google Patents

Driving machine Download PDF

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Publication number
JP3915956B2
JP3915956B2 JP31578398A JP31578398A JP3915956B2 JP 3915956 B2 JP3915956 B2 JP 3915956B2 JP 31578398 A JP31578398 A JP 31578398A JP 31578398 A JP31578398 A JP 31578398A JP 3915956 B2 JP3915956 B2 JP 3915956B2
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JP
Japan
Prior art keywords
bumper
striking piston
cylinder
driving machine
sectional area
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP31578398A
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Japanese (ja)
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JP2000141246A (en
Inventor
裕人 稲川
禎紀 石沢
正則 青木
宏樹 北川
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Koki Holdings Co Ltd
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Hitachi Koki Co Ltd
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Publication date
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Priority to JP31578398A priority Critical patent/JP3915956B2/en
Publication of JP2000141246A publication Critical patent/JP2000141246A/en
Application granted granted Critical
Publication of JP3915956B2 publication Critical patent/JP3915956B2/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25CHAND-HELD NAILING OR STAPLING TOOLS; MANUALLY OPERATED PORTABLE STAPLING TOOLS
    • B25C1/00Hand-held nailing tools; Nail feeding devices
    • B25C1/04Hand-held nailing tools; Nail feeding devices operated by fluid pressure, e.g. by air pressure
    • B25C1/047Mechanical details

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Portable Nailing Machines And Staplers (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は圧縮空気を動力源とし釘等の止具を打込む空気圧式打込機において、打撃ピストンを停止させるための緩衝装置に関するものである。
【0002】
【従来の技術】
特開平3−178784号のように、シリンダ内に収容された打撃ピストンを圧縮空気で駆動し、打撃ピストンに結合されたドライバにより止具を打撃して打ち出し、次に打撃ピストン上部の圧縮空気が大気へ排気されると、戻し空気室の圧縮空気が打撃ピストンの下面に作用して打撃ピストンがシリンダ上部に復帰するようにした空気圧式打込機には、打撃ピストンの衝撃を打撃行程の下死点で吸収して停止させるためのバンパからなる緩衝装置が設けられている。
【0003】
従来の打込機は圧縮空気の圧力が10気圧以下で使用されているため、必要な打込みエネルギを得るためには打撃ピストンの直径を大きくしなくてはならなかった。そのため、バンパの直径も大きくすることができ設計上余裕があった。
【0004】
【発明が解決しようとする課題】
最近は規制緩和によって高圧の圧縮空気を使用できるようになり、小型で高出力の打込機の設計が可能となった。そこで、高圧の圧縮空気に応じて打撃ピストンの直径を小さくし、打撃ピストンの直径に合わせてバンパも小型に設計すると、高圧の圧縮空気を使用することにより打撃ピストンの衝撃力は大きくなるので、バンパへの負担が大きくなり、バンパの耐久性が低下するという問題がある。一方、バンパを従来通りの方法で設計するとバンパは大型化し、打込機の下部が太くなってしまい、打込機の小型軽量化は不可能となってしまうという問題がある。
【0005】
本発明の目的は、バンパの形状を最適化し、小型でかつ高耐久性の打込機用緩衝装置を提供することである。
【0006】
【課題を解決するための手段】
上記目的は、前記バンパを、上部の断面積を最大とし、上部から下部にかけて断面積が徐々に小さくなる形状とすることにより達成される。
【0007】
【発明の実施の形態】
以下本発明緩衝装置を一実施形態を示した図1、図2を参照して説明する。
【0008】
打込機は、周知の如く、シリンダ2内に打撃ピストン3を摺動可能に収容すると共に打撃ピストン3にドライバ4を一体に結合している。シリンダ2内の打撃ピストン3の上方に供給された圧縮空気は、打撃ピストン3を上死点から下死点に向けて衝撃的に駆動し、ドライバ4によりノーズ部1の下方に設置された射出部(図示せず)に供給された止具を打ち出す。
【0009】
シリンダ2とノーズ部1との間にはバンパ7の収容部8が形成され、収容部8に収容されたバンパ7は打撃ピストン3の下面を受け、打撃ピストン3の衝撃力を吸収している。
【0010】
バンパ7は、例えばウレタン系ゴム等の粘弾性材からなり、バンパ上部9の断面積が最大となっており、バンパ上部9からバンパ下部10にかけて断面積が徐々に小さくなる形状に形成され、バンパ上部9の断面の中心線14を半径方向内側に湾曲もしくは傾斜させている。更に、バンパ上部9の外周部とシリンダ2の内壁との間には縦長の隙間12が設けられている。バンパ7の上端部の内周部と外周部はR形状とされ、打撃ピストン3下面のバンパ接触面には、バンパ7と同形状の環状の凹部11が設けられ、凹部11の内周部と外周部はバンパ7のバンパ上部9の形状に合ったR形状となっている。
【0011】
上記構成によればバンパ7が衝撃を受ける時、変形の初期段階では、バンパ上部9に歪みが集中するが、バンパ上部9の断面積が大きく形成されているため、バンパ上部9の局部的な変形が抑えられ、バンパ下部10に変形が伝達し、バンパ上部9からの破損を回避することができる。打撃ピストン3下面のバンパ接触面にバンパ7と同形状の環状の凹部11を設けたことにより、打撃ピストン3とバンパ7の衝突時には、打撃ピストン3の環状凹部11にバンパ上部9が嵌合するので、角部13の局部的な変形が抑えられ破損が抑えられる。なお、打撃ピストン3の環状凹部11の内周部と外周部はR形状と形成されているため、バンパ7と打撃ピストン3の芯がずれて接触しても、接触後に芯が一致するように矯正されるので、角部13からの破損を防止できる。
【0012】
バンパ7を構成するゴム等の弾性材は体積一定のもとで変形するので、打撃ピストン3からの荷重に対してバンパ上部9は半径方向外側に変形しようとする。しかし、バンパ上部9は断面の中心線14が半径方向内側に湾曲もしくは傾斜されているので、打撃ピストン3の荷重はバンパ上部9を半径方向外側への変形を抑える方向に働く。従って、バンパ7内部には破損の原因となる引張り応力が発生しない。更にバンパ7が半径方向外側に変形した場合に周方向の歪みが許容歪み以下となるように設定された隙間12が設置されているので、バンパ7の初期変形の段階で、バンパ7が半径方向外側に自由に膨張可能である。これより、バンパ7のばね定数を低く抑えることが可能となり、打込機本体に対する衝撃荷重を小さくすることができ、打込機本体の寿命を長くすることが可能となる。
【0013】
次に変形の中期段階では、バンパ上部9が半径方向外側に膨らむが、初期の隙間12があるためバンパ7とバンパ収容部8の内壁との接触圧力は小さく、その結果、摩擦力が小さいため、バンパ上部9が下方へ滑り易くなって変形し易くなっているので、図2に示すようにバンパ7のバンパ上部9からバンパ下部10にかけてバランス良く一様な圧縮応力の状態で変形することが可能である。
【0014】
変形の最終段階では、バンパ下部10の肉厚がバンパ上部9に比べて薄くできているのでバンパ上部9に比べて変形し易くなっており、バンパ7内部には均一な圧縮応力が分布し引張り応力の発生を抑えることができるので、バンパ7の長寿命化が達成できる。
【0015】
上記した本発明の実施形態によれば、バンパ上部9の断面積を最大とし、バンパ上部9からバンパ下部10にかけて断面積を徐々に小さくすることにより、変形初期のバンパ上部9に集中する歪みを緩和させることができバンパ7の耐久性を向上することができる。また、バンパ上部9を半径方向内側に湾曲もしくは傾斜させることにより、バンパ7内部には破損の原因となる引張り応力を発生させることがないのでバンパ7の耐久性を向上することができる。特にバンパ7を構成するウレタンゴム等の粘弾性材は、引張り応力に弱く、圧縮応力に強い性質があるので、引張り応力を発生させない効果は大きく、バンパ7の寿命が更に長くなる。バンパ上部9とシリンダ2のバンパ収容部8との間に隙間12を設置することにより、バンパ7のばね定数を小さく抑えることができるので衝撃荷重を小さくすることができ、打込機本体の寿命を長くすることができる。更に隙間12によって、バンパ上部9が半径方向外側に変形してもシリンダ2との接触圧力が小さくなるめ、バンパ上部9が下方に滑り易くなり、全体的に一様な圧縮応力の状態で変形することが可能であり、小型化が可能となる。打撃ピストン3の下面にバンパ7の上端面と同一形状の環状凹部11を設置することにより、衝突時、凹部11とバンパ上端部が嵌合し、バンパ7の角部13の局部的な変形による亀裂の発生を防止することができる。凹部11の内周部と外周部はR形状と形成されているため、バンパ7と打撃ピストン3の芯がずれて接触しても、接触後に芯が一致するように矯正されるので、角部13からの破損を防止できる等種々の作用効果を奏し得るようになる。
【0016】
【発明の効果】
以上のように本発明によれば、打撃ピストンとの高速な衝突による局部的な変形を抑えられ、小型かつ高耐久性の緩衝装置を提供することが可能となる。
【図面の簡単な説明】
【図1】本発明緩衝装置の一実施形態を示す要部破断図。
【図2】打撃ピストンとバンパが衝突した状態を示す要部断面図。
【符号の説明】
1はノーズ部、2はシリンダ、3は打撃ピストン、4はドライバ、5は連通孔、6は戻し空気室、7はバンパ、8はバンパ収容部、9はバンパ上部、10はバンパ下部、11は環状の凹部、12は隙間、13は角部、14は断面の中心線である。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a shock absorber for stopping a striking piston in a pneumatic driving machine for driving a stopper such as a nail using compressed air as a power source.
[0002]
[Prior art]
As disclosed in Japanese Patent Laid-Open No. 3-178784, a striking piston housed in a cylinder is driven by compressed air, and a stop is struck by a driver coupled to the striking piston. Pneumatic navigators that when compressed air in the return air chamber acts on the lower surface of the striking piston and returns to the top of the cylinder when exhausted to the atmosphere will cause the impact of the striking piston to fall below the striking stroke. A shock absorber comprising a bumper for absorbing and stopping at the dead center is provided.
[0003]
Since the conventional driving machine is used at a compressed air pressure of 10 atm or less, the diameter of the driving piston has to be increased in order to obtain the required driving energy. Therefore, the diameter of the bumper can be increased, and there is a margin in design.
[0004]
[Problems to be solved by the invention]
Recently, deregulation has made it possible to use high-pressure compressed air, enabling the design of small, high-powered driving machines. Therefore, if the diameter of the striking piston is reduced according to the high pressure compressed air and the bumper is designed to be small according to the diameter of the striking piston, the impact force of the striking piston increases by using the high pressure compressed air. There is a problem that the burden on the bumper increases and the durability of the bumper decreases. On the other hand, if the bumper is designed by a conventional method, the bumper becomes large and the lower portion of the driving machine becomes thick, and there is a problem that it is impossible to reduce the size and weight of the driving machine.
[0005]
An object of the present invention is to provide a shock absorber for a driving machine that optimizes the shape of the bumper and is small and highly durable.
[0006]
[Means for Solving the Problems]
The above object is achieved by making the bumper have a shape in which the upper sectional area is maximized and the sectional area gradually decreases from the upper part to the lower part.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
The shock absorber of the present invention will be described below with reference to FIGS. 1 and 2 showing an embodiment.
[0008]
As is well known, the driving machine slidably accommodates the striking piston 3 in the cylinder 2 and integrally couples the driver 4 to the striking piston 3. The compressed air supplied above the striking piston 3 in the cylinder 2 drives the striking piston 3 shockingly from the top dead center toward the bottom dead center, and is injected below the nose portion 1 by the driver 4. The stopper supplied to the part (not shown) is driven out.
[0009]
An accommodating portion 8 of the bumper 7 is formed between the cylinder 2 and the nose portion 1. The bumper 7 accommodated in the accommodating portion 8 receives the lower surface of the striking piston 3 and absorbs the impact force of the striking piston 3. .
[0010]
The bumper 7 is made of, for example, a viscoelastic material such as urethane rubber, and the bumper upper portion 9 has the largest cross-sectional area, and the bumper 7 is formed in a shape in which the cross-sectional area gradually decreases from the bumper upper portion 9 to the bumper lower portion 10. The center line 14 of the cross section of the upper part 9 is curved or inclined radially inward. Further, a vertically long gap 12 is provided between the outer peripheral portion of the bumper upper portion 9 and the inner wall of the cylinder 2. An inner peripheral portion and an outer peripheral portion of the upper end portion of the bumper 7 are R-shaped, and an annular concave portion 11 having the same shape as the bumper 7 is provided on the bumper contact surface of the lower surface of the impact piston 3. The outer peripheral portion has an R shape that matches the shape of the bumper upper portion 9 of the bumper 7.
[0011]
According to the above configuration, when the bumper 7 receives an impact, distortion concentrates on the bumper upper part 9 in the initial stage of deformation, but since the cross-sectional area of the bumper upper part 9 is formed large, The deformation is suppressed, the deformation is transmitted to the bumper lower part 10, and damage from the bumper upper part 9 can be avoided. By providing an annular recess 11 having the same shape as the bumper 7 on the bumper contact surface on the lower surface of the impact piston 3, the bumper upper portion 9 is fitted into the annular recess 11 of the impact piston 3 when the impact piston 3 and the bumper 7 collide. Therefore, local deformation of the corner portion 13 is suppressed and damage is suppressed. In addition, since the inner peripheral part and outer peripheral part of the annular recessed part 11 of the striking piston 3 are formed in an R shape, even if the cores of the bumper 7 and the striking piston 3 are displaced and come into contact with each other, the cores are aligned after contact. Since it is corrected, breakage from the corner 13 can be prevented.
[0012]
Since the elastic material such as rubber constituting the bumper 7 is deformed with a constant volume, the bumper upper portion 9 tends to be deformed radially outward with respect to the load from the striking piston 3. However, since the center line 14 of the cross section of the bumper upper portion 9 is curved or inclined inward in the radial direction, the load of the striking piston 3 acts in a direction to suppress the deformation of the bumper upper portion 9 in the radially outward direction. Therefore, no tensile stress that causes damage is generated inside the bumper 7. Further, when the bumper 7 is deformed outward in the radial direction, the gap 12 is set so that the circumferential strain is equal to or less than the allowable strain. Therefore, at the stage of the initial deformation of the bumper 7, the bumper 7 is It can expand freely outside. As a result, the spring constant of the bumper 7 can be kept low, the impact load on the driving machine main body can be reduced, and the life of the driving machine main body can be extended.
[0013]
Next, in the middle stage of deformation, the bumper upper part 9 swells outward in the radial direction, but since there is an initial gap 12, the contact pressure between the bumper 7 and the inner wall of the bumper housing 8 is small, and as a result, the frictional force is small. Since the bumper upper part 9 is easy to slide downward and is easily deformed, it can be deformed in a state of uniform compressive stress with good balance from the bumper upper part 9 to the bumper lower part 10 of the bumper 7 as shown in FIG. Is possible.
[0014]
At the final stage of deformation, the thickness of the lower bumper 10 is thinner than that of the upper bumper 9, so that it is easier to deform than the upper bumper 9. Since the generation of stress can be suppressed, the life of the bumper 7 can be extended.
[0015]
According to the above-described embodiment of the present invention, the strain concentrated on the bumper upper portion 9 in the early stage of deformation is reduced by maximizing the cross-sectional area of the bumper upper portion 9 and gradually reducing the cross-sectional area from the bumper upper portion 9 to the bumper lower portion 10. It can be relaxed and the durability of the bumper 7 can be improved. Further, by bending or inclining the bumper upper portion 9 inward in the radial direction, no tensile stress that causes damage is generated in the bumper 7, so that the durability of the bumper 7 can be improved. In particular, a viscoelastic material such as urethane rubber constituting the bumper 7 is weak against tensile stress and strong against compressive stress. Therefore, the effect of not generating tensile stress is great, and the life of the bumper 7 is further extended. By installing a gap 12 between the bumper upper portion 9 and the bumper accommodating portion 8 of the cylinder 2, the spring constant of the bumper 7 can be kept small, so that the impact load can be reduced and the life of the driving machine main body can be reduced. Can be lengthened. Further, even if the bumper upper part 9 is deformed outward in the radial direction by the gap 12, the contact pressure with the cylinder 2 is reduced, and the bumper upper part 9 is easily slid downward and deformed in a state of uniform compressive stress as a whole. It is possible to reduce the size. By installing an annular recess 11 having the same shape as the upper end surface of the bumper 7 on the lower surface of the striking piston 3, the recess 11 and the upper end of the bumper are fitted to each other at the time of collision, and due to local deformation of the corner 13 of the bumper 7. Generation of cracks can be prevented. Since the inner peripheral portion and the outer peripheral portion of the recess 11 are formed in an R shape, even if the bumper 7 and the striking piston 3 are misaligned and contacted, the corners are corrected so that the cores match after contact. Various effects such as prevention of breakage from 13 can be achieved.
[0016]
【The invention's effect】
As described above, according to the present invention, local deformation due to high-speed collision with the striking piston can be suppressed, and a compact and highly durable shock absorber can be provided.
[Brief description of the drawings]
FIG. 1 is a fragmentary cutaway view showing an embodiment of a shock absorber according to the present invention.
FIG. 2 is a cross-sectional view of a main part showing a state where a striking piston and a bumper collide with each other.
[Explanation of symbols]
1 is a nose portion, 2 is a cylinder, 3 is a striking piston, 4 is a driver, 5 is a communication hole, 6 is a return air chamber, 7 is a bumper, 8 is a bumper accommodating portion, 9 is a bumper upper portion, 10 is a bumper lower portion, 11 Is an annular recess, 12 is a gap, 13 is a corner, and 14 is a center line of the cross section.

Claims (1)

シリンダ内に打撃ピストンを摺動可能に収容すると共にシリンダの下方に打撃ピストンの下面を受ける略円筒状のバンパを設けた打込機であって、
前記バンパを、上部の断面積が最大で、上部から下部にかけて断面積を徐々に小さくなる形状とし、バンパ上部の縦断面の縦断面方向に沿った中心線をバンパ下部の縦断面の縦断面方向に沿った中心線より径方向内側に湾曲もしくは傾斜させ、バンパ上部の外周部とシリンダ内壁面との間に、バンパが径方向外側に変形した場合のバンパの周方向の歪みが許容歪み以下となるように設定する隙間を設けると共にバンパの下部外周部とシリンダ内壁面との隙間が略ゼロとなるようにバンパ上部の外径をバンパ下部の外径より小さくすると共にバンパ上部の内径よりバンパ下部の内径が大きくなるようにバンパ内周に傾斜部を設けたことを特徴とする打込機。
A driving machine in which a striking piston is slidably accommodated in a cylinder and a substantially cylindrical bumper is provided below the cylinder to receive the lower surface of the striking piston,
The bumper has a shape in which the upper cross-sectional area is maximum and the cross-sectional area gradually decreases from the upper part to the lower part. When the bumper is deformed outward in the radial direction between the outer periphery of the bumper and the inner wall surface of the cylinder, the circumferential distortion of the bumper is less than the allowable strain. The outer diameter of the upper bumper is made smaller than the outer diameter of the lower bumper and the lower bumper lower than the inner diameter of the upper bumper so that the gap between the lower outer periphery of the bumper and the inner wall surface of the cylinder becomes substantially zero. A driving machine characterized in that an inclined portion is provided on the inner periphery of the bumper so that the inner diameter of the bumper increases .
JP31578398A 1998-11-06 1998-11-06 Driving machine Expired - Fee Related JP3915956B2 (en)

Priority Applications (1)

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JP31578398A JP3915956B2 (en) 1998-11-06 1998-11-06 Driving machine

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Application Number Priority Date Filing Date Title
JP31578398A JP3915956B2 (en) 1998-11-06 1998-11-06 Driving machine

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JP2000141246A JP2000141246A (en) 2000-05-23
JP3915956B2 true JP3915956B2 (en) 2007-05-16

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* Cited by examiner, † Cited by third party
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JP2007069293A (en) * 2005-09-06 2007-03-22 Makita Corp Anchor driver

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