JP3914207B2 - Transmission - Google Patents

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JP3914207B2
JP3914207B2 JP2004026525A JP2004026525A JP3914207B2 JP 3914207 B2 JP3914207 B2 JP 3914207B2 JP 2004026525 A JP2004026525 A JP 2004026525A JP 2004026525 A JP2004026525 A JP 2004026525A JP 3914207 B2 JP3914207 B2 JP 3914207B2
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shaft
transmission
input
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eccentric
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正明 山下
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本発明は、変速装置に関するものである。 The present invention relates to a transmission.

工作機械、産業機械、建設機械、農業機械、車両機械等に用いられる変速装置としては、従来、インバーターやサーボモータ等の電気制御によるものが知られている。または、機械的に変速を行うものがあり、歯車を多く使用して変速を行う装置が知られている(例えば、特許文献1参照)。
特開昭57−163755号公報
2. Description of the Related Art Conventionally, transmission devices that are used for machine tools, industrial machines, construction machines, agricultural machines, vehicle machines, and the like are known to be based on electrical control such as inverters and servo motors. Alternatively, there is a device that mechanically shifts gears, and a device that shifts gears using many gears is known (for example, see Patent Document 1).
JP-A-57-163755

従来の変速装置では、低速域においては、低トルクで出力不足であり、効率が悪いという問題がある。また、電力を使用しない内燃機関(自動車等)に用いられる変速装置では、制御に難があり、構造が複雑化する問題がある。さらに、歯車を数多く使用した場合、効率が低下するという問題がある。   The conventional transmission has a problem that in the low speed range, the output is low and the output is insufficient, and the efficiency is poor. In addition, a transmission used in an internal combustion engine (such as an automobile) that does not use electric power has a problem in that control is difficult and the structure is complicated. Furthermore, when many gears are used, there is a problem that efficiency is lowered.

本発明に係る変速装置は、同一の軸心上に回転自在に枢止された入力軸及び出力軸を備えた変速装置に於て、上記入力軸に回転自在に外嵌されると共に上記軸心と所定角度で交差する偏角軸心を軸心とする偏心周面を有する変速用偏心軸と、上記偏角軸心廻りに自転自在かつ上記軸心廻りに公転自在として上記偏心周面に外嵌された変速用入力環部材と、上記変速用偏心軸を回転させて該変速用入力環部材の公転速度を変化させる変速手段と、上記入力軸の出力軸側の端部に回転自在に軸支され上記偏角軸心を軸心としかつ上記出力軸と一体状とされた出力偏心軸部と、上記偏角軸心廻りに自転自在かつ上記軸心廻りに公転自在として該出力偏心軸部に外嵌されかつ上記変速用入力環部材により上記軸心廻りの公転力が付与される筒状ケーシング及び該筒状ケーシングと上記入力軸とを連結する連結部材を有する継手部材と、を備え、上記変速用入力環部材と上記筒状ケーシングとには相互が係止されて共廻りさせる係止部が形成され、該係止部は、ベベルギアにて構成され、さらに、上記筒状ケーシングと上記入力軸とを連結する連結部材は、該筒状ケーシングに外嵌すると共に該ケーシングの外周面から突設した軸部を回転自在に保持する短筒部材と、中央部が上記入力軸と接続され該筒状ケーシングに形成された長孔の貫通孔を首振り自在に挿通して両端部が該短筒部材に回転自在に保持された伝動シャフトと、を有するものである。 The transmission according to the present invention includes an input shaft and an output shaft that are rotatably supported on the same axis, and is rotatably fitted on the input shaft and the shaft. An eccentric shaft for transmission having an eccentric circumferential surface centering on a declination axis that intersects with the predetermined angle, and an outer periphery of the eccentric circumferential surface that is rotatable about the declination axis and revolves about the axis. A shift input ring member that is fitted, a speed change means that changes the revolution speed of the speed change input ring member by rotating the speed change eccentric shaft, and a shaft that is rotatable at the output shaft side end of the input shaft An output eccentric shaft portion that is supported by the eccentric shaft center and is integrated with the output shaft, and the output eccentric shaft portion that can rotate about the deflection shaft center and revolve around the shaft center. A cylindrical case that is externally fitted to the gear and is provided with a revolving force around the shaft center by the speed change input ring member. And a coupling member having a connecting member for connecting the cylindrical casing and the input shaft, and the locking input ring member and the cylindrical casing are mutually locked and locked together. The engaging portion is formed of a bevel gear , and a connecting member that connects the cylindrical casing and the input shaft is fitted on the cylindrical casing and is formed from the outer peripheral surface of the casing. A short cylindrical member that rotatably holds the projecting shaft portion, and a central portion that is connected to the input shaft and is inserted through a through hole of a long hole formed in the cylindrical casing so that the both end portions can be swung. a transmission shaft which is rotatably held on the short cylindrical member, Ru der those with.

発明の変速装置によれば、変速用入力環部材の空転を防止し、変速用入力環部材と継手部材(回転体)との間に熱(摩擦熱)を生じさせることがない。
また、構造を簡単でコンパクトに構成でき、取扱い及び製作が容易で、かつ、広範囲の変速域で高効率な変速装置が得られる。つまり、複数の歯車を用いて変速を行っていないため、極めて高効率で動力伝達が可能となり、低速域でも高トルクの伝達が可能となる。 さらに、作動音が静かで、動力の伝達が円滑である。変速手段により変速用偏心軸の回転速度(回転数)を変化させるだけで、出力軸を無段階かつ全域定出力にて所望の回転速度(回転数)に変速させることができる。
According to the transmission of the present invention, idling of the transmission input ring member is prevented, and heat (friction heat) is not generated between the transmission input ring member and the joint member (rotating body).
In addition, a simple and compact structure can be configured, and handling and manufacture are easy, and a highly efficient transmission can be obtained in a wide range of transmission. That is, since gear shifting is not performed using a plurality of gears, power can be transmitted with extremely high efficiency, and high torque can be transmitted even at low speeds. Furthermore, the operation sound is quiet and the power transmission is smooth. The output shaft can be shifted to a desired rotational speed (rotation speed) with stepless and full-area constant output only by changing the rotational speed (rotation speed) of the shifting eccentric shaft by the speed change means.

図1は、本発明に係る変速装置の実施の一形態を示す。この変速装置は、同一の軸心L1 上に、回転自在に枢止された入力軸1及び出力軸2を備えたものである。
変速装置は、入力軸1に軸受を介して回転自在に外嵌される変速用偏心軸3と、変速用偏心軸3に軸受(自動調芯コロ軸受)を介して外嵌された変速用入力環部材4と、変速用偏心軸3を回転させて変速用入力環部材4の公転速度を変化させる変速手段Yと、入力軸1の出力軸2側の端部に回転自在に軸支され出力軸2と一体状とされた出力偏心軸部5と、出力偏心軸部5に軸受(4点接触玉軸受)12を介して外嵌される筒状ケーシング6及び筒状ケーシング6と入力軸1とを連結する連結部材7を有する継手部材8と、を備えている。
FIG. 1 shows an embodiment of a transmission according to the present invention. This transmission is provided with an input shaft 1 and an output shaft 2 that are rotatably supported on the same axis L 1 .
The transmission includes a transmission eccentric shaft 3 that is rotatably fitted to the input shaft 1 via a bearing, and a transmission input that is fitted to the transmission eccentric shaft 3 via a bearing (automatic centering roller bearing). A ring member 4, a transmission means Y that changes the revolution speed of the transmission input ring member 4 by rotating the transmission eccentric shaft 3, and an output that is rotatably supported at the end of the input shaft 1 on the output shaft 2 side. An output eccentric shaft portion 5 integrated with the shaft 2, a cylindrical casing 6 that is externally fitted to the output eccentric shaft portion 5 via a bearing (four-point contact ball bearing) 12, and the cylindrical casing 6 and the input shaft 1 And a joint member 8 having a connecting member 7 for connecting the two.

具体的に説明すると、入力軸1と出力軸2は、共に軸心L1 を中心として回転自在となるよう外部のケーシング等の支持部材に枢支されている。入力軸1の基端側は、駆動源16に支持されて入力軸1は回転駆動され、出力軸2の先端側は、変速駆動される機械等に接続される。なお、図1に於て左側が先端側、右側が基端側である。 Specifically, the input shaft 1 and the output shaft 2 are both pivotally supported by a support member such as an external casing so as to be rotatable about the axis L 1 . The proximal end side of the input shaft 1 is supported by the drive source 16 so that the input shaft 1 is rotationally driven, and the distal end side of the output shaft 2 is connected to a machine or the like that is driven to shift. In FIG. 1, the left side is the distal end side, and the right side is the proximal end side.

変速用偏心軸3は、軸心L1 と所定角度θ(θ=2〜5°)で交差する偏角軸心Pを軸心とする偏心周面50が外周面の一部に形成された筒状の部材であり、偏角軸心Pを中心としている。また、入力軸1に軸受を介して外嵌状に取付けられており、軸心L1 を中心として回転自在である。
その偏心周面50の基端側には外鍔部35が形成され、偏心周面50と外鍔部35との隅部に自動調芯コロ軸受用の内輪18が固着されている。また、外鍔部35の一部にバランスウェイト10が付設されている。
The transmission eccentric shaft 3 has an eccentric peripheral surface 50 formed at a part of the outer peripheral surface with a declination axis P intersecting with the shaft center L 1 at a predetermined angle θ (θ = 2 to 5 °). It is a cylindrical member and is centered on the declination axis P. Moreover, it is attached to the input shaft 1 through a bearing so as to be fitted externally, and is rotatable about the axis L 1 .
An outer flange portion 35 is formed on the base end side of the eccentric peripheral surface 50, and an inner ring 18 for a self-aligning roller bearing is fixed to a corner portion between the eccentric peripheral surface 50 and the outer flange portion 35. Further, a balance weight 10 is attached to a part of the outer flange portion 35.

変速用偏心軸3は、基端部に軸受を介して入力軸1に外嵌される筒部11を有しており、筒部11が変速手段Yに挿入状とされている。また、筒部11の外方であって、外鍔部35と変速手段Yの外部ケーシングとの間にはスラスト軸受13が介装されている。   The transmission eccentric shaft 3 has a cylindrical portion 11 fitted on the input shaft 1 via a bearing at the base end portion, and the cylindrical portion 11 is inserted into the transmission means Y. Further, a thrust bearing 13 is interposed between the outer flange portion 35 and the outer casing of the transmission means Y, which is outside the cylinder portion 11.

変速用入力環部材4は、偏角軸心P廻りに自転自在かつ軸心L1 廻りに公転自在として変速用偏心軸3の偏心周面50に外嵌された環状の部材であり、一部(内周面)が自動調芯コロ軸受用の外輪19とされている。従って、変速用偏心軸3側の内輪18と変速用入力環部材4の外輪19とにより自動調芯コロ軸受9を構成することができると言える。なお、自動調芯コロ軸受9はスラスト自動調芯コロ軸受であっても良い。
また、変速用入力環部材4の先端側の側面には、継手部材8が有する筒状ケーシング6と係止する係止部51が形成されている。
The transmission input ring member 4 is an annular member that is externally fitted to the eccentric circumferential surface 50 of the transmission eccentric shaft 3 so as to be rotatable about the declination axis P and revolve around the axis L 1. The (inner peripheral surface) is an outer ring 19 for a self-aligning roller bearing. Therefore, it can be said that the self-aligning roller bearing 9 can be constituted by the inner ring 18 on the shift eccentric shaft 3 side and the outer ring 19 of the shift input ring member 4. The self-aligning roller bearing 9 may be a thrust self-aligning roller bearing.
A locking portion 51 that locks with the cylindrical casing 6 included in the joint member 8 is formed on the side surface on the distal end side of the transmission input ring member 4.

次に、出力偏心軸部5は、入力軸1の出力軸2側の端部に回転自在に軸支され、偏角軸心Pを軸心としかつ出力軸2と一体状とされた出力軸2の基端側の部分である。
具体的には、出力偏心軸部5は、入力軸1側に開口する断面円形の挿し込み用の凹部を軸心L1 上に有し、凹部において軸受を介して入力軸1の先端部に外嵌状に取付けられている。また、出力偏心軸部5は、その先端側にバランスウェイト17が付設されており、出力軸2と一体状に連設(連結)されている。
Next, the output eccentric shaft portion 5 is rotatably supported at the end portion of the input shaft 1 on the output shaft 2 side, and the output shaft is formed integrally with the output shaft 2 with the declination axis P as the center. 2 is a portion on the base end side.
Specifically, the output eccentric shaft portion 5 has a concave portion for insertion with a circular cross section that opens to the input shaft 1 side on the shaft center L 1 , and the concave portion is provided at the tip portion of the input shaft 1 via a bearing. It is attached to the outside. Further, the output eccentric shaft portion 5 is provided with a balance weight 17 on the tip side thereof, and is connected (connected) integrally with the output shaft 2.

継手部材8は、出力偏心軸部5に軸受12を介して外嵌される筒状ケーシング6と、筒状ケーシング6と入力軸1とを連結する連結部材7と、を有する自在継手である。
筒状ケーシング6は、偏角軸心Pを軸心として偏角軸心P廻りに軸受12により自転自在とされ、かつ、変速用入力環部材4の回転に応じて、軸心L1 廻りに公転自在とされている。つまり、筒状ケーシング6と変速用入力環部材4とは、変速用偏心軸3の偏心周面50上の自動調芯コロ軸受9、及び、出力偏心軸部5の偏角軸心Pを中心とする外周面上の軸受12により、偏角軸心P廻りに自転自在であり、また、筒状ケーシング6は、変速用入力環部材4の軸心L1 廻りの公転動作により、係止部51にて、軸心L1 廻りの公転力が付与される。
The joint member 8 is a universal joint having a cylindrical casing 6 that is externally fitted to the output eccentric shaft portion 5 via a bearing 12 and a connecting member 7 that connects the cylindrical casing 6 and the input shaft 1.
The cylindrical casing 6 is rotatable about a declination axis P about a declination axis P by a bearing 12 and about an axis L 1 according to the rotation of the transmission input ring member 4. Revolving freely. That is, the cylindrical casing 6 and the transmission input ring member 4 are centered on the self-aligning roller bearing 9 on the eccentric peripheral surface 50 of the transmission eccentric shaft 3 and the declination axis P of the output eccentric shaft portion 5. The cylindrical casing 6 can be rotated around the axis L 1 of the transmission input ring member 4 by a revolving operation around the axis L 1 by the bearing 12 on the outer peripheral surface. at 51, the revolving force of the axis L 1 around is applied.

また、変速用入力環部材4と係止する筒状ケーシング6の係止部51は、基端面に形成されている。変速用入力環部材4と筒状ケーシング6とには相互が係止されて共廻りさせる係止部51が形成されている。
係止部51は、例えば、図1に示すようにベベルギアにて構成されており、筒状ケーシング6が回転した際に、変速用入力環部材4を空転させないよう構成している。ベベルギアにて構成する以外にも、ピンにて相互を固定して連結させてもよい。
Moreover, the latching | locking part 51 of the cylindrical casing 6 latched with the transmission input ring member 4 is formed in the base end surface. The shift input ring member 4 and the cylindrical casing 6 are formed with a locking portion 51 that is locked with each other and rotates together.
For example, as shown in FIG. 1, the locking portion 51 is configured by a bevel gear, and is configured not to cause the shifting input ring member 4 to idle when the cylindrical casing 6 rotates. In addition to the bevel gear, the pins may be fixed to each other and connected.

図2は、図1における断面図(V矢視)であり、図1と図2により継手部材8の連結部材7についてさらに説明すると、連結部材7は、筒状ケーシング6と入力軸1とを連結する回転部材である。
連結部材7は、筒状ケーシング6に外嵌すると共に筒状ケーシング6の外周面から直交方向に突設した軸部60(図1)を回転自在に保持する短筒部材61と、中央部62aが入力軸1と接続され(図2)筒状ケーシング6に形成された貫通孔63を挿通して両端部62b,62bが短筒部材61に軸受を介して回転自在に保持された伝動シャフト62と、を有する。
FIG. 2 is a cross-sectional view (as viewed in the direction of arrow V) in FIG. 1. The connecting member 7 of the joint member 8 will be further described with reference to FIGS. 1 and 2. The connecting member 7 includes the cylindrical casing 6 and the input shaft 1. A rotating member to be connected.
The connecting member 7 is fitted to the cylindrical casing 6 and has a short cylindrical member 61 that rotatably holds a shaft portion 60 (FIG. 1) that protrudes in an orthogonal direction from the outer peripheral surface of the cylindrical casing 6, and a central portion 62a. Is connected to the input shaft 1 (FIG. 2). A transmission shaft 62 is inserted through a through-hole 63 formed in the cylindrical casing 6 and both end portions 62b and 62b are rotatably held by a short cylindrical member 61 via bearings. And having.

つまり、図1において、筒状ケーシング6の外周面には180 °位相が離れて一対の軸部60,60が一体形成されている。そして、短筒部材61には、周壁に90°の位相を持って貫通孔14が4カ所形成されており、その内2カ所である180 °対向する貫通孔14,14は、軸受を介して、筒状ケーシング6に形成された一対の軸部60,60を回転自在に保持している。   That is, in FIG. 1, a pair of shaft portions 60, 60 are integrally formed on the outer peripheral surface of the cylindrical casing 6 with a phase difference of 180 °. The short cylindrical member 61 is formed with four through holes 14 having a phase of 90 ° on the peripheral wall, and two of the through holes 14 and 14 facing each other at 180 ° are provided via bearings. The pair of shaft portions 60, 60 formed in the cylindrical casing 6 are rotatably held.

そして、図2において、(残りの)2カ所の180 °対向する貫通孔14,14には、一本の円形断面を有する直線状の伝動シャフト62の両端部62b,62bを、軸受を介して、回転自在に保持している。また、伝動シャフト62は、その中央部62aが入力軸1と連結されており、伝動シャフト62は、入力軸1の先端側寄りに形成された球状膨出部15を挿通して、入力軸1と直交方向に接続されている。なお、図示省略するが、伝動シャフト62の両端はスナップリング等により、抜け止めされている。   In FIG. 2, the two (remaining) two through holes 14 and 14 facing each other at 180 ° are provided with both ends 62b and 62b of a linear transmission shaft 62 having a circular cross section through bearings. , Hold freely. Further, the transmission shaft 62 has a central portion 62 a connected to the input shaft 1, and the transmission shaft 62 is inserted through a spherical bulging portion 15 formed closer to the distal end side of the input shaft 1, and the input shaft 1. And are connected in an orthogonal direction. Although not shown, both ends of the transmission shaft 62 are prevented from coming off by snap rings or the like.

また、伝動シャフト62は、筒状ケーシング6の周壁に形成した貫通孔63を貫通しているが、この貫通孔63の大きさは、伝動シャフト62の直径dよりも大きな寸法とされている。つまり、入力軸1の回転による伝動シャフト62の首振り方向に伝動シャフト62の直径dよりも大きな寸法を有する長孔とされている。なお、伝動シャフト62と貫通孔63とのクリアランスは6〜10mm程度とされている────つまり、伝動シャフト62の直径dと貫通孔63の直径(長径)Dとの関係が、6mm≦D−d≦10mmとされている────。   The transmission shaft 62 passes through a through hole 63 formed in the peripheral wall of the cylindrical casing 6, and the size of the through hole 63 is larger than the diameter d of the transmission shaft 62. That is, it is a long hole having a dimension larger than the diameter d of the transmission shaft 62 in the swinging direction of the transmission shaft 62 due to the rotation of the input shaft 1. The clearance between the transmission shaft 62 and the through hole 63 is about 6 to 10 mm. That is, the relationship between the diameter d of the transmission shaft 62 and the diameter (major axis) D of the through hole 63 is 6 mm ≦ It is supposed that Dd ≦ 10mm.

変速手段Yは、変速用偏心軸3を軸心L1 廻りに回転させて、変速用偏心軸3の偏心周面50により変速用入力環部材4の軸心L1 廻りの公転速度(回転数)を変化させるものである。図1に示した変速手段Yは、電磁パウダークラッチ(摩擦板)を使用している。これは公知のものであるが、間単に説明すると、入力軸1と一体回転可能に設けられた電磁石部と、変速用偏心軸3の基端部の筒部11に一体回転可能に設けられコイルが巻設された受力鉄心部と、を備える。 Transmission means Y is a transmission eccentric shaft 3 is rotated in the axis L 1 around, revolution speed of the axis L 1 about the transmission input ring member 4 by the eccentric peripheral surface 50 of the transmission eccentric shaft 3 (rotational speed ). The speed change means Y shown in FIG. 1 uses an electromagnetic powder clutch (friction plate). This is a well-known one, but simply described. An electromagnet portion provided to rotate integrally with the input shaft 1 and a cylindrical portion 11 provided at the base end portion of the shift eccentric shaft 3 to be integrally rotatable. And a receiving iron core portion wound around.

この変速手段Yは、電磁パウダークラッチが非通電状態であれば、入力軸1と共に電磁石部が回転しても、変速用偏心軸3は回転しない。そして電磁パウダークラッチを通電させると、電磁石部と受力鉄心部との間で、パウダー(鉄粉)が結合して変速用偏心軸3が入力軸1と同一方向に回転する。そして、電流の強弱を調整してパウダーの結合度合いを変化させることにより、変速用偏心軸3の回転速度を変化させ、その結果、出力軸2の回転速度を変化させることができる。   In this speed change means Y, if the electromagnetic powder clutch is in a non-energized state, even if the electromagnet portion rotates together with the input shaft 1, the speed change eccentric shaft 3 does not rotate. When the electromagnetic powder clutch is energized, the powder (iron powder) is coupled between the electromagnet portion and the force-receiving iron core portion, and the shift eccentric shaft 3 rotates in the same direction as the input shaft 1. Then, the rotational speed of the shift eccentric shaft 3 can be changed by adjusting the intensity of the current to change the degree of powder coupling, and as a result, the rotational speed of the output shaft 2 can be changed.

次に、この変速装置の動作について説明する。変速手段Yの電磁パウダークラッチが非通電状態では、入力軸1が回転しても変速用偏心軸3は回転しない(静止している)。従ってこのとき、入力軸1の回転により継手部材8は偏角軸心P廻りに自転するのみで軸心L1 廻りには公転しない。即ち、継手部材8の筒状ケーシング6は出力偏心軸部5の外周面の廻りを回っている(空転する)だけなので出力偏心軸部5は静止状態にあり、よって出力軸2は静止している。なお、変速用入力環部材4は、筒状ケーシング6と係止部51にて係止(回転方向に連結)されているため偏角軸心P廻りに自転している。 Next, the operation of this transmission will be described. When the electromagnetic powder clutch of the transmission means Y is in a non-energized state, even if the input shaft 1 rotates, the transmission eccentric shaft 3 does not rotate (is stationary). Therefore, at this time, the joint member 8 only rotates around the declination axis P by the rotation of the input shaft 1 and does not revolve around the axis L 1 . That is, since the cylindrical casing 6 of the joint member 8 only rotates around the outer peripheral surface of the output eccentric shaft portion 5 (is idle), the output eccentric shaft portion 5 is in a stationary state, and thus the output shaft 2 is stationary. Yes. Since the transmission input ring member 4 is locked (connected in the rotational direction) by the cylindrical casing 6 and the locking portion 51, it rotates around the declination axis P.

そしてこの非通電状態から、電磁パウダークラッチを通電させると、筒部11が入力軸1と同じ方向に回転を開始し、それによって変速用偏心軸3が軸心L1 廻りに回転していく。すると、変速用入力環部材4が偏角軸心P廻りに自転しつつ軸心L1 廻りに公転すると共に、変速用入力環部材4から継手部材8の筒状ケーシング6に公転力が付与されて、継手部材8が偏角軸心P廻りに自転しつつ軸心L1 廻りに公転する。それによって出力偏心軸部5が軸心L1 廻りの公転を開始し、よって出力軸2が(入力軸1と同じ方向に)回転を開始する。 When the electromagnetic powder clutch is energized from this non-energized state, the cylindrical portion 11 starts to rotate in the same direction as the input shaft 1, thereby rotating the transmission eccentric shaft 3 about the axis L 1 . Then, the transmission input ring member 4 revolves around the axis L 1 while rotating around the declination axis P, and a revolving force is applied from the transmission input ring member 4 to the cylindrical casing 6 of the joint member 8. Thus, the joint member 8 revolves around the axis L 1 while rotating around the declination axis P. As a result, the output eccentric shaft portion 5 starts to revolve around the shaft center L 1 , and thus the output shaft 2 starts to rotate (in the same direction as the input shaft 1).

そして、変速手段Yの電磁パウダークラッチの電流値を大きくするにつれて、筒部11の回転速度が速くなり(回転数が高くなり)筒部11と入力軸1との回転が同期すれば(同一となれば)、出力軸2は入力軸1と同一回転速度となって変速動作が完了する。そして、電磁パウダークラッチの電流値を小さくすれば、それに応じて、出力軸2の回転が遅くなる。   Then, as the current value of the electromagnetic powder clutch of the speed change means Y is increased, the rotational speed of the cylindrical portion 11 is increased (the rotational speed is increased), and the rotation of the cylindrical portion 11 and the input shaft 1 is synchronized (the same). The output shaft 2 has the same rotational speed as the input shaft 1 and the speed change operation is completed. And if the electric current value of an electromagnetic powder clutch is made small, rotation of the output shaft 2 will become slow according to it.

次に、図3に示した変速装置は、図1で説明した変速装置の自在継手となる継手部材8の代わりに歯車を用いた構成であり、同一の軸心L1 上に、回転自在に枢止された入力軸1及び出力軸2を備えたものである。
この変速装置は、軸心L1 廻りに入力軸1と一体回転する入力歯車30と、入力軸1に回転自在となるよう軸受を介して外嵌される変速用偏心軸3と、変速用偏心軸3に外嵌された変速用入力環部材4と、変速用偏心軸3を回転させて変速用入力環部材4の公転速度を変化させる変速手段Yと、入力軸1の出力軸2側の端部に回転自在に軸支され出力軸2と一体状とされた出力偏心軸部5と、出力偏心軸部5に軸受を介して外嵌されかつ入力歯車30と噛合する受力歯車部32と変速用入力環部材4により上記軸心L1 廻りの公転力が付与される受力部33とを有する回転体34と、を備えたものである。
Next, the transmission shown in FIG. 3 has a configuration in which a gear is used instead of the joint member 8 which is a universal joint of the transmission explained in FIG. 1, and is rotatable on the same axis L 1. A pivoted input shaft 1 and output shaft 2 are provided.
This transmission includes an input gear 30 that rotates integrally with an input shaft 1 around an axis L 1, a transmission eccentric shaft 3 that is externally fitted via a bearing so as to be rotatable on the input shaft 1, and a transmission eccentricity. A speed change input ring member 4 fitted on the shaft 3, a speed change means Y that rotates the speed change eccentric shaft 3 to change the revolution speed of the speed change input ring member 4, and the input shaft 1 on the output shaft 2 side. An output eccentric shaft portion 5 that is rotatably supported at the end portion and integrated with the output shaft 2, and a force receiving gear portion 32 that is externally fitted to the output eccentric shaft portion 5 via a bearing and meshes with the input gear 30. And a rotating body 34 having a force receiving portion 33 to which a revolving force about the axis L 1 is applied by the transmission input ring member 4.

変速用偏心軸3は、軸心L1 と所定角度θ(θ=2〜5°)で交差する偏角軸心Pを軸心とする偏心周面50を有する筒部材であり、図1の変速装置と同様の構成である。また、出力偏心軸部5は、偏角軸心Pを軸心とする外周面を有する部位であり、入力軸1に筒状スペーサを介して外嵌している点で図1と異なるが、その他は図1と同様の構成である。 入力歯車30は、軸心L1 を中心とするべベルギア(冠歯車)とされ、その歯が先端側(出力軸2側)へ向けられ、軸心L1 廻りに入力軸1と一体回転するよう入力軸1とキー部材などにて固着されている。 The transmission eccentric shaft 3 is a cylindrical member having an eccentric peripheral surface 50 having an eccentric axis P intersecting the axis L 1 at a predetermined angle θ (θ = 2 to 5 °) as an axis. The configuration is the same as that of the transmission. Further, the output eccentric shaft portion 5 is a portion having an outer peripheral surface having the declination axis P as an axis, and differs from FIG. 1 in that it is externally fitted to the input shaft 1 via a cylindrical spacer. Other configurations are the same as those in FIG. The input gear 30 is a bevel gear (crown gear) centered on the axis L 1 , its teeth are directed toward the tip side (output shaft 2 side), and rotates integrally with the input shaft 1 around the axis L 1. The input shaft 1 is fixed to the key member or the like.

変速用入力環部材4は、偏角軸心P廻りに自転自在かつ軸心L1 廻りに公転自在として変速用偏心軸3の偏心周面50に外嵌された部材であり、図1の場合と同様に内周面部を自動調芯コロ軸受用の外輪19としており、変速用偏心軸3の偏心周面50との間において自動調芯コロ軸受9を構成している。変速用入力環部材4の外周側には、円環鍔部21を介して偏角軸心Pを中心とする筒部22が形成され、その先端面に回転体34と係止する係止部51が形成されている。なお、筒部22は入力歯車30の径方向外方に配設され、入力歯車30のカバーとして機能することができる。 Transmission input ring member 4 is fitted over the member to the eccentric peripheral surface 50 of the transmission eccentric shaft 3 as freely revolve declination axis P around the rotating freely and axis L 1 around, in the case of FIG. 1 In the same manner as described above, the inner peripheral surface portion is used as an outer ring 19 for a self-aligning roller bearing, and the self-aligning roller bearing 9 is configured with the eccentric peripheral surface 50 of the transmission eccentric shaft 3. A cylindrical portion 22 centering on the declination axis P is formed on the outer peripheral side of the transmission input ring member 4 via an annular flange portion 21, and a locking portion that locks the rotating body 34 on the tip surface thereof. 51 is formed. The cylindrical portion 22 is disposed radially outward of the input gear 30, and can function as a cover for the input gear 30.

また、回転体34は、受力歯車部32と、受力部33とを有し、受力歯車部32は、偏角軸心P廻りに自転自在かつ軸心L1 廻りに公転自在として出力偏心軸部5に外嵌されかつ入力歯車30と噛合する部位であり、また受力部33は、変速用入力環部材4により(係止部51にて連結されて)軸心L1 廻りの公転力が付与される部位である。
また、受力歯車部32としては偏角軸心Pを中心とするべベルギア(冠歯車)が使用され、この受力歯車部32の周上の一部が、上記入力歯車30と噛合している。
The rotation member 34 includes a force-receiving gear portion 32, and a force receiving portion 33, force-receiving gear portion 32, outputs as freely revolve rotation freely and axis L 1 around the declination axis P around The portion that is externally fitted to the eccentric shaft portion 5 and meshes with the input gear 30, and the force receiving portion 33 is connected around the shaft center L 1 by the transmission input ring member 4 (connected by the locking portion 51). This is the part to which the revolving force is applied.
Further, as the force receiving gear portion 32, a bevel gear (crown gear) centering on the declination axis P is used, and a part of the periphery of the force receiving gear portion 32 meshes with the input gear 30. Yes.

受力部33には、変速用入力環部材4と係止する係止部51が形成されている。つまり、変速用入力環部材4と回転体34とには相互が係止されて共廻りさせる係止部51が形成されている。
係止部51は、例えば、図3に示すようにベベルギアにて構成されており、回転体34が回転した際に、変速用入力環部材4を空転させないよう構成されている。なお、ベベルギアにて構成する以外にも、ピンにて相互を固定して連結させてもよい。
また、受力歯車部32と、係止部51を有する受力部33とは、回転体34の同一円環面に形成されており、受力部33が外径側に配設され、受力歯車部32が内径側に配設される。
The force receiving portion 33 is formed with a locking portion 51 that locks with the transmission input ring member 4. In other words, the shifting input ring member 4 and the rotating body 34 are formed with locking portions 51 that are locked with each other and rotate together.
For example, as shown in FIG. 3, the locking portion 51 is configured by a bevel gear, and is configured not to cause the transmission input ring member 4 to idle when the rotating body 34 rotates. In addition to the configuration with the bevel gear, the pins may be fixed and connected with each other.
The force receiving gear portion 32 and the force receiving portion 33 having the locking portion 51 are formed on the same annular surface of the rotating body 34, and the force receiving portion 33 is disposed on the outer diameter side to receive the force receiving portion 33. A force gear portion 32 is disposed on the inner diameter side.

また、変速手段Yは、図1の変速装置における電磁パウダークラッチによるものとしてもよいが、複数個のヘリカルギアと軸心L1 方向に進退する摩擦車23とを有する変速手段Yとしてもよい。具体的には、入力軸1と一体回転する変速用入力ヘリカルギア24と、変速用入力ヘリカルギア24に噛合するカウンターヘリカルギア25と、カウンターヘリカルギア25と同軸状に固定された摩擦車23と、を有し、さらに、変速用偏心軸3の筒部11と一体回転する出力ヘリカルギア26と、出力ヘリカルギア26に噛合する受力ヘリカルギア27と、受力ヘリカルギア27に取り付けられ摩擦車23と当接する受力摩擦車28と、を有する。
そして、摩擦車23の受力摩擦車28に対する進退動作により、出力ヘリカルギア26の回転速度を変化させ、図1の場合と同様に、変速用偏心軸3の回転速度を変化させ、変速用入力環部材4の公転の速度を変化させる。
Further, transmission means Y is may be due to the electromagnetic powder clutch in the transmission of FIG. 1, may be a transmission means Y and a friction wheel 23 which moves back and forth a plurality of helical gear and the axis L 1 direction. Specifically, a variable speed input helical gear 24 that rotates integrally with the input shaft 1, a counter helical gear 25 that meshes with the variable speed input helical gear 24, and a friction wheel 23 that is coaxially fixed to the counter helical gear 25; And an output helical gear 26 that rotates integrally with the cylindrical portion 11 of the transmission eccentric shaft 3, a receiving helical gear 27 that meshes with the output helical gear 26, and a friction wheel attached to the receiving helical gear 27. And a force-receiving friction wheel 28 that abuts against the wheel 23.
Then, the rotational speed of the output helical gear 26 is changed by the forward / backward movement of the friction wheel 23 with respect to the force-receiving friction wheel 28, and the rotational speed of the eccentric shaft 3 is changed as in FIG. The revolution speed of the ring member 4 is changed.

図3の変速装置の動作について説明すると、(図1の変速装置と同様に)、変速手段Yの摩擦車23が受力摩擦車28と離間した状態では、入力軸1が回転しても変速用偏心軸3は回転しない。そして、入力軸1の回転により入力歯車30が回転し、入力歯車30と噛合する受力歯車部32は偏角軸心P廻りに自転する(軸心L1 廻りに公転しない)。即ち、回転体34は出力偏心軸部5の廻りを(偏角軸心P廻りに)回っているだけなので出力偏心軸部5は静止状態にあり、よって出力軸2は静止している。 The operation of the transmission shown in FIG. 3 will be described. (Similar to the transmission shown in FIG. 1) In the state where the friction wheel 23 of the transmission means Y is separated from the force-receiving friction wheel 28, the gear shifts even if the input shaft 1 rotates. The eccentric shaft 3 does not rotate. The input gear 30 is rotated by the rotation of the input shaft 1, the force-receiving gear portion 32 which meshes with the input gear 30 (not revolve the axis L 1 around) which rotates the polarization axis P around. That is, since the rotating body 34 only rotates around the output eccentric shaft portion 5 (around the eccentric shaft center P), the output eccentric shaft portion 5 is in a stationary state, and thus the output shaft 2 is stationary.

そしてこの状態から、変速手段Yによって変速用偏心軸3を軸心L1 廻りに回転させていくと、変速用入力環部材4が偏角軸心P廻りに自転しつつ軸心L1 廻りの公転を開始する。そして、係止部51により変速用入力環部材4から回転体34に公転力が付与されて、回転体34が偏角軸心P廻りに自転しつつ軸心L1 廻りに公転していく。それによって出力偏心軸部5が軸心L1 廻りに公転していき、出力軸2が(入力軸1と同じ方向に)回転していく。そして、変速用偏心軸3が入力軸1と一体的に回転すれば、出力軸2は入力軸1と同一回転速度となって変速動作が完了する。
そして、変速用偏心軸3の回転速度を小さくすれば、それに応じて、出力軸2の回転速度が遅くなる。
From this state, when the shifting eccentric shaft 3 is rotated around the axis L 1 by the transmission means Y, the shifting input ring member 4 rotates around the declination axis P while rotating around the axis L 1 . Start a revolution. Then, the revolution force is applied to the rotating body 34 from the transmission input ring member 4 by the locking portion 51, the rotating body 34 is gradually revolves the axis L 1 around while rotating the declination axis P around. As a result, the output eccentric shaft portion 5 revolves around the shaft center L 1 and the output shaft 2 rotates (in the same direction as the input shaft 1). Then, if the shifting eccentric shaft 3 rotates integrally with the input shaft 1, the output shaft 2 becomes the same rotational speed as the input shaft 1 and the shifting operation is completed.
And if the rotational speed of the eccentric shaft 3 for speed reduction is made small, the rotational speed of the output shaft 2 will become slow according to it.

なお、本発明は上述の実施の形態に限定されず、例えば、変速手段Yは、図示省略するが、変速用偏心軸3の筒部11と一体回転可能に設けられた外鍔部材と、それに対面するようかつ入力軸1と一体回転可能に設けられた外鍔部材と、外鍔部材に付設されたS極とN極の一対乃至複数対のマグネットと、を備え、これら外鍔部材を相互接近離間させる構成であってもよい。
または、プーリ回転駆動型やトルクコンバータ、又は、それ以外のものであっても使用可能である。そして、変速手段Yによる変速はサーボ制御やマイコン等によって行われることが望ましい。
The present invention is not limited to the above-described embodiment. For example, although the transmission means Y is not shown, an outer casing member provided so as to be integrally rotatable with the cylindrical portion 11 of the eccentric shaft 3 for transmission, The outer casing member is provided so as to face the input shaft 1 so as to be rotatable integrally with the input shaft 1, and a pair or plural pairs of magnets of S and N poles attached to the outer casing member. It may be configured to approach and separate.
Alternatively, a pulley rotation drive type, a torque converter, or any other type can be used. It is desirable that the speed change by the speed change means Y is performed by servo control, a microcomputer or the like.

以上のように、本発明によれば、同一の軸心L1 上に回転自在に枢止された入力軸1及び出力軸2を備えた変速装置に於て、入力軸1に回転自在に外嵌されると共に軸心L1 と所定角度θで交差する偏角軸心Pを軸心とする偏心周面50を有する変速用偏心軸3と、偏角軸心P廻りに自転自在かつ軸心L1 廻りに公転自在として偏心周面50に外嵌された変速用入力環部材4と、変速用偏心軸3を回転させて変速用入力環部材4の公転速度を変化させる変速手段Yと、入力軸1の出力軸2側の端部に回転自在に軸支され偏角軸心Pを軸心としかつ出力軸2と一体状とされた出力偏心軸部5と、偏角軸心P廻りに自転自在かつ軸心L1 廻りに公転自在として出力偏心軸部5に外嵌されかつ変速用入力環部材4により軸心L1 廻りの公転力が付与される筒状ケーシング6及び筒状ケーシング6と入力軸1とを連結する連結部材7を有する継手部材8と、を備え、変速用入力環部材4と筒状ケーシング6とには相互が係止されて共廻りさせる係止部51が形成され、係止部51は、ベベルギアにて構成され、さらに、筒状ケーシング6と入力軸1とを連結する連結部材7は、筒状ケーシング6に外嵌すると共に筒状ケーシング6の外周面から突設した軸部60を回転自在に保持する短筒部材61と、中央部62aが入力軸1と接続され筒状ケーシング6に形成された長孔の貫通孔63を首振り自在に挿通して両端部62b,62bが短筒部材61に回転自在に保持された伝動シャフト62と、を有するものであるため、変速用入力環部材4の空転を防止し、変速用入力環部材4と継手部材8との間に熱(摩擦熱)を生じさせることがない。 As described above, according to the present invention, in the transmission including the input shaft 1 and the output shaft 2 that are rotatably supported on the same axis L 1 , the input shaft 1 is rotatably attached to the input shaft 1. A shift eccentric shaft 3 having an eccentric peripheral surface 50 centered on a declination axis P that is fitted and intersects the axis L 1 at a predetermined angle θ, and is rotatable about the declination axis P and is axially rotatable. A transmission input ring member 4 fitted on the eccentric peripheral surface 50 so as to be revolved around L 1; and transmission means Y for rotating the transmission eccentric shaft 3 to change the revolution speed of the transmission input ring member 4; An output eccentric shaft portion 5 that is rotatably supported at an end portion of the input shaft 1 on the output shaft 2 side and that has a declination axis P as an axis and is integrated with the output shaft 2, and around the declination axis P cylindrical shape revolving force of the axis L 1 around is imparted by fitted over and transmission input ring member 4 to the output eccentric shaft 5 as freely revolve rotation freely and axis L 1 around the A joint member 8 having a casing 6 and a connecting member 7 for connecting the cylindrical casing 6 and the input shaft 1, and the transmission input ring member 4 and the cylindrical casing 6 are mutually locked and rotated together. An engaging portion 51 is formed, and the engaging portion 51 is configured by a bevel gear. Further, a connecting member 7 that connects the cylindrical casing 6 and the input shaft 1 is fitted to the cylindrical casing 6 and is cylindrical. A short cylindrical member 61 that rotatably holds a shaft portion 60 projecting from the outer peripheral surface of the cylindrical casing 6, and a long through-hole 63 formed in the cylindrical casing 6 with the central portion 62 a connected to the input shaft 1. The transmission shaft 62 having both ends 62b, 62b rotatably supported by the short cylinder member 61, which is freely swingable, prevents the shift input ring member 4 from slipping and Heat (friction heat) is generated between the input ring member 4 and the joint member 8. There is no.

また、構造を簡単でコンパクトに構成でき、取扱い及び製作が容易で、かつ、広範囲の変速域において高効率な変速装置が得られる。つまり、複数の歯車を用いて変速を行っていないため、極めて高効率で動力伝達が可能となり、低速域でも高トルクの伝達が可能となる。
また、変速手段Yにより変速用偏心軸3の回転速度を変化させるだけで、出力軸2を無段階かつ全域定出力にて所望の回転速度に変速させることができる。
また、作動音が静かで、動力の伝達が円滑である
また、係止部51は、ベベルギアにて構成されたものであるため、変速用入力環部材4が継手部材8との間において止まったり回転したりすることがなく、空転を防止し、熱の発生を生じさせない。
In addition, the structure can be simple and compact, easy to handle and manufacture, and a highly efficient transmission can be obtained in a wide range of transmission. That is, since gear shifting is not performed using a plurality of gears, power can be transmitted with extremely high efficiency, and high torque can be transmitted even at low speeds.
In addition, the output shaft 2 can be shifted to a desired rotational speed steplessly and with a constant constant range of output only by changing the rotational speed of the shifting eccentric shaft 3 by the transmission means Y.
Moreover, the operation sound is quiet and the power transmission is smooth .
Further, since the locking portion 51 is configured by a bevel gear, the shifting input ring member 4 does not stop or rotate between the joint member 8 and prevents idling, Does not cause generation.

本発明に係る変速装置の実施の一形態を示す断面図である。It is sectional drawing which shows one Embodiment of the transmission which concerns on this invention. 図1の要部の断面図である。It is sectional drawing of the principal part of FIG. 変速装置を示す断面図である。It is sectional drawing which shows a transmission .

符号の説明Explanation of symbols

1 入力軸
2 出力軸
3 変速用偏心軸
4 変速用入力環部材
5 出力偏心軸部
6 筒状ケーシング
7 連結部材
8 継手部
50 偏心周面
51 係止部
60 軸部
61 短筒部材
62 伝動シャフト
62a 中央部
62b 端部
63 貫通孔
1 軸心
P 偏角軸心
Y 変速手段
θ 所定角度
1 the input shaft 2 the output shaft 3 transmission eccentric shaft 4 transmission input ring member 5 outputs the eccentric shaft part 6 the tubular casing 7 connecting member 8 joint member
50 Eccentric peripheral surface
51 Locking part
60 Shaft
61 Short cylinder member
62 Transmission shaft
62a center
62b end
63 Through-hole L 1 shaft center P declination shaft center Y transmission means θ predetermined angle

Claims (1)

同一の軸心(L1 )上に回転自在に枢止された入力軸(1)及び出力軸(2)を備えた変速装置に於て、上記入力軸(1)に回転自在に外嵌されると共に上記軸心(L1 )と所定角度(θ)で交差する偏角軸心(P)を軸心とする偏心周面(50)を有する変速用偏心軸(3)と、上記偏角軸心(P)廻りに自転自在かつ上記軸心(L1 )廻りに公転自在として上記偏心周面(50)に外嵌された変速用入力環部材(4)と、上記変速用偏心軸(3)を回転させて該変速用入力環部材(4)の公転速度を変化させる変速手段(Y)と、上記入力軸(1)の出力軸(2)側の端部に回転自在に軸支され上記偏角軸心(P)を軸心としかつ上記出力軸(2)と一体状とされた出力偏心軸部(5)と、上記偏角軸心(P)廻りに自転自在かつ上記軸心(L1 )廻りに公転自在として該出力偏心軸部(5)に外嵌されかつ上記変速用入力環部材(4)により上記軸心(L1 )廻りの公転力が付与される筒状ケーシング(6)及び該筒状ケーシング(6)と上記入力軸(1)とを連結する連結部材(7)を有する継手部材(8)と、を備え、上記変速用入力環部材(4)と上記筒状ケーシング(6)とには相互が係止されて共廻りさせる係止部(51)が形成され、該係止部(51)は、ベベルギアにて構成され
さらに、上記筒状ケーシング(6)と上記入力軸(1)とを連結する連結部材(7)は、該筒状ケーシング(6)に外嵌すると共に該筒状ケーシング(6)の外周面から突設した軸部(60)を回転自在に保持する短筒部材(61)と、中央部(62a)が上記入力軸(1)と接続され該筒状ケーシング(6)に形成された長孔の貫通孔(63)を首振り自在に挿通して両端部(62b)(62b)が該短筒部材(61)に回転自在に保持された伝動シャフト(62)と、を有することを特徴とする変速装置。
In a transmission having an input shaft (1) and an output shaft (2) rotatably supported on the same shaft center (L 1 ), the input shaft (1) is rotatably fitted on the input shaft (1). And a transmission eccentric shaft (3) having an eccentric circumferential surface (50) having an eccentric shaft center (P) intersecting with the shaft center (L 1 ) at a predetermined angle (θ), and the deflection angle A speed change input ring member (4) externally fitted to the eccentric peripheral surface (50) so as to be rotatable about the axis (P) and revolving around the axis (L 1 ), and the speed change eccentric shaft ( 3) rotating means (Y) for rotating the speed change input ring member (4) by rotating it, and an end of the input shaft (1) on the output shaft (2) side rotatably supported by the shaft An output eccentric shaft portion (5) having the declination axis (P) as an axis and integral with the output shaft (2), and rotatable about the declination axis (P) and the shaft Heart (L 1 ) A cylindrical casing (6) which is externally fitted to the output eccentric shaft portion (5) so as to be revolved around the shaft and to which a revolving force around the shaft center (L 1 ) is applied by the transmission input ring member (4). ) And a coupling member (8) having a connecting member (7) for connecting the cylindrical casing (6) and the input shaft (1), and the transmission input ring member (4) and the cylindrical shape. The casing (6) is formed with a locking portion (51) that is locked and rotated together, and the locking portion (51) is constituted by a bevel gear ,
Further, a connecting member (7) for connecting the cylindrical casing (6) and the input shaft (1) is fitted on the cylindrical casing (6) and from the outer peripheral surface of the cylindrical casing (6). A short cylindrical member (61) that rotatably holds the projecting shaft portion (60), and a long hole formed in the cylindrical casing (6) with the central portion (62a) connected to the input shaft (1). And a transmission shaft (62) in which both end portions (62b) and (62b) are rotatably held by the short cylindrical member (61). Transmission.
JP2004026525A 2004-02-03 2004-02-03 Transmission Expired - Fee Related JP3914207B2 (en)

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JP3914207B2 true JP3914207B2 (en) 2007-05-16

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CN108731890B (en) * 2018-04-27 2023-06-16 安徽工程大学 Gear tooth meshing stiffness measurement test device and test method thereof

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* Cited by examiner, † Cited by third party
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HUT73252A (en) * 1992-11-27 1996-07-29 Hiscock A transmission mechanism and rotary machine or power machine which contains such mechanism as a control gear
JPH1089438A (en) * 1996-09-18 1998-04-07 Masaaki Yamashita Transmission
JP2002147549A (en) * 2000-11-15 2002-05-22 Masaaki Yamashita Transmission device
JP3568919B2 (en) * 2001-07-12 2004-09-22 正明 山下 Transmission

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