JP3899364B1 - Stator core manufacturing jig and stator core manufacturing method using the same - Google Patents

Stator core manufacturing jig and stator core manufacturing method using the same Download PDF

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JP3899364B1
JP3899364B1 JP2006128607A JP2006128607A JP3899364B1 JP 3899364 B1 JP3899364 B1 JP 3899364B1 JP 2006128607 A JP2006128607 A JP 2006128607A JP 2006128607 A JP2006128607 A JP 2006128607A JP 3899364 B1 JP3899364 B1 JP 3899364B1
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stator core
manufacturing jig
core
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product guide
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巌 明神
清久 牧
徳夫 鳥巣
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Mitsui High Tech Inc
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Abstract

【課題】作業性を良好にできると共に、製造時間の短縮を図ることができ、しかも製造した固定子鉄心の真円度及び真直度の精度向上を図ることが可能な固定子鉄心の製造治具及びこれを用いた固定子鉄心の製造方法を提供する。
【解決手段】ベース部材15の上に回動可能に載置されるカム部材16と、この上に周方向に載置された複数の分割コア13を固定する製品ガイド部材19と、各製品ガイド部材19の間に配置され、分割コア13を載置して半径方向に移動可能にするガイドプレート20と、カム部材16の回動により各製品ガイド部材19を半径方向に沿って同期移動させる拡縮機構32とを有する。固定子鉄心の製造方法は、固定子鉄心14の形状に打抜き積層された複数の分割コア13を、その形状を維持した状態で製造治具10に載置する準備工程と、各分割コア13を製造治具10に載せた状態で加工する組立工程とを有する。
【選択図】図1
A stator core manufacturing jig that can improve workability, reduce manufacturing time, and improve the accuracy of roundness and straightness of a manufactured stator core. And a method of manufacturing a stator core using the same.
A cam member 16 rotatably mounted on a base member 15, a product guide member 19 for fixing a plurality of divided cores 13 mounted on the cam member 16 in the circumferential direction, and each product guide. A guide plate 20 that is arranged between the members 19 and that allows the divided cores 13 to be placed and movable in the radial direction, and the expansion and contraction of the product guide members 19 that are synchronously moved along the radial direction by the rotation of the cam member 16. And a mechanism 32. The manufacturing method of the stator core includes a preparation step of placing a plurality of divided cores 13 punched and laminated in the shape of the stator core 14 on the manufacturing jig 10 while maintaining the shape, And an assembling process for processing in a state of being placed on the manufacturing jig 10.
[Selection] Figure 1

Description

本発明は、複数の分割コアを周方向に結合してなる固定子鉄心の製造治具及びこれを用いた固定子鉄心の製造方法に関する。 The present invention relates to a stator core manufacturing jig formed by connecting a plurality of divided cores in the circumferential direction, and a stator core manufacturing method using the same.

従来から、固定子鉄心としては、平面視して略T字状となった複数の分割コアを、環状に組み合わせて形成したものが知られている。この各分割コアは、円弧状のヨーク部と、ヨーク部から半径方向内側に延在する磁極部とを有している。
このような分割コアで構成される固定子鉄心の組立方法としては、例えば、特許文献1、2に、各分割コアを保持した状態で装着する複数の製造治具を、基台上に放射状に配置し、この各製造治具を半径方向内側へ同時に移動させて固定子鉄心を製造する方法が開示されている。これにより、各分割コアのヨーク部の周方向一方側に設けられた係止部を、隣り合う分割コアのヨーク部の周方向他方側に設けられた凹部に嵌合させて、各分割コア同士を精度良く一体化させることができる。
2. Description of the Related Art Conventionally, as a stator core, a structure in which a plurality of divided cores that are substantially T-shaped in plan view are combined in an annular shape is known. Each of the divided cores has an arc-shaped yoke portion and a magnetic pole portion extending radially inward from the yoke portion.
As a method of assembling a stator core composed of such split cores, for example, in Patent Documents 1 and 2, a plurality of manufacturing jigs to be mounted while holding each split core is radially provided on a base. A method is disclosed in which a stator core is manufactured by arranging and simultaneously moving the manufacturing jigs radially inward. As a result, the engaging portion provided on one side in the circumferential direction of the yoke portion of each divided core is fitted into the concave portion provided on the other circumferential side of the yoke portion of the adjacent divided core so that each divided core is Can be integrated with high precision.

また、特許文献3には、複数の分割コアを周方向に間隔をあけて配置し、隣り合う磁極部間の隙間を固定子鉄心の状態よりも大きく広げた状態で磁極部に巻線を施し、その後、各分割コアを半径方向内側に移動させて固定子鉄心を製造する方法が開示されている。これにより、各分割コアに対する巻線を容易に行うことができると共に、巻線の占積率を向上させることができる。
なお、各分割コアを半径方向に沿って移動させる方法としては、例えば、特許文献4に開示された拡径縮径手段が知られている。
また、複数の分割コア片を帯状材料から金型で打抜き、これを積層して分割コアを形成する際には、特許文献5の図13(a)に示すように、通常、分割コア片を帯状材料の長手方向に並べて材料取りしている。
In Patent Document 3, a plurality of divided cores are arranged at intervals in the circumferential direction, and windings are applied to the magnetic pole portions in a state where the gap between adjacent magnetic pole portions is wider than the state of the stator core. Thereafter, a method of manufacturing a stator core by moving each divided core radially inward is disclosed. Thereby, while being able to perform winding with respect to each division | segmentation core easily, the space factor of a coil | winding can be improved.
In addition, as a method of moving each divided core along the radial direction, for example, a diameter expansion / reduction means disclosed in Patent Document 4 is known.
Further, when a plurality of divided core pieces are punched from a strip material with a die and are laminated to form a divided core, as shown in FIG. The material is taken along the longitudinal direction of the belt-like material.

特開平9−233773号公報Japanese Patent Laid-Open No. 9-233773 特開2000−41364号公報JP 2000-41364 A 特開2001−161048号公報JP 2001-161048 A 特開2004−208358号公報JP 2004-208358 A 特開2005−318763号公報JP 2005-318863 A

しかしながら、特許文献1〜4に開示された固定子鉄心の製造方法においては、金型によって形成された複数の分割コアを、個別に製造治具に装着し、この製造治具を基台上に配置しなければならないため、作業性が悪く、手間と時間を要する。特に、固定子鉄心を分割コアで構成する場合、巻線又は溶接の組立工程においては、各分割コアの製造治具への取付け作業、又は製造治具からの取り外し作業が容易に行えない問題があり、また各工程間の搬送においても同様の問題を抱えている。このため、結果的に作業工数が増えて作業性が悪くなると共に、製造時間の短縮を図ることができない問題がある。
また、特許文献5の図13(a)に示すように、複数の分割コア片を帯状材料の長手方向に並べて材料取りし、これを積層した分割コアを一体化して製造する固定子鉄心は、各分割コア片を固定子鉄心の形状で環状に打抜き一体化して製造した固定子鉄心と比較して、例えば、真円度又は真直度のような精度が劣っている。更に、複数の分割コア片を帯状材料の長手方向に並べて材料取りする場合、回転子鉄心を構成する鉄心片は、特許文献5の図13(b)のように、別の帯状材料から打抜く必要がある。このため、回転子鉄心は、固定子鉄心を製造する金型とは別個の金型を用いて製造せざるを得ないので、分割コアから固定子鉄心を製造する電動機は、製造コストが大幅に増大する不都合があった。
However, in the method for manufacturing a stator core disclosed in Patent Documents 1 to 4, a plurality of split cores formed by a mold are individually mounted on a manufacturing jig, and the manufacturing jig is placed on a base. Since it has to be arranged, workability is poor, and labor and time are required. In particular, when the stator core is composed of split cores, there is a problem that in the assembly process of winding or welding, it is difficult to easily attach or remove each split core from the manufacturing jig. In addition, there is a similar problem in conveyance between each process. For this reason, the work man-hours increase as a result, workability deteriorates, and there is a problem that the manufacturing time cannot be shortened.
Further, as shown in FIG. 13 (a) of Patent Document 5, a stator core that is manufactured by integrating a plurality of divided core pieces arranged in the longitudinal direction of a strip-shaped material and collecting the divided cores laminated together, For example, the accuracy such as roundness or straightness is inferior compared with a stator core manufactured by punching and integrating each divided core piece in the shape of a stator core. Further, when a plurality of divided core pieces are arranged in the longitudinal direction of the strip material, the core pieces constituting the rotor core are punched out from another strip material as shown in FIG. 13B of Patent Document 5. There is a need. For this reason, the rotor core must be manufactured using a mold that is separate from the mold that manufactures the stator core. Therefore, the motor that manufactures the stator core from the split core has a significant manufacturing cost. There was an increase in inconvenience.

本発明はかかる事情に鑑みてなされたもので、作業性を良好にできると共に、製造時間の短縮を図ることができ、しかも製造した固定子鉄心の真円度及び真直度の精度向上を図ることが可能な固定子鉄心の製造治具及びこれを用いた固定子鉄心の製造方法を提供することを目的とする。 The present invention has been made in view of such circumstances, and can improve workability, reduce manufacturing time, and improve accuracy of roundness and straightness of the manufactured stator core. It is an object of the present invention to provide a stator core manufacturing jig that can be used, and a stator core manufacturing method using the same.

前記目的に沿う第1の発明に係る固定子鉄心の製造治具は、円弧状のヨーク部と、該ヨーク部から半径方向内側へ延びる磁極部とを有する複数の分割コアを、周方向に連結して一体化する固定子鉄心の製造治具であって、
ベース部材と、
前記ベース部材上に回動可能に載置されるカム部材と、
前記カム部材上に載置され、周方向に一定の間隔をあけて配置した複数の前記分割コアを固定する製品ガイド部材と、
隣り合う前記製品ガイド部材の間に配置され、前記分割コアを載置すると共に、該製品ガイド部材に固定された前記分割コアを半径方向に移動可能にするガイドプレートと、
前記カム部材と前記各製品ガイド部材に設けられ、該カム部材を回動させることにより、前記各製品ガイド部材を半径方向に沿って同期移動させる拡縮機構とを有し、
しかも、前記拡縮機構は、前記各製品ガイド部材の下端部に半径方向に対して斜めに形成したガイド溝と、前記カム部材の周方向に複数設けられ前記各ガイド溝内をそれぞれ移動する摺動部材とを有しており、前記ベース部材上で環状の前記カム部材を回動させることにより、前記各摺動部材が前記ガイド溝内をそれぞれ移動して、前記各製品ガイド部材を半径方向外側又は半径方向内側へ同期移動させる。
A stator core manufacturing jig according to the first invention that meets the above-described object is a circumferentially connecting plurality of divided cores each having an arcuate yoke portion and a magnetic pole portion extending radially inward from the yoke portion. A stator core manufacturing jig to be integrated,
A base member;
A cam member rotatably mounted on the base member;
A product guide member that is mounted on the cam member and fixes the plurality of divided cores arranged at regular intervals in the circumferential direction; and
A guide plate that is disposed between the adjacent product guide members, places the split cores, and allows the split cores fixed to the product guide members to move in a radial direction;
Wherein the cam member is provided on each product guide member, by rotating the cam member, possess a scaling mechanism for synchronously moving said each product guide member along a radial direction,
In addition, the expansion / contraction mechanism includes a guide groove formed obliquely with respect to a radial direction at a lower end portion of each product guide member, and a plurality of slides provided in the circumferential direction of the cam member and respectively moving in the guide grooves. And by rotating the annular cam member on the base member, the sliding members move in the guide grooves, and the product guide members are moved radially outward. or radially inwardly Before moving synchronously.

第1の発明に係る固定子鉄心の製造治具において、前記製品ガイド部材は、前記分割コアの前記ヨーク部外周に形成された凹部に嵌入する係止部を備えていることが好ましい。
第1の発明に係る固定子鉄心の製造治具において、前記係止部は、幅方向に分割されて拡幅及び縮幅可能な機構を備えていることが好ましい。
第1の発明に係る固定子鉄心の製造治具において、前記製品ガイド部材は、前記分割コアの下側に形成された穴に嵌入するピン部材を有することが好ましい。
第1の発明に係る固定子鉄心の製造治具は、環状となって上下方向に貫通していることが好ましい。
In the stator core manufacturing jig according to the first aspect of the present invention, it is preferable that the product guide member includes a locking portion that fits into a recess formed on the outer periphery of the yoke portion of the split core.
In the stator core manufacturing jig according to the first aspect of the present invention, it is preferable that the locking portion includes a mechanism that is divided in the width direction and can be widened and shrunk.
In the stator core manufacturing jig according to the first invention, it is preferable that the product guide member has a pin member that is fitted into a hole formed on the lower side of the split core.
It is preferable that the stator core manufacturing jig according to the first invention is annular and penetrates in the vertical direction.

前記目的に沿う第2の発明に係る固定子鉄心の製造方法は、円弧状のヨーク部と、該ヨーク部から半径方向内側へ延びる磁極部とを有する複数の分割コアを周方向に連結し、隣り合う該分割コアの前記磁極部間に隙間を設けて一体化する固定子鉄心の製造方法において、
金型によって固定子鉄心の形状に環状に打抜き積層された複数の前記分割コアを、その形状を維持した状態で前記金型から排出して製造治具に載置する準備工程と、
前記製造治具を搬送した後、該製造治具に前記固定子鉄心の形状に配置された前記各分割コアを載せた状態で、該各分割コアを加工する組立工程とを有する。
A method for manufacturing a stator core according to the second invention that meets the above-described object is to connect a plurality of split cores having an arcuate yoke portion and a magnetic pole portion extending radially inward from the yoke portion in the circumferential direction, In the method of manufacturing a stator core that integrates by providing a gap between the magnetic pole portions of the adjacent split cores,
A plurality of the divided cores that are annularly punched and laminated into the shape of the stator core by a mold, and a preparation step of discharging the mold from the mold in a state of maintaining the shape;
An assembly step of processing each divided core in a state where the respective divided cores arranged in the shape of the stator core are placed on the manufacturing jig after the manufacturing jig is conveyed.

第2の発明に係る固定子鉄心の製造方法において、前記組立工程は巻線工程を有し、前記各分割コアを前記製造治具に載せた状態で巻線装置に配置し、該各分割コアを半径方向外側にそれぞれ移動させ、隣り合う前記分割コアを周方向に隙間をあけて配置して、隣り合う前記磁極部間の隙間を大きく広げた状態で巻線を行い、該巻線が終了した後、前記各分割コアを半径方向内側へ移動させて前記固定子の形状に戻し、前記製造治具に載置した状態で前記巻線装置から取り出すことが好ましい。
第2の発明に係る固定子鉄心の製造方法において、前記組立工程は溶接工程を有し、前記製造治具を溶接装置に配置し、前記製造治具に載置した状態で、前記各分割コアの外側から隣り合う前記分割コアの連結部分の溶接を行った後、前記製造治具に載置した状態で前記溶接装置から取り出すことが好ましい。
In the method for manufacturing a stator core according to the second invention, the assembling step includes a winding step, and the divided cores are arranged in a winding device in a state of being placed on the manufacturing jig, and the divided cores are arranged. Are moved outward in the radial direction, the adjacent divided cores are arranged with a gap in the circumferential direction, and winding is performed in a state where the gap between the adjacent magnetic pole portions is greatly widened, and the winding ends. After that, it is preferable that each of the divided cores is moved radially inward to return to the shape of the stator, and is taken out from the winding device while being placed on the manufacturing jig.
In the method for manufacturing a stator core according to the second invention, the assembling step includes a welding step, the manufacturing jig is arranged in a welding apparatus, and the split cores are placed on the manufacturing jig. It is preferable to take out from the welding apparatus in a state where it is placed on the manufacturing jig after welding the connecting portions of the split cores adjacent from the outside.

請求項1〜記載の固定子鉄心の製造治具は、分割コアを載置するガイドプレートを有しているので、例えば、金型によって形成された分割コアを、固定子鉄心の形状でガイドプレート上に載置できる。また、ガイドプレート上に載置された分割コアは、複数の製品ガイド部材により、ガイドプレート上に容易に固定できる。
これにより、従来のように、各分割コアをそれぞれ個別に各製造治具に装着し、これを基台上に配置する必要がないため、作業性を良好にできると共に、製造時間の短縮を図ることができる。
また、固定子鉄心の製造治具は、金型によって固定子鉄心の形状に打抜かれ積層した分割コアを、そのままの状態でガイドプレート上に載置可能な構成となっているので、複数の分割コアを固定子鉄心の形状にすることができ、その結果、製造した固定子鉄心の真円度及び真直度の精度を良好にできる。なお、各製品ガイド部材は、ベース部材、カム部材、ガイドプレート、及び拡縮機構により、半径方向に沿って同期移動できるので、例えば、各分割コアを加工し易い位置に容易に移動できる。
Since the stator core manufacturing jig according to any one of claims 1 to 5 has a guide plate on which the split core is placed, for example, the split core formed by a mold is guided in the shape of the stator core. Can be placed on a plate. Further, the divided core placed on the guide plate can be easily fixed on the guide plate by a plurality of product guide members.
Thus, unlike the conventional case, it is not necessary to individually attach each divided core to each manufacturing jig and place it on the base, so that workability can be improved and manufacturing time can be shortened. be able to.
In addition, the stator core manufacturing jig has a structure in which a split core punched into a shape of the stator core by a mold and stacked can be placed on the guide plate as it is. A core can be made into the shape of a stator core, As a result, the precision of the roundness and straightness of the manufactured stator core can be made favorable. Since each product guide member can be synchronously moved along the radial direction by the base member, the cam member, the guide plate, and the expansion / contraction mechanism, for example, each divided core can be easily moved to a position where it can be easily processed.

特に、請求項記載の固定子鉄心の製造治具は、拡縮機構を、各製品ガイド部材に設けたガイド溝と、カム部材に設け各ガイド溝内を移動する摺動部材により構成しているので、簡単な構成で製品ガイド部材を半径方向に同期移動できる。
請求項記載の固定子鉄心の製造治具は、製品ガイド部材が、分割コアに形成された凹部に嵌入する係止部を備えているので、簡単な構成で各分割コアを製品ガイド部材に固定できる。
請求項3記載の固定子鉄心の製造治具は、係止部が幅方向に分割されて拡幅及び縮幅可能な機構を備えているので、係止部を拡幅又は縮福させることにより、製品ガイドブロックに対する分割コアの脱着を容易にできる。
Particularly, in the stator core manufacturing jig according to claim 1 , the expansion / contraction mechanism is constituted by a guide groove provided in each product guide member and a sliding member provided in the cam member and moving in each guide groove. Therefore, the product guide member can be synchronously moved in the radial direction with a simple configuration.
In the stator core manufacturing jig according to claim 2 , since the product guide member includes an engaging portion that fits into a recess formed in the split core, each split core can be used as a product guide member with a simple configuration. Can be fixed.
The stator core manufacturing jig according to claim 3 has a mechanism in which the locking portion is divided in the width direction and can be expanded and contracted, so that the product can be obtained by expanding or contracting the locking portion. The split core can be easily attached to and detached from the guide block.

請求項記載の固定子鉄心の製造治具は、製品ガイド部材が、分割コアに形成された穴に嵌入するピン部材であるので、簡単な構成で各分割コアに製品ガイド部材を固定できる。
請求項記載の固定子鉄心の製造治具は、環状となって上下方向に貫通しているので、例えば、分割コアを固定子鉄心の製造治具に載せた状態で、各分割コアの内側からの各種加工(例えば、巻線加工)を実施でき、作業性が良好である。また、各分割コアは、常時ガイドプレート上で製品ガイド部材により移動させるので、従来のように、各種加工に伴う各分割コアの製造治具への取付け作業、又は製造治具からの取り外し作業を行う必要がない。
In the stator core manufacturing jig according to the fourth aspect , since the product guide member is a pin member that is fitted into a hole formed in the split core, the product guide member can be fixed to each split core with a simple configuration.
Since the stator core manufacturing jig according to claim 5 is annular and penetrates in the vertical direction, for example, with the split core placed on the stator core manufacturing jig, the inner side of each split core Various processing (for example, winding processing) can be performed, and workability is good. In addition, since each divided core is always moved by the product guide member on the guide plate, as in the past, the work of attaching each of the divided cores to the manufacturing jig or the removal of the manufacturing jig from various manufacturing processes is performed. There is no need to do it.

請求項記載の固定子鉄心の製造方法は、固定子鉄心の形状に打抜き積層された複数の分割コアを、製造治具に載置する準備工程と、この製造治具に載せた状態で各分割コアを加工する組立工程とを有するので、従来のように各分割コアの製造治具への取付け作業、又は製造治具からの取り外し作業を行う必要がなく、作業性を良好にできると共に、製造時間の短縮を図ることができる。
また、金型によって形成された各分割コアは、固定子鉄心の形状に打抜き積層して製造治具に載置されるので、従来のように、帯状材料の長手方向に並べて材料取りする場合と比較して、製造した固定子鉄心の例えば真円度及び真直度の精度が優れている。
更に、金型によって打抜かれた分割コア片を積層して形成された各分割コアは、固定子鉄心の形状にされるので、帯状材料の長手方向に複数の分割コア片を並べて材料取りすることなく、固定子鉄心と回転子鉄心を打抜く金型を一体にし、同一の材料から得ることができる。このため、固定子鉄心と回転子鉄心の打抜きに要していた材料費、及び製造設備費を、従来より大幅に低減でき、電動機の製造コストを低減でき経済的である。
The method for manufacturing a stator core according to claims 6 to 8 includes a preparation step of placing a plurality of divided cores punched and laminated in the shape of the stator core on a production jig, and a state of placing on the production jig. Since there is an assembly process for processing each split core, it is not necessary to perform the work of attaching or removing each split core from the manufacturing jig as in the prior art, and the workability can be improved. In addition, the manufacturing time can be shortened.
In addition, since each divided core formed by the mold is punched and stacked in the shape of the stator core and placed on the manufacturing jig, as in the conventional case, the material is arranged side by side in the longitudinal direction of the strip-shaped material and In comparison, the accuracy of, for example, roundness and straightness of the manufactured stator core is excellent.
Furthermore, each divided core formed by stacking the divided core pieces punched out by the mold is formed into the shape of the stator core, so that a plurality of divided core pieces are arranged in the longitudinal direction of the belt-shaped material and the material is taken. However, the stator core and the die for punching the rotor core can be integrated and obtained from the same material. For this reason, the material cost and the manufacturing equipment cost required for punching the stator core and the rotor core can be significantly reduced as compared with the prior art, and the manufacturing cost of the motor can be reduced.

請求項記載の固定子鉄心の製造方法は、各分割コアを製造治具上に載置した状態で半径方向に沿って移動させ、各分割コアへの巻線を行うので、各分割コアを作業の行い易い位置に容易に移動させることができ、作業性が良好である。
請求項記載の固定子鉄心の製造方法は、固定子鉄心の状態に配置された各分割コアを製造治具上に載置した状態で、隣り合う各分割コアの連結部分の溶接を行うので、各分割コアの製造治具への取付け作業、又は製造治具からの取り外し作業を行う必要がなく、作業性が良好である。
In the stator core manufacturing method according to claim 7 , each split core is moved along the radial direction in a state of being placed on the manufacturing jig, and windings are performed on each split core. It can be easily moved to a position where work is easy to perform, and workability is good.
In the method for manufacturing a stator core according to claim 8, since the divided cores arranged in the state of the stator core are placed on the manufacturing jig, the connecting portions of the adjacent divided cores are welded. In addition, it is not necessary to perform the work of attaching each split core to the manufacturing jig or the work of removing it from the manufacturing jig, and the workability is good.

続いて、添付した図面を参照しつつ、本発明を具体化した実施の形態につき説明し、本発明の理解に供する。
図1〜図4に示すように、本発明の一実施の形態に係る固定子鉄心の製造治具(以下、単に製造治具ともいう)10は、円弧状のヨーク部11と、ヨーク部11から半径方向内側へ延びる磁極部12とを有する複数の分割コア13を、周方向に連結して一体化する装置であり、製造する固定子鉄心(ステータともいう)14(図5、図6参照)の形状に打抜き積層した各分割コア13を、そのままの状態で載置可能なものである。以下、詳しく説明する。
Next, embodiments of the present invention will be described with reference to the accompanying drawings for understanding of the present invention.
As shown in FIGS. 1 to 4, a stator core manufacturing jig (hereinafter also simply referred to as a manufacturing jig) 10 according to an embodiment of the present invention includes an arcuate yoke portion 11 and a yoke portion 11. A stator core (also referred to as a stator) 14 to be manufactured (refer to FIGS. 5 and 6), which is a device for connecting and integrating a plurality of split cores 13 having magnetic pole portions 12 extending radially inward from the circumferential direction. Each of the divided cores 13 punched and laminated in the shape of () can be placed as it is. This will be described in detail below.

図1、図2(A)、(B)に示すように、製造治具10は、必要に応じて表面にめっき処理が施された、例えば、ステンレス、鋼、又はアルミニウム合金で構成されており、全体形状が環状となって上下方向に貫通している。この製造治具10の外径は、例えば、製造する固定子鉄心14の直径の10%以上30%以下程度大きく、製造治具10の内径は、固定子鉄心14のヨーク部11の内径の10%以上30%以下程度小さい。 As shown in FIG. 1, FIG. 2 (A), (B), the manufacturing jig 10 is made of, for example, stainless steel, steel, or an aluminum alloy whose surface is plated as necessary. The entire shape is annular and penetrates in the vertical direction. The outer diameter of the manufacturing jig 10 is, for example, about 10% to 30% larger than the diameter of the stator core 14 to be manufactured, and the inner diameter of the manufacturing jig 10 is 10 times the inner diameter of the yoke portion 11 of the stator core 14. % To 30% or less.

図1、図2(A)、(B)、図3(A)〜(C)、図4に示すように、製造治具10は、その下端部に環状のカムリングガイド(ベース部材の一例)15を備え、このカムリングガイド15上に環状のカムリング(カム部材の一例)16が回動可能に載置されている。このカムリング16は、回動時にカムリングガイド15との接触抵抗を小さくするため、カムリングガイド15の外周部に、カムリングガイド15の半径方向に一部が突出した状態で配置されている。なお、カムリングガイド15に対するカムリング16の回動操作は、カムリング16の外側部からボルト17によって設けられた操作ロッド18によって行われる。 As shown in FIGS. 1, 2A, 2B, 3A to 3C, and FIG. 4, the manufacturing jig 10 has an annular cam ring guide (an example of a base member) at its lower end. An annular cam ring (an example of a cam member) 16 is rotatably mounted on the cam ring guide 15. The cam ring 16 is disposed on the outer peripheral portion of the cam ring guide 15 with a part protruding in the radial direction of the cam ring guide 15 in order to reduce contact resistance with the cam ring guide 15 during rotation. The turning operation of the cam ring 16 with respect to the cam ring guide 15 is performed by an operation rod 18 provided by a bolt 17 from the outer side of the cam ring 16.

カムリング16上には、周方向に実質的に等角度に配置した複数の製品ガイドブロック(製品ガイド部材の一例)19が載置され、隣り合う製品ガイドブロック19の間には、分割コア13を載置するガイドプレート20が設けられている。なお、製品ガイドブロック19の個数は、分割コア13の周方向の分割個数と対応しており、分割コア1個に対して1個(ここでは、合計6個)としているが、分割コア1個に対して複数個でもよい。
製品ガイドブロック19は、ガイドプレート20上の分割コア13を固定するものであり、半径方向内側に係止部21を備え、係止部21は製品ガイドブロック19の半径方向外側部分より平面視して幅広になっている。このように、製品ガイドブロック19は、分割コア13のヨーク部11外周に形成された凹部22に嵌入する係止部21を備えているので、製品ガイドブロック19に対する分割コア13の位置決めを容易にできる。なお、製品ガイドブロック19の係止部21の幅は、基側から先側(半径方向内側)へかけて拡幅し、また分割コア13の凹部22の内幅はこれに対応しているので、各製品ガイドブロック19に対する分割コア13の固定を確実にできる。
On the cam ring 16, a plurality of product guide blocks (an example of a product guide member) 19 disposed at substantially equal angles in the circumferential direction are placed, and the divided core 13 is interposed between adjacent product guide blocks 19. A guide plate 20 to be placed is provided. The number of product guide blocks 19 corresponds to the number of division cores 13 in the circumferential direction, and is one for each division core (here, a total of six), but one division core. There may be more than one.
The product guide block 19 fixes the split core 13 on the guide plate 20 and includes a locking portion 21 on the radially inner side, and the locking portion 21 is viewed in plan view from a radially outer portion of the product guide block 19. It is wide. As described above, the product guide block 19 includes the locking portion 21 that fits into the concave portion 22 formed on the outer periphery of the yoke portion 11 of the split core 13, so that the split core 13 can be easily positioned with respect to the product guide block 19. it can. The width of the locking portion 21 of the product guide block 19 increases from the base side to the front side (radially inner side), and the inner width of the concave portion 22 of the split core 13 corresponds to this. The division core 13 can be securely fixed to each product guide block 19.

なお、図2(C)に示す製品ガイドブロック19aを使用することもできる。この製品ガイドブロック19aは、幅方向に分割されて拡幅及び縮幅可能な機構(例えば、ねじ機構)を備える対となる係止部21aを有している。
ここで、対となる係止部21aの間隔を狭くした状態で、この係止部21aを分割コア13の凹部22に入れた後、係止部21aの間隔を広げることにより、製品ガイドブロック19aへの分割コア13の固定が容易になる。
一方、製品ガイドブロック19aからの分割コア13の取り外しに際しては、対となる係止部21aの間隔を狭くすることで、例えば、巻線又は溶接により、分割コア13相互間にねじれ等の応力が発生した場合でも、製品ガイドブロック19aから分割コア13を取り外しにくくなることを避けることができる。
このように、係止部21aを拡幅縮福させることにより、製品ガイドブロック19aに対する分割コア13の脱着を容易にできる。
A product guide block 19a shown in FIG. 2C can also be used. This product guide block 19a has a locking portion 21a which is a pair provided with a mechanism (for example, a screw mechanism) that is divided in the width direction and can be expanded and contracted.
Here, in a state where the interval between the pair of locking portions 21a is narrowed, the locking portion 21a is inserted into the concave portion 22 of the split core 13, and then the interval between the locking portions 21a is widened, whereby the product guide block 19a. It becomes easy to fix the split core 13 to the core.
On the other hand, when removing the split core 13 from the product guide block 19a, by reducing the interval between the pair of locking portions 21a, stress such as torsion is generated between the split cores 13 by winding or welding, for example. Even if it occurs, it is possible to avoid the difficulty of removing the split core 13 from the product guide block 19a.
In this manner, the splitting core 13 can be easily attached to and detached from the product guide block 19a by expanding and contracting the locking portion 21a.

なお、製品ガイドブロック19の代わりに、図2(A)、(B)に示すように、分割コアの下側であって、ヨーク部の周方向中央部に形成された穴23に嵌入するピン部材を使用することも可能である。この場合、分割コアのヨーク部の周方向両側に穴23aを形成し、各穴23aに嵌入するピン部材を使用することもでき、ピン部材を中心とした分割コアの回動を防止できる。
このような製品ガイドブロック19の高さは、分割コア13の高さと同一位置、更にはそれより高くしてもよい。しかし、分割コア13が積層した複数の分割コア片24をかしめ積層していることを考慮すれば、分割コア13が倒れない程度の高さがあればよい。なお、ピン部材を使用した場合も同様である。
In addition, instead of the product guide block 19, as shown in FIGS. 2 (A) and 2 (B), a pin that fits into a hole 23 formed on the lower side of the split core and in the central portion in the circumferential direction of the yoke portion. It is also possible to use members. In this case, holes 23a can be formed on both sides in the circumferential direction of the yoke portion of the split core, and pin members that fit into the holes 23a can be used, and rotation of the split core around the pin members can be prevented.
The height of such a product guide block 19 may be the same position as the height of the split core 13 or even higher. However, in consideration of the fact that the plurality of split core pieces 24 in which the split cores 13 are stacked are caulked and stacked, it is sufficient that the split cores 13 are not high enough to fall. The same applies when a pin member is used.

各製品ガイドブロック19の下端部には、他の部分よりも周方向に拡幅したカムブロック部25が設けられており、各製品ガイドブロック19の両側に配置されたガイドプレート20によって、カムリング16及びその半径方向内側に配置したスライド部26上を、カムブロック部25が半径方向に沿って移動可能になっている。即ち、ガイドプレート20のガイド部27により、カムブロック部25の移動方向を設定すると共に、ガイド部27の上にボルト28によって設けられたスライドカバー29により、カムブロック部25の外れを防止している。
ガイド部27の下側外周部には切欠き30が設けられ、この部分に、カムリング16が回動可能に配置されている。なお、ガイド部27の側部には、カムリング16に設けられた操作ロッド18と異なる位置に、固定ロッド31が取付けられている。
At the lower end portion of each product guide block 19, a cam block portion 25 that is wider in the circumferential direction than the other portions is provided. The guide plates 20 disposed on both sides of each product guide block 19 allow the cam ring 16 and The cam block portion 25 is movable along the radial direction on the slide portion 26 disposed on the radially inner side. That is, the moving direction of the cam block portion 25 is set by the guide portion 27 of the guide plate 20, and the cam block portion 25 is prevented from coming off by the slide cover 29 provided by the bolt 28 on the guide portion 27. Yes.
A notch 30 is provided in the lower outer peripheral portion of the guide portion 27, and the cam ring 16 is rotatably disposed in this portion. A fixed rod 31 is attached to a side portion of the guide portion 27 at a position different from the operation rod 18 provided on the cam ring 16.

カムリング16と各製品ガイドブロック19には、カムリング16を回動させることにより、各製品ガイドブロック19を半径方向に沿って同期移動させる拡縮機構32が設けられている。
この拡縮機構32は、各製品ガイドブロック19のカムブロック部25の下端部に周方向に渡って、その半径方向に対して斜め(例えば、30度以上60度以下:ここでは45度)に形成したガイド溝33と、カムリング16の周方向に複数設けられ各ガイド溝33内をそれぞれ移動する摺動部材34とを有している。この摺動部材34は、ガイド溝33との接触面側に軸受け35が設けられ、下側にねじ部36を備え、カムリング16にねじ込み可能となっている。
なお、拡縮機構は、各製品ガイドブロックに摺動部材を設け、カムリングに複数のガイド溝をそれぞれ設けた構成でもよい。
The cam ring 16 and each product guide block 19 are provided with an expansion / contraction mechanism 32 that rotates the cam ring 16 to synchronously move each product guide block 19 along the radial direction.
The expansion / contraction mechanism 32 is formed on the lower end portion of the cam block portion 25 of each product guide block 19 in the circumferential direction obliquely with respect to the radial direction (for example, 30 degrees or more and 60 degrees or less: 45 degrees here). And a plurality of sliding members 34 that are provided in the circumferential direction of the cam ring 16 and move in the respective guide grooves 33. The sliding member 34 is provided with a bearing 35 on the contact surface side with the guide groove 33, and has a screw portion 36 on the lower side, which can be screwed into the cam ring 16.
The expansion / contraction mechanism may have a configuration in which a sliding member is provided in each product guide block and a plurality of guide grooves are provided in the cam ring.

このように構成することで、各製品ガイドブロック19を半径方向内側に同期移動させるに際しては、例えば、作業者が、一方の手で固定ロッド31を持ち、他方の手で操作ロッド18を持ち、固定ロッド31と操作ロッド18との間隔を広げる方向、即ち半時計回りに操作ロッド18を移動させる。これにより、図2(B)に示すように、操作ロッド18が取付けられたカムリング16は、カムリングガイド15上を所定角度回動するため、カムリング16に設けられた各摺動部材34も半時計回りに移動し、各製品ガイドブロック19が、それぞれ半径方向内側へ移動する。
一方、各製品ガイドブロック19を半径方向外側に同期移動させるに際しては、固定ロッド31と操作ロッド18との間隔を狭くする方向、即ち時計回りに操作ロッド18を移動させる。これにより、図2(A)に示すように、カムリング16がカムリングガイド15上を所定角度回動し、カムリング16に設けられた各摺動部材34も時計回りに移動するため、各製品ガイドブロック19が、それぞれ半径方向外側へ移動する。
By configuring in this way, when each product guide block 19 is synchronously moved radially inward, for example, the operator has the fixed rod 31 with one hand and the operation rod 18 with the other hand, The operating rod 18 is moved in the direction of increasing the distance between the fixed rod 31 and the operating rod 18, that is, counterclockwise. As a result, as shown in FIG. 2B, the cam ring 16 to which the operation rod 18 is attached rotates on the cam ring guide 15 by a predetermined angle, so that the sliding members 34 provided on the cam ring 16 are also counterclockwise. Each product guide block 19 moves inward in the radial direction.
On the other hand, when each product guide block 19 is synchronously moved outward in the radial direction, the operation rod 18 is moved in the direction of narrowing the interval between the fixed rod 31 and the operation rod 18, that is, clockwise. As a result, as shown in FIG. 2A, the cam ring 16 rotates on the cam ring guide 15 by a predetermined angle, and each sliding member 34 provided on the cam ring 16 also moves in the clockwise direction. 19 respectively move radially outward.

なお、カムリングガイド15上を回動するカムリング16の回動角度は、操作ロッド18を挟み込むようにガイド部27に取付けられた2個のボルト(回動制御部)37、38によって設定される。なお、回動角度としては、例えば、5度以上30度以下程度である。
また、カムリング16の回動は、作業者によって行うことなく、機械的に行うことも可能である。この場合、例えば、製造治具を取付ける装置にカムリングガイドを固定し、カムリングに減速ギアを介してモータ(駆動手段)を取付け、例えば、その稼働時間を制御することにより、各製品ガイドブロックを同期移動させることができる。
The rotation angle of the cam ring 16 rotating on the cam ring guide 15 is set by two bolts (rotation control units) 37 and 38 attached to the guide unit 27 so as to sandwich the operation rod 18. The rotation angle is, for example, about 5 degrees or more and 30 degrees or less.
Further, the rotation of the cam ring 16 can be mechanically performed without being performed by an operator. In this case, for example, a cam ring guide is fixed to a device for mounting a manufacturing jig, a motor (driving means) is attached to the cam ring via a reduction gear, and each product guide block is synchronized by controlling its operating time, for example. Can be moved.

次に、本発明の一実施の形態に係る固定子鉄心の製造方法について、図5を参照しながら説明する。図5は、固定子鉄心の製造治具10を積層装置40に設置した説明図である。なお、積層装置40の詳細については、特開2006−26735号公報(特願2005−51017)に開示されているため、ここでは簡略化して説明する。
まず、準備工程を行う。
金型41を構成するパンチ42とダイ43により、電磁鋼板(帯状板材の一例)44から外形抜きされた分割コア片24は、ダイ43の下方に設けられている押圧保持リング45内に、パンチ42により押し込まれて保持される。この打抜かれる分割コア片24は、固定子鉄心14の形状に環状になっており、周方向に複数に分割された構成となっている。
Next, a method for manufacturing a stator core according to an embodiment of the present invention will be described with reference to FIG. FIG. 5 is an explanatory diagram in which the stator core manufacturing jig 10 is installed in the laminating apparatus 40. The details of the laminating apparatus 40 are disclosed in Japanese Patent Application Laid-Open No. 2006-26735 (Japanese Patent Application No. 2005-51017), and thus will be described in a simplified manner.
First, a preparation process is performed.
The split core piece 24, which is externally cut out from an electromagnetic steel plate (an example of a strip-shaped plate material) 44 by the punch 42 and the die 43 constituting the mold 41, is placed in the press holding ring 45 provided below the die 43. It is pushed and held by 42. The divided core piece 24 to be punched has an annular shape in the shape of the stator core 14 and is divided into a plurality of parts in the circumferential direction.

この動作を複数回繰り返すことで、押圧保持リング45内に、分割コア片24が打抜き積層されて形成された複数の分割コア13が固定子鉄心14の形状に配置される。そして、この各分割コア13を、固定子鉄心14の形状を維持した状態で、押圧保持リング45から排出して、製造治具10上に載置する。なお、図5中の46は、製造治具10を載置する受け台である。 By repeating this operation a plurality of times, a plurality of split cores 13 formed by punching and stacking the split core pieces 24 are arranged in the shape of the stator core 14 in the press holding ring 45. Then, each of the divided cores 13 is discharged from the press holding ring 45 in a state where the shape of the stator core 14 is maintained, and is placed on the manufacturing jig 10. In addition, 46 in FIG. 5 is a cradle on which the manufacturing jig 10 is placed.

次に、この製造治具10を搬送した後、製造治具10に固定子鉄心14の形状に配置された各分割コア13を載せた状態で、各分割コア13を加工する組立工程を行う。
まず、組立工程の1つである巻線工程を行う。
巻線工程では、製造治具10を巻線装置(図示しない)に配置した後、各分割コア13を載せた製造治具10の操作ロッド18を、固定ロッド31との間隔が狭くなる方向へ移動させ、各製品ガイドブロック19を半径方向外側へ同期移動させる。これにより、各分割コア13を、ガイドプレート20上に載せた状態で、半径方向外側にそれぞれ移動させることができ、その結果、隣り合う分割コア13を周方向に隙間をあけて配置できる。
このとき、隣り合う磁極部12間の隙間は、初期状態よりも更に大きく広げられた状態になるため、図1に示すように、この状態で巻線を行うと、作業性を良好にできる。
Next, after transporting the manufacturing jig 10, an assembly process is performed in which each divided core 13 is processed in a state where the divided cores 13 arranged in the shape of the stator core 14 are placed on the manufacturing jig 10.
First, the winding process which is one of the assembly processes is performed.
In the winding process, after the manufacturing jig 10 is arranged in a winding device (not shown), the operation rod 18 of the manufacturing jig 10 on which the divided cores 13 are placed is moved in a direction in which the distance from the fixed rod 31 becomes narrower. The product guide blocks 19 are moved synchronously outward in the radial direction. Thereby, each divided core 13 can be moved radially outward while being placed on the guide plate 20, and as a result, the adjacent divided cores 13 can be arranged with a gap in the circumferential direction.
At this time, since the gap between the adjacent magnetic pole portions 12 is further widened from the initial state, workability can be improved by performing winding in this state as shown in FIG.

なお、磁極部12への巻線作業に際しては、図1の二点鎖線に示すように、例えば、円柱形の巻線機本体51から半径方向外側に突出し、巻線機本体51側に位置する大径部52と巻線機本体51から離れた先端部側に位置する小径部53とを有するノズル54を使用できる。このノズル54は、巻線機本体51から送られた巻線を小径部53の先端部から出す構造となっている。
これにより、ノズル54を磁極部12の周囲に回動させると共に、ノズル54の小径部53の先端部から巻線を出して巻線作業を行う。
このような巻線作業が終了した後、各分割コア13を載せた製造治具10の操作ロッド18を、固定ロッド31との間隔が広くなる方向へ移動させ、各製品ガイドブロック19を半径方向内側へ同期移動させる。これにより、各分割コア13を元の固定子鉄心14の形状に戻し、製造治具10に載置した状態で巻線装置から取り出す。
When winding the magnetic pole portion 12, as shown by a two-dot chain line in FIG. 1, for example, it projects radially outward from a cylindrical winding machine body 51 and is located on the winding machine body 51 side. A nozzle 54 having a large-diameter portion 52 and a small-diameter portion 53 located on the tip side away from the winding machine main body 51 can be used. The nozzle 54 has a structure in which the winding sent from the winding machine body 51 is taken out from the tip of the small diameter portion 53.
As a result, the nozzle 54 is rotated around the magnetic pole portion 12 and the winding work is performed by taking out the winding from the tip of the small diameter portion 53 of the nozzle 54.
After such winding work is completed, the operation rod 18 of the manufacturing jig 10 on which each divided core 13 is placed is moved in a direction in which the distance from the fixed rod 31 is widened, and each product guide block 19 is moved in the radial direction. Move in sync inward. Thereby, each divided core 13 is returned to the original shape of the stator core 14, and is taken out from the winding device while being placed on the manufacturing jig 10.

そして、組立工程の1つである溶接工程を行う。なお、図6に示すように、溶接装置55としては、例えば、固定フレーム56にブラケット57を介して一体的に取付けられた複数の溶接(TIG溶接)トーチ58を備えており、その先端が、隣り合う分割コア13の連結部分に対して、上下方向に移動しながら接触するように取付けられている。この溶接装置55の詳細については、特開2006−81378号公報(特願2004−265675)に開示されているため省略する。
製造治具10を溶接装置55に配置し、製造治具10に載置した状態で、各分割コア13の外側から隣り合う分割コア13の連結部分に、その上下方向に渡って溶接トーチ58を移動させる。そして、各分割コア13の溶接作業が終了した後、固定子鉄心14を製造治具10に載置した状態で溶接装置55から取り出す。
これにより、複数の分割コア13を周方向に連結し、隣り合う各分割コア13の磁極部12間に隙間を設けて一体化できる。
And the welding process which is one of the assembly processes is performed. As shown in FIG. 6, the welding device 55 includes, for example, a plurality of welding (TIG welding) torches 58 that are integrally attached to a fixed frame 56 via a bracket 57, and the tip thereof is It is attached to contact portions of adjacent split cores 13 while moving in the vertical direction. The details of the welding device 55 are disclosed in Japanese Patent Application Laid-Open No. 2006-81378 (Japanese Patent Application No. 2004-265675), and thus will be omitted.
With the manufacturing jig 10 placed on the welding device 55 and placed on the manufacturing jig 10, a welding torch 58 is installed across the vertical direction from the outside of each divided core 13 to the connecting portion of the adjacent divided core 13. Move. Then, after the welding operation of each divided core 13 is completed, the stator core 14 is taken out from the welding device 55 in a state of being placed on the manufacturing jig 10.
Thereby, the some split core 13 is connected to the circumferential direction, and it can integrate by providing a clearance gap between the magnetic pole parts 12 of each adjacent split core 13. FIG.

以上、本発明を、一実施の形態を参照して説明してきたが、本発明は何ら上記した実施の形態に記載の構成に限定されるものではなく、特許請求の範囲に記載されている事項の範囲内で考えられるその他の実施の形態や変形例も含むものである。例えば、前記したそれぞれの実施の形態や変形例の一部又は全部を組合せて本発明の固定子鉄心の製造治具及びこれを用いた固定子鉄心の製造方法を構成する場合も本発明の権利範囲に含まれる。 As described above, the present invention has been described with reference to one embodiment. However, the present invention is not limited to the configuration described in the above embodiment, and is described in the claims. Other embodiments and modifications conceivable within the scope of the above are also included. For example, the right of the present invention is also applicable when the stator core manufacturing jig of the present invention and the method of manufacturing a stator core using the same are configured by combining some or all of the above-described embodiments and modifications. Included in the range.

本発明の一実施の形態に係る固定子鉄心の製造治具の平面図である。It is a top view of the manufacturing jig of the stator core which concerns on one embodiment of this invention. (A)は同固定子鉄心の製造治具の製品ガイド部材の拡径状態を示す平面図、(B)は縮径状態を示す平面図、(C)は変形例に係る製品ガイド部材の使用状態の平面図である。(A) is a top view which shows the diameter expansion state of the product guide member of the manufacturing jig of the stator core, (B) is a top view which shows a diameter reduction state, (C) is use of the product guide member which concerns on a modification. It is a top view of a state. (A)は図1のP1方向から見た部分側断面図、(B)は図1のX−X矢視断面図、(C)は図1のY−Y矢視断面図である。1A is a partial cross-sectional view as seen from the P1 direction in FIG. 1, FIG. 1B is a cross-sectional view taken along the line XX in FIG. 1, and FIG. 2C is a cross-sectional view taken along the line YY in FIG. 図1のP2方向から見た部分側断面図である。It is the partial sectional side view seen from the P2 direction of FIG. 本発明の一実施の形態に係る固定子鉄心の製造治具を積層装置に設置した説明図である。It is explanatory drawing which installed the manufacturing jig of the stator core which concerns on one embodiment of this invention in the lamination apparatus. 同固定子鉄心の製造治具を溶接装置に配置した説明図である。It is explanatory drawing which has arrange | positioned the manufacturing jig of the same stator core to the welding apparatus.

符号の説明Explanation of symbols

10:固定子鉄心の製造治具、11:ヨーク部、12:磁極部、13:分割コア、14:固定子鉄心、15:カムリングガイド(ベース部材)、16:カムリング(カム部材)、17:ボルト、18:操作ロッド、19、19a:製品ガイドブロック(製品ガイド部材)、20:ガイドプレート、21、21a:係止部、22:凹部、23、23a:穴、24:分割コア片、25:カムブロック部、26:スライド部、27:ガイド部、28:ボルト、29:スライドカバー、30:切欠き、31:固定ロッド、32:拡縮機構、33:ガイド溝、34:摺動部材、35:軸受け、36:ねじ部、37、38:ボルト(回動制御部)、40:積層装置、41:金型、42:パンチ、43:ダイ、44:電磁鋼板(帯状板材)、45:押圧保持リング、46:受け台、51:巻線機本体、52:大径部、53:小径部、54:ノズル、55:溶接装置、56:固定フレーム、57:ブラケット、58:溶接トーチ 10: Manufacturing jig for stator core, 11: Yoke part, 12: Magnetic pole part, 13: Split core, 14: Stator iron core, 15: Cam ring guide (base member), 16: Cam ring (cam member), 17: Bolt, 18: Operation rod, 19, 19a: Product guide block (product guide member), 20: Guide plate, 21, 21a: Locking portion, 22: Recess, 23, 23a: Hole, 24: Divided core piece, 25 : Cam block portion, 26: Slide portion, 27: Guide portion, 28: Bolt, 29: Slide cover, 30: Notch, 31: Fixed rod, 32: Expansion / contraction mechanism, 33: Guide groove, 34: Sliding member, 35: Bearing, 36: Screw part, 37, 38: Bolt (rotation control part), 40: Laminating apparatus, 41: Die, 42: Punch, 43: Die, 44: Electromagnetic steel plate (band-like plate material), 45: Press holding Ring, 46: pedestal, 51: winding machine main body, 52: large diameter portion, 53: small diameter portion, 54: nozzle, 55: Welding equipment, 56: Fixed frame, 57: Bracket, 58: Welding Torch

Claims (8)

円弧状のヨーク部と、該ヨーク部から半径方向内側へ延びる磁極部とを有する複数の分割コアを、周方向に連結して一体化する固定子鉄心の製造治具であって、
ベース部材と、
前記ベース部材上に回動可能に載置されるカム部材と、
前記カム部材上に載置され、周方向に一定の間隔をあけて配置した複数の前記分割コアを固定する製品ガイド部材と、
隣り合う前記製品ガイド部材の間に配置され、前記分割コアを載置すると共に、該製品ガイド部材に固定された前記分割コアを半径方向に移動可能にするガイドプレートと、
前記カム部材と前記各製品ガイド部材に設けられ、該カム部材を回動させることにより、前記各製品ガイド部材を半径方向に沿って同期移動させる拡縮機構とを有し、
しかも、前記拡縮機構は、前記各製品ガイド部材の下端部に半径方向に対して斜めに形成したガイド溝と、前記カム部材の周方向に複数設けられ前記各ガイド溝内をそれぞれ移動する摺動部材とを有しており、前記ベース部材上で環状の前記カム部材を回動させることにより、前記各摺動部材が前記ガイド溝内をそれぞれ移動して、前記各製品ガイド部材を半径方向外側又は半径方向内側へ同期移動させることを特徴とする固定子鉄心の製造治具。
A stator core manufacturing jig that integrates a plurality of split cores having an arc-shaped yoke portion and a magnetic pole portion extending radially inward from the yoke portion in a circumferential direction,
A base member;
A cam member rotatably mounted on the base member;
A product guide member that is mounted on the cam member and fixes the plurality of divided cores arranged at regular intervals in the circumferential direction; and
A guide plate that is disposed between the adjacent product guide members, places the split cores, and allows the split cores fixed to the product guide members to move in a radial direction;
Wherein the cam member is provided on each product guide member, by rotating the cam member, possess a scaling mechanism for synchronously moving said each product guide member along a radial direction,
In addition, the expansion / contraction mechanism includes a guide groove formed obliquely with respect to a radial direction at a lower end portion of each product guide member, and a plurality of slides provided in the circumferential direction of the cam member and respectively moving in the guide grooves. And by rotating the annular cam member on the base member, the sliding members move in the guide grooves, and the product guide members are moved radially outward. or manufacture jig of the stator core, wherein Rukoto synchronously moving radially inward.
請求項記載の固定子鉄心の製造治具において、前記製品ガイド部材は、前記分割コアの前記ヨーク部外周に形成された凹部に嵌入する係止部を備えていることを特徴とする固定子鉄心の製造治具。 2. The stator core manufacturing jig according to claim 1 , wherein the product guide member includes an engaging portion that fits into a recess formed on an outer periphery of the yoke portion of the split core. Iron core manufacturing jig. 請求項2記載の固定子鉄心の製造治具において、前記係止部は、幅方向に分割されて拡幅及び縮幅可能な機構を備えていることを特徴とする固定子鉄心の製造治具。 3. The stator core manufacturing jig according to claim 2, wherein the locking portion includes a mechanism that is divided in the width direction and can be widened and contracted. 請求項記載の固定子鉄心の製造治具において、前記製品ガイド部材は、前記分割コアの下側に形成された穴に嵌入するピン部材を有することを特徴とする固定子鉄心の製造治具。 2. The stator core manufacturing jig according to claim 1 , wherein the product guide member has a pin member that fits into a hole formed on the lower side of the split core. . 請求項1〜のいずれか1項に記載の固定子鉄心の製造治具は、環状となって上下方向に貫通していることを特徴とする固定子鉄心の製造治具。 The stator core manufacturing jig according to any one of claims 1 to 4 , wherein the stator core manufacturing jig is annular and penetrates in a vertical direction. 円弧状のヨーク部と、該ヨーク部から半径方向内側へ延びる磁極部とを有する複数の分割コアを周方向に連結し、隣り合う該分割コアの前記磁極部間に隙間を設けて一体化する固定子鉄心の製造方法において、
金型によって固定子鉄心の形状に環状に打抜き積層された複数の前記分割コアを、その形状を維持した状態で前記金型から排出して製造治具に載置する準備工程と、
前記製造治具を搬送した後、該製造治具に前記固定子鉄心の形状に配置された前記各分割コアを載せた状態で、該各分割コアを加工する組立工程とを有することを特徴とする固定子鉄心の製造方法。
A plurality of divided cores each having an arcuate yoke portion and a magnetic pole portion extending radially inward from the yoke portion are connected in the circumferential direction, and a gap is provided between the magnetic pole portions of the adjacent divided cores to be integrated. In the method of manufacturing a stator core,
A plurality of the divided cores that are annularly punched and laminated into the shape of the stator core by a mold, and a preparation step of discharging the mold from the mold in a state of maintaining the shape;
An assembly step of processing each divided core in a state where the divided cores arranged in the shape of the stator core are placed on the manufacturing jig after the manufacturing jig is transported. To manufacture a stator core.
請求項記載の固定子鉄心の製造方法において、前記組立工程は巻線工程を有し、前記各分割コアを前記製造治具に載せた状態で巻線装置に配置し、該各分割コアを半径方向外側にそれぞれ移動させ、隣り合う前記分割コアを周方向に隙間をあけて配置して、隣り合う前記磁極部間の隙間を大きく広げた状態で巻線を行い、該巻線が終了した後、前記各分割コアを半径方向内側へ移動させて前記固定子鉄心の形状に戻し、前記製造治具に載置した状態で前記巻線装置から取り出すことを特徴とする固定子鉄心の製造方法。 7. The method of manufacturing a stator core according to claim 6 , wherein the assembling step includes a winding step, and the divided cores are arranged on a winding device in a state of being placed on the manufacturing jig, and the divided cores are arranged. Each of the divided cores is moved outward in the radial direction, and the adjacent divided cores are arranged with a gap in the circumferential direction, and winding is performed in a state where the gap between the adjacent magnetic pole portions is greatly widened. Thereafter, each of the divided cores is moved radially inward to return to the shape of the stator core, and the stator core is taken out from the winding device in a state of being placed on the manufacturing jig. . 請求項及びのいずれか1項に記載の固定子鉄心の製造方法において、前記組立工程は溶接工程を有し、前記製造治具を溶接装置に配置し、前記製造治具に載置した状態で、前記各分割コアの外側から隣り合う前記分割コアの連結部分の溶接を行った後、前記製造治具に載置した状態で前記溶接装置から取り出すことを特徴とする固定子鉄心の製造方法。 In the manufacturing method of the stator core according to any one of claims 6 and 7 , the assembly process includes a welding process, the manufacturing jig is arranged in a welding apparatus, and is placed on the manufacturing jig. The stator core is manufactured in such a manner that, after welding of the connecting portions of the divided cores adjacent to each other from the outside of each of the divided cores, the stator core is taken out from the welding apparatus in a state of being placed on the manufacturing jig. Method.
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