JP3896104B2 - Seal for preventing leakage of filler and construction method of substructure - Google Patents

Seal for preventing leakage of filler and construction method of substructure Download PDF

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JP3896104B2
JP3896104B2 JP2003297424A JP2003297424A JP3896104B2 JP 3896104 B2 JP3896104 B2 JP 3896104B2 JP 2003297424 A JP2003297424 A JP 2003297424A JP 2003297424 A JP2003297424 A JP 2003297424A JP 3896104 B2 JP3896104 B2 JP 3896104B2
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pile
filler
column
seal
wall
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JP2005068712A (en
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裕一 有延
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若松パッキング有限会社
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A10/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE at coastal zones; at river basins
    • Y02A10/11Hard structures, e.g. dams, dykes or breakwaters

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Description

本発明は、橋梁や防波堤等の海上構造物の基礎として用いられる基礎構造物の管状の支柱の内部に装着され、支柱と支柱に挿入される杭との間隙部に充填される充填材の漏洩を防止する充填材漏洩防止用シール、及び海中に沈められて海底地盤上に設置され、橋梁や防波堤等の海上構造物の基礎として用いられる基礎構造物の施工方法に関するものである。   The present invention is applied to the inside of a tubular strut of a foundation structure used as a foundation of a marine structure such as a bridge or a breakwater, and leakage of a filler filled in a gap portion between the strut and a pile inserted into the strut The present invention relates to a sealing material for preventing leakage of fillers, and a method for constructing a foundation structure that is submerged in the sea and installed on a seabed ground and used as a foundation for a marine structure such as a bridge or a breakwater.

従来、橋梁や防波堤、桟橋、海上空港、石油掘削ジャケット等の海上構造物の基礎として、複数の管状の支柱を垂直材とし、梁や連結部材等を水平材としてやぐら状に組み立てられた基礎構造物が用いられている。このような基礎構造物は陸上で組み立てられた後、海中に沈められて海底地盤上に設置され、海上構造物を海中で支持している。
ところで、このような基礎構造物を海底地盤上に固定するために、一般的に、海底に沈められた基礎構造物の管状の支柱に鋼管杭等の杭を挿入して海底地盤に打ち込むと共に、支柱と杭との間隙部に通称グラウト材と呼ばれる充填材を注入し固化させる方法が用いられている。なお、このとき、支柱内部の支柱と杭との隙間に注入した充填材が支柱の下端部から海中に漏洩するのを防止するために、支柱と杭との間隙部に装着されるゴム製等の環状のシールが用いられている。
このようなシールとしては、特許文献1に「鋼管杭基礎用シール」が開示されている。以下、特許文献1の「鋼管杭基礎用シール」について、図7を用いて説明する。
図7は特許文献1の鋼管杭基礎用シールの要部断面図である。
図7において、Yは橋梁や防波堤等の基礎構造物の管状の支柱、Kは支柱Yに挿通され海底地盤に打設される鋼管杭等の杭、101は支柱Yと杭Kとの隙間に装着された環状の鋼管杭基礎用シール、102は鋼管杭基礎用シール101の支柱Yに当接する支柱当接部、103は支柱当接部102の下部から杭Kに向かって下方に傾斜した傾斜部、104は傾斜部103の先端部に形成され杭Kに当接する杭当接面、105は支柱Yと杭Kとの間隙部に注入され充填されるコンクリート等の充填材である。
図7に示すように、鋼管杭基礎用シール101は支柱Yに当接する支柱当接部102と、支柱当接部102の下部から杭Kに向かって下方に傾斜した傾斜部103と、杭Kに当接する杭当接面と、を備え、支柱Yと杭Kとの間隙部を塞いで充填材105が支柱Yの下端部から海中に漏洩するのを防止している。
Conventionally, as a foundation for offshore structures such as bridges, breakwaters, piers, offshore airports, oil drilling jackets, etc., a foundation structure that is assembled in the shape of a tower using a plurality of tubular struts as vertical members and beams and connecting members as horizontal members. Things are used. After such a substructure is assembled on land, it is submerged in the sea and installed on the submarine ground to support the offshore structure in the sea.
By the way, in order to fix such a foundation structure on the seabed ground, generally, a pile such as a steel pipe pile is inserted into the tubular strut of the foundation structure submerged in the seabed and driven into the seabed ground. A method of injecting a solid material called a grout material into a gap between a column and a pile and solidifying the same is used. At this time, in order to prevent the filler injected into the gap between the pillar and the pile inside the pillar from leaking into the sea from the lower end of the pillar, rubber or the like that is attached to the gap between the pillar and the pile, etc. Annular seals are used.
As such a seal, Patent Document 1 discloses a “steel pipe pile foundation seal”. Hereinafter, the “steel pipe pile foundation seal” of Patent Document 1 will be described with reference to FIG.
FIG. 7 is a cross-sectional view of the main part of the steel pipe pile foundation seal of Patent Document 1.
In FIG. 7, Y is a tubular support column of a foundation structure such as a bridge or breakwater, K is a pile such as a steel pipe pile inserted into the support column Y and placed on the seabed ground, and 101 is a gap between the support column Y and the pile K. The annular steel pipe pile foundation seal 102 is attached, 102 is a pillar abutting part that abuts the pillar Y of the steel pipe pile foundation seal 101, and 103 is an inclination inclined downward from the lower part of the pillar abutting part 102 toward the pile K. Reference numeral 104 denotes a pile contact surface that is formed at the tip of the inclined portion 103 and contacts the pile K, and 105 is a filler such as concrete that is injected and filled into the gap between the support column Y and the pile K.
As shown in FIG. 7, the steel pipe pile foundation seal 101 includes a column abutting portion 102 that abuts the column Y, an inclined portion 103 that is inclined downward from the lower portion of the column abutting portion 102 toward the pile K, and a pile K. And a pile abutting surface that abuts on the gap, and the gap between the support Y and the pile K is closed to prevent the filler 105 from leaking into the sea from the lower end of the support Y.

特開2000−38731号公報JP 2000-38731 A

しかしながら、上記従来の技術では以下のような課題を有していた。
(1)鋼管杭基礎用シール101の傾斜部103が下方へ傾斜しているため、支柱Yと杭Kとの間隙部に充填された充填材105の自重等による圧力により傾斜部103が下方へ押圧され、その押圧力が傾斜部103の弾性力より大きくなると杭当接面104が杭Kから離れ充填材105が漏れ出てしまうので、充填材105の自重による押圧力が大きくならないように充填材105の注入量が制限され、充填材105の圧力が高くなるような大型の基礎構造物では充填材105を数回に渡って打設しなければならず、作業工数が増加し作業性に欠けるという課題を有していた。
(2)支柱当接部102は支柱Yに弾性的に圧接しているだけなので、杭Kの挿入又は打接に伴って鋼管杭基礎用シール101の位置がずれたり隙間が生じたりしてシール性が低下し、充填材が漏れ易いという課題を有していた。
However, the above conventional techniques have the following problems.
(1) Since the inclined portion 103 of the steel pipe pile foundation seal 101 is inclined downward, the inclined portion 103 is moved downward due to the pressure of the filler 105 filled in the gap portion between the support column Y and the pile K due to its own weight or the like. When the pressure is pressed and the pressing force becomes larger than the elastic force of the inclined portion 103, the pile contact surface 104 is separated from the pile K and the filler 105 leaks out, so that the pressing force due to the weight of the filler 105 does not increase. In a large-scale foundation structure in which the injection amount of the material 105 is limited and the pressure of the filler 105 becomes high, the filler 105 has to be driven several times, which increases work man-hours and improves workability. It had the problem of lacking.
(2) Since the strut abutting portion 102 is only elastically pressed against the strut Y, the position of the steel pipe pile foundation seal 101 is shifted or a gap is generated as the pile K is inserted or hit. However, there is a problem that the filler is easily leaked.

本発明は、上記従来の課題を解決するもので、橋梁や防波堤等の海上構造物の基礎として用いられる基礎構造物の管状の支柱の内部に装着され、支柱と挿入された杭との間隙部に充填される充填材が支柱の下端部から海中に漏れることを防ぐことができ、特に大型の基礎構造物で支柱と杭との間隙部への充填材の充填量が多くなる場合であってもその漏れを確実に防ぐことができ、一回の注入作業で全ての充填材を注入できるので工数がかからず作業性に優れた充填材漏洩防止用シールを提供することを目的とする。
また、本発明は、上記従来の課題を解決するもので、橋梁や防波堤等の海上構造物の基礎として用いられる基礎構造物を海中に沈めて海底地盤上に設置固定する際に、支柱と杭との間隙部に充填される充填材が海中に漏れることを確実に防止し、海を汚すことなく円滑且つ迅速に施工作業を行うことができ、また充填材漏洩防止用シールを支柱の内壁に取り付けるために現場で煩雑な取り付け作業を行うことがなく作業性に優れると共に、充填材を一回の充填作業で完了できるため工数を著しく削減し施工性に優れた基礎構造物の施工方法を提供することを目的とする。
The present invention solves the above-described conventional problems, and is installed inside a tubular column of a foundation structure used as a foundation of a marine structure such as a bridge or a breakwater, and a gap portion between the column and the inserted pile. It is possible to prevent the filling material filled in the tank from leaking into the sea from the lower end of the support column, especially when the filling amount of the filler in the gap between the support column and the pile is large in a large-scale foundation structure. It is an object of the present invention to provide a filler leakage prevention seal that can reliably prevent the leakage and can fill all the fillers in a single injection operation, and thus does not require man-hours and has excellent workability.
In addition, the present invention solves the above-described conventional problems. When a foundation structure used as a foundation of a marine structure such as a bridge or a breakwater is submerged in the sea and installed and fixed on the submarine ground, a column and a pile are provided. It is possible to reliably prevent the filler filled in the gap with the sea from leaking into the sea, and to carry out the construction work smoothly and quickly without polluting the sea. It provides excellent workability without complicated installation work on site, and provides a method for constructing foundation structures with excellent workability by significantly reducing man-hours because the filling material can be completed in a single filling operation. The purpose is to do.

上記課題を解決するために本発明の充填材漏洩防止用シールは、以下の構成を有している。
本発明の請求項1に記載の充填材漏洩防止用シールは、管状の支柱と前記支柱に挿入される杭との間隙部に装着され、前記間隙部に充填される充填材が前記支柱の下端部から漏れることを防止するための充填材漏洩防止用シールであって、前記支柱の内壁に沿って、或いは前記支柱の内壁に取り付けられる取り付け部材の内壁に沿って配設固定される環状のベース部と、前記ベース部から少なくとも前記間隙部の幅より大きい突出長さで突設された環状の突出部と、前記突出部の先端部から上方に向かって前記ベース部側に傾斜して延設された環状の傾斜部と、がゴム等の弾性体により一体に形成された構成を有している。
In order to solve the above problems, the filler leakage prevention seal of the present invention has the following configuration.
The seal for preventing leakage of filler according to claim 1 of the present invention is attached to a gap between a tubular column and a pile inserted into the column, and the filler filled in the gap is a lower end of the column. A seal for preventing leakage of a filler for preventing leakage from a part, which is arranged and fixed along the inner wall of the column or along the inner wall of a mounting member attached to the inner wall of the column A projecting portion projecting from the base portion with a projecting length larger than at least the width of the gap portion, and extending from the tip end portion of the projecting portion to the base portion side in an upward direction. And an annular inclined portion formed integrally with an elastic body such as rubber.

この構成により、以下のような作用を有する。
(1)突出部がベース部から支柱の中心側に向かって少なくとも支柱と杭との間隙部の幅より大きく突出して、環状の突出部の内径が少なくとも杭の外径より小さく形成されると共に、突出部がゴム等の弾性体により形成されているので、支柱内部に挿入された杭は傾斜部の杭あたり面に当接して傾斜部を押圧し、それに伴って突出部が杭の挿入方向へ押圧され弾性変形するため、突出部の先端から上方へ延設された傾斜部の杭あたり面を杭の外壁に密着させながら、杭を支柱内部に円滑に挿入することができる。また、突出部が弾性変形することにより、杭を挿入する際や杭を海底地盤に打設する際等の衝撃にも追従して杭の外壁の全周に渡って傾斜部の杭あたり面を密着させることができるのでシール性の低下を防ぎ、充填材の漏れを確実に防ぐことができる。
(2)傾斜部が突出部の先端から上方へ延設されると共に、傾斜部がゴム等の弾性体により形成されているので、杭が支柱内部に挿入されると、傾斜部の杭あたり面に当接して傾斜部を押圧し、それに伴って突出部が杭の挿入方向に押圧され変形し傾斜部を杭の外壁に向かって付勢するので、傾斜部の杭あたり面を杭の外壁に密着させることができ、傾斜部の杭あたり面と杭の外壁との間に隙間が生じることを防ぐことができる。
(3)傾斜部が突出部の先端から上方へ延設されているので、ベース部と突出部と傾斜部により断面略凹状の溝部が形成され、支柱と支柱に挿入された杭との間隙部に充填材が注入されると、断面略凹状の溝部の内部に充填材が溜まり、充填材の圧力により傾斜部は杭の外壁に押圧されるため、傾斜部の杭あたり面と杭の外壁との隙間から充填材が漏れることを防ぐことができる。さらに、支柱の長さが長く充填される充填材の量が多量である場合であっても、充填量に伴って傾斜部にかかる押圧力も大きくなるので、大型の基礎構造物においても充填材の漏れを確実に防ぐことができ、一回の注入作業で全ての充填材を注入することができ作業性に優れる。
(4)傾斜部が支柱の内壁側に傾斜して形成されているので、支柱に杭を挿入する際に傾斜部が杭に引き摺られて裏返ったり縒れたりすることがなく、杭を傾斜部の杭あたり面に沿って滑らせながら円滑に挿入することができる。
This configuration has the following effects.
(1) The protruding portion protrudes from the base portion toward the center side of the column at least larger than the width of the gap between the column and the pile, and the inner diameter of the annular protruding portion is at least smaller than the outer diameter of the pile, Since the projecting part is made of an elastic body such as rubber, the pile inserted inside the support column abuts against the surface of the sloped part against the pile and presses the inclined part, and the projecting part moves in the pile insertion direction accordingly. Since it is pressed and elastically deformed, it is possible to smoothly insert the pile into the support column while bringing the surface of the inclined portion extending upward from the tip of the protruding portion into close contact with the outer wall of the pile. In addition, due to the elastic deformation of the projecting part, the surface of the sloped part around the piles can be moved over the entire circumference of the outer wall of the pile following the impact of inserting the pile or placing the pile on the seabed. Since it can be adhered, it is possible to prevent deterioration of the sealing property and reliably prevent the filler from leaking.
(2) Since the inclined portion extends upward from the tip of the projecting portion and the inclined portion is formed of an elastic body such as rubber, when the pile is inserted into the column, the surface of the inclined portion per pile And the inclined part is pressed and deformed in the direction of the pile insertion and urges the inclined part toward the outer wall of the pile. It can make it contact | adhere and can prevent that a clearance gap produces between the per-pile surface of an inclination part and the outer wall of a pile.
(3) Since the inclined portion extends upward from the tip of the protruding portion, a groove portion having a substantially concave cross section is formed by the base portion, the protruding portion, and the inclined portion, and the gap portion between the column and the pile inserted into the column When the filler is injected into the groove, the filler accumulates inside the groove portion having a substantially concave cross section, and the inclined portion is pressed against the outer wall of the pile by the pressure of the filler. It is possible to prevent the filler from leaking through the gap. Furthermore, even when the length of the support is long and the amount of filler to be filled is large, the pressing force applied to the inclined portion increases with the amount of filling, so even in a large substructure, the filler Can be surely prevented, and all fillers can be injected by one injection operation, so that the workability is excellent.
(4) Since the inclined portion is formed to be inclined toward the inner wall side of the support column, when the pile is inserted into the support column, the inclined portion is not dragged over by the pile and turned upside down or twisted. It can be inserted smoothly while sliding along the surface of the pile.

ここで、ベース部、突出部及び傾斜部はゴムや弾性を有する合成樹脂等の弾性体で一体的に形成される。弾性体の材質としては、引張強さが高く、また耐候性に優れたクロロプレンゴム等が用いられる。また、ベース部は支柱の内壁又は支柱の内壁に取り付けられる取り付け部材の内壁に、ボルトナット等の固定部材を用いて、又は接着材を用いた接着、焼付けによる接着、或いはベース部を形成するゴムの成形と同時に接着する加硫接着等により強固に固定されることが好ましい。ベース部を焼き付けによる接着や加硫接着等により固定した場合は、ボルトナット等の固定部材を必要としないので、突出部や傾斜部がボルト等に接触して傷ついたりすることがなく、また支柱にボルト挿通孔等を穿設する必要がないので支柱の強度低下を防ぐことができる。さらに、ベース部は支柱の長さ方向に所定の幅を有する円筒状等に形成され、支柱又は取り付け部材の内壁との接着面積を大きくして、強固に固定されることが好ましい。
また、突出部とベース部との接合部分である突出部の基部は、その先端部より肉厚に形成することが好ましい。突出部の基部には杭を支柱に挿入する際に杭の押圧力により大きな曲げ応力がかかるので、肉厚に形成することにより、突出部の基部が折れたり元に戻らない程変形したりすることを防ぎ、耐久性を向上させることができる。
Here, the base portion, the protruding portion, and the inclined portion are integrally formed of an elastic body such as rubber or elastic synthetic resin. As the material of the elastic body, chloroprene rubber having high tensile strength and excellent weather resistance is used. In addition, the base part is a rubber that forms a base part by using a fixing member such as a bolt or nut, or by using an adhesive, or by baking, or by using a fixing member such as a bolt or nut on the inner wall of the pillar or the inner wall of a mounting member attached to the inner wall of the pillar. It is preferably firmly fixed by vulcanization adhesion or the like that is adhered at the same time as molding. When the base part is fixed by bonding by baking or vulcanization, a fixing member such as a bolt and nut is not required, so that the protruding part and the inclined part do not come into contact with the bolt or the like and are not damaged. Since it is not necessary to drill a bolt insertion hole or the like, it is possible to prevent the strength of the column from being lowered. Furthermore, it is preferable that the base portion is formed in a cylindrical shape having a predetermined width in the length direction of the support column, and is firmly fixed by increasing the adhesion area with the support or the inner wall of the mounting member.
Moreover, it is preferable to form the base part of the protrusion part which is a junction part of a protrusion part and a base part thicker than the front-end | tip part. When the pile is inserted into the support column, a large bending stress is applied to the base of the protrusion due to the pressing force of the pile, so by forming it thick, the base of the protrusion may be deformed so that it does not break or return Can be prevented and durability can be improved.

本発明の請求項2に記載の充填材漏洩防止用シールは、請求項1に記載の発明において、前記ベース部が、前記突出部の基部の下部に、前記ベース部の厚さが下方に向かうにつれ薄くなった肉薄部を備えた構成を有している。   The seal for preventing leakage of filler according to claim 2 of the present invention is the seal according to claim 1, wherein the base portion is directed to a lower portion of the base portion of the protruding portion, and the thickness of the base portion is directed downward. It has the structure provided with the thin part which became thin.

この構成により、請求項1の作用に加え、以下のような作用を有する。
(1)支柱に杭を挿入し、それに伴って突出部が変形した場合、ベース部の突出部の基部の下部に肉薄部が形成されているので、突出部の変形がベース部により妨げられることがなく、突出部を支柱の内壁側に容易に変形させることができ、杭が突出部に引っかかることがなく支柱に円滑に挿入することができる。
With this configuration, in addition to the operation of the first aspect, the following operation is provided.
(1) When a pile is inserted into the column and the protrusion is deformed accordingly, a thin portion is formed below the base of the protrusion of the base, so that the deformation of the protrusion is prevented by the base. The protrusion can be easily deformed to the inner wall side of the column, and the pile can be smoothly inserted into the column without being caught by the protrusion.

本発明の請求項3に記載の充填材漏洩防止用シールは、請求項1又は2に記載の発明において、前記突出部が、前記ベース部に対して50°〜70°の角度で下向きに突設された構成を有している。   The seal for preventing leakage of filler according to claim 3 of the present invention is the seal according to claim 1 or 2, wherein the protruding portion protrudes downward at an angle of 50 ° to 70 ° with respect to the base portion. It has an installed configuration.

この構成により、請求項1又は2の作用に加え、以下のような作用を有する。
(1)突出部が、ベース部に対して50°〜70°の角度で下向きに突設されているので、傾斜部の杭あたり面を杭に適度な押圧力で密着させることできると共に、杭を支柱に挿入する際に突出部に過度の押圧力がかかることを防ぐことができる。
With this configuration, in addition to the operation of the first or second aspect, the following operation is provided.
(1) Since the protruding portion protrudes downward at an angle of 50 ° to 70 ° with respect to the base portion, the surface of the inclined portion per pile can be brought into close contact with the pile with an appropriate pressing force, and the pile It is possible to prevent an excessive pressing force from being applied to the protruding portion when inserting the rod into the support column.

ここで、突出部は、ベース部に対して50°〜70°の角度、好ましくは55°〜65°の角度で下向きに突設されることが好ましい。突出部のベース部に対する傾斜が55°より小さくなるにつれ、突出部が下に向きすぎて、杭の外壁方向への弾性力が小さくなり、傾斜部の杭あたり面を杭の外壁に強く密着させることができなくなるため好ましくなく、50°より小さくなるにつれさらにその傾向が顕著になるためより好ましくない。突出部のベース部に対する傾斜が65°より大きくなるにつれ、杭を支柱に挿入する際に突出部に過度の押圧力がかかり、突出部の基部にクラックやクレーズができて折れたり杭が引っかかって挿入できなくなったりし易いため好ましくなく、70°より大きくなるにつれさらにその傾向が顕著になるためより好ましくない。   Here, it is preferable that the protruding portion protrudes downward with respect to the base portion at an angle of 50 ° to 70 °, preferably an angle of 55 ° to 65 °. As the inclination of the projecting portion with respect to the base portion becomes smaller than 55 °, the projecting portion becomes too downward, and the elastic force in the direction of the outer wall of the pile becomes smaller, and the surface of the inclined portion is closely attached to the outer wall of the pile. This is not preferable because it cannot be performed, and the tendency becomes more prominent as the angle becomes smaller than 50 °. As the inclination of the protrusion with respect to the base becomes greater than 65 °, excessive pressure is applied to the protrusion when the pile is inserted into the column, cracks or crazes are formed at the base of the protrusion, and the pile is caught. It is not preferable because it cannot be inserted easily, and it is not preferable because the tendency becomes more prominent as it becomes larger than 70 °.

本発明の請求項4に記載の充填材漏洩防止用シールは、請求項1乃至3の内いずれか1項に記載の発明において、前記突出部の先端部が先鋭状に形成された構成を有している。   According to a fourth aspect of the present invention, there is provided a seal for preventing leakage of filler according to any one of the first to third aspects, wherein the tip of the protruding portion is formed in a sharp shape. is doing.

この構成により、請求項1乃至3の内いずれか1項の作用に加え、以下のような作用を有する。
(1)突出部の先端部が先鋭状に形成されているので、杭を支柱に挿入した際に、先鋭状に形成された突出部の先端部の杭あたり面側を杭に確実に当接させることができ、杭あたり面を杭の外壁に強く密着させることができる。
With this configuration, in addition to the operation of any one of claims 1 to 3, the following operation is provided.
(1) Since the tip of the protruding portion is formed in a sharp shape, when the pile is inserted into the support column, the surface side of the tip of the protruding portion that is formed in a sharp shape is reliably brought into contact with the pile. It is possible to make the surface per pile close to the outer wall of the pile.

本発明の請求項5に記載の充填材漏洩防止用シールは、請求項1乃至4の内いずれか1項に記載の発明において、前記傾斜部の杭あたり面が、前記杭の挿入方向に対して15°〜45°の角度で形成された構成を有している。   The seal for preventing leakage of filler according to claim 5 of the present invention is the seal according to any one of claims 1 to 4, wherein the surface of the inclined portion per pile is in the insertion direction of the pile. The structure is formed at an angle of 15 ° to 45 °.

この構成により、請求項1乃至4の内いずれか1項の作用に加え、以下のような作用を有する。
(1)傾斜部の杭あたり面が、杭の挿入方向に対して15°〜45°の角度で形成されているので、杭を支柱に挿入した際に杭に傾斜部の先端部が引っかかって裏返ったり縒れたりすることがなく、充填材の漏れを確実に防ぐことができると共に、杭が傾斜部に引っかかることを防ぎ、杭を支柱に円滑に挿入することができる。
With this configuration, in addition to the operation of any one of claims 1 to 4, the following operation is provided.
(1) Since the surface per pile of the inclined portion is formed at an angle of 15 ° to 45 ° with respect to the insertion direction of the pile, the tip of the inclined portion is caught on the pile when the pile is inserted into the column. It is possible to prevent the filler from leaking without failing to turn over or twist, and to prevent the pile from being caught by the inclined portion, and to smoothly insert the pile into the support column.

ここで、傾斜部は、杭側の面に滑らかな平面状の杭あたり面が形成され、杭あたり面の傾斜角度は杭の挿入方向に対して15°〜45°、好ましくは20°〜35°となるように形成されている。杭あたり面の角度が20°より小さくなるにつれ、杭を支柱に挿入した際に杭に傾斜部の先端部が引っかかって裏返ったり縒れたりして傾斜部と杭との間に隙間が生じ易くなり充填材の漏れが生じ易くなるため好ましくなく、15°より小さくなるにつれさらにその傾向が顕著になるためより好ましくない。杭あたり面の角度が35°より大きくなるにつれ、杭を支柱に挿入した際に杭が傾斜部に引っかかって挿入し難くなるため好ましくなく、45°より大きくなるにつれさらにその傾向が顕著になるためより好ましくない。   Here, the inclined portion is formed with a smooth flat surface per pile on the surface on the pile side, and the inclination angle of the surface per pile is 15 ° to 45 °, preferably 20 ° to 35 with respect to the pile insertion direction. It is formed to be °. As the angle of the surface per pile becomes smaller than 20 °, when the pile is inserted into the column, the tip of the inclined portion is caught on the pile and turned over or drowned, so that a gap is easily generated between the inclined portion and the pile. This is not preferable because leakage of the filler tends to occur, and it is not preferable because the tendency becomes more prominent as it becomes smaller than 15 °. As the angle of the surface per pile becomes larger than 35 °, it is not preferable because the pile gets caught on the inclined part when it is inserted into the support column, and it becomes difficult to insert it. As the angle becomes larger than 45 °, the tendency becomes more prominent. Less preferred.

本発明の請求項6に記載の充填材漏洩防止用シールは、請求項1乃至5の内いずれか1項に記載の発明において、前記傾斜部が、前記杭が前記支柱の中心から最も偏心した位置で前記支柱に挿入される際に、前記傾斜部の先端部が前記支柱に最も接近した前記杭の外壁より前記支柱側に位置するように形成された構成を有している。   The seal for preventing leakage of filler according to claim 6 of the present invention is the seal according to any one of claims 1 to 5, wherein the inclined portion is most eccentric from the center of the column. When inserted into the column at a position, the tip of the inclined portion is configured to be positioned closer to the column than the outer wall of the pile closest to the column.

この構成により、請求項1乃至5の内いずれか1項の作用に加え、以下のような作用を有する。
(1)杭が支柱の中心から最も偏心した位置で支柱に挿入される場合に、傾斜部の先端部が支柱に最も接近した杭の外壁より支柱側に位置するので、支柱に杭を挿入した際に杭が傾斜部に沿って円滑に挿入され、杭が傾斜部の先端に引っかかったり巻き込んだりすることがなく、傾斜部が杭の挿入に伴って裏返ったり縒れたりすることを防ぐことができる。
With this configuration, in addition to the operation of any one of claims 1 to 5, the following operation is provided.
(1) When the pile is inserted into the column at the most eccentric position from the center of the column, the tip of the inclined part is located on the column side from the outer wall of the pile closest to the column, so the pile was inserted into the column When the pile is inserted smoothly along the inclined part, the pile does not get caught or caught in the tip of the inclined part, and the inclined part can be prevented from turning over or drowning with the insertion of the pile. it can.

本発明の請求項7に記載の充填材漏洩防止用シールは、請求項1乃至6の内いずれか1項に記載の発明において、円筒状に形成されその内壁に沿って前記ベース部が固定されると共に、その外壁で前記支柱の内壁に沿って固定される取り付け部材を備えた構成を有している。   The seal for preventing leakage of filler according to claim 7 of the present invention is the cylindrical seal according to any one of claims 1 to 6, wherein the base portion is fixed along the inner wall. And an attachment member fixed on the outer wall along the inner wall of the support column.

この構成により、請求項1乃至6の内いずれか1項の作用に加え、以下のような作用を有する。
(1)円筒状の取り付け部材を備えているので、ベース部を予め取り付け部材に固定しておき、現場では取り付け部材を溶接等により支柱の内壁に取り付けるだけでよいので、例えば現場で支柱の内壁に沿って焼付け接着等で取り付ける等の煩雑な作業を行うことなく現場での施工作業性に優れる。
With this configuration, in addition to the operation of any one of claims 1 to 6, the following operation is provided.
(1) Since the cylindrical mounting member is provided, it is only necessary to fix the base portion to the mounting member in advance and attach the mounting member to the inner wall of the column by welding or the like on the site. The construction workability at the site is excellent without performing complicated work such as attaching by baking adhesion along the surface.

ここで、ベース部は取り付け部材の内壁に焼き付け接着等により固定される。なお、金型内で加硫成形する場合は、予め取り付け部材を金型内にセットしておき、加硫成形と同時にベース部を取り付け部材に加硫接着して固着することもできる。   Here, the base portion is fixed to the inner wall of the mounting member by baking adhesion or the like. When vulcanization molding is performed in the mold, the mounting member can be set in the mold in advance, and the base portion can be vulcanized and bonded to the mounting member at the same time as the vulcanization molding.

本発明の請求項8に記載の基礎構造物の施工方法は、請求項1乃至7の内いずれか1項に記載の充填材漏洩防止用シールのベース部を取り付け部材の内壁に沿って配設固定するベース部配設固定工程と、前記取り付け部材を基礎構造物の支柱の内壁に沿って溶接等の固定手段により固定する取り付け部材固定工程と、前記基礎構造物を海中に沈めて海底地盤上に設置する設置工程と、前記支柱に杭を挿入して前記杭を前記海底地盤に打設する杭打設工程と、前記杭と前記支柱との間隙部に充填材を注入する充填材注入工程と、を備えた構成を有している。   In the construction method of the foundation structure according to claim 8 of the present invention, the base portion of the filler leakage prevention seal according to any one of claims 1 to 7 is disposed along the inner wall of the mounting member. A fixing step for fixing the base portion to be fixed; a fixing member fixing step for fixing the mounting member along the inner wall of the support pillar of the foundation structure by means of fixing such as welding; and submerging the foundation structure in the sea An installation step of installing the pile into the support column, a pile driving step of inserting the pile into the seabed ground, and a filler injection step of injecting a filler into a gap between the pile and the support column And a configuration provided with.

この構成により、以下のような作用を有する。
(1)充填材漏洩防止用シールのベース部を予め取り付け部材に配設固定しておき、現場では取り付け部材を基礎構造物の支柱に溶接等の固定手段で固定するだけでよいので、現場で充填材漏洩防止用シールを支柱に焼付け接着等で取り付ける等の煩雑な作業を行うことがなく作業性に優れる。
(2)杭を支柱に挿入する際に、挿入された杭により充填材漏洩防止用シールの突出部が杭の挿入方向へ押圧され弾性変形するため、傾斜部の杭あたり面を杭の外壁に密着させながら杭を円滑に挿入し打設することができる。
(3)突出部が弾性変形することにより、杭打設工程において生じる衝撃にも傾斜部の杭あたり面が杭の外壁の全周に渡って追従して密着するので、シール性の低下を防止し、注入された充填材の漏れを確実に防ぐことができ、海を汚すことなく円滑且つ迅速に施工作業を行うことができる。
(4)基礎構造物を海底地盤上に設置する前に予め充填材漏洩防止用シールを基礎構造物の支柱の内壁に取り付けるので、基礎構造物を海底地盤上に設置し杭を打設した後に、海中で支柱の下端部をシールする作業を行う必要がなく、作業人員及び作業工数を削減でき省力性に優れる。
This configuration has the following effects.
(1) Since the base portion of the seal for preventing leakage of the filler material is disposed and fixed in advance on the mounting member, and the mounting member only needs to be fixed to the support column of the foundation structure by fixing means such as welding on the site, It is excellent in workability without performing complicated work such as attaching the seal for preventing leakage of the filler to the support by baking and bonding.
(2) When the pile is inserted into the support column, the protruding portion of the filler leakage prevention seal is pressed and elastically deformed by the inserted pile in the pile insertion direction. The piles can be smoothly inserted and placed while being in close contact.
(3) Since the projecting portion is elastically deformed, the surface of the inclined portion around the pile follows the entire circumference of the outer wall of the pile against the impact generated in the pile placing process, thereby preventing deterioration of the sealing performance. In addition, leakage of the injected filler can be reliably prevented, and the construction work can be performed smoothly and quickly without polluting the sea.
(4) Before installing the foundation structure on the submarine ground, a seal for preventing leakage of the filler is attached to the inner wall of the pillar of the foundation structure in advance. After installing the foundation structure on the submarine ground and driving the pile In addition, it is not necessary to perform the work of sealing the lower end portion of the support in the sea, and it is possible to reduce the number of workers and the man-hours and is excellent in labor saving.

ここで、充填材としては、セメントペーストやセメントミルク(ρ=2〜2.5)等のグラウト材等が用いられる。なお、充填材注入工程においては、支柱の壁面に充填材注入口を開口形成し、充填材注入口に充填材注入管を接続し、注入ポンプ等を用いて支柱と杭の間隙部に充填材が注入される。   Here, grout materials such as cement paste and cement milk (ρ = 2 to 2.5) are used as the filler. In the filler injection step, a filler inlet is formed in the wall of the column, a filler injection pipe is connected to the filler inlet, and the filler is inserted into the gap between the column and the pile using an injection pump or the like. Is injected.

本発明の請求項9に記載の基礎構造物の施工方法は、請求項1乃至7の内いずれか1項に記載の充填材漏洩防止用シールのベース部を基礎構造物の支柱の内壁に沿って配設固定するシール配設固定工程と、前記基礎構造物を海中に沈めて海底地盤上に設置する設置工程と、前記支柱に杭を挿入して前記杭を前記海底地盤に打設する杭打設工程と、前記杭と前記支柱との間隙部に充填材を注入する充填材注入工程と、を備えた構成を有している。   The construction method for a foundation structure according to claim 9 of the present invention is such that the base portion of the seal for preventing leakage of filler according to any one of claims 1 to 7 is provided along the inner wall of the column of the foundation structure. A seal disposition fixing step for disposing and fixing, a setting step for sinking the foundation structure in the sea and setting it on the seabed ground, and a pile for inserting the pile into the strut and placing the pile on the seabed ground It has the structure provided with the placement process and the filler injection | pouring process which inject | pours a filler into the clearance gap between the said pile and the said support | pillar.

この構成により、以下のような作用を有する。
(1)杭を支柱に挿入する際に、挿入された杭により充填材漏洩防止用シールの突出部が杭の挿入方向へ押圧され弾性変形するため、傾斜部の杭あたり面を杭の外壁に密着させながら杭を円滑に挿入し打設することができる。
(2)突出部が弾性変形することにより、杭打設工程において生じる衝撃にも傾斜部の杭あたり面が杭の外壁の全周に渡って追従して密着するので、シール性の低下を防止し、注入された充填材の漏れを確実に防ぐことができ、海を汚すことなく円滑且つ迅速に施工作業を行うことができる。
(3)基礎構造物を海底地盤上に設置する前に予め充填材漏洩防止用シールを基礎構造物の支柱の内壁に配設固定するので、基礎構造物を海底地盤上に設置し杭を打設した後に、海中で支柱の下端部をシールする作業を行う必要がなく、作業人員及び作業工数を削減でき省力性に優れる。
This configuration has the following effects.
(1) When the pile is inserted into the column, the protruding portion of the filler leakage prevention seal is pressed in the pile insertion direction by the inserted pile and is elastically deformed. The piles can be smoothly inserted and placed while being in close contact.
(2) Since the projecting part is elastically deformed, the surface of the sloped part of the pile follows the entire circumference of the outer wall of the pile even against the impact generated in the pile placing process, thereby preventing deterioration of the sealing performance. In addition, leakage of the injected filler can be reliably prevented, and the construction work can be performed smoothly and quickly without polluting the sea.
(3) Before installing the foundation structure on the submarine ground, the filler leakage prevention seal is placed and fixed on the inner wall of the foundation structure pillar in advance. After the installation, it is not necessary to perform the work of sealing the lower end of the support in the sea, and it is possible to reduce the number of workers and the work man-hours, and is excellent in labor saving.

ここで、シール配設固定工程において、充填材漏洩防止用シールのベース部は支柱の内壁に焼き付け接着等により固定される。   Here, in the seal disposition fixing step, the base portion of the filler leakage prevention seal is fixed to the inner wall of the support by baking or the like.

本発明の請求項10に記載の基礎構造物の施工方法は、請求項8又は9に記載の発明において、前記充填材漏洩防止用シールの傾斜部に潤滑材を塗布する潤滑材塗布工程を備えた構成を有している。   A construction method for a substructure according to claim 10 of the present invention is the invention according to claim 8 or 9, further comprising a lubricant application step of applying a lubricant to the inclined portion of the seal for preventing leakage of filler. It has a configuration.

この構成により、請求項8又は9の作用に加え、以下のような作用を有する。
(1)充填材漏洩防止用シールの傾斜部の杭あたり面と杭の外壁との摩擦を低減し、杭を円滑に支柱に挿入し海底地盤への打ち込むことができる。
With this configuration, in addition to the operation of the eighth or ninth aspect, the following operation is provided.
(1) The friction between the inclined surface of the inclined portion of the seal for preventing leakage of the filler and the outer wall of the pile can be reduced, and the pile can be smoothly inserted into the column and driven into the seabed ground.

ここで、潤滑材としては、グリース等が用いられる。   Here, grease or the like is used as the lubricant.

以上説明したように本発明によれば、以下のような有利な効果が得られる。
請求項1に記載の発明によれば、
(1)ベース部を介して環状の突出部を支柱の内壁に沿って強固に固定することができ、杭を支柱へ挿入する作業時に杭が支柱の中心から多少偏心しても傾斜部が支柱の内壁から外れることがないので充填材の漏れを確実に防止することができる充填材漏洩防止用シールを提供することができる。
(2)支柱内部に挿入された杭は傾斜部の杭あたり面に当接して傾斜部を押圧し、それに伴って突出部が杭の挿入方向へ押圧され弾性変形するため、突出部の先端から上方へ延設された傾斜部の杭あたり面を杭の外壁に密着させながら、杭を支柱内部に円滑に挿入することができ、杭を支柱へ挿入する作業を円滑に行うことができる作業性に優れた充填材漏洩防止用シールを提供することができる。
(3)突出部が弾性変形することにより、杭を挿入する際や杭を海底地盤に打設する際等の衝撃にも追従して杭の外壁の全周に渡って傾斜部の杭あたり面を密着させることができるのでシール性の低下を防ぎ、充填材の漏れを確実に防ぐことができるシール性に優れた充填材漏洩防止用シールを提供することができる。
(4)傾斜部が突出部の先端から上方へ延設されると共に、傾斜部がゴム等の弾性体により形成されているので、傾斜部の杭あたり面を杭の外壁に密着させることができ、傾斜部の杭あたり面と杭の外壁との間に隙間が生じることを防ぐことができ、充填材の漏れを確実に防ぐことができる充填材漏洩防止用シールを提供することができる。
(5)支柱の長さが長く充填される充填材の量が多量である場合であっても、充填量に伴って傾斜部にかかる押圧力も大きくなるので、大型の基礎構造物においても充填材の漏れを確実に防ぐことができ、一回の注入作業で全ての充填材を注入することができる作業性に優れた充填材漏洩防止用シールを提供することができる。
(6)傾斜部が支柱の内壁側に傾斜して形成されているので、支柱に杭を挿入する際に傾斜部が杭に引き摺られて裏返ったり縒れたりすることがなく、杭を傾斜部の杭あたり面に沿って滑らせながら円滑に挿入することができ、杭を支柱へ挿入する作業を円滑に行うことができる作業性に優れた充填材漏洩防止用シールを提供することができる。
As described above, according to the present invention, the following advantageous effects can be obtained.
According to the invention of claim 1,
(1) The annular protrusion can be firmly fixed along the inner wall of the column through the base, and the inclined portion of the column can be fixed even if the pile is slightly decentered from the center of the column during the work of inserting the pile into the column. Since it does not come off the inner wall, it is possible to provide a filler leakage prevention seal that can reliably prevent the filler leakage.
(2) Since the pile inserted inside the column abuts against the surface of the inclined portion against the pile and presses the inclined portion, the protruding portion is pressed in the insertion direction of the pile and elastically deformed accordingly. Workability that allows the pile to be smoothly inserted into the support column and the work to insert the pile into the support column can be smoothly performed while the peripheries of the inclined portion extending upward are in close contact with the outer wall of the pile. It is possible to provide a seal for preventing leakage of filler excellent in the above.
(3) Due to the elastic deformation of the projecting part, the surface of the sloped part of the inclined part over the entire circumference of the outer wall of the pile following the impact of inserting the pile or placing the pile on the seabed Therefore, it is possible to provide a seal for preventing leakage of a filler that is excellent in sealability and that can prevent a decrease in sealability and reliably prevent leakage of the filler.
(4) Since the inclined portion extends upward from the tip of the protruding portion and the inclined portion is formed of an elastic body such as rubber, the surface of the inclined portion per pile can be brought into close contact with the outer wall of the pile. In addition, it is possible to provide a filler leakage prevention seal that can prevent a gap from being generated between the surface of the inclined portion around the pile and the outer wall of the pile, and can reliably prevent the leakage of the filler.
(5) Even if the length of the column is long and the amount of filler to be filled is large, the pressing force applied to the inclined portion also increases with the amount of filling, so even large foundation structures are filled. It is possible to provide a seal for preventing leakage of a filler that can reliably prevent leakage of the material and that is excellent in workability and that can inject all of the filler in a single injection operation.
(6) Since the inclined portion is formed to be inclined toward the inner wall side of the support column, the inclined portion is not dragged over by the pile when inserted into the support column, and the pile is not turned over or turned. Thus, it is possible to provide a seal for preventing leakage of the filler that is excellent in workability and can be smoothly inserted while sliding along the surface of the pile.

請求項2に記載の発明によれば、請求項1の効果に加え、
(1)支柱に杭を挿入し、それに伴って突出部が変形した場合、ベース部の突出部の基部の下部に肉薄部が形成されているので、突出部の変形がベース部により妨げられることがなく、突出部を支柱側に円滑に変形させることができるので、支柱内壁と杭の外壁との間隔が狭い場合であっても、杭を支柱に円滑に挿入することができ、汎用性に優れた充填材漏洩防止用シールを提供することができる。
According to invention of Claim 2, in addition to the effect of Claim 1,
(1) When a pile is inserted into the column and the protrusion is deformed accordingly, a thin portion is formed below the base of the protrusion of the base, so that the deformation of the protrusion is prevented by the base. Since the projecting part can be smoothly deformed to the column side, the pile can be smoothly inserted into the column even when the interval between the column inner wall and the outer wall of the pile is narrow. An excellent filler leakage prevention seal can be provided.

請求項3に記載の発明によれば、請求項1又は2の効果に加え、
(1)突出部が、ベース部に対して50°〜70°の角度で下向きに突設されているので、傾斜部の杭あたり面を杭に適度な押圧力で密着させることできると共に、杭を支柱に挿入する際に突出部に過度の押圧力がかかることを防ぐことができ、杭への密着性が高く且つ機械的強度に優れた充填材漏洩防止用シールを提供することができる。
According to invention of Claim 3, in addition to the effect of Claim 1 or 2,
(1) Since the protruding portion protrudes downward at an angle of 50 ° to 70 ° with respect to the base portion, the surface of the inclined portion per pile can be brought into close contact with the pile with an appropriate pressing force, and the pile It is possible to prevent an excessive pressing force from being applied to the protruding portion when inserting the rod into the support column, and it is possible to provide a filler leakage prevention seal that has high adhesion to the pile and excellent mechanical strength.

請求項4に記載の発明によれば、請求項1乃至3の内いずれか1項の効果に加え、
(1)突出部の先端部が先鋭状に形成されているので、杭を支柱に挿入した際に、先鋭状に形成された突出部の先端部の杭あたり面側を杭に確実に当接させることができ、杭あたり面を杭の外壁に強く密着させることができる杭への密着性の高い充填材漏洩防止用シールを提供することができる。
According to invention of Claim 4, in addition to the effect of any one of Claims 1 to 3,
(1) Since the tip of the protruding portion is formed in a sharp shape, when the pile is inserted into the support column, the surface side of the tip of the protruding portion that is formed in a sharp shape is reliably brought into contact with the pile. Therefore, it is possible to provide a seal for preventing leakage of a filler with high adhesion to a pile, in which a surface per pile can be strongly adhered to the outer wall of the pile.

請求項5に記載の発明によれば、請求項1乃至4の内いずれか1項の効果に加え、
(1)傾斜部の杭あたり面が、杭の挿入方向に対して15°〜45°の角度で形成されているので、杭を支柱に挿入した際に傾斜部を杭側に巻き込んだり、杭に傾斜部の先端部が引っかかって裏返ったり縒れたりすることがなく、充填材の漏れを確実に防ぐことができ、杭を支柱に円滑に挿入することができる充填材漏洩防止用シールを提供することができる。
According to the invention of claim 5, in addition to the effect of any one of claims 1 to 4,
(1) Since the surface per pile of the inclined portion is formed at an angle of 15 ° to 45 ° with respect to the insertion direction of the pile, the inclined portion is wound on the pile side when the pile is inserted into the column, Providing a seal for filling material leakage prevention that prevents the tip of the inclined part from being caught and flips over or falls, prevents the filling material from leaking, and allows the pile to be smoothly inserted into the column. can do.

請求項6に記載の発明によれば、請求項1乃至5の内いずれか1項の効果に加え、
(1)杭が支柱の中心から最も偏心した位置で支柱に挿入される場合に、傾斜部の先端部が支柱に最も接近した杭の外壁より支柱側に位置するので、支柱に杭を挿入した際に杭が傾斜部に沿って円滑に挿入され、杭が傾斜部の先端に引っかかったり巻き込んだりすることがなく、傾斜部が杭の挿入に伴って裏返ったり縒れたりすることを防ぐことができ、傾斜部の杭あたり面と杭の外壁との隙間から充填材が漏れることを防ぐことができる充填材漏洩防止用シールを提供することができる。
According to invention of Claim 6, in addition to the effect of any one of Claims 1 to 5,
(1) When the pile is inserted into the column at the most eccentric position from the center of the column, the tip of the inclined part is located on the column side from the outer wall of the pile closest to the column, so the pile was inserted into the column When the pile is inserted smoothly along the inclined part, the pile does not get caught or caught in the tip of the inclined part, and the inclined part can be prevented from turning over or drowning with the insertion of the pile. It is possible to provide a seal for preventing leakage of filler that can prevent the filler from leaking from the gap between the surface of the inclined portion and the outer wall of the pile.

請求項7に記載の発明によれば、請求項1乃至6の内いずれか1項の効果に加え、
(1)円筒状の取り付け部材を備えているので、ベース部を予め取り付け部材に固定しておき、現場では取り付け部材を溶接等により支柱の内壁に取り付けるだけでよいので、例えば現場で支柱の内壁に沿って焼付け接着等で取り付ける等の煩雑な作業を行うことなく現場での施工作業性に優れた充填材漏洩防止用シールを提供することができる。
According to the invention of claim 7, in addition to the effect of any one of claims 1 to 6,
(1) Since the cylindrical mounting member is provided, it is only necessary to fix the base portion to the mounting member in advance and attach the mounting member to the inner wall of the column by welding or the like on the site. In addition, it is possible to provide a seal for preventing leakage of a filler that is excellent in construction workability on site without performing complicated work such as attaching by baking adhesion.

請求項8に記載の発明によれば、
(1)充填材漏洩防止用シールのベース部を予め取り付け部材に配設固定しておき、現場では取り付け部材を基礎構造物の支柱に溶接等の固定手段で固定するだけでよいので、現場で充填材漏洩防止用シールを支柱に焼付け接着等で取り付ける等の煩雑な作業を行うことがない作業性に優れた基礎構造物の施工方法を提供することができる。
(2)杭を支柱に挿入する際に、挿入された杭により充填材漏洩防止用シールの突出部が杭の挿入方向へ押圧され弾性変形するため、傾斜部の杭あたり面を杭の外壁に密着させながら杭を円滑に挿入し打設することができる作業性に優れた基礎構造物の施工方法を提供することができる。
(3)突出部が弾性変形することにより、杭打設工程において生じる衝撃にも傾斜部の杭あたり面が杭の外壁の全周に渡って追従して密着するので、シール性の低下を防止し、注入された充填材の漏れを確実に防ぐことができるシール性に優れた基礎構造物の施工方法を提供することができる。
(4)充填材の漏れを確実に防ぐことができるので、海を汚すことなく円滑且つ迅速に施工作業を行うことができる作業性に優れた基礎構造物の施工方法を提供することができる。
(5)基礎構造物を海底地盤上に設置する前に予め充填材漏洩防止用シールを基礎構造物の支柱の内壁に取り付けるので、基礎構造物を海底地盤上に設置し杭を打設した後に、海中で支柱の下端部をシールする作業を行う必要がなく、作業人員及び作業工数を削減できる省力性に優れた基礎構造物の施工方法を提供することができる。
According to the invention described in claim 8,
(1) Since the base portion of the seal for preventing leakage of the filler material is disposed and fixed in advance on the mounting member, and the mounting member only needs to be fixed to the support column of the foundation structure by fixing means such as welding on the site, The construction method of the foundation structure excellent in workability | operativity which does not perform complicated work, such as attaching the seal | sticker for leakage prevention of a filler to a support | pillar by baking adhesion etc., can be provided.
(2) When the pile is inserted into the support column, the protruding portion of the filler leakage prevention seal is pressed and elastically deformed by the inserted pile in the pile insertion direction. The construction method of the foundation structure excellent in workability | operativity which can insert and drive a pile smoothly, making it closely_contact | adhere can be provided.
(3) Since the projecting portion is elastically deformed, the surface of the inclined portion around the pile follows the entire circumference of the outer wall of the pile against the impact generated in the pile placing process, thereby preventing deterioration of the sealing performance. And the construction method of the foundation structure excellent in the sealing performance which can prevent the leakage of the injected filler reliably can be provided.
(4) Since the filler can be surely prevented from leaking, it is possible to provide a construction method for a foundation structure excellent in workability capable of performing construction work smoothly and quickly without polluting the sea.
(5) Before installing the foundation structure on the submarine ground, a seal for preventing leakage of filler is attached to the inner wall of the pillar of the foundation structure in advance. After installing the foundation structure on the submarine ground and driving the pile In addition, it is not necessary to perform the work of sealing the lower end portion of the support in the sea, and it is possible to provide a construction method for a foundation structure excellent in labor saving that can reduce the number of workers and work man-hours.

請求項9に記載の発明によれば、
(1)杭を支柱に挿入する際に、挿入された杭により充填材漏洩防止用シールの突出部が杭の挿入方向へ押圧され弾性変形するため、傾斜部の杭あたり面を杭の外壁に密着させながら杭を円滑に挿入し打設することができる作業性に優れた基礎構造物の施工方法を提供することができる。
(2)突出部が弾性変形することにより、杭打設工程において生じる衝撃にも傾斜部の杭あたり面が杭の外壁の全周に渡って追従して密着するので、シール性の低下を防止し、注入された充填材の漏れを確実に防ぐことができるシール性に優れた基礎構造物の施工方法を提供することができる。
(3)充填材の漏れを確実に防ぐことができるので、海を汚すことなく円滑且つ迅速に施工作業を行うことができる作業性に優れた基礎構造物の施工方法を提供することができる。
(4)基礎構造物を海底地盤上に設置する前に予め充填材漏洩防止用シールを基礎構造物の支柱の内壁に取り付けるので、基礎構造物を海底地盤上に設置し杭を打設した後に、海中で支柱の下端部をシールする作業を行う必要がなく、作業人員及び作業工数を削減できる省力性に優れた基礎構造物の施工方法を提供することができる。
According to the invention of claim 9,
(1) When the pile is inserted into the column, the protruding portion of the filler leakage prevention seal is pressed in the pile insertion direction by the inserted pile and is elastically deformed. The construction method of the foundation structure excellent in workability | operativity which can insert and drive a pile smoothly, making it closely_contact | adhere can be provided.
(2) Since the projecting part is elastically deformed, the surface of the sloped part of the pile follows the entire circumference of the outer wall of the pile even against the impact generated in the pile placing process, thereby preventing deterioration of the sealing performance. And the construction method of the foundation structure excellent in the sealing performance which can prevent the leakage of the injected filler reliably can be provided.
(3) Since it is possible to reliably prevent the filler from leaking, it is possible to provide a construction method of a foundation structure excellent in workability that can perform construction work smoothly and quickly without polluting the sea.
(4) Before installing the foundation structure on the submarine ground, a seal for preventing leakage of the filler is attached to the inner wall of the pillar of the foundation structure in advance. After installing the foundation structure on the submarine ground and driving the pile In addition, it is not necessary to perform the work of sealing the lower end portion of the support in the sea, and it is possible to provide a construction method for a foundation structure excellent in labor saving that can reduce the number of workers and work man-hours.

請求項10に記載の発明によれば、請求項8又は9の効果に加え、
(1)充填材漏洩防止用シールの傾斜部の杭あたり面と杭の外壁との摩擦を低減し、杭を円滑に支柱に挿入し海底地盤への打ち込むことができる基礎構造物の施工方法を提供することができる。
According to invention of Claim 10, in addition to the effect of Claim 8 or 9,
(1) A construction method for a substructure that can reduce friction between the pile contact surface of the inclined portion of the seal for preventing leakage of filler and the outer wall of the pile, and can smoothly insert the pile into the strut and drive it into the seabed ground. Can be provided.

以下、本発明の一実施の形態について、図1乃至図6を用いて説明する。
(実施の形態1)
図1(a)は本実施の形態1における充填材漏洩防止用シールの一部破断要部斜視図であり、図1(b)は充填材漏洩防止用シールを装着する構造物を示す要部斜視図である。
図1において、1は本実施の形態1における充填材漏洩防止用シール、2は充填材漏洩防止用シール1を基礎構造物Xの管状の支柱Yの内部に取り付けるための円筒状の取り付け部材、3はゴム等の弾性体により形成され取り付け部材2の内壁面に沿って配設された円筒状のベース部、4はベース部3の内側に一体的にゴム等の弾性体により形成され支柱Yの中心側へ向かうと共に下方へ傾斜して突設された環状の突出部、5は突出部4の先端の鋭角部4aからベース部3側に所定角度傾斜して上方に向かって延設されゴム等の弾性体により一体的に形成され、かつ先端に向かうにつれ肉厚が薄くなるように形成された環状の傾斜部、6は傾斜部5の内側面の平滑面からなる杭あたり面、7はベース部3と突出部4と傾斜部5とにより囲まれた断面略凹状の溝部状に形成された充填材受け部である。
基礎構造物Xは、橋梁や防波堤等の海上構造物の基礎として海底地盤上に設置される構造物であり、管状の支柱Yを垂直材とし連結部材Zを水平材としてやぐら状に組み立てられている。
Hereinafter, an embodiment of the present invention will be described with reference to FIGS.
(Embodiment 1)
FIG. 1A is a perspective view of a partially broken main part of the filler leakage prevention seal according to the first embodiment, and FIG. 1B is a principal part showing a structure to which the filler leakage prevention seal is attached. It is a perspective view.
In FIG. 1, reference numeral 1 denotes a filler leakage prevention seal according to the first embodiment, 2 denotes a cylindrical attachment member for attaching the filler leakage prevention seal 1 to the inside of the tubular column Y of the foundation structure X, 3 is a cylindrical base portion formed of an elastic body such as rubber and disposed along the inner wall surface of the mounting member 2, and 4 is a column Y formed integrally with an elastic body such as rubber inside the base portion 3. An annular projecting portion 5 projecting toward the center side of the projecting portion and inclining downward is extended from the acute angle portion 4a at the tip of the projecting portion 4 to the base portion 3 side by a predetermined angle and extended upward. An annular inclined portion formed integrally with an elastic body such as the like, and formed so that the thickness becomes thinner as it goes to the tip, 6 is a surface per pile made of a smooth surface on the inner surface of the inclined portion 5, and 7 is Surrounded by the base part 3, the projecting part 4 and the inclined part 5 A filler receiving portion formed in a substantially concave groove shape.
The foundation structure X is a structure that is installed on the submarine ground as the foundation for offshore structures such as bridges and breakwaters. The foundation structure X is assembled in the shape of a tower using the tubular support Y as a vertical member and the connecting member Z as a horizontal member. Yes.

充填材漏洩防止用シール1は取り付け部材2の内周壁面に焼き付け接着等により固定され、充填材漏洩防止用シール1が固定された取り付け部材2は、基礎構造物Xの支柱Yの内部の下端部に溶接により取り付けられる。取り付け部材2を介して充填材漏洩防止用シール1が取り付けられた基礎構造物Xは海中に沈められて海底地盤上に設置される。さらに、基礎構造物Xを海底地盤上に固定するために、管状の支柱Yに鋼管杭等の杭を挿入して海底地盤に打設している。充填材漏洩防止用シール1は杭が挿入される支柱Yの内側に配設される。
ベース部3、突出部4及び傾斜部5は、クロロプレンゴム等の弾性体により一体的に形成されている。なお、ベース部3、突出部4及び傾斜部5は分割金型等を用いて一体成形することができる。また、ベース部3は円筒状の取り付け部材2の内壁に、焼付けにより接着され強固に固定されている。
The filler leakage prevention seal 1 is fixed to the inner peripheral wall surface of the attachment member 2 by baking adhesion or the like, and the attachment member 2 to which the filler leakage prevention seal 1 is fixed is the lower end inside the column Y of the foundation structure X. It is attached to the part by welding. The foundation structure X to which the filler leakage prevention seal 1 is attached via the attachment member 2 is submerged in the sea and installed on the seabed ground. Furthermore, in order to fix the foundation structure X on the seabed ground, a pile such as a steel pipe pile is inserted into the tubular support pillar Y and is placed on the seabed ground. The filler leakage prevention seal 1 is disposed inside the column Y into which the pile is inserted.
The base part 3, the protrusion part 4, and the inclination part 5 are integrally formed by elastic bodies, such as chloroprene rubber. In addition, the base part 3, the protrusion part 4, and the inclination part 5 can be integrally molded using a split mold. The base 3 is bonded and firmly fixed to the inner wall of the cylindrical mounting member 2 by baking.

図2は本実施の形態1における充填材漏洩防止用シールの要部断面図である。
図2において、Kは杭、4aは突出部4の先端の鋭角部であり、傾斜部5が上方に延設されると共に、先鋭状に形成されている。5aは傾斜部5の上端の先端部、8は取り付け部材2を支柱Yの内壁に溶接して取り付けるために形成した溶接部、9は支柱Yの内部の略中心に杭Kを挿入するために充填材漏洩防止用シール1の上方の支柱Yの内壁面に取り付けられた環状のスペーサ部材、9aはスペーサ部材9の上端部の内側に形成された傾斜面である。また、Aは支柱Yの中心と杭Kの中心が一致した場合の杭Kの外壁の位置を示し、Bは杭Kの中心が図2の左側へ最も偏心した場合の杭Kの外壁の位置を示し、Cは杭Kの中心が図2の右側へ最も偏心した場合の杭Kの外壁の位置を示す。
FIG. 2 is a cross-sectional view of a main part of the filler leakage prevention seal in the first embodiment.
In FIG. 2, K is a pile, 4a is an acute angle part of the front-end | tip of the protrusion part 4, and the inclined part 5 is extended upwards, and is formed in the acute shape. 5a is a tip portion at the upper end of the inclined portion 5, 8 is a welded portion formed for welding and attaching the attachment member 2 to the inner wall of the column Y, and 9 is for inserting the pile K at the approximate center inside the column Y. An annular spacer member 9 a attached to the inner wall surface of the column Y above the filler leakage prevention seal 1 is an inclined surface formed inside the upper end portion of the spacer member 9. A shows the position of the outer wall of the pile K when the center of the pillar Y and the center of the pile K coincide, and B shows the position of the outer wall of the pile K when the center of the pile K is most eccentric to the left side in FIG. C indicates the position of the outer wall of the pile K when the center of the pile K is most eccentric to the right side in FIG.

図2に示すように、支柱Yに杭Kを上端部から挿入する際には、まず、杭Kは支柱Yの上端部近傍の内壁面に取り付けられたスペーサ部材9に挿入される。このとき、杭Kの先端部はスペーサ部材9の傾斜部9aに沿って滑るので、支柱Yの略中心にその中心を合わせて挿入することができる。
傾斜部5は突出部4の鋭角部4aから所定の長さ及び傾斜角度αで形成され、その先端部5aが支柱Yに最も接近した杭Kの外壁の位置Bよりベース部3側に位置するように形成されている。これにより、杭Kが支柱Yの中心から最も偏心した例えば外壁の位置Bで杭Kが支柱Yに挿入される場合であっても、支柱Yに杭Kを挿入した際に杭Kが傾斜部5の杭あたり面6に沿って円滑に挿入され、杭Kを傾斜部5の先端部5aに引っかけ巻き込むことを防ぐことができる。
突出部4は支柱Yの中心側に向かって支柱Yと杭Kとの間隙部の幅より大きく突出し、環状の突出部4の内径が少なくとも杭Kの外径より小さく形成されている。さらに、突出部4は、その鋭角部4aが、杭Kの中心が支柱Yの中心より最も偏心した位置Cより支柱Yの中心側に位置するように形成されているので、杭Kが外壁の位置Cで支柱Yに挿入された場合であっても、鋭角部4aが杭Kの外壁に当接し、杭Kの外壁の全周に渡って傾斜部5の杭あたり面6を密着させることができ、充填材の漏れを確実に防止できる。突出部4の鋭角部4aは先鋭状に形成されているので、杭を支柱Yに挿入した際に、杭が支柱Yの中心から偏心している場合であっても、先鋭状に形成された鋭角部4aの杭あたり面6側を杭Kに確実に当接させることができ、杭あたり面6を杭Kの外壁に強く密着させることができる。
また、突出部4は、ベース部3に対する傾斜角度αが50°〜70°となるように下向きに突設される。突出部4のベース部3に対する傾斜角度αが50°より小さくなるにつれ、突出部4のベース部3からの突出長さを支柱Yと杭Kの間隙部の幅より大きくすることが困難になると共に、傾斜部5の杭あたり面6を杭Kの挿入方向に対して好適な角度傾斜させて形成することが困難になり、杭あたり面6を杭Kの外壁に強く密着させることができなくなるため好ましくない。突出部4のベース部3に対する傾斜角度αが70°より大きくなるにつれ、杭Kを支柱Yに挿入する際に突出部4に過度の押圧力がかかり、突出部4の基部が折れたりするため好ましくない。
傾斜部5の杭あたり面6は、杭Kの挿入方向に対して傾斜角度βが15°〜45°となるように形成されている。杭あたり面の傾斜角度βが15°より小さくなるにつれ、杭Kを支柱Yに挿入した際に杭Kに傾斜部5の先端が引っかかって裏返ったり縒れたりして傾斜部5と杭Kとの間に隙間が生じ充填材の漏れが生じるため好ましくなく、45°より大きくなるにつれ、杭Kを支柱Yに挿入する際に杭Kが傾斜部5に引っかかり易くなり挿入し難くなるため好ましくない。
また、図2に示すように、傾斜部5は上端の先端部5aがベース部3の上端部と同じ高さとなるように形成されている。これにより、ベース部3、突出部4及び傾斜部5を金型により一体成形し易く大量生産に適し生産性に優れる。
As shown in FIG. 2, when the pile K is inserted into the support Y from the upper end, the pile K is first inserted into the spacer member 9 attached to the inner wall surface near the upper end of the support Y. At this time, since the tip of the pile K slides along the inclined portion 9a of the spacer member 9, it can be inserted with its center aligned with the approximate center of the column Y.
The inclined portion 5 is formed with a predetermined length and an inclined angle α from the acute angle portion 4a of the projecting portion 4, and the distal end portion 5a is located closer to the base portion 3 than the position B of the outer wall of the pile K closest to the column Y. It is formed as follows. Thereby, even when the pile K is inserted into the column Y at the position B of the outer wall where the pile K is most eccentric from the center of the column Y, the pile K is inclined when the pile K is inserted into the column Y. It is inserted smoothly along the surface 6 per 5 piles, and it is possible to prevent the pile K from being caught on the tip portion 5 a of the inclined portion 5.
The protruding portion 4 protrudes toward the center side of the column Y larger than the width of the gap between the column Y and the pile K, and the inner diameter of the annular protruding portion 4 is at least smaller than the outer diameter of the pile K. Furthermore, since the protruding portion 4 is formed such that the acute angle portion 4a is located on the center side of the column Y from the position C where the center of the pile K is most eccentric from the center of the column Y, the pile K is formed on the outer wall. Even if it is a case where it inserts in the support | pillar Y in the position C, the acute angle part 4a contact | abuts to the outer wall of the pile K, and it makes the surface 6 per pile of the inclination part 5 contact | adhere over the perimeter of the outer wall of the pile K. It is possible to reliably prevent the leakage of the filler. Since the acute angle portion 4a of the protruding portion 4 is formed in a sharp shape, even when the pile is eccentric from the center of the support column Y when the pile is inserted into the support column Y, the acute angle formed in a sharp shape. The surface 6 side per pile of the part 4a can be reliably brought into contact with the pile K, and the surface 6 per pile can be firmly adhered to the outer wall of the pile K.
Moreover, the protrusion part 4 protrudes downward so that the inclination | tilt angle (alpha) with respect to the base part 3 may be set to 50 degrees-70 degrees. As the inclination angle α of the protruding portion 4 with respect to the base portion 3 becomes smaller than 50 °, it becomes difficult to make the protruding length of the protruding portion 4 from the base portion 3 larger than the width of the gap portion between the column Y and the pile K. At the same time, it becomes difficult to form the surface 6 per pile of the inclined portion 5 so as to be inclined at a suitable angle with respect to the insertion direction of the pile K, and the surface 6 per pile cannot be strongly adhered to the outer wall of the pile K. Therefore, it is not preferable. As the inclination angle α of the protruding portion 4 with respect to the base portion 3 becomes larger than 70 °, an excessive pressing force is applied to the protruding portion 4 when the pile K is inserted into the column Y, and the base portion of the protruding portion 4 is broken. It is not preferable.
The surface 6 per pile of the inclined portion 5 is formed so that the inclination angle β is 15 ° to 45 ° with respect to the insertion direction of the pile K. As the inclination angle β of the surface per pile becomes smaller than 15 °, when the pile K is inserted into the column Y, the tip of the inclined portion 5 is caught on the pile K and turned over or drowned. As the gap becomes larger than 45 °, the pile K tends to be caught by the inclined portion 5 and becomes difficult to insert as it becomes larger than 45 °. .
In addition, as shown in FIG. 2, the inclined portion 5 is formed such that the tip portion 5 a at the upper end is the same height as the upper end portion of the base portion 3. Thereby, the base part 3, the protrusion part 4, and the inclination part 5 are easy to integrally mold with a metal mold | die, and are suitable for mass production, and are excellent in productivity.

以上のように構成された本実施の形態1における充填材漏洩防止用シール1について、以下それを用いた基礎構造物の施工方法を図3及び図4を用いて説明する。
図3は支柱に杭を挿入した状態を示す充填材漏洩防止用シールの一部破断要部斜視図であり、図4は支柱に杭を挿入した状態を示す充填材漏洩防止用シールの要部断面図である。
図中、10は管状の支柱Yの壁面の充填材漏洩防止用シール1の上部に開口された充填材注入口、11は充填材注入口10に接続された充填材注入管、12は支柱Yと杭Kとの間隙部に充填材注入管11及び充填材注入口10を介して注入されたコンクリート等の充填材である。
まず、充填材漏洩防止用シール1のベース部3は取り付け部材2の内周壁面に焼き付け接着等により固定される(ベース部配設固定工程)。充填材漏洩防止用シール1が固定された取り付け部材2は、基礎構造物Xの支柱Yの内部の下端部に溶接により取り付けられる(取り付け部材固定工程)。なお、このとき取り付け部材2を用いずに、充填材漏洩防止用シール1のベース部3を直接支柱Yの内周壁面に焼き付け接着等により配設固定してもよい(シール配設固定工程)。
取り付け部材2を介して充填材漏洩防止用シール1が取り付けられた基礎構造物Xは海中に沈められて海底地盤上に設置される(設置工程)。さらに、基礎構造物Xを海底地盤上に固定するために、管状の支柱Yに鋼管杭等の杭Kを挿入して海底地盤に打設する(杭打設工程)。杭打設工程においては、図3に示すように、支柱Yの上端部から支柱Y内部に挿入された杭Kは、図2に示したスペーサ部材9により支柱Yの略中心に挿入される。さらに杭Kが下方へ挿入されると、杭Kは傾斜部5の杭あたり面6に当接して傾斜部5を押圧する。それに伴って突出部4が杭Kの挿入方向へ押圧され弾性変形し、傾斜部5を杭Kの外壁に向かって付勢するので、傾斜部5の杭あたり面6が杭Kの外壁に密着する。杭Kは支柱Yの下端部まで挿入されると、さらに海底地盤(図示せず)に打ち込まれる。なお、このとき、杭Kに当接する傾斜部5の杭あたり面6にグリース等の潤滑材を塗布することができる(潤滑材塗布工程)。これにより、杭Kと杭あたり面6との摩擦を低減し、杭Kを円滑に挿入し海底地盤への打ち込むことができる。
杭Kが海底地盤に所定長さ打ち込まれると、図4に示すように、支柱Yと杭Kとの間隙部に充填材注入管11及び充填材注入口10から注入ポンプ(図示せず)等を用いて充填材12が注入される(充填材注入工程)。注入された充填材12は、まず充填材受け部7に溜まり、さらにその上方へ溜まっていく。充填材受け部7においては、注入された充填材12の圧力により傾斜部5が杭Kの外壁に押圧される。この押圧力は注入された充填材12の充填量により次第に大きくなる。これにより、傾斜部5の杭あたり面6は杭Kに強く密着するので、杭あたり面6と杭Kの外壁との隙間から充填材12が漏れることを防ぐことができる。支柱Yの上端部近傍まで充填材12が充填された後、充填材12を固化させることにより、支柱Yを海底地盤に打設された杭Kに強固に固定するので、基礎構造物を海底地盤に強固に固定して設置することができる。
なお、本実施の形態1においては、充填材漏洩防止用シール1のベース部3を取り付け部材2を介して支柱Yに取り付けているが、これに限られるものではなく、ベース部3を支柱Yの内壁に直接焼き付け接着等により配設固定してもよい。これにより、施工作業工数を大幅に削減できる。なお、支柱Yは大きいので、現場であっても焼き付け接着作業を雨風の影響を受けることなく行うことができる。
Regarding the filler leakage prevention seal 1 according to the first embodiment configured as described above, the construction method of the substructure using the sealant will be described below with reference to FIGS.
FIG. 3 is a perspective view of a partially broken main part of the filler leakage prevention seal showing a state in which the pile is inserted into the support column, and FIG. 4 is an essential part of the filler leakage prevention seal showing a state in which the pile is inserted into the support column. It is sectional drawing.
In the figure, 10 is a filler injection port opened at the top of the seal 1 for preventing leakage of the filler on the wall surface of the tubular column Y, 11 is a filler injection tube connected to the filler injection port 10, and 12 is a column Y And a filler such as concrete injected into the gap between the pile K via the filler injection pipe 11 and the filler injection port 10.
First, the base portion 3 of the filler leakage prevention seal 1 is fixed to the inner peripheral wall surface of the mounting member 2 by baking adhesion or the like (base portion arrangement fixing step). The attachment member 2 to which the filler leakage prevention seal 1 is fixed is attached to the lower end portion inside the column Y of the foundation structure X by welding (attachment member fixing step). At this time, the base portion 3 of the filler leakage prevention seal 1 may be disposed and fixed directly on the inner peripheral wall surface of the column Y by baking adhesion or the like without using the attachment member 2 (seal arrangement fixing step). .
The foundation structure X to which the filler leakage prevention seal 1 is attached via the attachment member 2 is submerged in the sea and installed on the seabed ground (installation process). Furthermore, in order to fix the foundation structure X on the seabed ground, a pile K such as a steel pipe pile is inserted into a tubular support Y and placed on the seabed ground (pile placing process). In the pile driving step, as shown in FIG. 3, the pile K inserted into the support Y from the upper end of the support Y is inserted into the approximate center of the support Y by the spacer member 9 shown in FIG. When the pile K is further inserted downward, the pile K abuts against the surface 6 around the pile of the inclined portion 5 and presses the inclined portion 5. Accordingly, the protruding portion 4 is pressed in the insertion direction of the pile K and elastically deforms, and the inclined portion 5 is urged toward the outer wall of the pile K. Therefore, the surface 6 around the pile of the inclined portion 5 is in close contact with the outer wall of the pile K. To do. When the pile K is inserted to the lower end of the column Y, it is driven into the seabed ground (not shown). At this time, a lubricant such as grease can be applied to the surface 6 around the pile of the inclined portion 5 in contact with the pile K (lubricant application step). Thereby, the friction with the pile K and the surface 6 per pile can be reduced, and the pile K can be inserted smoothly and can be driven into the seabed ground.
When the pile K is driven into the seabed ground for a predetermined length, as shown in FIG. 4, an injection pump (not shown) or the like from the filler injection pipe 11 and the filler injection port 10 is inserted into the gap between the column Y and the pile K. The filler 12 is injected using (filler injection step). The injected filler 12 first accumulates in the filler receiver 7 and further accumulates upward. In the filler receiving portion 7, the inclined portion 5 is pressed against the outer wall of the pile K by the pressure of the injected filler 12. This pressing force gradually increases depending on the filling amount of the injected filler 12. Thereby, since the surface 6 per pile of the inclined part 5 closely_contact | adheres to the pile K, it can prevent that the filler 12 leaks from the clearance gap between the surface 6 per pile and the outer wall of the pile K. FIG. After the filler 12 is filled up to the vicinity of the upper end of the support Y, the support 12 is solidified to firmly fix the support Y to the pile K placed on the seabed ground. It can be fixed firmly and installed.
In the first embodiment, the base portion 3 of the filler leakage prevention seal 1 is attached to the support column Y via the attachment member 2, but the present invention is not limited to this, and the base portion 3 is attached to the support column Y. It may be arranged and fixed directly on the inner wall by baking or bonding. Thereby, construction work man-hours can be reduced significantly. In addition, since the support | pillar Y is large, even if it is the field, a baking adhesion | attachment operation | work can be performed without being influenced by rain wind.

以上のように本実施の形態1における充填材漏洩防止用シール1及び基礎構造物の施工方法は構成されているので、以下のような作用を有する。
(1)ベース部3と突出部4と傾斜部5と一体的に形成し、ベース部3を取り付け部材2の内壁に焼付け接着し、取り付け部材2を支柱Yの内壁に溶接しているので、突出部4及び傾斜部5が取り付け部材2及びベース部3を介して支柱Yの内壁に沿って強固に固定され、杭Kを支柱Yに挿入した際に突出部4が杭Kに過度に押圧されても取り付け部材2から外れることがなく充填材の漏れを確実に防止できる。
(2)突出部4がベース部3から支柱Yの中心側に向かって下方に傾斜して突設されると共に、突出部4がゴム等の弾性体により形成されているので、支柱Kに挿入された杭Kは傾斜部5の杭あたり面6に当接して傾斜部5を押圧し、それに伴って突出部4が杭Kの挿入方向へ押圧され弾性変形するため、杭Kを支柱Y内部に円滑に挿入することができる。また、突出部4が杭Kの挿入方向に押圧され弾性変形することにより、傾斜部5を杭Kの外壁に向かって付勢するので、傾斜部5の杭あたり面6が杭Kの外壁に密着し、杭あたり面6と杭Kの外壁との間に隙間が生じることを防ぐことができる。
(3)傾斜部5が突出部4の先端から上方へ延設されているので、ベース部3と突出部4と傾斜部5により断面略凹状の溝部が形成され、その内部に充填材受け部7が形成される。支柱Yと杭Kとの間隙部に充填材12が注入されると、充填材受け部7に充填材12が溜まり、充填材12の圧力により傾斜部5は杭Kの外壁に押圧されるため、杭あたり面6が杭Kの外壁に強く密着し、杭あたり面6と杭Kの外壁との隙間から充填材12が漏れることを防ぐことができる。さらに、基礎構造物Xが大型で支柱Yの長さが長く充填される充填材12の量が多量である場合であっても、充填量に伴って傾斜部5にかかる押圧力も大きくなるので、大型の基礎構造物Xにおいても充填材12の漏れを確実に防ぐことができ、一回の注入作業で全ての充填材12を注入することができ作業性に優れる。
(4)傾斜部5の杭あたり面6が支柱Yの内壁側に傾斜して形成されると共に、杭あたり面6が滑らかな平面状に形成されているので、支柱Yに杭Kを挿入する際に傾斜部5が杭Kに引き摺られて裏返ったり縒れたりすることがなく、杭あたり面6と杭Kの外壁との間に隙間が生じることを防ぐことができ、また、杭Kを傾斜部5の杭あたり面6に沿わせて円滑に挿入することができる。
(5)突出部4が、ベース部3に対して傾斜角度αが50°〜70°の角度で下向きに突設されているので、傾斜部5の杭あたり面6を杭Kに適度な押圧力で密着させることができると共に、杭Kを支柱Yに挿入する際に突出部4に過度の押圧力がかかることを防ぐことができ、突出部4がその基部で折れたり破損したりすることを防ぐことができる。また、突出部4の鋭角部4aが先鋭状に形成されているので、杭Kを支柱Yに挿入した際に、先鋭状に形成された突出部4の鋭角部4aの杭あたり面6側を杭Kに確実に当接させることができ、杭あたり面6を杭Kの外壁に強く密着させることができ、充填材12の漏れを確実に防止できる。
(6)傾斜部5の杭あたり面6が、杭Kの挿入方向に対して傾斜角度βが15°〜45°の角度で形成されているので、杭Kを支柱Yに挿入した際に杭Kに傾斜部5の先端部5aが引っかかって裏返ったり縒れたりすることがなく、充填材12の漏れを確実に防ぐことができると共に、杭Kが傾斜部5に引っかかることを防ぎ、杭Kを支柱Yに円滑に挿入することができる。
(7)ベース部配設固定工程において充填材漏洩防止用シール1のベース部3を予め取り付け部材2に配設固定しておき、現場での取り付け部材固定工程において取り付け部材2を基礎構造物Xの支柱Yに溶接等の固定手段で固定するだけでよいので、現場で充填材漏洩防止用シール1を支柱Yに焼付け接着等で取り付ける等の煩雑な作業を行うことがなく作業性に優れる。
(8)基礎構造物Xを海底地盤上に設置する前に予め充填材漏洩防止用シール1を基礎構造物Xの支柱Yの内壁に取り付け部材2を介して取り付けるので、基礎構造物Xを海底地盤上に設置し杭Kを打設した後に、海中で支柱Yの下端部をシールする作業を行う必要がなく、作業人員及び作業工数を削減でき省力性に優れる。
As described above, since the construction method for the filler leakage prevention seal 1 and the substructure in the first embodiment is configured, it has the following effects.
(1) Since the base part 3, the projecting part 4 and the inclined part 5 are integrally formed, the base part 3 is baked and bonded to the inner wall of the mounting member 2, and the mounting member 2 is welded to the inner wall of the column Y. The protruding portion 4 and the inclined portion 5 are firmly fixed along the inner wall of the column Y via the mounting member 2 and the base portion 3, and the protruding portion 4 is excessively pressed against the pile K when the pile K is inserted into the column Y. Even if it is done, it does not come off from the attachment member 2, and the leakage of the filler can be reliably prevented.
(2) Since the protruding portion 4 protrudes downward from the base portion 3 toward the center side of the column Y, and the protruding portion 4 is formed of an elastic body such as rubber, it is inserted into the column K. Since the pile K is in contact with the surface 6 around the pile of the inclined portion 5 and presses the inclined portion 5, the protruding portion 4 is pressed in the insertion direction of the pile K and elastically deforms accordingly. Can be inserted smoothly. Moreover, since the protrusion part 4 is pressed in the insertion direction of the pile K and elastically deforms, the inclined part 5 is urged toward the outer wall of the pile K. Therefore, the surface 6 per pile of the inclined part 5 acts on the outer wall of the pile K. It adheres and can prevent that a clearance gap arises between the surface 6 per pile and the outer wall of the pile K. FIG.
(3) Since the inclined portion 5 extends upward from the tip of the protruding portion 4, a groove portion having a substantially concave cross section is formed by the base portion 3, the protruding portion 4, and the inclined portion 5. 7 is formed. When the filler 12 is injected into the gap between the column Y and the pile K, the filler 12 accumulates in the filler receiving portion 7 and the inclined portion 5 is pressed against the outer wall of the pile K by the pressure of the filler 12. The surface 6 per pile strongly adheres to the outer wall of the pile K, and the filler 12 can be prevented from leaking from the gap between the surface 6 per pile and the outer wall of the pile K. Further, even if the foundation structure X is large and the length of the support Y is long and the amount of the filler 12 to be filled is large, the pressing force applied to the inclined portion 5 increases with the filling amount. Even in the large-sized substructure X, the leakage of the filler 12 can be reliably prevented, and all the fillers 12 can be injected by a single injection operation, and the workability is excellent.
(4) Since the surface 6 per pile of the inclined portion 5 is formed to be inclined toward the inner wall side of the column Y, and the surface 6 per pile is formed in a smooth flat shape, the pile K is inserted into the column Y. In this case, the inclined portion 5 is not dragged by the pile K and turned over or turned over, and it is possible to prevent a gap from being generated between the surface 6 around the pile and the outer wall of the pile K. It can be smoothly inserted along the surface 6 per pile of the inclined portion 5.
(5) Since the protruding portion 4 is projected downward with an inclination angle α of 50 ° to 70 ° with respect to the base portion 3, the surface 6 per pile of the inclined portion 5 is appropriately pressed against the pile K. While being able to make it adhere by pressure, when inserting pile K into the support | pillar Y, it can prevent that excessive pressing force is applied to the protrusion part 4, and the protrusion part 4 bends or breaks in the base. Can be prevented. Moreover, since the acute angle part 4a of the protrusion part 4 is formed in the acute shape, when the pile K is inserted in the support | pillar Y, the surface 6 side per pile of the acute angle part 4a of the protrusion part 4 formed in the acute shape is arranged. The pile K can be reliably brought into contact with each other, the surface 6 per pile can be tightly adhered to the outer wall of the pile K, and the leakage of the filler 12 can be reliably prevented.
(6) Since the surface 6 per pile of the inclined portion 5 is formed with an inclination angle β of 15 ° to 45 ° with respect to the insertion direction of the pile K, when the pile K is inserted into the column Y, the pile The tip 5a of the inclined portion 5 is caught by K and does not turn over or bend, and the leakage of the filler 12 can be reliably prevented, and the pile K is prevented from being caught by the inclined portion 5, and the pile K Can be smoothly inserted into the column Y.
(7) The base portion 3 of the seal 1 for preventing filler leakage is disposed and fixed in advance in the mounting member 2 in the base portion mounting and fixing step, and the mounting member 2 is fixed to the foundation structure X in the mounting member fixing step in the field. Since it is only necessary to fix to the support column Y by fixing means such as welding, the workability is excellent without performing a complicated operation such as attaching the filler leakage prevention seal 1 to the support column Y by baking or bonding.
(8) Before the foundation structure X is installed on the seabed ground, the filler leakage prevention seal 1 is attached to the inner wall of the column Y of the foundation structure X via the attachment member 2 in advance. After installing the pile K on the ground and placing the pile K, it is not necessary to perform the work of sealing the lower end portion of the support Y in the sea.

(実施の形態2)
図5は本実施の形態2における充填材漏洩防止用シールの要部断面図であり、図6は支柱に杭を挿入した状態を示す充填材漏洩防止用シールの要部断面図である。
図中、2は取り付け部材、8は溶接部、9はスペーサ部材、9aは傾斜面、10は充填材注入口、11は充填材注入管、12は充填材、Yは支柱、Kは杭であり、これらは実施の形態1において説明したものと同様のものであるので同一の符号を付けて説明を省略する。21は本実施の形態2における充填材漏洩防止用シール、23はベース部、24は突出部、24aは突出部24の鋭角部、25は傾斜部、25aは傾斜部25の上端の先端部、26は杭あたり面、27は充填材受け部、28は肉薄部、29はベース上端部である。
本実施の形態2における充填材漏洩防止用シール21が実施の形態1と異なる点は、傾斜部25の先端部25aが支柱Yの内壁の近傍まで延設され、ベース上端部29が傾斜部25の先端部25aに接触しないように形成されている点、及びベース部23の突出部24の基部の下部に厚さが下方に向かうにつれ薄くなった肉薄部28が形成されている点である。
(Embodiment 2)
FIG. 5 is a cross-sectional view of the main part of the seal for preventing leakage of filler in the second embodiment, and FIG. 6 is a cross-sectional view of the main part of the seal for preventing leak of filler, showing a state in which a pile is inserted into the support column.
In the figure, 2 is a mounting member, 8 is a welded part, 9 is a spacer member, 9a is an inclined surface, 10 is a filler injection port, 11 is a filler injection pipe, 12 is a filler, Y is a strut, and K is a pile. Since these are the same as those described in the first embodiment, the same reference numerals are given and description thereof is omitted. 21 is a seal for preventing leakage of filler in the second embodiment, 23 is a base portion, 24 is a protruding portion, 24a is an acute angle portion of the protruding portion 24, 25 is an inclined portion, 25a is a tip portion at the upper end of the inclined portion 25, 26 is a surface per pile, 27 is a filler receiving portion, 28 is a thin portion, and 29 is an upper end portion of the base.
The seal 21 for preventing leakage of filler in the second embodiment is different from the first embodiment in that the tip 25a of the inclined portion 25 extends to the vicinity of the inner wall of the column Y, and the base upper end 29 is the inclined portion 25. The thin portion 28 is formed so as not to come into contact with the distal end portion 25a, and the thin portion 28 is formed in the lower portion of the base portion of the projecting portion 24 of the base portion 23.

図5に示すように、本実施の形態2においては、支柱Yと支柱Yに挿入される杭Kとの間隙部が小さい場合であって、それに伴ってスペーサ部材30の厚さを小さくした場合、杭が支柱Yの中心から最も偏心した例えば外壁の位置Bで支柱Yに挿入される場合であっても、傾斜部25の先端部25aが支柱Yの内壁の近傍まで延設されているので、傾斜部25の先端部25aを杭の外壁Bより支柱Yの内壁側に位置させることができる。
また、図5に示すように、本実施の形態2においては、支柱Yと支柱Yに挿入される杭との間隙部が小さい場合、杭が支柱Yの中心から最も偏心した例えば外壁の位置Bで支柱Yに挿入されると、図6に示すように、突出部24が杭Kに押圧され支柱Yの内壁に向かって大きく変形する。このとき、ベース部23の突出部24の基部の下部に厚さが下方に向かうにつれ薄くなった肉薄部28が形成されているので、突出部24の変形がベース部23により妨げられることがなく、突出部24を支柱Y側に円滑に変形させることができる。
As shown in FIG. 5, in the second embodiment, when the gap between the support Y and the pile K inserted into the support Y is small, the thickness of the spacer member 30 is reduced accordingly. Even when the pile is inserted into the column Y at the position B of the outer wall that is most eccentric from the center of the column Y, the tip 25a of the inclined portion 25 extends to the vicinity of the inner wall of the column Y. The tip portion 25a of the inclined portion 25 can be positioned closer to the inner wall side of the support column Y than the outer wall B of the pile.
As shown in FIG. 5, in the second embodiment, when the gap between the support Y and the pile inserted into the support Y is small, the position of the outer wall, for example, the outer wall where the pile is most eccentric from the center of the support Y 6, the protrusion 24 is pressed by the pile K and greatly deformed toward the inner wall of the column Y as shown in FIG. 6. At this time, since the thin portion 28 whose thickness becomes thinner as it goes downward is formed at the lower portion of the base portion of the protruding portion 24 of the base portion 23, the deformation of the protruding portion 24 is not hindered by the base portion 23. The projecting portion 24 can be smoothly deformed to the support Y side.

以上のように本実施の形態2における充填材漏洩防止用シール21は構成されているので、実施の形態1の作用に加え、以下のような作用を有する。
(1)杭Kが支柱Yの中心から最も偏心した例えば外壁の位置Bで支柱Yに挿入される場合であっても、傾斜部25の先端部が支柱Yの内壁の近傍まで延設されているので、傾斜部25の先端部25aが杭の外壁Eより支柱Yの内壁側に延びているので、支柱Yに杭Kを挿入した際に杭Kが傾斜部25の杭あたり面26に沿って円滑に挿入され、杭Kが傾斜部5の先端に引っかかったり傾斜部5を巻き込んだりすることがなく、杭あたり面26と杭Kの外壁との間に隙間が生じることを防ぐことができ、また、杭Kを傾斜部25の杭あたり面26に沿わせて円滑に挿入することができる。
(2)杭が支柱Yの中心から最も偏心した例えば外壁の位置Bで支柱Yに挿入される場合、支柱Yと杭Kとの間隙部が小さいため、杭Kにより突出部24が押圧され支柱Y側へ大きく変形しても、ベース部23の突出部の基部の下部に肉薄部28が形成されているので、突出部24が支柱Y側へ逃げることができ、突出部24の変形がベース部23により妨げられることがなく、突出部24を支柱Y側に円滑に変形させることができ、杭Kが突出部24に引っかかることがなく支柱Yに円滑に挿入することができる。
As described above, since the filler leakage prevention seal 21 according to the second embodiment is configured, in addition to the effects of the first embodiment, the following actions are provided.
(1) Even when the pile K is inserted into the column Y at the position B of the outer wall that is most eccentric from the center of the column Y, the tip of the inclined portion 25 extends to the vicinity of the inner wall of the column Y. Since the tip 25a of the inclined portion 25 extends from the outer wall E of the pile to the inner wall side of the column Y, when the pile K is inserted into the column Y, the pile K follows the surface 26 per pile of the inclined portion 25. The pile K is not caught on the tip of the inclined portion 5 or is not caught in the inclined portion 5, and it is possible to prevent a gap from being generated between the pile contact surface 26 and the outer wall of the pile K. Moreover, the pile K can be smoothly inserted along the per-pile surface 26 of the inclined portion 25.
(2) When the pile is inserted into the column Y at the position B of the outer wall that is most eccentric from the center of the column Y, the protrusion 24 is pressed by the column K because the gap between the column Y and the column K is small. Even if it is greatly deformed to the Y side, the thin portion 28 is formed below the base of the projecting portion of the base portion 23. Therefore, the projecting portion 24 can escape to the column Y side, and the deformation of the projecting portion 24 is the base. The protrusion 24 can be smoothly deformed toward the support Y without being obstructed by the portion 23, and the pile K can be smoothly inserted into the support Y without being caught by the protrusion 24.

以上説明したように、本発明は橋梁や防波堤等の海上構造物の基礎として用いられる基礎構造物の管状の支柱の内部に装着され、支柱と支柱に挿入される杭との間隙部に充填される充填材の漏洩を防止する充填材漏洩防止用シールに関する。特に、本発明によれば、支柱と挿入された杭との間隙部に充填される充填材が支柱の下端部から海中に漏れることを防ぐことができ、特に大型の基礎構造物で支柱と杭との間隙部への充填材の充填量が多くなる場合であってもその漏れを確実に防ぐことができる充填材漏洩防止用シールを提供することができる。
また、以上説明したように、本発明は海中に沈められて海底地盤上に設置され、橋梁や防波堤等の海上構造物の基礎として用いられる基礎構造物の施工方法に関する。特に、本発明によれば、基礎構造物を海中に沈めて海底地盤上に設置固定する際に、支柱と杭との間隙部に充填される充填材が海中に漏れることを防止し、海を汚すことなく円滑且つ迅速に施工作業を行うことができ、また充填材漏洩防止用シールを支柱の内壁に取り付けるために現場で煩雑な取り付け作業を行うことがなく作業性に優れると共に、充填材を一回の充填作業で完了できるため工数を著しく削減し施工性に優れた基礎構造物の施工方法を提供することがきる。
As described above, the present invention is mounted inside a tubular column of a foundation structure used as a foundation of a marine structure such as a bridge or a breakwater, and is filled in a gap between the column and a pile inserted into the column. The present invention relates to a seal for preventing leakage of a filler that prevents leakage of the filler. In particular, according to the present invention, it is possible to prevent the filler filled in the gap between the support pillar and the inserted pile from leaking into the sea from the lower end of the support pillar. Even when the filling amount of the filler into the gap portion increases, it is possible to provide a filler leakage prevention seal that can reliably prevent the leakage.
In addition, as described above, the present invention relates to a method for constructing a foundation structure that is submerged in the sea and installed on the seabed ground, and used as a foundation for a marine structure such as a bridge or a breakwater. In particular, according to the present invention, when the foundation structure is submerged in the sea and fixed on the seabed ground, the filler filled in the gap between the support column and the pile is prevented from leaking into the sea. Construction work can be performed smoothly and quickly without being contaminated, and since the seal for preventing leakage of the filler is attached to the inner wall of the support column, it is excellent in workability without performing complicated installation work on site, and the filler can be used. Since it can be completed by a single filling operation, the number of man-hours can be remarkably reduced and a construction method of a foundation structure excellent in workability can be provided.

(a)実施の形態1における充填材漏洩防止用シールの一部破断要部斜視図(b)充填材漏洩防止用シールを装着する構造物を示す要部斜視図(A) Perspective view of a partially broken main part of the seal for preventing leakage of filler in the first embodiment (b) Perspective view of relevant part showing a structure to which the seal for preventing leakage of filler is attached 実施の形態1における充填材漏洩防止用シールの要部断面図Sectional drawing of the principal part of the seal | sticker for a filler leakage prevention in Embodiment 1 支柱に杭を挿入した状態を示す充填材漏洩防止用シールの一部破断要部斜視図Partially cutaway perspective view of a filler leakage prevention seal showing a state in which a pile is inserted into a column 支柱に杭を挿入した状態を示す充填材漏洩防止用シールの要部断面図Cross-sectional view of the main part of the filler leakage prevention seal showing the state where the pile is inserted into the column 実施の形態2における充填材漏洩防止用シールの要部断面図Sectional drawing of the principal part of the seal for prevention of filler leakage in the second embodiment 支柱に杭を挿入した状態を示す充填材漏洩防止用シールの要部断面図Cross-sectional view of the main part of the filler leakage prevention seal showing the state where the pile is inserted into the column 特許文献1の鋼管杭基礎用シールの要部断面図Cross section of the main part of the steel pipe pile foundation seal of Patent Document 1

符号の説明Explanation of symbols

1,21 充填材漏洩防止用シール
2 取り付け部材
3,23 ベース部
4,24 突出部
4a,24a 鋭角部
5,25 傾斜部
5a,25a 傾斜部の先端部
6,26 杭あたり面
7,27 充填材受け部
8 溶接部
9,30 スペーサ部材
9a,30a 傾斜面
10 充填材注入口
11 充填材注入管
12 充填材
28 肉薄部
29 ベース上端部
101 鋼管杭基礎用シール
102 支柱当接部
103 傾斜部
104 杭当接面
105 充填材
X 基礎構造物
Y 支柱
Z 連結部材
K 杭
1,21 Filler leakage prevention seal 2 Mounting member 3,23 Base portion 4,24 Protruding portion 4a, 24a Acute angle portion 5,25 Inclined portion 5a, 25a Inclined portion tip portion 6,26 Surface per pile 7,27 Filling Material receiving portion 8 Welded portion 9, 30 Spacer member 9a, 30a Inclined surface 10 Filler injection port 11 Filler injection tube 12 Filler 28 Thin portion 29 Base upper end portion 101 Steel pipe pile foundation seal 102 Strut contact portion 103 Inclined portion 104 Pile contact surface 105 Filler X Substructure Y Strut Z Connecting member K Pile

Claims (10)

管状の支柱と前記支柱に挿入される杭との間隙部に装着され、前記間隙部に充填される充填材が前記支柱の下端部から漏れることを防止するための充填材漏洩防止用シールであって、
前記支柱の内壁に沿って、或いは前記支柱の内壁に取り付けられる取り付け部材の内壁に沿って配設固定される環状のベース部と、
前記ベース部から少なくとも前記間隙部の幅より大きい突出長さで突設された環状の突出部と、
前記突出部の先端部から上方に向かって前記ベース部側に傾斜して延設された環状の傾斜部と、
がゴム等の弾性体により一体に形成されていることを特徴とする充填材漏洩防止用シール。
A seal for preventing leakage of filler, which is attached to a gap between a tubular column and a pile inserted into the column, and prevents the filler filled in the gap from leaking from the lower end of the column. And
An annular base portion disposed and fixed along the inner wall of the column or along the inner wall of an attachment member attached to the inner wall of the column;
An annular protrusion protruding from the base with a protruding length larger than at least the width of the gap;
An annular inclined portion extending obliquely toward the base portion from the tip of the projecting portion upward,
A seal for preventing leakage of a filler, wherein the seal is integrally formed of an elastic body such as rubber.
前記ベース部が、前記突出部の基部の下部に、前記ベース部の厚さが下方に向かうにつれ薄くなった肉薄部を備えていることを特徴とする請求項1に記載の充填材漏洩防止用シール。   The said base part is equipped with the thin part which became thin as the thickness of the said base part went below at the lower part of the base part of the said protrusion part, The filler leakage prevention for Claim 1 characterized by the above-mentioned. sticker. 前記突出部が、前記ベース部に対して50°〜70°の角度で下向きに突設されていることを特徴とする請求項1又は2に記載の充填材漏洩防止用シール。   3. The filler leakage prevention seal according to claim 1, wherein the protruding portion protrudes downward at an angle of 50 ° to 70 ° with respect to the base portion. 前記突出部の先端部が先鋭状に形成されていることを特徴とする請求項1乃至3の内いずれか1項に記載の充填材漏洩防止用シール。   The seal for preventing leakage of a filler according to any one of claims 1 to 3, wherein a tip portion of the protruding portion is formed in a sharp shape. 前記傾斜部の杭あたり面が、前記杭の挿入方向に対して15°〜45°の角度で形成されていることを特徴とする請求項1乃至4の内いずれか1項に記載の充填材漏洩防止用シール。   The filling material according to any one of claims 1 to 4, wherein a surface of the inclined portion per pile is formed at an angle of 15 ° to 45 ° with respect to an insertion direction of the pile. Seal for leakage prevention. 前記傾斜部が、前記杭が前記支柱の中心から最も偏心した位置で前記支柱に挿入される際に、前記傾斜部の先端部が前記支柱に最も接近した前記杭の外壁より前記支柱側に位置するように形成されていることを特徴とする請求項1乃至5の内いずれか1項に記載の充填材漏洩防止用シール。   When the inclined portion is inserted into the column at a position where the pile is most eccentric from the center of the column, the tip of the inclined unit is positioned closer to the column than the outer wall of the pile closest to the column. The seal for preventing leakage of a filler according to any one of claims 1 to 5, wherein the seal is formed so as to perform. 円筒状に形成されその内壁に沿って前記ベース部が固定されると共に、その外壁で前記支柱の内壁に沿って固定される取り付け部材を備えていることを特徴とする請求項1乃至6の内いずれか1項に記載の充填材漏洩防止用シール。   The inside of Claim 1 thru | or 6 provided with the attachment member fixed along the inner wall of the said support | pillar with the outer wall while being fixed to the said base part along the inner wall formed cylindrically. The filler leakage prevention seal according to any one of the preceding claims. 請求項1乃至7の内いずれか1項に記載の充填材漏洩防止用シールのベース部を取り付け部材の内壁に沿って配設固定するベース部配設固定工程と、
前記取り付け部材を基礎構造物の支柱の内壁に沿って溶接等の固定手段により固定する取り付け部材固定工程と、
前記基礎構造物を海中に沈めて海底地盤上に設置する設置工程と、
前記支柱に杭を挿入して前記杭を前記海底地盤に打設する杭打設工程と、
前記杭と前記支柱との間隙部に充填材を注入する充填材注入工程と、
を備えていることを特徴とする基礎構造物の施工方法。
A base portion disposition fixing step of disposing and fixing the base portion of the filler leakage prevention seal according to any one of claims 1 to 7 along the inner wall of the mounting member;
An attachment member fixing step of fixing the attachment member along the inner wall of the pillar of the foundation structure by a fixing means such as welding;
An installation process in which the foundation structure is submerged in the sea and installed on the submarine ground;
A pile driving step of inserting a pile into the column and driving the pile into the seabed;
A filler injection step of injecting a filler into the gap between the pile and the support;
The construction method of the foundation structure characterized by comprising.
請求項1乃至7の内いずれか1項に記載の充填材漏洩防止用シールのベース部を基礎構造物の支柱の内壁に沿って配設固定するシール配設固定工程と、
前記基礎構造物を海中に沈めて海底地盤上に設置する設置工程と、
前記支柱に杭を挿入して前記杭を前記海底地盤に打設する杭打設工程と、
前記杭と前記支柱との間隙部に充填材を注入する充填材注入工程と、
を備えていることを特徴とする基礎構造物の施工方法。
A seal disposition fixing step of disposing and fixing a base portion of the filler leakage prevention seal according to any one of claims 1 to 7 along an inner wall of a column of a foundation structure;
An installation process in which the foundation structure is submerged in the sea and installed on the submarine ground;
A pile driving step of inserting a pile into the column and driving the pile into the seabed;
A filler injection step of injecting a filler into the gap between the pile and the support;
The construction method of the foundation structure characterized by comprising.
前記充填材漏洩防止用シールの傾斜部に潤滑材を塗布する潤滑材塗布工程を備えていることを特徴とする請求項8又は9に記載の基礎構造物の施工方法。
The construction method for a foundation structure according to claim 8 or 9, further comprising a lubricant application step of applying a lubricant to an inclined portion of the seal for preventing leakage of filler.
JP2003297424A 2003-08-21 2003-08-21 Seal for preventing leakage of filler and construction method of substructure Expired - Fee Related JP3896104B2 (en)

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JP4565882B2 (en) * 2004-04-22 2010-10-20 日鉄トピーブリッジ株式会社 Sealing member for preventing grouting outflow between pile and sheath tube
JP5046723B2 (en) * 2007-04-17 2012-10-10 西武ポリマ化成株式会社 Seal structure for preventing grout leakage between pile and sheath tube
CN108206339A (en) * 2016-12-20 2018-06-26 天津绪阳本华科技有限公司 A kind of pre- connection inner-tube structure
CN111364501A (en) * 2020-03-28 2020-07-03 江苏龙源振华海洋工程有限公司 Offshore booster station jacket leveling construction process

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