JP3893727B2 - Fuel injection valve - Google Patents

Fuel injection valve Download PDF

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Publication number
JP3893727B2
JP3893727B2 JP09088298A JP9088298A JP3893727B2 JP 3893727 B2 JP3893727 B2 JP 3893727B2 JP 09088298 A JP09088298 A JP 09088298A JP 9088298 A JP9088298 A JP 9088298A JP 3893727 B2 JP3893727 B2 JP 3893727B2
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JP
Japan
Prior art keywords
ring
injection valve
end portion
fuel injection
base end
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP09088298A
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Japanese (ja)
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JPH11270442A (en
Inventor
久詩 高柳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Denso Corp
Original Assignee
Denso Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Denso Corp filed Critical Denso Corp
Priority to JP09088298A priority Critical patent/JP3893727B2/en
Publication of JPH11270442A publication Critical patent/JPH11270442A/en
Application granted granted Critical
Publication of JP3893727B2 publication Critical patent/JP3893727B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Description

【0001】
【発明の属する技術分野】
本発明は内燃機関の燃料噴射弁に関し、特に燃料噴射弁の気密検査時における誤判定の発生防止に関する。
【0002】
【従来の技術】
内燃機関において、燃料噴射弁とこれに燃料を供給する燃料供給管との接続は、燃料噴射弁の燃料吸入口が形成された基端部を燃料供給管の出口端部に嵌入することで行われる。燃料噴射弁の基端部外周にはゴム等からなるOリングが密嵌され、燃料噴射弁の基端部の周面と燃料供給管の出口端部の内側の周面とをシールするようになっている。また上記基端部は、一般には上記燃料吸入口側を小径として段部を形成し、段面にOリングを支持せしめて位置決めするようになっている。
【0003】
Oリングによるシールの良否は、燃料噴射弁が実際に燃料供給管と接続される前に気密検査においてチェックされる。例えば燃料噴射弁を燃料供給管の出口端部を模したキャップ状の検査治具とOリングを介在させて接続してオイル中に浸漬し、検査治具内にエア等を送り込み、燃料噴射弁と検査治具との接続部に気泡等が生じないかどうかを観察することにより判定される。
【0004】
【発明が解決しようとする課題】
ところで気密検査時、Oリングと検査治具との間のシール不良は気泡の発生等により判定できる。ところが、Oリングと上記基端部の周面間のシール性は、これが不良であってもOリングと上記段面とのシール性が良好であれば気泡は発生しない。したがってOリングと上記基端部の周面間のシール性が不良であっても、Oリングと検査治具間およびOリングと上記段面間のシール性が良好であれば、気泡は発生せず、燃料噴射弁はシール性良好と判定される。
【0005】
このように判定された燃料噴射弁を実車に設置した場合、内燃機関の過酷な作動条件下において、Oリングが燃料噴射弁の基端部周面に沿って振動し上記段面との間にゆるみが生じると完全なシール性能が確保できなくなるおそれがある。
【0006】
本発明は上記実情に鑑みなされたもので、気密検査においてOリングによるシール、特に基端部の周面とOリングとの間のシール性の良否を正確に判定することのできる燃料噴射弁を提供することを目的とする。
【0007】
【課題を解決するための手段】
請求項1記載の発明では、燃料噴射弁は、燃料吸入口が形成された基端部を燃料供給管の出口端部に嵌入し、基端部外周に設けたOリングにより気密を保つようになっており、上記基端部の周面にOリングの位置決め用の段部を形成している。かかる構成に加え、Oリングを支持する段部の段面にOリングと交叉する方向に設けられ、上記段面に接して装着されたOリングの内側と外側を連通する溝を有する
【0008】
溝によりOリングと段面との間にOリングと交叉する方向に空隙が形成される。この空隙は、Oリングが段面と密着しても、この密着部を挟んだ内側と外側とを連通せしめるから、段面においてはシールはされない。したがって基端部の周面とOリング間のシールが不良であればこれを必ず気密検査時に見つけることができる。
【0009】
請求項2記載の発明では、上記溝の一端を上記基端部の周面に開口せしめることで、Oリングが如何なる変形をしてもOリングの段面との密着部を挟んだ内側と外側とが確実に連通する。
【0010】
【発明の実施の形態】
図1に本発明の内燃機関の燃料噴射弁の全体側面を示し、図2に図1におけるA−A線に沿う燃料噴射弁の断面を示す。燃料噴射弁は、基本的に通常の電磁式の燃料噴射弁の構成を有し、軸心に沿って燃料流路1c(図2参照)が形成され、先端部2の噴孔1aに通じている。燃料噴射弁1の基端部3は、仮想線で示す燃料供給管の出口端部7と接続される部分で、基端部3には燃料吸入口たる供給口1bが設けられ、これより燃料流路1cに燃料を送出するようになっている。基端部3のやや下方には斜め上方に給電用のコネクタ部4が突き出ている。
【0011】
燃料噴射弁1の基端部3は、燃料供給口1b側を小径部33とし先端部2側を大径部34として段部31が形成してある。基端部3の小径部33の外周には、基端部3と同軸にシール用のOリング5と、その外れ止め用のリング6とが設けてあり、燃料噴射弁1の組み立て時には先ずOリング5を小径部33に挿通して段部31の段面31aに当接せしめて位置決めし、次いでリング6を挿通して小径部33の周面33aに形成した図示しない環状溝に嵌めて基端部3に固定する。
【0012】
Oリング6は、燃料噴射弁1の基端部3を燃料供給管の出口端部7に嵌入して燃料噴射弁1と燃料供給管の出口端部7とが接続されるときに、燃料噴射弁1の径方向に圧縮して基端部3の小径部33の周面33aおよび燃料供給管の出口端部7の内側の周面7aと密着し、これら周面33a,7aとの間に環状の接面部を形成して気密を保持するようになっている。
【0013】
基端部3の環状の段面31aにはその幅方向に溝32が設けてあり、溝32の一端は段面31の外側の周縁に達して大径部34の周面34aに開口し、溝32の他端は環状段面31aの内側の周縁に達している。かかる溝32によりOリング5と環状段面31a間に、Oリング5と交叉する方向に空隙Sが形成される。この空隙Sにより、環状段面31aと小径部33の周面33aとOリング5とで形成される隅部Cと、Oリング5と環状段面31aとの環状の接面部を挟んだ外側とが連通するようになっている。
【0014】
なお溝32の断面形状は四角形や三角形等、任意の形状とし得る。また溝32は、図例では1本であるが複数でもよい。
【0015】
図1〜図3により燃料噴射弁1の気密検査について説明する。図3は燃料噴射弁1の気密検査時における基端部3側を示すものである。燃料噴射弁1の気密検査を行うには、従来の燃料噴射弁の場合と同様に燃料噴射弁1の基端部に、燃料供給管の出口先端部7(図1)を模したキャップ状の検査治具8(図3)を覆着し、検査治具8内にエア等を送り込み、エア等の漏れの有無を確認する。エア等の漏れは図3中に矢印で示すように検査治具8と燃料噴射弁1の基端部3との間から流れ出てくる。
【0016】
基端部3の周面33aにおけるシールが不良の場合、検査治具8内に送り込まれたエア等がシール不良箇所を通って隅部Cに抜ける。この隅部Cに抜けたエア等は、従来の段面に溝のない燃料噴射弁の場合には、Oリングが段面に押しつけられて気密性が生じると、Oリングの外側に抜けることができず、上記シール不良が見つけられないおそれがあったのに対して、本発明の燃料噴射弁1の場合には、隅部Cに抜けたエア等がOリング5と交叉する空隙Sを通ってOリング5の外側に抜け、基端部3の周面33aにおけるシール不良が確実に見つけられる。
【0017】
検査治具8の内側の周面8aにおけるシールが不良の場合、検査治具8内に送り込まれたエア等がシール不良箇所を通ってOリング5の外側に漏れる。これによりシール不良が見つけられる。
【0018】
基端部3の周面33aにおけるシールと、検査治具8の内側の周面8aにおけるシールとのいずれにも不良がなければエア等の漏れは生じずOリング5のシールが良好であることが知られる。
【0019】
以上のごとく本発明の燃料噴射弁によれば、Oリングが位置決め用の段面に密着して気密性が生じているといないとにかかわらず、正確に基端部の小径部の周面におけるシールの良否を判定することができる。
【0020】
なお溝の一端が基端部の大径部の周面に開口することで、隅部と外部との連通を確実ならしめているが、溝の一端位置は十分に環状段面の外側周縁に近く、隅部と外部との連通が確保されていれば限定されない。
【図面の簡単な説明】
【図1】本発明の燃料噴射弁の側面図である。
【図2】図1におけるA−A線に沿う燃料噴射弁の断面図である。
【図3】本発明の燃料噴射弁とこれと接続された気密検査用の治具の一部断面側面図である。
【符号の説明】
1 燃料噴射弁
1b 燃料供給口(燃料吸入口)
2 先端部
3 基端部
31 段部
31a 段面
32 溝
33 小径部
33a 周面
34 大径部
34a 周面
5 Oリング
7 燃料供給管の出口端部
8 検査治具
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a fuel injection valve for an internal combustion engine, and more particularly to prevention of erroneous determination during an airtight inspection of the fuel injection valve.
[0002]
[Prior art]
In an internal combustion engine, a fuel injection valve is connected to a fuel supply pipe that supplies fuel to the fuel injection valve by inserting a base end portion where a fuel intake port of the fuel injection valve is formed into an outlet end portion of the fuel supply pipe. Is called. An O-ring made of rubber or the like is tightly fitted on the outer periphery of the base end portion of the fuel injection valve so as to seal the peripheral surface of the base end portion of the fuel injection valve and the inner peripheral surface of the outlet end portion of the fuel supply pipe. It has become. The base end portion is generally formed with a stepped portion having a small diameter on the fuel inlet side, and is positioned by supporting an O-ring on the stepped surface.
[0003]
The quality of the seal by the O-ring is checked in an airtight inspection before the fuel injection valve is actually connected to the fuel supply pipe. For example, a fuel injection valve is connected to a cap-shaped inspection jig simulating the outlet end of a fuel supply pipe with an O-ring interposed, immersed in oil, and air or the like is fed into the inspection jig. It is determined by observing whether bubbles or the like are generated at the connection portion between the inspection jig and the inspection jig.
[0004]
[Problems to be solved by the invention]
By the way, at the time of the airtight inspection, a sealing failure between the O-ring and the inspection jig can be determined by the generation of bubbles or the like. However, even if the sealing performance between the O-ring and the peripheral surface of the base end portion is poor, bubbles are not generated if the sealing performance between the O-ring and the stepped surface is good. Therefore, even if the sealing performance between the O-ring and the peripheral surface of the base end portion is poor, bubbles are not generated if the sealing performance between the O-ring and the inspection jig and between the O-ring and the stepped surface is good. Therefore, it is determined that the fuel injection valve has good sealing performance.
[0005]
When the fuel injection valve thus determined is installed in a real vehicle, the O-ring vibrates along the peripheral surface of the base end portion of the fuel injection valve under the severe operating condition of the internal combustion engine, and between the step surface. If loosening occurs, complete sealing performance may not be ensured.
[0006]
The present invention has been made in view of the above circumstances, and provides a fuel injection valve capable of accurately determining whether or not a seal by an O-ring, particularly a sealing performance between a peripheral surface of a base end portion and an O-ring, is good in an airtight inspection. The purpose is to provide.
[0007]
[Means for Solving the Problems]
In the first aspect of the invention, the fuel injection valve is fitted with the base end portion where the fuel inlet is formed in the outlet end portion of the fuel supply pipe, and is kept airtight by an O-ring provided on the outer periphery of the base end portion. The O-ring positioning step is formed on the peripheral surface of the base end. In addition to such a configuration, the step surface of the step portion that supports the O-ring has a groove that is provided in a direction crossing the O-ring and that communicates the inside and the outside of the O-ring that is mounted in contact with the step surface .
[0008]
A gap is formed between the O-ring and the step surface by the groove in a direction crossing the O-ring. Even if the O-ring is in close contact with the step surface, this gap allows the inner side and the outer side sandwiching the contact portion to communicate with each other, so that the step surface is not sealed. Therefore, if the seal between the peripheral surface of the base end portion and the O-ring is poor, this can always be found during the airtight inspection.
[0009]
According to the second aspect of the present invention, by opening one end of the groove to the peripheral surface of the base end portion, the inner side and the outer side sandwiching the close contact portion with the step surface of the O ring no matter what the O ring deforms And communicate with each other.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
FIG. 1 shows the entire side surface of the fuel injection valve of the internal combustion engine of the present invention, and FIG. 2 shows a cross section of the fuel injection valve along the line AA in FIG. The fuel injection valve basically has a configuration of a normal electromagnetic fuel injection valve. A fuel flow path 1c (see FIG. 2) is formed along the axis, and the fuel injection valve communicates with the injection hole 1a of the distal end portion 2. Yes. The base end portion 3 of the fuel injection valve 1 is a portion connected to the outlet end portion 7 of the fuel supply pipe indicated by the phantom line, and the base end portion 3 is provided with a supply port 1b serving as a fuel intake port. The fuel is sent to the flow path 1c. A connector portion 4 for power supply protrudes obliquely upward slightly below the base end portion 3.
[0011]
The base end portion 3 of the fuel injection valve 1 is formed with a step portion 31 having a small diameter portion 33 on the fuel supply port 1b side and a large diameter portion 34 on the distal end portion 2 side. On the outer periphery of the small diameter portion 33 of the base end portion 3, a sealing O-ring 5 and a ring 6 for preventing the separation are provided coaxially with the base end portion 3. The ring 5 is inserted into the small-diameter portion 33 and positioned by contacting the step surface 31a of the step portion 31. Then, the ring 6 is inserted into the annular groove (not shown) formed on the peripheral surface 33a of the small-diameter portion 33 and fitted into the base. Secure to the end 3.
[0012]
When the base end 3 of the fuel injection valve 1 is fitted into the outlet end 7 of the fuel supply pipe and the fuel injection valve 1 and the outlet end 7 of the fuel supply pipe are connected, the O-ring 6 It compresses to the radial direction of the valve 1, and closely_contact | adheres with the peripheral surface 33a of the small diameter part 33 of the base end part 3, and the internal peripheral surface 7a of the exit end part 7 of a fuel supply pipe, Between these peripheral surfaces 33a and 7a An annular contact surface portion is formed to maintain airtightness.
[0013]
The annular step surface 31a of the base end portion 3 is provided with a groove 32 in the width direction, and one end of the groove 32 reaches the outer periphery of the step surface 31 and opens to the peripheral surface 34a of the large diameter portion 34, The other end of the groove 32 reaches the inner periphery of the annular step surface 31a. Due to the groove 32, a gap S is formed between the O-ring 5 and the annular step surface 31a in a direction crossing the O-ring 5. By this gap S, a corner C formed by the annular step surface 31a, the peripheral surface 33a of the small diameter portion 33, and the O-ring 5, and an outer side sandwiching the annular contact surface portion of the O-ring 5 and the annular step surface 31a Has come to communicate.
[0014]
In addition, the cross-sectional shape of the groove | channel 32 can be made into arbitrary shapes, such as a rectangle and a triangle. The number of grooves 32 is one in the illustrated example, but a plurality of grooves may be provided.
[0015]
The airtight inspection of the fuel injection valve 1 will be described with reference to FIGS. FIG. 3 shows the base end 3 side at the time of an airtight inspection of the fuel injection valve 1. In order to perform an airtight inspection of the fuel injection valve 1, a cap-like shape simulating the outlet distal end portion 7 (FIG. 1) of the fuel supply pipe is formed at the base end portion of the fuel injection valve 1 as in the case of the conventional fuel injection valve. The inspection jig 8 (FIG. 3) is covered, air or the like is sent into the inspection jig 8, and the presence or absence of leakage of air or the like is confirmed. Leakage of air or the like flows out between the inspection jig 8 and the base end portion 3 of the fuel injection valve 1 as indicated by an arrow in FIG.
[0016]
When the seal on the peripheral surface 33a of the base end portion 3 is defective, air or the like sent into the inspection jig 8 passes through the defective seal portion and escapes to the corner C. In the case of a conventional fuel injection valve without a groove on the step surface, the air or the like that has escaped to the corner C may escape to the outside of the O-ring when the O-ring is pressed against the step surface and airtightness occurs. However, in the case of the fuel injection valve 1 of the present invention, the air leaked to the corner C passes through the gap S intersecting the O-ring 5. As a result, the outer surface of the O-ring 5 is pulled out, and a sealing failure on the peripheral surface 33a of the base end portion 3 can be reliably detected.
[0017]
When the seal on the inner peripheral surface 8a of the inspection jig 8 is defective, air or the like sent into the inspection jig 8 leaks to the outside of the O-ring 5 through the defective seal portion. This finds a seal failure.
[0018]
If neither the seal on the peripheral surface 33a of the base end 3 nor the seal on the inner peripheral surface 8a of the inspection jig 8 is defective, leakage of air or the like does not occur and the O-ring 5 has a good seal. Is known.
[0019]
As described above, according to the fuel injection valve of the present invention, regardless of whether or not the O-ring is in close contact with the positioning step surface and airtightness is generated, it is precisely on the peripheral surface of the small-diameter portion of the base end portion. The quality of the seal can be determined.
[0020]
Note that one end of the groove opens to the peripheral surface of the large-diameter portion of the base end portion to ensure communication between the corner and the outside, but the end position of the groove is sufficiently close to the outer peripheral edge of the annular step surface As long as communication between the corner and the outside is ensured, there is no limitation.
[Brief description of the drawings]
FIG. 1 is a side view of a fuel injection valve according to the present invention.
2 is a cross-sectional view of the fuel injection valve taken along line AA in FIG.
FIG. 3 is a partial cross-sectional side view of the fuel injection valve of the present invention and an airtightness inspection jig connected to the fuel injection valve.
[Explanation of symbols]
1 Fuel Injection Valve 1b Fuel Supply Port (Fuel Intake Port)
2 distal end portion 3 base end portion 31 step portion 31a step surface 32 groove 33 small diameter portion 33a peripheral surface 34 large diameter portion 34a peripheral surface 5 O-ring 7 outlet end portion 8 of fuel supply pipe inspection jig

Claims (2)

燃料吸入口が形成された基端部を燃料供給管の出口端部に嵌入し、基端部外周に設けたOリングにより上記基端部と上記出口端部間の気密を保つようにした燃料噴射弁であって、上記基端部の周面にOリングの位置決め用の段部を形成してなる燃料噴射弁において、Oリングを支持する段部の段面にOリングと交叉する方向に設けられ、上記段面に接して装着されたOリングの内側と外側を連通する溝を有することを特徴とする燃料噴射弁。A fuel in which a base end portion in which a fuel inlet is formed is fitted into an outlet end portion of a fuel supply pipe, and an air tightness between the base end portion and the outlet end portion is maintained by an O-ring provided on the outer periphery of the base end portion. In a fuel injection valve, wherein a step for positioning an O-ring is formed on the peripheral surface of the base end portion, the step surface of the step that supports the O-ring crosses the O-ring in a direction. A fuel injection valve comprising a groove that is provided and communicates with an inside and an outside of an O-ring that is mounted in contact with the step surface . 請求項1記載の燃料噴射弁において、上記溝の一端を上記基端部の周面に開口せしめた燃料噴射弁。  2. The fuel injection valve according to claim 1, wherein one end of the groove is opened on the peripheral surface of the base end portion.
JP09088298A 1998-03-19 1998-03-19 Fuel injection valve Expired - Lifetime JP3893727B2 (en)

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Application Number Priority Date Filing Date Title
JP09088298A JP3893727B2 (en) 1998-03-19 1998-03-19 Fuel injection valve

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Publication Number Publication Date
JPH11270442A JPH11270442A (en) 1999-10-05
JP3893727B2 true JP3893727B2 (en) 2007-03-14

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JP2005193378A (en) * 2002-09-20 2005-07-21 Max Co Ltd Core bit
US9366167B2 (en) * 2013-11-08 2016-06-14 Continental Automotive Systems, Inc. Injector water intrusion seal with blow out volume

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