JP3892997B2 - Process for producing steamed noodles - Google Patents

Process for producing steamed noodles Download PDF

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Publication number
JP3892997B2
JP3892997B2 JP25676599A JP25676599A JP3892997B2 JP 3892997 B2 JP3892997 B2 JP 3892997B2 JP 25676599 A JP25676599 A JP 25676599A JP 25676599 A JP25676599 A JP 25676599A JP 3892997 B2 JP3892997 B2 JP 3892997B2
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Japan
Prior art keywords
noodle
ethyl alcohol
steamed noodles
weight
cooling
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Expired - Lifetime
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JP25676599A
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Japanese (ja)
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JP2001078694A (en
Inventor
準一 森井
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Nisshin Seifun Group Inc
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Nisshin Seifun Group Inc
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Description

【0001】
【発明の属する技術分野】
本発明は蒸練麺の製造方法に関する。
【0002】
【従来の技術】
従来、蒸練麺は一般に、小麦粉を主体に各種澱粉を主原料粉とし、これに用途に応じて食塩、かん粉、油脂、増粘剤、アミノ酸類、色粉等を適宜加え、これら原材料に加水した後、蒸練機にて蒸気を供給しながら混練し、原料粉をほぼ完全にα化した後、一気に圧延して麺帯を形成し、次いで麺帯の品温を圧延直後の70〜80℃から10〜20℃まで冷却せしめ、然る後麺線に切り出すことにより製造されている。
【0003】
然るところ、従来当該麺帯の冷却法としては、冷風による冷却やフリーザーによる冷却が知られているが、冷風による場合には、冷却に長時間を要すると云う問題があり、またフリーザーによる場合には、冷凍設備を要するため、コストが高くなると云う問題があった。
しかも、従来法における麺線切り出しの際には麺線がベタツキ、切刃に付着し易いと云う問題があるのみならず、従来法によって得られた蒸練麺は、粘りに欠ける結果、粘弾性のバランスが悪いと共に、温かいスープにて食する場合には茹で伸びも早く、食感的には未だ充分満足のいくものが得られていなかったのが実状であった。
【0004】
【発明が解決しようとする課題】
本発明は上記の如き従来の問題と実状に鑑みてなされたものであり、品質に優れた蒸練麺を短時間で効率良く製造することができる方法を提供することを目的とする。
【0005】
而して、本発明者は当該目的を達成すべく種々研究を重ねた結果、冷却の前処理として麺帯にエチルアルコールを付着せしめれば、冷却時間を極めて効率的に短縮化し得ると共に、優れた品質の蒸練麺が得られることを見い出し、本発明を完成した。
【0006】
【課題を解決するための手段】
すなわち、本発明は蒸練麺用麺帯を形成した後、該麺帯にエチルアルコールを付着せしめ、次いで冷却し、麺線に切り出すことを特徴とする蒸練麺の製造方法により上記目的を達成したものである。
【0007】
【発明の実施の形態】
本発明において、蒸練用麺帯はその具体的製法の如何を問わないが、例えば公知の方法に従って、小麦粉、澱粉等の原材料に加水した後、蒸練機にて蒸気を供給しながら混捏し、原料粉をほぼ完全にα化した後、圧延することにより形成される。
【0008】
本発明において麺帯へのエチルアルコールの付着法もその具体的手段の如何を問わないが、例えば麺帯にエチルアルコールを噴霧して付着せしめる方法や、麺帯をエチルアルコール中に浸漬して付着せしめる方法が好ましい方法として挙げられる。因に、当該噴霧法による場合には、噴霧量は麺帯重量の1.5〜5%程度で十分であり、また浸漬法による場合には、浸漬時間は10〜180秒間、好ましくは15〜120秒間、更に好ましくは30〜60秒間である。尚、ここにエチルアルコールとしては濃度10〜95重量%、特に濃度15〜70重量%のものを用いるのが好ましい。
【0009】
本発明において、エチルアルコール付着後の麺帯の冷却は、従来と同様に冷風やフリーザーにより行なわれる。
【0010】
【実施例】
以下実施例を挙げて本発明を更に説明する。
【0011】
実施例1
小麦粉70重量部、馬鈴薯澱粉15重量部、タピオカ澱粉15重量部を予備混合し、これに食塩1重量部及び水36重量部を加え、蒸練ミキサー(新東京麺機製)にて蒸気圧0.8気圧、ミキサー回転数30回転/分の条件下、12分間蒸練ミキシングを行なった(品温約95℃)。次いで、得られた生地を圧延ロール2段にて急圧延を行ない、厚さ1.4mmの麺帯とした後、濃度15重量%のエチルアルコール中に60秒間浸漬した。次いで、エチルアルコールが付着した麺帯を10℃前後の冷風にて5分間冷却し、麺帯表面の水分を蒸散した。次いで、得られた品温約20℃の麺帯を、♯18角の切刃にて麺線に切り出した。これを160gずつ分け、濃度50重量%のエチルアルコールを麺線重量の6%添加し、通常のビニール袋で包装して密封し、密封蒸練麺を得た。この麺は、麺線切り出し時にベタツキが少なく、ホグレやすいと共に、1.5分間茹で上げ、温かいスープをかけて試食したところ、弾力性のある良好な食感を有し、茹で伸びも遅いものであった。
【0012】
比較例1
麺帯をエチルアルコール中に浸漬しなかった以外は実施例1と同様に処理したところ、5分間の冷風冷却では麺帯の品温は20℃まで下がらず、当該品温を約20℃まで冷却するには約20分間を要した。
【0013】
試験例1
麺帯のエチルアルコール中への浸漬時間を、表1記載の時間に代えた以外は実施例1と同様にして密封蒸練麺を得た。また、麺帯にエチルアルコールを付着せしめることなく、フリーザー(−15℃前後)にて当該品温を20℃に下げた以外は実施例1と同様にして得た密封蒸練麺を対照品とした。得られた各蒸練麺の切り出し時の状態及び当該各麺を1.5分間茹で上げ、温かいスープを麺にかけて試食した食感等について、それぞれ10名のパネラーにて表2記載の評価基準に従って評価した。その結果の平均値は表1の通りであった。
【0014】
【表1】

Figure 0003892997
【0015】
【表2】
Figure 0003892997
【0016】
試験例2
濃度30重量%のエチルアルコールを用いた以外は試験例1と同様にして密封蒸練麺を得、評価試験を行なった。その結果は表3の通りであった。
【0017】
【表3】
Figure 0003892997
【0018】
実施例2
冷風冷却に代え、エチルアルコールが付着した麺帯を−15℃前後のフリーザーにて冷却し、品温約20℃の麺帯とした以外は実施例1と同様にして密封蒸練麺を得た。この麺は、麺線切り出し時にベタツキが少なく、ホグレやすいと共に、1.5分間茹で上げ、温かいスープをかけて試食したところ、弾力性のある良好な食感を有し、茹で伸びも遅いものであった。
【0019】
実施例3
浸漬に代え、麺帯に濃度50重量%のエチルアルコールを、当該麺帯重量の3%噴霧した以外は実施例1と同様にして密封蒸練麺を得た。この麺は、麺線切り出し時にベタツキが少なく、ホグレやすいと共に、1.5分間茹で上げ、温かいスープをかけて試食したところ、弾力性のある良好な食感を有し、茹で伸びも遅いものであった。
【0020】
【発明の効果】
本発明によれば、冷却時間、就中冷風による冷却時間を極めて効率的に短縮化し得、しかも従来に比し麺線への切り出しの際に切刃への付着がなく、また品質に優れた蒸練麺を製造することができる。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for producing steamed noodles.
[0002]
[Prior art]
Conventionally, steamed noodles are generally made mainly from wheat flour with various starches as the main raw material powder, and salt, cane powder, fats and oils, thickeners, amino acids, colored powders, etc. are added as appropriate to these raw materials. After adding water, kneading while supplying steam with a steaming machine, and after almost completely pre-gelatinizing the raw material powder, rolling at a stretch to form a noodle band, then the temperature of the noodle band immediately after rolling 70 ~ It is manufactured by cooling from 80 ° C. to 10-20 ° C. and then cutting it into noodle strings.
[0003]
However, as a cooling method of the noodle band, cooling with cold air or freezer is known, but there is a problem that cooling takes a long time when using cold air, and when using a freezer Has a problem that the cost is high because a refrigeration facility is required.
In addition, when cutting noodle strings in the conventional method, the noodle strings are not only sticky and easy to adhere to the cutting blade, but the steamed noodles obtained by the conventional method are not sticky, resulting in viscoelasticity. The balance was poor, and when eating in warm soup, the boiled rice grew quickly, and the actual condition was that the food was still not fully satisfactory.
[0004]
[Problems to be solved by the invention]
The present invention has been made in view of the above-described conventional problems and actual situations, and an object thereof is to provide a method capable of efficiently producing steamed noodles with excellent quality in a short time.
[0005]
Thus, as a result of various studies conducted by the present inventor to achieve the object, the cooling time can be shortened very efficiently if ethyl alcohol is attached to the noodle strip as a pretreatment for cooling, and is excellent. The present invention was completed by finding that high quality steamed noodles can be obtained.
[0006]
[Means for Solving the Problems]
That is, the present invention achieves the above object by a method for producing a steamed noodle characterized by forming a noodle band for steamed noodles, and then attaching ethyl alcohol to the noodle band, then cooling and cutting it into noodle strings. It is a thing.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
In the present invention, the noodle strip for steaming is not limited in its specific production method, but for example, according to a known method, after being added to raw materials such as wheat flour and starch, it is kneaded while supplying steam with a steamer. It is formed by rolling the raw material powder almost completely into α.
[0008]
In the present invention, the method of attaching ethyl alcohol to the noodle band is not limited to the specific means. For example, the method of spraying and adhering ethyl alcohol to the noodle band, or dipping the noodle band in ethyl alcohol is attached. A preferred method is the caulking method. Incidentally, in the case of the spraying method, a spraying amount of about 1.5 to 5% of the noodle band weight is sufficient, and in the case of the soaking method, the soaking time is 10 to 180 seconds, preferably 15 to 120 seconds, more preferably 30 to 60 seconds. Here, it is preferable to use ethyl alcohol having a concentration of 10 to 95% by weight, particularly 15 to 70% by weight.
[0009]
In the present invention, the cooling of the noodle band after the ethyl alcohol adheres is performed by cold air or a freezer as in the prior art.
[0010]
【Example】
The following examples further illustrate the present invention.
[0011]
Example 1
70 parts by weight of wheat flour, 15 parts by weight of potato starch and 15 parts by weight of tapioca starch are premixed, 1 part by weight of sodium chloride and 36 parts by weight of water are added thereto, and a steam pressure of 0. Steam mixing was performed for 12 minutes under the conditions of 8 atm and mixer rotation rate of 30 rpm (product temperature: about 95 ° C.). Next, the obtained dough was rapidly rolled with two rolling rolls to form a noodle band having a thickness of 1.4 mm, and then immersed in ethyl alcohol having a concentration of 15% by weight for 60 seconds. Subsequently, the noodle band to which ethyl alcohol was adhered was cooled with cold air at around 10 ° C. for 5 minutes to evaporate moisture on the surface of the noodle band. Next, the obtained noodle strip having a product temperature of about 20 ° C. was cut into noodle strings with a # 18 square cutting blade. This was divided into 160 g portions, ethyl alcohol having a concentration of 50% by weight of 6% of the weight of the noodle strings was added, packaged in a normal plastic bag and sealed to obtain sealed steamed noodles. This noodle has little stickiness at the time of cutting out the noodle strings, and is easy to drip. there were.
[0012]
Comparative Example 1
The treatment was performed in the same manner as in Example 1 except that the noodle strip was not soaked in ethyl alcohol. As a result, the product temperature of the noodle strip was not lowered to 20 ° C. by cooling with cold air for 5 minutes, and the product temperature was cooled to about 20 ° C. It took about 20 minutes to complete.
[0013]
Test example 1
Sealed steamed noodles were obtained in the same manner as in Example 1 except that the immersion time of the noodle band in ethyl alcohol was changed to the times shown in Table 1. Further, the sealed steamed noodle obtained in the same manner as in Example 1 except that the product temperature was lowered to 20 ° C. with a freezer (around −15 ° C.) without adhering ethyl alcohol to the noodle band was used as a control product. did. Each of the steamed noodles thus obtained was cut out, and each noodle was boiled for 1.5 minutes, and the texture and the like of the warm soup sampled over the noodles were evaluated according to the evaluation criteria shown in Table 2 by 10 panelists. evaluated. The average value of the results was as shown in Table 1.
[0014]
[Table 1]
Figure 0003892997
[0015]
[Table 2]
Figure 0003892997
[0016]
Test example 2
A sealed steamed noodle was obtained in the same manner as in Test Example 1 except that ethyl alcohol having a concentration of 30% by weight was used, and an evaluation test was performed. The results are shown in Table 3.
[0017]
[Table 3]
Figure 0003892997
[0018]
Example 2
A sealed steamed noodle was obtained in the same manner as in Example 1 except that the noodle band to which ethyl alcohol was attached was cooled with a freezer at around −15 ° C. to obtain a noodle band having a product temperature of about 20 ° C. instead of cooling with cold air. . This noodle has little stickiness at the time of cutting out the noodle strings, and is easy to drip. there were.
[0019]
Example 3
Instead of dipping, sealed steamed noodles were obtained in the same manner as in Example 1 except that 50% by weight of ethyl alcohol was sprayed on the noodle strips at a concentration of 3% of the weight of the noodle strips. This noodle has little stickiness at the time of cutting out the noodle strings, and is easy to drip. there were.
[0020]
【The invention's effect】
According to the present invention, the cooling time, especially the cooling time with cold air can be shortened very efficiently, and there is no adhesion to the cutting blade when cutting into the noodle strings as compared with the conventional one, and the quality is excellent. Steamed noodles can be produced.

Claims (3)

蒸練麺用麺帯を形成した後、該麺帯にエチルアルコールを付着せしめ、次いで冷却し、麺線に切り出すことを特徴とする蒸練麺の製造方法。A method for producing steamed noodles, comprising forming a noodle band for steamed noodles, attaching ethyl alcohol to the noodle band, then cooling and cutting out into noodle strings. エチルアルコールの付着を、麺帯にエチルアルコールを噴霧せしめることにより行なうことを特徴とする請求項1記載の蒸練麺の製造方法。The method for producing steamed noodles according to claim 1, wherein the adhesion of ethyl alcohol is performed by spraying ethyl alcohol onto the noodle strip. エチルアルコールの付着を、エチルアルコール中に麺帯を浸漬せしめることにより行なうことを特徴とする請求項1記載の蒸練麺の製造方法。The method for producing steamed noodles according to claim 1, wherein the adhesion of ethyl alcohol is performed by immersing the noodle strip in ethyl alcohol.
JP25676599A 1999-09-10 1999-09-10 Process for producing steamed noodles Expired - Lifetime JP3892997B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20010068088A (en) * 2001-04-20 2001-07-13 박수암 method for making boiled noodle having long-term preservablity and the boiled noodle made by the method
JP4753921B2 (en) * 2006-09-20 2011-08-24 日清製粉株式会社 Manufacturing method of pressure cooked food with starch noodles
JP2013066462A (en) * 2011-09-06 2013-04-18 Oyatu Company Ltd Method for producing noodle snack food, and noodle snack food

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