JP3880761B2 - Brush with handle - Google Patents

Brush with handle Download PDF

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Publication number
JP3880761B2
JP3880761B2 JP37732299A JP37732299A JP3880761B2 JP 3880761 B2 JP3880761 B2 JP 3880761B2 JP 37732299 A JP37732299 A JP 37732299A JP 37732299 A JP37732299 A JP 37732299A JP 3880761 B2 JP3880761 B2 JP 3880761B2
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JP
Japan
Prior art keywords
handle
molding material
relay
brush
cavity
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP37732299A
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Japanese (ja)
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JP2001186926A (en
Inventor
章義 梅原
桂二 松本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lion Corp
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Lion Corp
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Priority to JP37732299A priority Critical patent/JP3880761B2/en
Publication of JP2001186926A publication Critical patent/JP2001186926A/en
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Description

【0001】
【発明の属する技術分野】
本発明は、柄の部分がいわゆる2色成形法によって成形された柄付きブラシに関するものであり、2色成形に起因するハンドル部の反りや捻れ、また表示面に表示された図形の変形などが防止された柄付きブラシに関する。
【0002】
【従来の技術】
最近の柄付きブラシ例えば歯ブラシは、手で握るハンドル部の屈伸性を制御したり、ハンドル部の軸面に鮮明で恒久的な図形(文字を含む)を表示する目的で、いわゆる2色成形法を用い、ハンドル部に形成された2次成形材充填用の空洞(以下単に「空洞」という)に柄本体とは色や柔軟性が異なる熱可塑性樹脂やエラストマーなどの2次成形材を充填したものが増えてきている。特に、この空洞をハンドル部の軸方向に長く形成し、この空洞に充填された2次成形材の面に1次成形材による文字列や絵柄などが表示されるように成形されたものが多い。
【0003】
図2(a)(b)(c)に、文字列が表示されるように成形する2色成形法の概略を示す。図2(a)は、2色成形終了後の歯ブラシの柄部を複数の文字1…が表示された面(以下「表示面」という)から見た平面図であり、図2(b)は1次成形材を用いた1次成形終了時の柄本体100を表示面側から見た平面図であり、図2(c)は図2(b)の軸線Xで切った柄本体100の断面図である。
図2(a)においてこの柄本体100は、軸線Xに沿って、刷毛を植える植毛部11と、屈伸するように成形された頸部12と、使用者が手で握るハンドル部113とからなっている。このハンドル部113は主として1次成形材からなる柄本体100によって成形されているが、ハンドル部113の中央部には、柄本体100とは色・材質が異なる2次成形材による2色部114が軸線X方向に長く延びて形成され、この2色部の表示面に、1次成形材による文字1…が表示されている。
【0004】
この歯ブラシの柄は以下の方法により製造される。
まず図示しない1次成形用鋳型と1次成形材とを用い、図2(b)(c)に示す構造の柄本体100を成形する。この柄本体100は、ハンドル部113が2次成形材充填用の空洞116によって軸線X方向に2分割され、各分割片113A.113Bが、この空洞116を通る1次成形材からなる中継部115で連結されている。この中継部は普通、2次成形に際して2次成形材の流通を阻害しないように2本の平行に延びる中継部材115A,115Bからなっている。またこの中継部115からは、文字1…を表示する図形突起117…が2次成形終了後の表示面に達するように突設されている。
次にこの柄本体100を少なくとも空洞116を覆う2次成形用鋳型に装填し、この空洞116に2次成形材を射出注入する。
【0005】
【発明が解決しようとする課題】
前記歯ブラシの柄において中継部115は、ハンドル部113より細い2本の中継部材115A,115Bにより成形され、かつその片面(表示面側)には図形突起17…が突設されているので、柄本体100を1次成形鋳型から取出した状態で各部の収縮量に差が生じ、特に中継部115では表示面を内側にして弓なりに反ったり捻れたりする傾向がある。この状態で2次成形を行うと、中継部115の残留ひずみによって製品化された後のハンドル部113にも反りや捻れが生じる。
また、図形突起117…はそれぞれ形状や大きさが異なるため、その収縮差により中継部115が波打ち、図形突起117…の表面性が低下する。さらに、柄本体100を2次成形用鋳型に装填し2次成形材を空洞に注入すると、その注入圧力によって中継部材115A,115Bが湾曲し、前記の反りや捻れも加わって図形突起117…の表面と2次成形用鋳型の面との密着性が低下し、文字の位置がずれたりゆがんだり、文字の上に2次成形材がかぶって字形が変化しまたは不鮮明になるなどの不都合が生じる。また場合によっては2次成形材が分割片113A、113Bの表面にまではみ出して商品性を著しく低下させる。
本発明は前記の課題を解決するためになされたものであって、従ってその目的は、2色成形法によって成形された柄付きブラシの柄における反りや捻れや図形の変形を防止した商品性の高い柄付きブラシを提供することにある。
【0006】
【課題を解決するための手段】
前記の課題を解決するために本発明は、1次成形材により成形された柄付きブラシのハンドル部が2次成形材充填用の空洞を隔てて軸方向に分割され、各分割片がこの空洞を通る1次成形材からなる中継部で連結され、かつ前記空洞に2次成形材が充填されてなる柄付きブラシであって、前記中継部が平行に延びる複数の中継部材からなり、かつこれら中継部材の間隙がブリッジ部により連結されている柄付きブラシを提供する。
【0007】
この柄付きブラシは、ハンドル部の分割片を連結する中継部が平行に延びる複数の中継部材からなり、これら中継部材の間が空いているので、2次成形に際して空洞を充填する2次成形材の流通が中継部によって妨げられることはない。しかも中継部材の間隙がブリッジ部により連結されているので、2次成形材の注入圧力によって中継部材が湾曲することもなく、製品化された後のハンドル部に反りや捻れが生じることはない。
【0008】
前記空洞に充填された2次成形材の表面に1次成形材による図形が表示された柄付きブラシにあっては、前記中継部から前記図形を表示する図形突起が2次成形後の表示面に達するように突設されていることが好ましい。
この場合、図形突起が複数の中継部材を跨ぐように形成すればこの図形突起もブリッジ部と同様の効果を現し、ブリッジ部と図形突起が共に中継部の応力変形に抵抗し、反り、捻れ、図形の変形を防止して商品性の高い柄付きブラシが得られる。
【0009】
本発明の柄付きブラシは、2次成形材が充填される空洞の軸方向両側にそれぞれ、中継部から突出して軸方向に延びるサイドリブが設けられていてもよい。この場合は、反り、捻れ、図形の変形に対する抵抗性がさらに強化される。
【0010】
【発明の実施の形態】
以下、本発明の一実施形態である歯ブラシハンドルについて図面を用いて詳しく説明するが、本発明はこの実施形態により何らの制限も受けるものではない。
図1(a)は、この実施形態の歯ブラシハンドルを、複数の文字1…が表示された表示面の側から見た平面図であり、図1(b)は、1次成形材により成形された同じ歯ブラシハンドルの柄本体10を表示面の側から見た平面図であり、図1(c)は、図1(b)の線Y−Yで切った断面図である。
図1(a)においてこの実施形態の歯ブラシハンドルは、軸線Xに沿って刷毛を植える植毛部11と、屈伸するように成形された頸部12と、使用者が手で握るハンドル部13とからなっている。この歯ブラシハンドルは、主として1次成形材(ポリプロピレン)からなる柄本体10によって形成されているが、ハンドル部13の中央部には、柄本体10とは色・材質が異なる2次成形材(ポリオレフィン系エラストマー)による2色部14が軸線X方向に長く延びて形成され、この2色部14の表示面には、1次成形材による文字1…が表示されている。
【0011】
この実施形態の歯ブラシハンドルは、図1(b)(c)に示すように、1次成形材により成形された歯ブラシハンドルの柄本体10が2次成形材充填用の空洞16を隔てて軸線X方向に2分割され、各分割片13A,13Bはこの空洞を通る1次成形材からなる中継部15によって連結されている。この中継部15は、平行に延びる2本の中継部材15A,15Bからなり、かつこれら中継部材15A,15Bの間隙は数カ所でブリッジ部21…により連結されている。またそれぞれの中継部材15A,15Bには、2次成形材が充填される空洞の相対する側部に向けて突出して軸方向に延びるサイドリブ20が設けられている。
さらに中継部材15A,15Bを跨いで、2次成形終了後の表示面に文字1…を表示する図形突起17…が柄本体10と一体に成形されている。
【0012】
この歯ブラシハンドルは以下の方法で製造することができる。
まず1次成形鋳型と1次成形材とを用いて柄本体10を成形する。この柄本体10は、ハンドル部13が2次成形材充填用の空洞16によって軸線X方向に2分割され、各分割片13A,13Bが、この空洞16を通る1次成形材からなる2本の中継部材15A,15Bで連結され、この中継部材15A,15Bは数カ所でブリッジ部21…により連結され、またそれぞれの中継部材15A,15Bにはそれぞれ側部に向けて突出して軸方向に延びるサイドリブ20が設けられると共に、中継部材15A,15Bを跨いで、2次成形終了後の表示面に文字1…を表示する図形突起17…が柄本体10と一体に成形されている。
次にこの柄本体10を少なくとも空洞16を覆う2次成形用鋳型に装填し、この空洞16に2次成形材を射出注入する。
【0013】
得られた歯ブラシハンドルは、1次成形の段階で柄本体10に反りや捻れがなく、2次成形材の注入圧力によっても変形しないので、2次成形後にも変形が認められず、また表示面の文字にも変形やかぶりが認められない。
【0014】
【発明の効果】
本発明の柄付きブラシは、中継部が平行に延びる複数の中継部材からなり、かつこれら中継部材の間隙がブリッジ部により連結されているので、ハンドル部に反りや捻れや図形の変形が認められず、商品性が高い。
【図面の簡単な説明】
【図1】 本発明の一実施形態を示す、(a)は表示面側から見た平面図、(b)は前記実施形態における柄本体を表示面の側から見た平面図、(c)は図1(b)の線Y−Yで切った断面図である。
【図2】 (a)は従来の柄付きブラシの柄部の一例を示す表示面側から見た平面図、(b)はその柄本体の平面図、(c)はその線X−Xで切った断面図である。
【符号の説明】
1:文字
10:柄本体
11:植毛部
12:頸部
13:ハンドル部 13A,13B:分割片
14:2色部
15:中継部 15A,15B:中継部材
16:空洞
17:図形突起
20:サイドリブ
21:ブリッジ部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a brush with a handle in which a handle portion is formed by a so-called two-color molding method. The handle portion is warped or twisted due to the two-color molding, or the figure displayed on the display surface is deformed. It relates to a brush with a prevented pattern.
[0002]
[Prior art]
Recent brushes with handles, such as toothbrushes, are so-called two-color molding methods for the purpose of controlling the bending and stretching properties of the handle portion gripped by the hand and displaying clear and permanent figures (including characters) on the shaft surface of the handle portion. A secondary molding material filling cavity (hereinafter simply referred to as “cavity”) formed in the handle portion is filled with a secondary molding material such as a thermoplastic resin or an elastomer having a color or flexibility different from that of the handle body. Things are increasing. In particular, many of these cavities are formed so as to be long in the axial direction of the handle portion, and a character string or a pattern of the primary molding material is displayed on the surface of the secondary molding material filled in the cavity. .
[0003]
FIGS. 2A, 2B, and 2C show an outline of a two-color molding method for molding a character string to be displayed. FIG. 2A is a plan view of the toothbrush handle after two-color molding is viewed from a surface on which a plurality of characters 1 are displayed (hereinafter referred to as “display surface”), and FIG. It is the top view which looked at the pattern main body 100 at the time of completion | finish of primary shaping | molding using a primary molding material from the display surface side, FIG.2 (c) is the cross section of the pattern main body 100 cut | disconnected by the axis X of FIG.2 (b). FIG.
In FIG. 2 (a), the handle body 100 includes, along the axis X, a flocked portion 11 for planting a brush, a neck portion 12 formed so as to bend and stretch, and a handle portion 113 held by a user. ing. The handle portion 113 is mainly formed by a handle body 100 made of a primary molding material. At the center of the handle portion 113, a two-color portion 114 made of a secondary molding material having a different color and material from the handle body 100 is used. Is formed to extend in the direction of the axis X, and characters 1... By the primary molding material are displayed on the display surface of the two color portions.
[0004]
The handle of this toothbrush is manufactured by the following method.
First, a pattern body 100 having a structure shown in FIGS. 2B and 2C is formed using a primary molding mold and a primary molding material (not shown). In the handle body 100, the handle portion 113 is divided into two in the direction of the axis X by a cavity 116 for filling a secondary molding material. 113B is connected by a relay portion 115 made of a primary molding material passing through the cavity 116. This relay portion is usually composed of two relay members 115A and 115B extending in parallel so as not to hinder the flow of the secondary molding material during the secondary molding. Further, from this relay portion 115, graphic projections 117... For displaying characters 1... Are projected so as to reach the display surface after the secondary molding is completed.
Next, the pattern body 100 is loaded into a secondary molding mold that covers at least the cavity 116, and the secondary molding material is injected into the cavity 116.
[0005]
[Problems to be solved by the invention]
In the handle of the toothbrush, the relay portion 115 is formed by two relay members 115A and 115B that are thinner than the handle portion 113, and the graphic projections 17 are projected on one side (display surface side). There is a difference in the amount of contraction of each part when the main body 100 is taken out from the primary mold, and in particular, the relay part 115 tends to warp or twist with the display surface inside. When the secondary molding is performed in this state, the handle portion 113 after being commercialized due to residual strain of the relay portion 115 is also warped or twisted.
Further, since the shape projections 117 are different in shape and size, the relay portion 115 is wavy due to the contraction difference, and the surface property of the shape projections 117 is deteriorated. Further, when the pattern body 100 is loaded into the secondary molding mold and the secondary molding material is injected into the cavity, the relay members 115A and 115B are bent by the injection pressure, and the warp and twist are added to the figure projection 117. Adhesion between the surface and the surface of the mold for secondary molding is lowered, and the position of the character is shifted or distorted, or the secondary molding material is put on the character and the shape changes or becomes unclear. . Further, in some cases, the secondary molding material protrudes to the surfaces of the divided pieces 113A and 113B, and the merchantability is significantly reduced.
The present invention has been made in order to solve the above-mentioned problems, and therefore the object of the present invention is to prevent the warp and twist and the deformation of the figure in the handle of the brush with handle formed by the two-color molding method. It is to provide a brush with a high handle.
[0006]
[Means for Solving the Problems]
In order to solve the above-mentioned problems, the present invention provides a handle portion of a brush with a handle formed by a primary molding material, which is divided in an axial direction across a cavity for filling a secondary molding material, and each divided piece is a cavity. A brush with a handle which is connected by a relay part made of a primary molding material passing through the core and is filled with a secondary molding material in the cavity, and the relay part is made up of a plurality of relay members extending in parallel, and these Provided is a brush with a handle in which a gap between relay members is connected by a bridge portion.
[0007]
This brush with a handle is composed of a plurality of relay members extending in parallel with the relay portion connecting the divided pieces of the handle portion, and since the space between these relay members is empty, the secondary molding material that fills the cavity during the secondary molding Is not hindered by the relay section. And since the gap | interval of a relay member is connected by the bridge | bridging part, a relay member does not curve by the injection pressure of a secondary molding material, and neither the curvature nor twist arises in the handle | steering-wheel part after commercialization.
[0008]
In the brush with a handle in which a figure formed by the primary molding material is displayed on the surface of the secondary molding material filled in the cavity, a graphic projection for displaying the graphic from the relay portion is a display surface after the secondary molding. It is preferable to project so as to reach the above.
In this case, if the graphic projection is formed so as to straddle a plurality of relay members, this graphic projection also exhibits the same effect as the bridge portion, both the bridge portion and the graphic projection resist the stress deformation of the relay portion, warp, twist, A deformed brush with high merchantability is obtained by preventing deformation of the figure.
[0009]
In the brush with a handle of the present invention, side ribs that protrude from the relay portion and extend in the axial direction may be provided on both sides in the axial direction of the cavity filled with the secondary molding material. In this case, the resistance to warping, twisting and deformation of the figure is further enhanced.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, although the toothbrush handle which is one Embodiment of this invention is demonstrated in detail using drawing, this invention does not receive any restriction | limiting by this embodiment.
Fig.1 (a) is the top view which looked at the toothbrush handle of this embodiment from the display surface side in which the several character 1 ... was displayed, FIG.1 (b) is shape | molded by the primary molding material. It is the top view which looked at the handle body 10 of the same toothbrush handle from the display surface side, and FIG.1 (c) is sectional drawing cut | disconnected by line YY of FIG.1 (b).
In FIG. 1A, the toothbrush handle according to this embodiment includes a flocked portion 11 for planting a brush along an axis X, a neck portion 12 formed to bend and stretch, and a handle portion 13 that a user holds with a hand. It has become. This toothbrush handle is mainly formed by a pattern body 10 made of a primary molding material (polypropylene), but a secondary molding material (polyolefin) having a color and material different from that of the pattern body 10 is provided at the center of the handle portion 13. A two-color portion 14 made of a system elastomer) extends in the direction of the axis X, and the display surface of the two-color portion 14 displays characters 1... By the primary molding material.
[0011]
In the toothbrush handle of this embodiment, as shown in FIGS. 1B and 1C, the handle body 10 of the toothbrush handle formed by the primary molding material is separated from the cavity 16 for filling the secondary molding material by the axis X. Divided into two in the direction, each of the divided pieces 13A and 13B is connected by a relay portion 15 made of a primary molding material passing through the cavity. The relay portion 15 includes two relay members 15A and 15B extending in parallel, and the gaps between the relay members 15A and 15B are connected by bridge portions 21 at several places. Each relay member 15A, 15B is provided with a side rib 20 that protrudes toward the opposite side of the cavity filled with the secondary molding material and extends in the axial direction.
Further, the figure projections 17 for displaying the characters 1 on the display surface after the completion of the secondary molding are formed integrally with the pattern body 10 across the relay members 15A and 15B.
[0012]
This toothbrush handle can be manufactured by the following method.
First, the pattern body 10 is molded using a primary molding mold and a primary molding material. In the handle body 10, the handle portion 13 is divided into two in the axis X direction by a cavity 16 for filling a secondary molding material, and each of the divided pieces 13 </ b> A and 13 </ b> B is composed of two primary molding materials that pass through the cavity 16. The relay members 15A and 15B are connected to each other, and the relay members 15A and 15B are connected to each other by bridge portions 21 at several places. Further, the side ribs 20 projecting toward the side portions of the relay members 15A and 15B and extending in the axial direction. And a graphic projection 17 for displaying characters 1 on the display surface after the completion of the secondary molding is formed integrally with the pattern body 10 across the relay members 15A and 15B.
Next, the pattern body 10 is loaded into a secondary molding mold that covers at least the cavity 16, and the secondary molding material is injected into the cavity 16.
[0013]
The obtained toothbrush handle is not warped or twisted at the stage of primary molding, and is not deformed even by the injection pressure of the secondary molding material. There is no deformation or fogging on the characters.
[0014]
【The invention's effect】
The brush with a handle according to the present invention is composed of a plurality of relay members whose relay portions extend in parallel, and the gap between these relay members is connected by a bridge portion, so that the handle portion is warped, twisted or deformed. High merchantability.
[Brief description of the drawings]
1A and 1B show an embodiment of the present invention, in which FIG. 1A is a plan view viewed from a display surface side, FIG. 1B is a plan view of a handle body in the embodiment viewed from the display surface side, and FIG. FIG. 2 is a cross-sectional view taken along line YY in FIG.
2A is a plan view seen from the display surface side showing an example of a handle portion of a conventional brush with a handle, FIG. 2B is a plan view of the handle body, and FIG. 2C is a line XX; It is sectional drawing cut.
[Explanation of symbols]
1: Character 10: Pattern body 11: Flocked part 12: Neck part 13: Handle part 13A, 13B: Divided piece 14: Two-color part 15: Relay part 15A, 15B: Relay member 16: Cavity 17: Graphic projection 20: Side rib 21: Bridge part

Claims (2)

1次成形材により成形された柄付きブラシの手で握るハンドル部が2次成形材充填用の空洞を隔てて軸方向に分割され、各分割片がこの空洞を通る1次成形材からなる中継部で連結され、かつ前記空洞に2次成形材が充填されてなる柄付きブラシであって、
前記中継部が平行に延びる複数の中継部材からなり、かつこれら中継部材の間隙がブリッジ部により連結されたことを特徴とする柄付きブラシ。
The handle portion gripped by the hand of the brush with the handle formed by the primary molding material is divided in the axial direction across the cavity for filling the secondary molding material, and each divided piece is a relay made of the primary molding material passing through this cavity. A brush with a handle that is connected at a portion and filled with a secondary molding material in the cavity,
A brush with a handle, wherein the relay portion includes a plurality of relay members extending in parallel, and a gap between the relay members is connected by a bridge portion.
前記空洞に充填された2次成形材の表面に1次成形材による図形が表示された柄付きブラシであって、
前記中継部から前記図形を表示する図形突起が2次成形後の表示面に達するように突設されたことを特徴とする請求項1に記載の柄付きブラシ。
A brush with a handle in which a figure by a primary molding material is displayed on the surface of a secondary molding material filled in the cavity,
The brush with a handle according to claim 1, wherein a graphic projection for displaying the graphic from the relay portion is provided so as to reach a display surface after secondary molding.
JP37732299A 1999-12-28 1999-12-28 Brush with handle Expired - Fee Related JP3880761B2 (en)

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JP4632608B2 (en) * 2001-11-28 2011-02-16 花王株式会社 Toothbrush manufacturing method
US7600285B2 (en) 2005-04-12 2009-10-13 Colgate-Palmolive Company Oral care implement and method of decorating
DE102007019908A1 (en) * 2007-04-27 2008-10-30 Braun Gmbh Device for tooth and / or mouth cleaning
JP4628394B2 (en) * 2007-04-27 2011-02-09 花王株式会社 toothbrush
US10925384B2 (en) * 2018-04-16 2021-02-23 Colgate-Palmolive Company Oral care implement
KR102298443B1 (en) * 2020-02-13 2021-09-03 김형운 A Pattern molding method for a brush

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