JP3879916B2 - Exhaust mechanism of rotary vane pump - Google Patents

Exhaust mechanism of rotary vane pump Download PDF

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Publication number
JP3879916B2
JP3879916B2 JP2002183723A JP2002183723A JP3879916B2 JP 3879916 B2 JP3879916 B2 JP 3879916B2 JP 2002183723 A JP2002183723 A JP 2002183723A JP 2002183723 A JP2002183723 A JP 2002183723A JP 3879916 B2 JP3879916 B2 JP 3879916B2
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gas
silencer
pipe line
vane pump
exhaust mechanism
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JP2004027920A (en
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伸雄 竹井
洋介 吉田
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Orion Machinery Co Ltd
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Orion Machinery Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、ベーンが嵌挿されたロータをハウジング内で回転させる回転ベーンポンプの排気機構に関する。
【0002】
【従来の技術】
上記の回転ベーンポンプの排気機構は、従来一般には、例えば図3に示されたように、ベーン12が嵌挿されたロータ10を回転させるハウジング20内から排出される気体を消音器30内を通過させて、その気体の持つ騒音を低減させた後、該消音器30内の気体を、消音器の気体排出口32及び該気体排出口に連通する仕切り部屋40内を通して、該仕切り部屋の排気口42から外気中に放出させたり、該仕切り部屋の排気口42に連結された配管路(図示せず)内に送り込んだりしている。
この回転ベーンポンプの排気機構には、近時、特開2001−289167公報に掲載された、図3に示されたような、その消音器の気体排出口32に圧力調整弁50が備えられた構造のものが開発されている。
この排気機構においては、消音器の気体排出口32を通過する気体の圧力が増大した場合、即ち消音器30内の気体の圧力が増した場合、又は消音器30内に流入する気体量が増大して、その気体排出口32を通過する気体の通過量が増した場合には、それに合わせて、消音器の気体排出口32の開口量を、圧力調整弁50により、増大させることができる。そして、その圧力調整弁50により開口量が増大された気体排出口32を通して、消音器30内から消音器30外部に排出させる気体の量を増大させることができる。
逆に、消音器の気体排出口32を通過する気体の圧力が減少した場合、即ち消音器30内の気体の圧力が減少した場合、又は消音器30内に流入する気体量が減少して、その気体排出口32を通過する気体の通過量が減少した場合には、それに合わせて、消音器の気体排出口32の開口量を、圧力調整弁50により、減少させることができる。そして、その圧力調整弁50により開口量が減少された気体排出口32を通して、消音器30内から消音器30外部に排出させる気体の量を減少させることができる。
そして、その消音器30内に流入する気体量の増減等に伴って大きく増減する消音器30内の気体の圧力を、ほぼ一定値に近い状態に平準化できる。そして、その圧力がほぼ一定値に平準化された消音器30内の気体を、消音器の気体排出口32から消音器30外部に排出させることができる。
その結果、その消音器30内と連通する回転ベーンポンプのハウジング20内のベーン12に消音器30内の圧力が増大した気体から過度の負荷が加わって、回転ベーンポンプに大きな動力ロスが生じたり、消音器30内の気体の圧力が減少したために、その消音器30内から気体排出口32を通して消音器30外部に排出される気体に加わる負荷が小さくなり過ぎて、その消音器30内を通過させる気体の持つ騒音を十分に低減できなくなったりするのを、圧力調整弁50により、防ぐことができる。
【0003】
【発明が解決しようとする課題】
しかしながら、上記の回転ベーンポンプの排気機構では、図3に示されたように、消音器30内から気体排出口32を通して消音器30外部に排出される気体を、圧力調整弁50が収容された大型の仕切り部屋40内を通して、該仕切り部屋の排気口42から外気中に放出させたり、該仕切り部屋の排気口42に連結された配管路内に送り込んだりしていて、その仕切り部屋40が設けられた分、回転ベーンポンプの排気機構が大型化、複雑化してしまった。そのために、回転ベーンポンプの排気機構を小型化、簡易化できなかった。
【0004】
また、上記の回転ベーンポンプの排気機構においては、回転ベーンポンプの起動時に、ポンプから排出される気体の圧力が急激に高まったり、その気体の排出量が急激に増大したりする。そして、消音器30内に流入する気体の圧力が急激に高まったり、消音器30内に流入する気体量が急激に増大したりする。そのために、回転ベーンポンプの起動時には、消音器の気体排出口32に備えられた上記の圧力調整弁50が、消音器30内に流入する圧力が急激に高まったり流入量が急激に増えたりした気体により、消音器の気体排出口32の外方に急激に高く押し上げられて、消音器の気体排出口32が大きく開口される。次いで、その大きく開口した気体排出口32から、消音器30内の気体が急激に消音器30外部に抜け出て、その消音器30内の気体の圧力が急激に低下したり、その消音器30内の気体量が急激に減少したりする。そして、気体排出口32の外方に高く押し上げられた上記の圧力調整弁50が、気体排出口32方向に急激に降下して、気体排出口32周囲の消音器30部分に激しく衝突する。以下、同様のステップが繰り返されて、圧力調整弁50が、気体排出口32の内外に激しく大きく振動する。その結果、その気体排出口32の内外に激しく大きく振動する圧力調整弁50の振動音が、周囲環境を悪化させた。
【0005】
本発明は、このような課題を解消可能な、回転ベーンポンプの排気機構を提供することを、目的としている。
【0006】
【課題を解決するための手段】
このような目的を達成するために、本発明の回転ベーンポンプの排気機構は、ベーンが嵌挿されたロータを回転させるハウジング内から排出される気体を消音器内を通過させて、その気体の持つ騒音を低減させた後、該消音器内の気体を、消音器の気体排出口を通して、消音器外部に排出させる回転ベーンポンプの排気機構であって、
前記消音器内の気体の圧力又は消音器内に流入する気体量の増減に合わせて、前記気体排出口の開口量を増減させる圧力調整弁が前記消音器の気体排出口に備えられた回転ベーンポンプの排気機構において、
前記圧力調整弁が備えられた気体排出口周囲の消音器外壁に、筒状の配管路接続部が、該配管路接続部の内側空間を前記気体排出口に連通させて、圧力調整弁の周囲を囲むようにして設けられてなることを特徴としている。
【0007】
この回転ベーンポンプの排気機構においては、消音器内から気体排出口を通して消音器外部に排出される気体を、その気体排出口周囲の消音器外壁に設けられた筒状の配管路接続部の内側空間を通して、前述の大型の仕切り部屋内を通さずに、消音器外部の外気中に直接に放出したり、その配管路接続部に連結された配管路内に直接に送り込んだりできる。
それと共に、その筒状の配管路接続部の内側空間を、圧力調整弁を動作可能に収容するための部屋に利用できる。
そのために、そのポンプの排気機構に前述の仕切り部屋を設けない分、ポンプの排気機構を、小型化したり、簡易化したりできる。
換言すれば、その配管路を接続するための気体排出口周囲の消音器外壁に設けられた配管路接続部が、圧力調整弁を収容する仕切り部屋に兼用されていて、圧力調整弁を収容する仕切り部屋を別途設けない分、ポンプの排気機構を、小型化したり、簡易化したりできる。
【0008】
本発明の回転ベーンポンプの排気機構においては、前記消音器内の気体の一部を配管路接続部の内側空間に逃がす気体漏出路が設けられた構造とすると良い。気体漏出路は、前記圧力調整弁又は気体排出口周囲の消音器部分に設けられた、消音器内と配管路接続部の内側空間とを連通する小穴又は溝とすると良い。
【0009】
その場合には、回転ベーンポンプの起動時に、ポンプから消音器内に流入する気体の圧力が急激に高まったり、その気体量が急激に増大したりした際に、その消音器内に流入した気体の一部を、圧力調整弁又は気体排出口周囲の消音器部分等に設けられた、消音器内と配管路接続部の内側空間とを連通する小穴又は溝等からなる気体漏出路を通して、消音器内から配管路接続部の内側空間に逃がすことができる。また逆に、回転ベーンポンプの起動時に、消音器内の気体の圧力が急激に低下したり、その気体量が急激に低下したりした際には、配管路接続部の内側空間の気体の一部を、圧力調整弁又は気体排出口周囲の消音器部分等に設けられた、消音器内と配管路接続部の内側空間とを連通する小穴又は溝等からなる気体漏出路を通して、消音器内に逆流入させることができる。そして、回転ベーンポンプの起動時に大きく増減する消音器内の気体の圧力や気体量を緩和できる。そして、回転ベーンポンプの起動時に、消音器内の気体の圧力が急激に高まったり、その気体量が急激に増大したりして、消音器の気体排出口に備えられた圧力調整弁が、気体排出口の外方に急激に高く押し上げられたり、逆に消音器内の気体の圧力が急激に低下したり、その気体量が急激に減少したりして、その気体排出口の外方に高く押し上げられた圧力調整弁が、気体排出口方向に急激に降下して、気体排出口周囲の消音器部分に激しく衝突したりするのを、防ぐことができる。そして、その圧力調整弁が、気体排出口の内外に激しく大きく振動して、大きな振動音を発するのを、防ぐことができる。
【0010】
また、本発明の回転ベーンポンプの排気機構においては、前記配管路接続部には、該配管路接続部の内側空間に前記気体排出口を通して消音器内から排出された気体を送り込む配管路を連結するための接続手段が設けられた構造とすると良い。
接続手段は、配管路接続部に配管路をねじ止めするための、配管路接続部の内側壁に刻設された雌ねじ又は配管路接続部の外側壁に刻設された雄ねじとすると良い。
【0011】
その場合には、その配管路接続部の内側壁に刻設された雌ねじ又は配管路接続部の外側壁に刻設された雄ねじ等の接続手段を用いて、配管路接続部と配管路とを、ニップル等の管継ぎ手を介して、又は直接に、互いに着脱可能に容易かつ迅速にねじ止め接続等できる。そして、配管路接続部の内側空間と配管路内とを、管継ぎ手内空間を介して、又は直接に、互いに連通させることができる。そして、消音器内から配管路接続部の内側空間に排出された気体を配管路内に、漏らさずに送り込むことができる。
【0012】
【発明の実施の形態】
図1と図2は本発明の回転ベーンポンプの排気機構の好適な実施の形態を示し、図1はその拡大断面図、図2はその取り付け状態説明図である。以下に、この排気機構を説明する。
【0013】
この回転ベーンポンプの排気機構は、前述の図3に示された回転ベーンポンプとほぼ同様な構造をした、図2に示されたような、ベーンが嵌挿されたロータを回転させるハウジング20内から排出される気体を消音器30内を通過させて、その気体の持つ騒音を低減させた後、その消音器30内の気体を、消音器の気体排出口32を通して、消音器30外部に排出させる回転ベーンポンプの排気機構であって、その消音器30内の気体の圧力又は消音器30内に流入する気体量の増減に合わせて、その気体排出口32の開口量を増減させる圧力調整弁50が消音器の気体排出口32に備えられた回転ベーンポンプの排気機構に装備されるものである。
【0014】
この排気機構においては、図1に示されたように、その回転ベーンポンプの圧力調整弁50が備えられた気体排出口32周囲の消音器30外壁に、円筒状の配管路接続部60が、該配管路接続部の内側空間62を消音器の気体排出口32に連通させて、圧力調整弁50の周囲を囲むようにして立設されている。
【0015】
圧力調整弁50は、弁棒52先端に円板状の弁本体54がT字状に備えられた構造をしている。弁棒52は、気体排出口32中央の軸方向に昇降自在に遊挿されている。そして、弁棒52を気体排出口32内をその下方に降下させることにより、弁棒52先端の弁本体54により、気体排出口32をその外側から塞ぐことができるように構成されている。また逆に、弁棒52を気体排出口32内をその上方に上昇させることにより、弁棒52先端の弁本体54を気体排出口32の上方に持ち上げて、気体排出口32を開くことができるように構成されている。弁本体54の下面周囲には、フェルト材等の柔軟材からなるリング56が被着されている。そして、弁本体54を降下させた際に、その柔軟材からなるリング56を介して、弁本体54下面を、気体排出口32周囲の消音器30外壁にクッション性を持たせて、衝撃少なく衝突させることができる構造をしている。
【0016】
気体排出口32の中途部内側には、仕切り壁34が架設されている。仕切り壁34表面には、複数の貫通穴33が設けられている。そして、その複数の貫通穴33を通して、気体が、気体排出口32内側を、仕切り壁34に妨げられずに、上下方向に自在に流通できる構造をしている。仕切り壁34中央には、上下に長いガイド穴36が開口されていて、そのガイド穴36に、弁棒52中途部が上下に摺動自在に挿通されている。そして、圧力調整弁50の弁棒52が、消音器の気体排出口32内中央の軸方向に上下に移動可能なように、仕切り壁34に支持されている。仕切り壁34上面とそれに対向する弁本体54下面との間の弁棒52周囲には、圧縮コイルばね72が遊嵌されている。そして、その圧縮コイルばね72により、弁本体54を気体排出口32の外方に上昇させる付勢力が、弁本体54に付与されている。同様にして、仕切り壁34下面とそれに対向する弁棒52の下端周囲に嵌着されたリング58上面との間の弁棒52周囲には、圧縮コイルばね74が遊嵌されている。そして、その圧縮コイルばね74により、弁本体54を気体排出口32の内方に降下させる付勢力が、弁本体54に付与されている。そして、前述のように、消音器30内から空気等の気体が、気体排出口32を通して消音器30外部に逃げ出そうとして、圧力調整弁50を気体排出口32の外方に押し上げようとした際に、圧縮コイルばね72の弾性力を補助にして、圧力調整弁50を気体排出口32の外方に確実に押し上げられるようにしている。次いで、消音器30内の気体が気体排出口32から消音器30外部に抜け出て、消音器30内の気圧が下がって、圧力調整弁50が気体排出口32方向に降下しようとした際には、圧縮コイルばね74の弾性力を補助にして、気体排出口32の外方に押し上げられた上記の圧力調整弁50を気体排出口32方向に確実に降下させることができるようにしている。即ち、その圧縮コイルばね72、74の弾性力を補助にして、圧力調整弁50を気体排出口32の内外に確実かつ円滑に昇降させることができるようにしている。
【0017】
そして、このような構成により、消音器30内から気体排出口32を通して消音器30外部に排出される気体を、その気体排出口32周囲の消音器30外壁に立設された筒状の配管路接続部の内側空間62を通して、前述の大型の仕切り部屋40内を通さずに、消音器30外部の外気中に直接に放出したり、その配管路接続部60に連結された配管路80内に直接に送り込んだりできるようにしている。
それと共に、消音器30内の気体の圧力や気体の流入量の増減に合わせて、圧力調整弁50の弁本体54を配管路接続部の内側空間62で上下に適宜量昇降させることができるようにしている。そして、その圧力調整弁50により、消音器の気体排出口32の開口量を増減させて、その消音器の気体排出口32を通して、消音器30内から消音器30外部に排出される気体の量を増減させることができるようにしている。そして、その消音器30内の気体の圧力をほぼ一定値に平準化できるようにしている。
そして、その排気機構に前述の圧力調整弁50が収容された仕切り部屋40を設けない分、その排気機構を、小型化したり、簡易化したりできるようにしている。
【0018】
加えて、図の回転ベーンポンプの排気機構においては、消音器30内の気体の一部を配管路接続部の内側空間62に逃がす気体漏出路100が設けられている。
気体漏出路100は、圧力調整弁50又は気体排出口32周囲の消音器30部分に設けられた、消音器30内と配管路接続部の内側空間62とを連通する小穴又は溝(図1では、圧力調整弁の弁本体54に上下に貫通して設けられた小穴としている)から構成されている。
【0019】
そして、そのような構成により、回転ベーンポンプの起動時に、ポンプから消音器30内に流入する気体の圧力が急激に高まったり、その気体量が急激に増大したりした際に、その消音器30内に流入した気体の一部を、圧力調整弁50又は気体排出口32周囲の消音器30部分等に設けられた、消音器30内と配管路接続部の内側空間62とを連通する小穴又は溝等からなる気体漏出路100を通して、消音器30内から配管路接続部の内側空間62に逃がすことができるようにしている。また逆に、回転ベーンポンプの起動時に、消音器30内の気体の圧力が急激に低下したり、その気体量が急激に低下したりした際には、配管路接続部の内側空間62の気体の一部を、圧力調整弁50又は気体排出口32周囲の消音器30部分等に設けられた、消音器30内と配管路接続部の内側空間62とを連通する小穴又は溝等からなる気体漏出路100を通して、消音器30内に逆流入させることができるようにしている。そして、回転ベーンポンプの起動時に大きく増減する消音器30内の気体の圧力や気体量を緩和できるようにしている。そして、回転ベーンポンプの起動時に、消音器30内の気体の圧力が急激に高まったり、その気体量が急激に増大したりして、消音器の気体排出口32に備えられた圧力調整弁50の弁本体54が、気体排出口32の外方に急激に高く押し上げられたり、逆に消音器30内の気体の圧力が急激に低下したり、その気体量が急激に減少したりして、その気体排出口32の外方に高く押し上げられた圧力調整弁50の弁本体54が、気体排出口32方向に急激に降下して、気体排出口32周囲の消音器30部分に激しく衝突したりするのを、防ぐことができるようにしている。そして、その圧力調整弁50が、気体排出口32の内外に激しく大きく振動して、振動音を発するのを、防ぐことができるようにしている。
【0020】
なお、本発明の回転ベーンポンプの排気機構において、圧力調整弁50の衝突騒音を気にせずとも良い場合は、本発明の回転ベーンポンプの排気機構に、消音器30内と配管路接続部の内側空間62とを連通する上記の気体漏出路100を、設けずとも良いことは、勿論である。
【0021】
この回転ベーンポンプの排気機構においては、図1に示されたように、その配管路接続部60に、該配管路接続部の内側空間62に気体排出口32を通して消音器30内から排出された気体を送り込む配管路80を連結するための接続手段90を設けると良い。
接続手段90は、配管路接続部60に配管路80をねじ止め接続するための、配管路接続部60の内側壁に刻設された雌ねじ又は配管路接続部60の外側壁に刻設された雄ねじ(図1では、配管路接続部60の外側壁に刻設された雄ねじ92としている)から構成すると良い。
そして、その配管路接続部の内側壁に刻設された雌ねじ又は配管路接続部の外側壁に刻設された雄ねじ92等の接続手段90を用いて、配管路接続部60と配管路80とを、ニップル等の管継ぎ手を介して、又は直接(図1では、直接としている)に、互いに着脱可能に容易かつ迅速にねじ止め接続等できるようにすると良い。そして、配管路接続部の内側空間62と配管路80内とを、管継ぎ手内空間を介して、又は直接に、互いに連通させることができるようにすると良い。そして、消音器30内から配管路接続部の内側空間62に排出された気体を、配管路80内に漏らさずに送り込むことができるようにすると良い。
なお、接続手段90には、カップリング方式のもの等を用いることも、可能である。
【0022】
【発明の効果】
以上説明したように、本発明の回転ベーンポンプの排気機構によれば、その構造が大幅に簡易化された、製造の容易な、小型の回転ベーンポンプの排気機構を提供可能となる。
また、消音器内と配管路接続部の内側空間とを連通する気体漏出路が設けられた回転ベーンポンプの排気機構によれば、その圧力調整弁が気体排出口周囲の消音器部分に衝突して発する衝突騒音、及び圧力調整弁が大きく振動して発生する振動音を大幅に低減できる。そして、騒音公害のない回転ベーンポンプの排気機構を提供可能となる。
【図面の簡単な説明】
【図1】本発明の回転ベーンポンプの排気機構の拡大構造説明図である。
【図2】本発明の回転ベーンポンプの排気機構の取り付け状態説明図である。
【図3】従来の回転ベーンポンプの排気機構の構造説明図である。
【符号の説明】
10 ロータ
12 ベーン
20 ハウジング
30 消音器
32 消音器の気体排出口
40 仕切り部屋
42 排気口
50 圧力調整弁
60 配管路接続部
80 配管路
90 接続手段
100 気体漏出路
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an exhaust mechanism of a rotary vane pump that rotates a rotor in which a vane is inserted in a housing.
[0002]
[Prior art]
In the conventional rotary vane pump exhaust mechanism, generally, for example, as shown in FIG. 3, the gas discharged from the inside of the housing 20 that rotates the rotor 10 in which the vane 12 is inserted is passed through the silencer 30. Then, after the noise of the gas is reduced, the gas in the silencer 30 is passed through the gas exhaust port 32 of the silencer and the partition chamber 40 communicating with the gas exhaust port, and the exhaust port of the partition room The air is discharged from the air 42 into the outside air or sent into a pipe line (not shown) connected to the exhaust port 42 of the partition room.
The exhaust mechanism of the rotary vane pump has a structure in which a pressure adjusting valve 50 is provided at the gas discharge port 32 of the silencer as shown in FIG. 3 recently published in Japanese Patent Laid-Open No. 2001-289167. Things have been developed.
In this exhaust mechanism, when the pressure of the gas passing through the gas exhaust port 32 of the silencer increases, that is, when the pressure of the gas in the silencer 30 increases, or the amount of gas flowing into the silencer 30 increases. When the amount of gas passing through the gas discharge port 32 increases, the opening amount of the gas discharge port 32 of the silencer can be increased by the pressure adjustment valve 50 accordingly. The amount of gas discharged from the silencer 30 to the outside of the silencer 30 can be increased through the gas discharge port 32 whose opening amount is increased by the pressure adjustment valve 50.
Conversely, when the pressure of the gas passing through the gas exhaust port 32 of the silencer decreases, that is, when the pressure of the gas in the silencer 30 decreases, or the amount of gas flowing into the silencer 30 decreases, When the amount of gas passing through the gas outlet 32 decreases, the amount of opening of the silencer gas outlet 32 can be reduced by the pressure adjusting valve 50 accordingly. The amount of gas discharged from the silencer 30 to the outside of the silencer 30 can be reduced through the gas discharge port 32 whose opening amount is reduced by the pressure regulating valve 50.
Then, the pressure of the gas in the silencer 30 that greatly increases or decreases as the amount of gas flowing into the silencer 30 increases or decreases can be leveled to a state close to a substantially constant value. Then, the gas in the silencer 30 whose pressure is leveled to a substantially constant value can be discharged from the silencer 30 through the gas discharge port 32 of the silencer.
As a result, an excessive load is applied to the vane 12 in the housing 20 of the rotary vane pump communicating with the silencer 30 from the gas whose pressure in the silencer 30 is increased, resulting in a large power loss in the rotary vane pump or noise reduction. Since the pressure of the gas in the muffler 30 has decreased, the load applied to the gas discharged from the muffler 30 to the outside of the muffler 30 through the gas discharge port 32 becomes too small, and the gas that passes through the muffler 30 It can be prevented by the pressure regulating valve 50 that the noise of the pressure cannot be sufficiently reduced.
[0003]
[Problems to be solved by the invention]
However, in the exhaust mechanism of the rotary vane pump described above, as shown in FIG. 3, the gas discharged from the muffler 30 through the gas discharge port 32 to the outside of the muffler 30 is stored in a large size in which the pressure adjustment valve 50 is accommodated. The partition room 40 is provided through the inside of the partition room 40 to be discharged into the outside air from the exhaust port 42 of the partition room or sent into a pipe line connected to the exhaust port 42 of the partition room. For this reason, the rotary vane pump exhaust mechanism has become larger and more complicated. Therefore, the exhaust mechanism of the rotary vane pump cannot be reduced in size and simplified.
[0004]
In the exhaust mechanism of the rotary vane pump, when the rotary vane pump is started, the pressure of the gas discharged from the pump increases rapidly, or the amount of discharged gas increases rapidly. And the pressure of the gas which flows in in the silencer 30 increases rapidly, or the amount of gas which flows in in the silencer 30 increases rapidly. Therefore, when the rotary vane pump is started, the pressure adjusting valve 50 provided in the gas exhaust port 32 of the silencer is a gas in which the pressure flowing into the silencer 30 suddenly increases or the inflow amount suddenly increases. As a result, the gas exhaust port 32 of the muffler is pushed up sharply to the outside and the gas exhaust port 32 of the muffler is greatly opened. Next, the gas in the silencer 30 suddenly escapes to the outside of the silencer 30 from the widely opened gas discharge port 32, and the pressure of the gas in the silencer 30 rapidly decreases, or the inside of the silencer 30. The amount of gas decreases rapidly. Then, the pressure regulating valve 50 pushed up to the outside of the gas discharge port 32 suddenly descends in the direction of the gas discharge port 32 and violently collides with the silencer 30 around the gas discharge port 32. Thereafter, the same steps are repeated, and the pressure adjustment valve 50 vibrates greatly in and out of the gas discharge port 32. As a result, the vibration sound of the pressure regulating valve 50 that vibrates greatly in and out of the gas discharge port 32 deteriorated the surrounding environment.
[0005]
An object of the present invention is to provide an exhaust mechanism of a rotary vane pump that can solve such a problem.
[0006]
[Means for Solving the Problems]
In order to achieve such an object, the exhaust mechanism of the rotary vane pump of the present invention allows the gas discharged from the housing that rotates the rotor in which the vane is inserted to pass through the silencer, and the gas has An exhaust mechanism of a rotary vane pump that, after reducing noise, discharges the gas in the silencer through the gas exhaust port of the silencer to the outside of the silencer,
A rotary vane pump provided with a pressure adjusting valve at the gas outlet of the silencer that increases or decreases the amount of opening of the gas outlet in accordance with the increase or decrease of the pressure of gas in the silencer or the amount of gas flowing into the silencer. In the exhaust mechanism of
The silencer outer wall around the gas outlet provided with the pressure regulating valve has a cylindrical pipe line connecting portion that communicates the inner space of the pipe line connecting portion with the gas outlet port, and surrounds the pressure regulating valve. It is characterized by being provided so as to surround.
[0007]
In the exhaust mechanism of the rotary vane pump, the gas discharged from the silencer through the gas discharge port to the outside of the silencer is disposed inside the cylindrical pipe line connection portion provided on the silencer outer wall around the gas discharge port. Therefore, the air can be discharged directly into the outside air outside the silencer without being passed through the large partition room, or can be directly fed into a pipe line connected to the pipe line connecting portion.
At the same time, the inner space of the cylindrical pipe line connecting portion can be used as a room for operably accommodating the pressure regulating valve.
Therefore, the pump exhaust mechanism can be reduced in size and simplified because the above-described partition chamber is not provided in the pump exhaust mechanism.
In other words, the pipe line connecting portion provided on the outer wall of the silencer around the gas discharge port for connecting the pipe line is also used as a partition room for accommodating the pressure regulating valve, and accommodates the pressure regulating valve. The pump exhaust mechanism can be miniaturized or simplified because no separate room is provided.
[0008]
In the exhaust mechanism of the rotary vane pump according to the present invention, it is preferable that a gas leakage path for allowing a part of the gas in the silencer to escape to the inner space of the pipe line connection portion is provided. The gas leakage path may be a small hole or groove provided in the silencer portion around the pressure adjusting valve or the gas discharge port and communicating between the inside of the silencer and the inner space of the pipe line connecting portion.
[0009]
In that case, when the rotary vane pump is started, the pressure of the gas flowing into the silencer from the pump suddenly increases or the amount of gas increases rapidly. A part of the silencer is provided through a gas leakage path consisting of a small hole or groove that communicates the interior of the silencer and the inner space of the pipe line connection part provided in the silencer part around the pressure regulating valve or gas outlet. It is possible to escape from the inside to the inner space of the pipe connection part. Conversely, when the pressure of the gas in the silencer suddenly drops or the amount of gas suddenly drops when the rotary vane pump is started, a part of the gas in the inner space of the pipe connection part Through the gas leakage path consisting of a small hole or groove that communicates the interior of the silencer and the inner space of the pipe connection section, which is provided in the silencer part around the pressure regulating valve or gas outlet. It can be made to flow backward. And the gas pressure and the gas amount in the silencer that greatly increase or decrease when the rotary vane pump is started can be relaxed. When the rotary vane pump is started, the pressure of the gas in the silencer increases rapidly, or the amount of gas increases rapidly. When the pressure is rapidly increased to the outside of the outlet, or conversely, the pressure of the gas in the silencer decreases rapidly, or the amount of the gas decreases sharply, the pressure increases to the outside of the gas outlet. It is possible to prevent the produced pressure regulating valve from dropping rapidly in the direction of the gas discharge port and violently colliding with the silencer portion around the gas discharge port. And it can prevent that the pressure regulation valve vibrates violently greatly inside and outside a gas exhaust port, and emits a loud vibration sound.
[0010]
Further, in the exhaust mechanism of the rotary vane pump of the present invention, the pipe line connecting part is connected to a pipe line for sending the gas discharged from the silencer through the gas discharge port into the inner space of the pipe line connecting part. It is preferable to have a structure provided with connection means for this purpose.
The connecting means may be a female screw engraved on the inner wall of the pipe line connecting part or a male screw engraved on the outer wall of the pipe line connecting part for screwing the pipe line to the pipe line connecting part.
[0011]
In that case, the connecting means such as a female screw engraved on the inner side wall of the pipe line connecting part or a male screw engraved on the outer side wall of the pipe line connecting part is used to connect the pipe line connecting part and the pipe line. It can be easily and quickly screwed and connected to each other through a pipe joint such as a nipple or directly. The inner space of the pipe line connecting portion and the inside of the pipe path can be communicated with each other via the pipe joint inner space or directly. And the gas discharged | emitted from the silencer into the inner space of the pipeline connection part can be sent into the pipeline without leaking.
[0012]
DETAILED DESCRIPTION OF THE INVENTION
1 and 2 show a preferred embodiment of an exhaust mechanism of a rotary vane pump according to the present invention, FIG. 1 is an enlarged sectional view thereof, and FIG. The exhaust mechanism will be described below.
[0013]
The exhaust mechanism of the rotary vane pump is discharged from the inside of the housing 20 that rotates the rotor in which the vane is inserted, as shown in FIG. 2, having the same structure as the rotary vane pump shown in FIG. Rotation of passing the gas to be passed through the silencer 30 to reduce the noise of the gas, and then discharging the gas in the silencer 30 to the outside of the silencer 30 through the gas outlet 32 of the silencer. An exhaust mechanism of the vane pump, in which the pressure adjusting valve 50 that increases or decreases the opening amount of the gas discharge port 32 according to the increase or decrease of the gas pressure in the silencer 30 or the amount of gas flowing into the silencer 30 is silenced. It is equipped with the exhaust mechanism of the rotary vane pump provided in the gas discharge port 32 of the vessel.
[0014]
In this exhaust mechanism, as shown in FIG. 1, a cylindrical pipe line connection portion 60 is provided on the outer wall of the silencer 30 around the gas discharge port 32 provided with the pressure regulating valve 50 of the rotary vane pump. The inner space 62 of the pipe line connecting portion communicates with the gas exhaust port 32 of the silencer and is erected so as to surround the pressure regulating valve 50.
[0015]
The pressure regulating valve 50 has a structure in which a disc-shaped valve main body 54 is provided in a T shape at the tip of a valve rod 52. The valve stem 52 is loosely inserted in the axial direction at the center of the gas discharge port 32 so as to be movable up and down. And it is comprised so that the gas exhaust port 32 can be block | closed from the outer side by the valve main body 54 at the front-end | tip of the valve rod 52 by dropping the valve rod 52 in the gas exhaust port 32 to the downward direction. Conversely, by raising the valve rod 52 in the gas discharge port 32 upward, the valve body 54 at the tip of the valve rod 52 can be lifted above the gas discharge port 32 to open the gas discharge port 32. It is configured as follows. Around the lower surface of the valve body 54, a ring 56 made of a flexible material such as a felt material is attached. When the valve main body 54 is lowered, the lower surface of the valve main body 54 is cushioned to the outer wall of the silencer 30 around the gas discharge port 32 through the ring 56 made of a flexible material, and impact is reduced. It has a structure that can be made to.
[0016]
A partition wall 34 is installed inside the middle part of the gas discharge port 32. A plurality of through holes 33 are provided on the surface of the partition wall 34. And, through the plurality of through holes 33, the gas can flow freely in the vertical direction inside the gas discharge port 32 without being blocked by the partition wall 34. A vertically long guide hole 36 is opened at the center of the partition wall 34, and a middle portion of the valve rod 52 is slidably inserted vertically into the guide hole 36. And the valve rod 52 of the pressure regulating valve 50 is supported by the partition wall 34 so that it can move up and down in the axial direction of the center in the gas discharge port 32 of the silencer. A compression coil spring 72 is loosely fitted around the valve rod 52 between the upper surface of the partition wall 34 and the lower surface of the valve body 54 facing the partition wall 34. The urging force that raises the valve body 54 outward from the gas discharge port 32 is applied to the valve body 54 by the compression coil spring 72. Similarly, a compression coil spring 74 is loosely fitted around the valve rod 52 between the lower surface of the partition wall 34 and the upper surface of the ring 58 fitted around the lower end of the valve rod 52 opposite thereto. A biasing force that lowers the valve body 54 inward of the gas discharge port 32 is applied to the valve body 54 by the compression coil spring 74. Then, as described above, when a gas such as air from the silencer 30 tries to escape to the outside of the silencer 30 through the gas discharge port 32, the pressure adjustment valve 50 is pushed up to the outside of the gas discharge port 32. Further, the elastic force of the compression coil spring 72 is assisted, so that the pressure regulating valve 50 can be surely pushed up to the outside of the gas discharge port 32. Next, when the gas in the silencer 30 escapes from the gas outlet 32 to the outside of the silencer 30, the atmospheric pressure in the silencer 30 decreases, and the pressure adjustment valve 50 attempts to descend toward the gas outlet 32. The pressure adjusting valve 50 pushed up to the outside of the gas discharge port 32 can be reliably lowered in the direction of the gas discharge port 32 by assisting the elastic force of the compression coil spring 74. That is, the elastic force of the compression coil springs 72 and 74 is assisted to allow the pressure regulating valve 50 to be raised and lowered reliably and smoothly inside and outside the gas discharge port 32.
[0017]
And by such a structure, the cylindrical piping path installed in the silencer 30 outer wall around the gas exhaust port 32 with the gas exhausted from the silencer 30 through the gas exhaust port 32 to the outside of the silencer 30 Without passing through the inside of the large partition room 40 described above through the inner space 62 of the connecting portion, it is discharged directly into the outside air outside the silencer 30 or into the piping 80 connected to the piping connecting portion 60. It can be sent directly.
At the same time, the valve main body 54 of the pressure regulating valve 50 can be moved up and down by an appropriate amount in the inner space 62 of the pipe connection portion in accordance with the increase or decrease of the gas pressure or the gas inflow amount in the silencer 30. I have to. Then, the amount of gas discharged from the silencer 30 to the outside of the silencer 30 through the gas discharge port 32 of the silencer is increased or decreased by the pressure adjustment valve 50. Can be increased or decreased. The gas pressure in the silencer 30 can be leveled to a substantially constant value.
The exhaust mechanism can be reduced in size or simplified by the amount that the partition chamber 40 in which the pressure regulating valve 50 is accommodated is not provided in the exhaust mechanism.
[0018]
In addition, the exhaust mechanism of the rotary vane pump shown in the figure is provided with a gas leakage path 100 that allows a part of the gas in the silencer 30 to escape to the inner space 62 of the pipe line connecting portion.
The gas leakage path 100 is a small hole or groove (in FIG. 1) that communicates between the silencer 30 and the inner space 62 of the pipe line connection portion provided in the silencer 30 portion around the pressure regulating valve 50 or the gas discharge port 32. , A small hole provided vertically through the valve main body 54 of the pressure regulating valve.
[0019]
With such a configuration, when the rotary vane pump is started, when the pressure of the gas flowing into the silencer 30 from the pump suddenly increases or the amount of the gas suddenly increases, the silencer 30 A small hole or groove that communicates a part of the gas that flows into the silencer 30 and the inner space 62 of the pipe line connection portion provided in the silencer 30 part around the pressure regulating valve 50 or the gas discharge port 32. Through the gas leakage path 100 made of, etc., it is possible to escape from the silencer 30 to the inner space 62 of the pipe line connecting portion. Conversely, when the pressure of the gas in the silencer 30 is suddenly reduced or the amount of gas is suddenly reduced when the rotary vane pump is started, the gas in the inner space 62 of the pipe connection portion is reduced. Gas leakage comprising a small hole or a groove or the like partially communicating with the inside of the silencer 30 and the inner space 62 of the pipe line connection portion provided in the silencer 30 portion around the pressure regulating valve 50 or the gas discharge port 32 It can be made to flow back into the silencer 30 through the path 100. And the pressure and gas quantity of the gas in the silencer 30 which increase / decrease largely at the time of starting of a rotary vane pump can be eased. When the rotary vane pump is started, the pressure of the gas in the silencer 30 increases rapidly, or the amount of the gas increases rapidly, and the pressure adjustment valve 50 provided in the gas discharge port 32 of the silencer The valve body 54 is suddenly pushed up to the outside of the gas discharge port 32, or conversely, the pressure of the gas in the silencer 30 is suddenly reduced or the amount of gas is suddenly reduced. The valve main body 54 of the pressure regulating valve 50 that is pushed up to the outside of the gas exhaust port 32 suddenly descends in the direction of the gas exhaust port 32 and collides with the silencer 30 around the gas exhaust port 32 violently. It can be prevented. And it can prevent that the pressure regulation valve 50 vibrates greatly greatly in and out of the gas exhaust port 32, and emits a vibration sound.
[0020]
In addition, in the exhaust mechanism of the rotary vane pump of the present invention, when it is not necessary to worry about the collision noise of the pressure regulating valve 50, the exhaust mechanism of the rotary vane pump of the present invention includes the space inside the silencer 30 and the pipe connection portion Of course, it is not necessary to provide the gas leakage path 100 that communicates with 62.
[0021]
In the exhaust mechanism of the rotary vane pump, as shown in FIG. 1, the gas discharged from the silencer 30 through the gas discharge port 32 into the inner space 62 of the pipe line connection portion at the pipe line connection portion 60. It is preferable to provide connection means 90 for connecting the pipe line 80 for feeding the water.
The connecting means 90 is engraved on the inner wall of the pipe line connecting part 60 or the outer wall of the pipe line connecting part 60 for screwing and connecting the pipe line 80 to the pipe line connecting part 60. It is good to comprise from the external thread (in FIG. 1, it is set as the external thread 92 carved in the outer side wall of the piping connection part 60).
Then, using the connecting means 90 such as the internal thread engraved on the inner side wall of the pipe line connecting part or the external thread 92 engraved on the outer side wall of the pipe line connecting part, the pipe line connecting part 60 and the pipe line 80 It is preferable that the screw can be easily and quickly screwed and connected to each other through a pipe joint such as a nipple or directly (directly in FIG. 1). Then, it is preferable that the inner space 62 of the pipe line connecting portion and the inside of the pipe path 80 can be communicated with each other via the pipe joint inner space or directly. The gas discharged from the silencer 30 to the inner space 62 of the pipe line connection portion may be sent into the pipe line 80 without leaking.
The connection means 90 may be a coupling type one.
[0022]
【The invention's effect】
As described above, according to the exhaust mechanism of the rotary vane pump of the present invention, it is possible to provide an exhaust mechanism of a small rotary vane pump that is greatly simplified in structure and easy to manufacture.
In addition, according to the exhaust mechanism of the rotary vane pump provided with a gas leakage passage that communicates the inside of the silencer and the inner space of the pipe connection portion, the pressure adjusting valve collides with the silencer portion around the gas discharge port. It is possible to greatly reduce the impact noise generated and the vibration noise generated when the pressure regulating valve vibrates greatly. And the exhaust mechanism of the rotary vane pump without noise pollution can be provided.
[Brief description of the drawings]
FIG. 1 is an explanatory diagram of an enlarged structure of an exhaust mechanism of a rotary vane pump according to the present invention.
FIG. 2 is an explanatory view of an attached state of the exhaust mechanism of the rotary vane pump of the present invention.
FIG. 3 is a structural explanatory diagram of an exhaust mechanism of a conventional rotary vane pump.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 10 Rotor 12 Vane 20 Housing 30 Silencer 32 Gas exhaust port 40 of silencer Partition room 42 Exhaust port 50 Pressure regulating valve 60 Pipe line connection part 80 Pipe line 90 Connection means 100 Gas leak path

Claims (4)

ベーンが嵌挿されたロータを回転させるハウジング内から排出される気体を消音器内を通過させて、その気体の持つ騒音を低減させた後、該消音器内の気体を、消音器の気体排出口を通して、消音器外部に排出させる回転ベーンポンプの排気機構であって、
前記消音器内の気体の圧力又は消音器内に流入する気体量の増減に合わせて、前記気体排出口の開口量を増減させる圧力調整弁が前記消音器の気体排出口に備えられた回転ベーンポンプの排気機構において、
前記圧力調整弁が備えられた気体排出口周囲の消音器外壁に、筒状の配管路接続部が、該配管路接続部の内側空間を前記気体排出口に連通させて、圧力調整弁の周囲を囲むようにして設けられ、さらに、前記消音器内の気体の一部を配管路接続部の内側空間に逃がす気体漏出路が設けられてなることを特徴とする回転ベーンポンプの排気機構。
After the gas discharged from the housing that rotates the rotor in which the vanes are inserted passes through the silencer to reduce the noise of the gas, the gas in the silencer is discharged from the silencer. An exhaust mechanism of a rotary vane pump that discharges to the outside of the silencer through an outlet,
A rotary vane pump provided with a pressure adjusting valve at the gas outlet of the silencer that increases or decreases the amount of opening of the gas outlet in accordance with the increase or decrease of the pressure of gas in the silencer or the amount of gas flowing into the silencer. In the exhaust mechanism of
The silencer outer wall around the gas outlet provided with the pressure regulating valve has a cylindrical pipe line connecting portion that communicates the inner space of the pipe line connecting portion with the gas outlet port, and surrounds the pressure regulating valve. The exhaust mechanism of the rotary vane pump is further provided with a gas leakage path for allowing a part of the gas in the silencer to escape to the inner space of the pipe line connection portion .
前記気体漏出路が、前記圧力調整弁又は気体排出口周囲の消音器部分に設けられた、消音器内と配管路接続部の内側空間とを連通する小穴又は溝である請求項記載の回転ベーンポンプの排気機構。2. The rotation according to claim 1 , wherein the gas leakage path is a small hole or groove that is provided in a silencer portion around the pressure regulating valve or the gas outlet and communicates the inside of the silencer and the inner space of the pipe connection part. Vane pump exhaust mechanism. 前記配管路接続部に、該配管路接続部の内側空間に前記気体排出口を通して消音器内から排出された気体を送り込む配管路を連結するための接続手段が設けられた請求項1又は2記載の回転ベーンポンプの排気機構。To the pipe passage connecting portion, piping passage connecting portion of the gas outlet through the connection means according to claim 1 or 2, wherein provided is for connecting a pipe line for feeding the discharged gas from the muffler in the inner space Exhaust mechanism of rotary vane pump. 前記接続手段が、配管路接続部に配管路をねじ止めするための、配管路接続部の内側壁に刻設された雌ねじ又は配管路接続部の外側壁に刻設された雄ねじである請求項記載の回転ベーンポンプの排気機構。The connection means is a female screw engraved on the inner wall of the pipe line connection part or an external screw engraved on the outer wall of the pipe line connection part for screwing the pipe line to the pipe line connection part. The exhaust mechanism of the rotary vane pump according to 3 .
JP2002183723A 2002-06-24 2002-06-24 Exhaust mechanism of rotary vane pump Expired - Lifetime JP3879916B2 (en)

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