JP3875124B2 - Duct structure of cooling storage - Google Patents

Duct structure of cooling storage Download PDF

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Publication number
JP3875124B2
JP3875124B2 JP2002064179A JP2002064179A JP3875124B2 JP 3875124 B2 JP3875124 B2 JP 3875124B2 JP 2002064179 A JP2002064179 A JP 2002064179A JP 2002064179 A JP2002064179 A JP 2002064179A JP 3875124 B2 JP3875124 B2 JP 3875124B2
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Japan
Prior art keywords
duct
cooling storage
mounting holes
top panel
cooling
Prior art date
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Expired - Fee Related
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JP2002064179A
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Japanese (ja)
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JP2003262451A (en
Inventor
守 渡部
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Hoshizaki Electric Co Ltd
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Hoshizaki Electric Co Ltd
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Filing date
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Priority to JP2002064179A priority Critical patent/JP3875124B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、冷却貯蔵庫(冷蔵庫、冷凍庫等)のダクト構造に関する。
【0002】
【従来の技術】
冷却貯蔵庫の一つとして、従来、図5に示したように、庫内Rに配置したダクト21が天面パネル(庫壁)22にねじ23を用いて組付けられることで、ダクト21と天面パネル22間に冷気通路Pが形成されるようにしたものがある。なお、冷却貯蔵庫の庫内に樹脂製のダクトを組付けることで、ダクトと庫壁間に冷気通路を形成するようにした冷却貯蔵庫は、例えば、特許第2563445号公報に示されている。
【0003】
【発明が解決しようとする課題】
上記した従来の冷却貯蔵庫(図5に例示した冷却貯蔵庫)においては、採用されているダクト21が、樹脂成形品または板金加工品であって、自由状態でも立体的な形状を呈している。このため、ダクト21の搬送に際して大きな梱包ケースが必要であり、搬送性が悪い。なお、ダクト21の搬送は、例えば、当該冷却貯蔵庫が大型で、搬送先にて組み立てられるようなもの(例えば、プレハブ型の冷却貯蔵庫)において要求される。また、樹脂にて型成形されるダクトは、大量生産される場合には成形型が高価であるにも拘らず部品単価を安くすることが可能であるが、小量生産される場合には部品単価を安くすることが困難である。
【0004】
【課題を解決するための手段】
本発明は、上記した課題に対処すべく、庫内に配置されて、冷凍ユニットを組付けるための冷却用開口部を設けた庫壁とにより、冷気通路を形成するダクトを備えた冷却貯蔵庫において、前記ダクトは、柔軟で手曲げ可能な樹脂シートを素材として、台形形状部とこの台形形状部の上底中央から延出形成され上底に沿う辺を長辺とする長方形状部を有する形状に形成されており、前記長方形状部は前記冷却用開口部内で手曲げ変形されて湾曲しており延出端部に設けた取付孔に通したねじにより前記冷凍ユニットのベースに固定され、前記台形形状部は前記庫壁の内側で下底の中央部が手曲げ変形されて前記庫壁から離れるように湾曲しており下底部の両端に設けた取付孔に通したねじと上底部の両端に設けた 取付孔に通したねじとにより前記庫壁に固定されていて、前記庫壁と前記ダクト間に前記冷気通路が形成されること(請求項1に係る発明)に特徴がある。前記ダクトは、平板状の樹脂シートから前記台形形状部と前記長方形状部を有する所定の形状に打ち抜かれて形成されていること(請求項2に係る発明)が望ましい。
【0005】
【発明の作用・効果】
本発明による冷却貯蔵庫のダクト構造(請求項1に係る発明)においては、ダクトの素材を柔軟で手曲げ可能な樹脂シートで構成したため、ダクトを庫壁に組付けるまではダクトを平板状として取り扱うことが可能である。このため、ダクトを重ねて小さな梱包ケース内にコンパクトに梱包することが可能であり、搬送性を良好とすることが可能である。また、ダクトが平板状の樹脂シートから所定の形状に打ち抜かれて形成されている場合(請求項2に係る発明の場合)には、ダクトの成形型費を抑えることができて、ダクトを小量生産する場合にも部品単価を安くすることが可能である。
【0006】
【発明の実施の形態】
以下に、本発明の一実施形態を図面に基づいて説明する。図1〜図4は本発明によるダクト構造を採用した冷却貯蔵庫10を示していて、この冷却貯蔵庫10は、床面パネル(図示省略)、背面パネル11a、左側面パネル11b、右側面パネル11cおよび天面パネル11dを組み立てることで形成されて前方に開口を有する断熱構造の冷却貯蔵庫本体11と、この冷却貯蔵庫本体11に各ヒンジ13を介して開閉可能に組付けた断熱構造の冷却貯蔵庫扉12を備えるとともに、天面パネル11d上に組付けられる冷凍ユニット14と、庫内に配置されるダクト15を備えている。
【0007】
冷凍ユニット14は、天面パネル11dにねじ16を用いて組付けられるベース14aと、これに予め組付けた圧縮機14b、凝縮器14c、凝縮器冷却用ファンモータ14d、膨張弁14e、冷却器14f、一対の冷気循環用ファンモータ14g、カバー14h等を備えている。なお、冷却器14fと一対の冷気循環用ファンモータ14gを収容するカバー14hは、図1では一部が省略されている。
【0008】
この冷凍ユニット14は、冷却器14fと冷気循環用ファンモータ14gが天面パネル11dに設けた冷却用開口部11d1上に配置されるようにして組付けられるもので、天面パネル11dに組付けられた状態では、図3に示したように、カバー14h内と冷却貯蔵庫本体11内(庫内R)がベース14aに設けた流入孔14a1と流出孔14a2(冷気循環用ファンモータ14gが設けられている)を通して連通する。
【0009】
ダクト15は、天面パネル11dとにより冷気通路Pを形成するものであり、冷凍ユニット14が天面パネル11dに組付けられた後に、天面パネル11dとベース14aにねじ17を用いて組付けられている。このダクト15は、柔軟で手曲げ可能な樹脂シート(例えば、板厚0.5mm程度の塩ビまたはPET等の樹脂シート)を素材として構成されていて、平板状の樹脂シートから図4に示した所定の形状(台形形状部とこの台形形状部の上底中央から延出形成され上底に沿う辺を長辺とする長方形状部を有する形状)に打ち抜かれて形成されている。
【0010】
また、ダクト15は、6個の取付孔15a〜15fを有していて、取付孔15aと15b(長方形状部の延出端部に設けた取付孔)間の間隔L1はベース14aに設けた取付孔14a3と14a4間の間隔L4に略等しく形成され、取付孔15cと15d(台形形状部における上底部の両端に設けた取付孔)間の間隔L2は天面パネル11dの下面に設けた取付孔11d2と11d3間の間隔L5に略等しく形成され、取付孔15eと15f(台形形状部における下底部の両端に設けた取付孔)間の間隔L3は天面パネル11dの下面に設けた取付孔11d4と11d5間の間隔L6より所定量大きく形成されている。
【0011】
このため、ダクト15の素材である平板状の樹脂シート(図4参照)を手で曲げて変形させた状態(図2参照)にて天面パネル11dとベース14aに組付けることで、天面パネル11dの冷却用開口部11d1が、ベース14aの流入孔14a1に連通する流入室R1と、ベースプレート14aの流出孔14a2に連通する流出室R2に区画されるとともに、流出室R2からの冷気を庫内Rの左方に導くための導出室R3が区画されて、天面パネル11dとダクト15間に図3の矢印で示したように冷気を循環させる冷気通路Pが形成される。なお、図3の矢印で示した冷気の循環は、冷凍ユニット14の冷気循環用ファンモータ14gが作動することにより生じる。
【0012】
ところで、ダクト15は、始めに取付孔15cと15eにねじ17を通して天面パネル11dの取付孔11d2と11d4に固定し、次いで取付孔15dと15fにねじ17を通して天面パネル11dの取付孔11d3と11d5に固定し、最後に取付孔15aと15bにねじ17を通してベース14aの取付孔14a3と14a4に固定すること(組付順序は適宜変更可能)で組付けられ、取付孔15dと15fにねじ17を通して天面パネル11dの取付孔11d3と11d5に固定する際に、取付孔15eと15f間が手にて図2に示したように下方に(天面パネル11dから離れるように)湾曲され、また、取付孔15aと15bにねじ17を通してベース14aの取付孔14a3と14a4に固定する際に、取付孔15aと15b間が手にて図2に示したように上方に湾曲されるとともに水平に屈曲される。なお、上方に湾曲された部位では、前後両端部(ダクト15の端面)が天面パネル11dの冷却用開口部11d1の壁面に摺接する。
【0013】
上記のように構成したこの実施形態の冷却貯蔵庫10においては、ダクト15の素材を柔軟で手曲げ可能な樹脂シートで構成したため、ダクト15を天面パネル11dとベース14aに組付けるまではダクト15を平板状として取り扱うことが可能である。このため、ダクト15を重ねて小さな梱包ケース内にコンパクトに梱包することが可能であり、搬送性を良好とすることが可能である。
【0014】
また、この実施形態においては、ダクト15が平板状の樹脂シートから所定の形状(台形形状部とこの台形形状部の上底中央から延出形成され上底に沿う辺を長辺とする長方形状部を有する形状)に打ち抜かれて形成されている。このため、ダクト15を図2に示したように湾曲した形状に成形型にて成形する場合に比して、ダクト15の型費を抑えることができて、ダクト15を小量生産する場合にも部品単価を安くすることが可能である。
【0015】
上記実施形態においては、ダクト15が天面パネル(冷却貯蔵庫における上方の庫壁)11dに組付けられて冷気通路Pが形成される場合について説明したが、ダクトが他の庫壁に組付けられて冷気通路が形成される場合にも本発明は上記実施形態と同様にまたは適宜変更して実施することが可能である。
【図面の簡単な説明】
【図1】 本発明によるダクト構造を採用した冷却貯蔵庫の一実施形態を示す部分斜視図である。
【図2】 図1に示した冷却貯蔵庫の内部を部分的に示す斜視図である。
【図3】 図1に示した天面パネルに図1に示した冷凍ユニットと図2に示したダクトを組付けた状態の要部縦断正面図である。
【図4】 図2および図3に示したダクト単体の平面図である。
【図5】 従来のダクト構造を例示した斜視図である。
【符号の説明】
10…冷却貯蔵庫、11…冷却貯蔵庫本体、11a…背面パネル、11b…左側面パネル、11c…右側面パネル、11d…天面パネル、11d1…冷却用開口部、12…冷却貯蔵庫扉、13…ヒンジ、14…冷凍ユニット、14a…冷凍ユニットのベース、15…ダクト、15a〜15f…取付孔、16,17…ねじ、P…冷気通路。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a duct structure of a cooling storage (refrigerator, freezer, etc.).
[0002]
[Prior art]
Conventionally, as shown in FIG. 5, the duct 21 arranged in the interior R is assembled to the top panel (storage wall) 22 with screws 23 as one of the cooling storages, so that the duct 21 and the ceiling There is one in which a cold air passage P is formed between the face panels 22. Note that a cooling storage in which a cool air passage is formed between a duct and a storage wall by assembling a resin duct in the storage of the cooling storage is disclosed in, for example, Japanese Patent No. 2563445.
[0003]
[Problems to be solved by the invention]
In the above-described conventional cooling storage (the cooling storage illustrated in FIG. 5), the adopted duct 21 is a resin molded product or a sheet metal processed product, and has a three-dimensional shape even in a free state. For this reason, a large packing case is required for transporting the duct 21, and transportability is poor. In addition, conveyance of the duct 21 is requested | required, for example in the thing (for example, prefabricated cooling storage) where the said cooling storage is large and is assembled in a conveyance destination. In addition, ducts molded with resin can be made cheaper in the case of mass production, although the cost of the mold can be reduced despite the cost of the mold. It is difficult to reduce the unit price.
[0004]
[Means for Solving the Problems]
In order to cope with the above-described problems, the present invention provides a cooling storage room having a duct that forms a cold air passage with a wall provided with an opening for cooling for assembling a refrigeration unit . The duct is made of a flexible and bendable resin sheet, and has a trapezoidal shape portion and a rectangular portion extending from the center of the upper base of the trapezoidal shape portion and having a long side extending along the upper base. The rectangular portion is bent and bent by hand bending in the cooling opening, and is fixed to the base of the refrigeration unit by a screw passing through a mounting hole provided in the extended end, The trapezoidal shape part is curved so that the central part of the lower bottom is bent and deformed by hand bending inside the warehouse wall, and both ends of the upper bottom part are screwed through the mounting holes provided at both ends of the lower bottom part. before the a screw through the mounting hole provided in Be fixed to Kurakabe, (invention according to claim 1) wherein the chamber wall and the the cool air passage is formed between the duct is characterized. Preferably, the duct is formed by punching a flat resin sheet into a predetermined shape having the trapezoidal shape portion and the rectangular shape portion (invention according to claim 2).
[0005]
[Operation and effect of the invention]
In the duct structure of the cooling storage according to the present invention (the invention according to claim 1), since the material of the duct is made of a flexible and bendable resin sheet, the duct is handled as a flat plate until it is assembled to the warehouse wall. It is possible. For this reason, it is possible to pack a duct compactly and pack it in a small packing case, and to improve transportability. In addition, when the duct is formed by punching a flat resin sheet into a predetermined shape (in the case of the invention according to claim 2), the duct mold cost can be reduced, and the duct can be reduced. The unit price can be reduced even in mass production.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of the present invention will be described with reference to the drawings. 1 to 4 show a cooling storage 10 adopting a duct structure according to the present invention. The cooling storage 10 includes a floor panel (not shown), a back panel 11a, a left side panel 11b, a right side panel 11c, and A cooling storage body 11 having a heat insulating structure formed by assembling the top panel 11d and having an opening in the front, and a cooling storage door 12 having a heat insulating structure assembled to the cooling storage body 11 via each hinge 13 so as to be opened and closed. And a refrigeration unit 14 assembled on the top panel 11d and a duct 15 disposed in the cabinet.
[0007]
The refrigeration unit 14 includes a base 14a that is assembled to the top panel 11d using screws 16, a compressor 14b, a condenser 14c, a condenser cooling fan motor 14d, an expansion valve 14e, and a cooler that are assembled in advance to the base 14a. 14f, a pair of cold air circulation fan motors 14g, a cover 14h, and the like. The cover 14h that houses the cooler 14f and the pair of cool air circulation fan motors 14g is partially omitted in FIG.
[0008]
The refrigeration unit 14 is assembled such that the cooler 14f and the cool air circulation fan motor 14g are disposed on the cooling opening 11d1 provided in the top panel 11d, and is assembled to the top panel 11d. In this state, as shown in FIG. 3, an inflow hole 14a1 and an outflow hole 14a2 (cooling air circulation fan motor 14g) provided in the base 14a are provided in the cover 14h and the inside of the cooling storage body 11 (inside R). Communicate).
[0009]
The duct 15 forms a cool air passage P with the top panel 11d. After the refrigeration unit 14 is assembled to the top panel 11d, the duct 15 is assembled to the top panel 11d and the base 14a using screws 17. It has been. The duct 15 is made of a flexible and bendable resin sheet (for example, a resin sheet of polyvinyl chloride or PET having a thickness of about 0.5 mm) as shown in FIG. It is formed by punching into a predetermined shape ( a shape having a trapezoidal shape portion and a rectangular portion extending from the center of the upper base of the trapezoidal shape portion and having a long side extending along the upper base) .
[0010]
Further, the duct 15 has six mounting holes 15a to 15f, and a distance L1 between the mounting holes 15a and 15b (mounting holes provided at the extending end of the rectangular portion) is provided in the base 14a. The distance L4 between the mounting holes 14a3 and 14a4 is formed approximately equal to the distance L4, and the distance L2 between the mounting holes 15c and 15d (the mounting holes provided at both ends of the upper base in the trapezoidal shape portion) is the mounting provided on the lower surface of the top panel 11d. The distance L3 between the mounting holes 15e and 15f (the mounting holes provided at both ends of the lower bottom portion in the trapezoidal shape portion) is formed to be substantially equal to the distance L5 between the holes 11d2 and 11d3, and the mounting hole provided in the lower surface of the top panel 11d. It is formed a predetermined amount larger than the interval L6 between 11d4 and 11d5.
[0011]
For this reason, by attaching the flat resin sheet (see FIG. 4), which is the material of the duct 15, to the top panel 11d and the base 14a in a state of being bent and deformed by hand (see FIG. 2), The cooling opening 11d1 of the panel 11d is partitioned into an inflow chamber R1 that communicates with the inflow hole 14a1 of the base 14a and an outflow chamber R2 that communicates with the outflow hole 14a2 of the base plate 14a, and stores cold air from the outflow chamber R2. A lead-out chamber R3 for leading to the left of the inner R is partitioned, and a cool air passage P for circulating cool air is formed between the top panel 11d and the duct 15 as indicated by an arrow in FIG. Note that the circulation of the cold air indicated by the arrows in FIG. 3 occurs when the cold air circulation fan motor 14g of the refrigeration unit 14 operates.
[0012]
By the way, the duct 15 is first fixed to the mounting holes 11d2 and 11d4 of the top panel 11d through the screws 17 in the mounting holes 15c and 15e, and then fixed to the mounting holes 11d3 of the top panel 11d through the screws 17 in the mounting holes 15d and 15f. It is fixed to 11d5 and finally fixed to the mounting holes 14a3 and 14a4 of the base 14a through screws 17 in the mounting holes 15a and 15b (the assembly order can be changed as appropriate), and the screws 17 are mounted to the mounting holes 15d and 15f. When fixing to the mounting holes 11d3 and 11d5 of the top panel 11d through, the mounting holes 15e and 15f are bent downward (as separated from the top panel 11d) by hand as shown in FIG. When fixing the mounting holes 15a and 15b to the mounting holes 14a3 and 14a4 of the base 14a through the screws 17, the mounting holes 15a and 15b There is bent horizontally while being curved upward as shown in FIG. 2 at hand. It should be noted that at the portion curved upward, both front and rear end portions (end surfaces of the duct 15) are in sliding contact with the wall surface of the cooling opening 11d1 of the top panel 11d.
[0013]
In the cooling storage 10 of this embodiment configured as described above, since the material of the duct 15 is configured by a flexible and bendable resin sheet, the duct 15 is not assembled until the duct 15 is assembled to the top panel 11d and the base 14a. Can be handled as a flat plate. For this reason, it is possible to overlap the duct 15 and pack it compactly in a small packing case, and to improve the transportability.
[0014]
Further, in this embodiment, the duct 15 has a predetermined shape (a trapezoidal shape portion and a rectangular shape having a long side extending along the upper base and extending from the center of the upper base of the trapezoidal shape portion from a flat resin sheet. It is formed by punching into a shape having a portion . For this reason, compared with the case where the duct 15 is formed into a curved shape as shown in FIG. 2 with a molding die, the mold cost of the duct 15 can be reduced, and the duct 15 is produced in a small amount. However, it is possible to reduce the unit price.
[0015]
In the said embodiment, although the duct 15 was assembled | attached to the top | upper surface panel (upper warehouse wall in cooling storage) 11d, and the cold air | gas channel | path P was formed, the duct was assembled | attached to another warehouse wall. Even in the case where the cold air passage is formed, the present invention can be implemented in the same manner as in the above-described embodiment or appropriately modified.
[Brief description of the drawings]
FIG. 1 is a partial perspective view showing an embodiment of a cooling storage unit employing a duct structure according to the present invention.
FIG. 2 is a perspective view partially showing the inside of the cooling storage shown in FIG. 1;
3 is a longitudinal sectional front view of a main part in a state where the refrigeration unit shown in FIG. 1 and the duct shown in FIG. 2 are assembled to the top panel shown in FIG.
4 is a plan view of a single duct shown in FIGS. 2 and 3. FIG.
FIG. 5 is a perspective view illustrating a conventional duct structure.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 10 ... Cooling storage, 11 ... Cooling storage main body, 11a ... Back panel, 11b ... Left side panel, 11c ... Right side panel, 11d ... Top panel, 11d1 ... Cooling opening, 12 ... Cooling storage door, 13 ... Hinge , 14 ... Refrigeration unit, 14a ... Base of the refrigeration unit, 15 ... Duct, 15a-15f ... Mounting hole, 16, 17 ... Screw, P ... Cold air passage.

Claims (2)

庫内に配置されて、冷凍ユニット(14)を組付けるための冷却用開口部(11d1)を設けた庫壁(天面パネル11d)とにより、冷気通路(P)を形成するダクト(15)を備えた冷却貯蔵庫(10)において、前記ダクト(15)は、柔軟で手曲げ可能な樹脂シートを素材として、台形形状部とこの台形形状部の上底中央から延出形成され上底に沿う辺を長辺とする長方形状部を有する形状に形成されており、前記長方形状部は前記冷却用開口部(11d1)内で手曲げ変形されて湾曲しており延出端部に設けた取付孔(15a,15b)に通したねじ(17)により前記冷凍ユニットのベース(14a)に固定され、前記台形形状部は前記庫壁の内側で下底の中央部が手曲げ変形されて前記庫壁から離れるように湾曲しており下底部の両端に設けた取付孔(15e,15f)に通したねじ(17)と上底部の両端に設けた取付孔(15c,15d)に通したねじ(17)とにより前記庫壁に固定されていて、前記庫壁(天面パネル11d)と前記ダクト(15)間に前記冷気通路(P)が形成されることを特徴とする冷却貯蔵庫のダクト構造。A duct (15) which forms a cold air passage (P) by a warehouse wall (top panel 11d) which is arranged in the cabinet and provided with a cooling opening (11d1) for assembling the refrigeration unit (14 ). In the cooling storage (10) provided with the above, the duct (15) is formed of a flexible and hand-bendable resin sheet as a raw material and extends from the trapezoidal shape portion and the center of the upper base of the trapezoidal shape portion along the upper base. It is formed in a shape having a rectangular part having a long side, and the rectangular part is bent by hand bending in the cooling opening (11d1) and is attached to the extended end part. The trapezoidal portion is fixed to the base (14a) of the refrigeration unit by screws (17) passed through the holes (15a, 15b), and the central part of the lower bottom is deformed by hand bending inside the warehouse wall. Lower bottom curved away from the wall It is fixed to the warehouse wall by screws (17) passed through mounting holes (15e, 15f) provided at both ends and screws (17) passed through mounting holes (15c, 15d) provided at both ends of the upper bottom. A duct structure for a cooling storage , wherein the cold air passage (P) is formed between the warehouse wall (top panel 11d) and the duct (15) . 前記ダクトは、平板状の樹脂シートから前記台形形状部と前記長方形状部を有する所定の形状に打ち抜かれて形成されていることを特徴とする請求項1に記載の冷却貯蔵庫のダクト構造。The duct structure for a cooling storage according to claim 1, wherein the duct is formed by punching a flat resin sheet into a predetermined shape having the trapezoidal shape portion and the rectangular shape portion .
JP2002064179A 2002-03-08 2002-03-08 Duct structure of cooling storage Expired - Fee Related JP3875124B2 (en)

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Publication number Priority date Publication date Assignee Title
JP5275919B2 (en) * 2009-06-26 2013-08-28 ホシザキ電機株式会社 Opening structure of cooling storage
JP2017219256A (en) * 2016-06-08 2017-12-14 株式会社不二工機 Cooling unit

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