JP3872975B2 - Ball sorting and throwing device used in condenser condenser cleaning equipment - Google Patents

Ball sorting and throwing device used in condenser condenser cleaning equipment Download PDF

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Publication number
JP3872975B2
JP3872975B2 JP2001333652A JP2001333652A JP3872975B2 JP 3872975 B2 JP3872975 B2 JP 3872975B2 JP 2001333652 A JP2001333652 A JP 2001333652A JP 2001333652 A JP2001333652 A JP 2001333652A JP 3872975 B2 JP3872975 B2 JP 3872975B2
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Prior art keywords
ball
condenser
balls
thin tube
inlet valve
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JP2001333652A
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JP2003139490A (en
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哲也 大武
英樹 今
基悦 青木
進 福留
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Hitachi Engineering and Services Co Ltd
Hitachi Ltd
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Hitachi Engineering and Services Co Ltd
Hitachi Ltd
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【0001】
【発明の属する技術分野】
本発明は、火力・原子力発電設備に用いられる復水器細管洗浄システムのボール自動選別器でのボール詰まりを防止する装置に関するものである。
【0002】
【従来の技術】
火力・原子力発電設備においては、タービン発電機に連結される復水器の伝熱管(細管)内には冷却用の海水が通過するため、適切な保守を行わないと水垢や海水生成物が前記細管内壁に付着し、冷却効率の低下を招く。細管内壁の清浄度を所定値に維持する目的で、通常の運転中にボール洗浄を実施している。これは内部に空洞を有した柔らかい合成樹脂製(いわゆるスポンジ)のボールを準備し、細管にこれを通過させて内壁に付着した水垢,海水生成物等を掻き落すものである。
【0003】
例えば前記ボールを使用して1日に1回程度の洗浄運転で対応し、細管に過度の汚れが生じると1日に2〜3回洗浄運転を行っている。前記ボールは、初期には前記細管の内径より僅かに大きい外径としているが、長時間の使用によって外形が磨耗し、細管内径より小さくなる。この大きさが所定値以下になると、洗浄効果が減少してしまうので、経験的に決めた所定時間(回数)使用した後、ボール回収器に収納し、全数新品と交換するか、選別器に投入して外形の寸法が所定値より小さいものを廃棄し、その数量分を補充して大きいものだけを再使用するようにして次の洗浄に対処していた。
【0004】
【発明が解決しようとする課題】
しかしながら前記選別器のスクリーンにボールが挟まりやすく、停滞したこのボールを監視,除去するために定期点検が必要であった。また、そのボールを選別器へ投入したり、ボールを交換したりする作業は手作業で行っているため、煩雑であることから、所定期間使用した後、全数交換する方法が一般的に行われていた。したがって経済的には得策でない問題があった。
【0005】
本発明の目的は、ボールがスクリーンに停滞せず、磨耗により外径が小さくなって使用できなくなったボールと、使用できるボールとの選別、及び新品ボールの補充が自動的にできる、復水器細管洗浄装置のボール選別投入器を提供することにある。
【0006】
【課題を解決するための手段】
本発明は上記目的を達成するため、特許請求の範囲に記載のように構成する。一例としては、復水器の細管内壁を洗浄するボール洗浄装置において、ボール循環ポンプからボール回収器に至る経路に設けられたバルブと、循環水配管にボールを投入するボール投入管との間に設置されたボール選別投入器であって、シャフトにより回転する櫛歯状のブレードと、複数のリング状の板で厚さ方向に所定距離仕切られて複数の入口弁が形成されたスクリーンと、このスクリーンを通過したボールの個数を計数する計数装置と、この結果に対応した個数の新品ボールを供給するボール貯蔵器とを備え、前記所定距離を使用不可能となった前記ボールの外形以上に設定するとともに、前記ブレードの回転によって前記櫛歯先端が前記入口弁に停滞したボールを押し戻すようにしたことを特徴とする。
【0007】
この例では、押し戻されたボールは使用可能であり、ボール出口より排出されボール投入管を介して循環水配管に投入される。
【0008】
【発明の実施の形態】
図1は、本発明のボール選別投入器を設置した、ボールによる復水器細管洗浄装置の実施例である。
【0009】
1は冷却用の循環水で、海水を源として取水口より取り込む。2は上部がタービン発電機に連結される復水器、3はボール捕集器、4はボール循環ポンプ、6はボール回収器、7はボール投入管、8はボール、9は復水器2に多数本設置された細管、10は循環水配管である。
【0010】
洗浄運転では、ボール循環ポンプ4を起動し、ボール回収器6から排出されたボール8を、ボール投入管7を介し循環水1中に投入して復水器2の細管9を通過させる。この通過によって細管9の内壁に付着した水垢や海水生成物は掻き落され、通過後はその汚れを含んだ循環水1と共にボール捕集器3に集められる。循環水1の一部は出口から排出し、一部はボール8と共にボール循環ポンプ4を経てボール回収器6に戻る。以下数十分の間に数回、この循環作用を行う。
【0011】
点線で囲んだ部分が、本発明のボール選別投入器5を含む選別システムで、
11はボール貯蔵器、12はボール計量器、13は磨耗ボール計数装置である。
【0012】
図はボール選別投入器5が動作する際、ボール回収器6の入口側弁は閉じられ、ボール循環ポンプ4からボール8がボール選別投入器5側に流れ込む状態を示している。このときボール投入管7の入口側弁は、ボール回収器6側が遮断されている。
【0013】
ボール循環ポンプ4から排出されたボール8は、ボール選別投入器5に導入され、後述する動作によって磨耗した使用不可のものと、再使用可能なものとに選別される。使用不可のボールは磨耗ボール計数装置13でその数量が計数され、その個数に対応した新品ボールがボール貯蔵器11から供給される。ボール計量器12で数量が測定された後、ボール選別投入器5を経由してボール投入管7へ送られる。
【0014】
図2は本発明のボール選別投入器の詳細を示す一部断面図、図3は図2の上方からシャフト14a,ブレード15,スクリーン16を見た平面図、図4はスクリーンに挟まったボールを押し出す状況の説明図である。
【0015】
シャフト14aは櫛歯状のブレード15と一体化され、軸受14bに回転自在に支承されている。17は新品ボールが投入されるボール投入口、18はボール循環ポンプ4から送られるボール8が流入するボール入口、19はボール出口、20は磨耗ボール排出口、8aは所定外形以上の大きさを有した使用可能なボールで、8bは磨耗して所定外形以下の大きさとなった使用不可能なボールである。
【0016】
スクリーン16は複数のリング状の板を、所定距離をもって上下に重ねて複数の入口弁16aを形成したものである。入口弁16aの上下方向寸法は、磨耗して使用できない外形寸法以下のボール8bが通過できる値としてある。したがって入口弁16a付近に所定の外形寸法以下に磨耗したボール8bが移動してくると、入口弁16aを通過して上方の磨耗ボール排出口20側に流される。
【0017】
磨耗ボール排出口20から流されたボール8bは、磨耗ボール計数装置13を通過して収納籠に保管されるが、この計数結果に基づき図示しない制御手段によってその個数に対応した新品ボールがボール貯蔵器11から供給される。ボール計量器12で数量が測定された後、ボール投入口17からボール選別投入器5に補充される。そしてボール出口19を介してボール投入管7へ送られる。ここで、ボール貯蔵器11に保存されている新品ボールは、予め含水させたものを使用する。ボール貯蔵器11に未含水ボールを投入する場合は、投入弁と計量器12との間に含水室を設置しておくことで対応できる。
【0018】
使用できる外形寸法以上のボール8aは、大部分はボール出口19側に流されるが、弾性変形によって入口弁16aに挟まり停滞するものが一部ある。シャフト14aが回転すると、図4で示すように、入口弁16aに挟まっていたボール8aにブレード15の櫛歯先端が当たり、ボール8aは矢印のように押し出されてボール出口19側に流される。ここでブレード15の櫛歯先端は、ボール8aに当たった際押し出されやすい形状、及びスクリーン16の最外形との距離等、最適な仕様に設定してある。このため、ブレード15の回転によって挟まったボールが自動的に押し出され、停滞が防止されることとなる。
【0019】
【発明の効果】
本発明によれば、ボールがスクリーンに停滞せず、磨耗により外形が小さくなって使用できなくなったボールと、使用できるボールとの選別、及び新品ボールの補充が自動的に可能になる。
【図面の簡単な説明】
【図1】本発明のボール選別投入器を洗浄システムに適用した図である。
【図2】本発明のボール選別投入器の詳細を示す図である。
【図3】図2の上方からスクリーンとブレードを見た図である。
【図4】スクリーンに挟まったボールを押し出す状況の説明図である。
【符号の説明】
1…循環水、2…復水器、4…ボール循環ポンプ、5…ボール選別投入器、6…ボール回収器、7…ボール投入管、8…ボール、9…細管、10…循環水配管、11…ボール貯蔵器、13…磨耗ボール計数装置、14a…シャフト、15…ブレード、16…スクリーン、16a…入口弁。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an apparatus for preventing ball clogging in an automatic ball sorter of a condenser thin tube cleaning system used for thermal power and nuclear power generation facilities.
[0002]
[Prior art]
In thermal power / nuclear power generation facilities, the seawater for cooling passes through the heat transfer tubes (thin tubes) of the condenser connected to the turbine generator. It adheres to the inner wall of the thin tube and causes a decrease in cooling efficiency. In order to maintain the cleanliness of the inner wall of the thin tube at a predetermined value, ball cleaning is performed during normal operation. This is to prepare a soft synthetic resin (so-called sponge) ball having a hollow inside, and pass it through a thin tube to scrape off water scales, seawater products, etc. adhering to the inner wall.
[0003]
For example, the above-described ball is used for a cleaning operation about once a day, and if excessive contamination occurs in the thin tube, the cleaning operation is performed 2 to 3 times a day. The ball has an outer diameter that is slightly larger than the inner diameter of the thin tube at the beginning, but the outer shape is worn away after use for a long time and becomes smaller than the inner diameter of the thin tube. If this size falls below the specified value, the cleaning effect will decrease, so after use for a predetermined time (number of times) determined empirically, store it in a ball collector and replace it with a new one, In order to deal with the next cleaning, the outer dimensions of the outer shape were thrown away, the one whose size was smaller than the predetermined value was discarded, the larger amount was replenished and only the larger one was reused.
[0004]
[Problems to be solved by the invention]
However, the balls easily get caught between the screens of the sorter, and periodic inspections are necessary to monitor and remove the stagnant balls. In addition, since the operation of throwing the balls into the sorter or exchanging the balls is performed manually, it is cumbersome, and therefore, a method of exchanging all after a predetermined period of time is generally performed. It was. Therefore, there was a problem that was not economical.
[0005]
An object of the present invention is to provide a condenser capable of automatically selecting a ball that can no longer be used because the outer diameter has become small due to wear and the ball cannot be used due to wear, and refilling a new ball. An object of the present invention is to provide a ball sorting and charging device for a thin tube cleaning device.
[0006]
[Means for Solving the Problems]
In order to achieve the above object, the present invention is configured as described in the claims. As an example, in a ball cleaning device that cleans the inner wall of a condenser thin tube, between a valve provided in a path from a ball circulation pump to a ball recovery device and a ball insertion pipe for introducing a ball into the circulation water pipe. An installed ball sorting and throwing device, a comb-like blade rotating by a shaft, a screen in which a plurality of inlet valves are formed by partitioning a predetermined distance in the thickness direction by a plurality of ring-shaped plates, A counting device that counts the number of balls that have passed through the screen, and a ball reservoir that supplies a number of new balls corresponding to the result, and the predetermined distance is set to be greater than or equal to the outer shape of the balls that cannot be used. The tip of the comb teeth pushes back the ball stagnated in the inlet valve by the rotation of the blade.
[0007]
In this example, the pushed-back ball can be used, discharged from the ball outlet, and put into the circulating water pipe through the ball throwing pipe.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
FIG. 1 shows an embodiment of a condenser condenser tube cleaning apparatus using a ball, in which the ball sorting and charging device of the present invention is installed.
[0009]
Reference numeral 1 denotes circulating water for cooling, which is taken from the intake port using seawater as a source. 2 is a condenser whose upper part is connected to the turbine generator, 3 is a ball collector, 4 is a ball circulation pump, 6 is a ball collector, 7 is a ball inlet pipe, 8 is a ball, 9 is a condenser 2 A large number of narrow pipes 10 and 10 are circulating water pipes.
[0010]
In the washing operation, the ball circulation pump 4 is activated, and the balls 8 discharged from the ball collector 6 are thrown into the circulating water 1 through the ball throwing pipe 7 and passed through the narrow pipe 9 of the condenser 2. Due to this passage, scales and seawater products adhering to the inner wall of the thin tube 9 are scraped off, and after the passage, they are collected in the ball collector 3 together with the circulating water 1 containing the dirt. Part of the circulating water 1 is discharged from the outlet, and part of the circulating water 1 returns to the ball collecting unit 6 through the ball circulation pump 4 together with the balls 8. This circulatory action is performed several times in the tens of minutes.
[0011]
The portion surrounded by the dotted line is a sorting system including the ball sorting and throwing device 5 of the present invention.
11 is a ball reservoir, 12 is a ball meter, and 13 is a wear ball counter.
[0012]
The figure shows a state in which when the ball sorting and throwing device 5 operates, the inlet side valve of the ball collecting device 6 is closed and the ball 8 flows from the ball circulation pump 4 to the ball sorting and throwing device 5 side. At this time, the ball collecting unit 6 side of the inlet side valve of the ball throwing pipe 7 is blocked.
[0013]
The balls 8 discharged from the ball circulation pump 4 are introduced into the ball sorting and throwing device 5 and sorted into unusable ones worn by operations described later and reusable ones. The number of unusable balls is counted by the wear ball counting device 13, and new balls corresponding to the number are supplied from the ball reservoir 11. After the quantity is measured by the ball weighing instrument 12, the quantity is sent to the ball throwing pipe 7 via the ball sorting thrower 5.
[0014]
2 is a partial cross-sectional view showing details of the ball sorting and throwing device of the present invention, FIG. 3 is a plan view of the shaft 14a, blade 15 and screen 16 as viewed from above in FIG. 2, and FIG. It is explanatory drawing of the condition extruded.
[0015]
The shaft 14a is integrated with the comb-like blade 15 and is rotatably supported by the bearing 14b. Reference numeral 17 denotes a ball insertion port into which a new ball is inserted, 18 denotes a ball inlet into which a ball 8 sent from the ball circulation pump 4 flows, 19 denotes a ball outlet, 20 denotes a wear ball discharge port, and 8a has a size larger than a predetermined outer shape. The ball 8b is an unusable ball that is worn and has a size equal to or smaller than a predetermined outer shape.
[0016]
The screen 16 is formed by stacking a plurality of ring-shaped plates vertically with a predetermined distance to form a plurality of inlet valves 16a. The vertical dimension of the inlet valve 16a is a value through which a ball 8b having an outer dimension that is worn and cannot be used can pass. Accordingly, when the ball 8b worn below the predetermined outer dimension moves in the vicinity of the inlet valve 16a, the ball 8b passes through the inlet valve 16a and flows to the upper worn ball discharge port 20 side.
[0017]
The balls 8b flown from the wear ball discharge port 20 pass through the wear ball counting device 13 and are stored in the storage basket. Based on the count result, new balls corresponding to the number of balls are stored by the control means (not shown). Supplied from the vessel 11. After the quantity is measured by the ball measuring instrument 12, it is replenished to the ball sorting / inserting device 5 through the ball insertion port 17. Then, it is sent to the ball throwing pipe 7 through the ball outlet 19. Here, new balls stored in the ball reservoir 11 are pre-hydrated. When the non-hydrated ball is thrown into the ball reservoir 11, it can be dealt with by installing a moisture-containing chamber between the charging valve and the meter 12.
[0018]
Most of the balls 8a having an outer dimension that can be used flow to the ball outlet 19 side, but some of the balls 8a are caught by the inlet valve 16a due to elastic deformation and partially stay. When the shaft 14a rotates, as shown in FIG. 4, the tip of the comb teeth of the blade 15 hits the ball 8a sandwiched between the inlet valves 16a, and the ball 8a is pushed out as indicated by an arrow and flows toward the ball outlet 19 side. Here, the tip of the comb tooth of the blade 15 is set to an optimum specification such as a shape that is easily pushed when hitting the ball 8a, and a distance from the outermost shape of the screen 16. For this reason, the ball sandwiched by the rotation of the blade 15 is automatically pushed out, and the stagnation is prevented.
[0019]
【The invention's effect】
According to the present invention, the ball does not stagnate on the screen, and it is possible to automatically select a ball that has become unusable due to wear and becomes unusable and a refill of a new ball.
[Brief description of the drawings]
FIG. 1 is a diagram showing an application of a ball sorter according to the present invention to a cleaning system.
FIG. 2 is a diagram showing details of a ball sorting and throwing device of the present invention.
FIG. 3 is a view of a screen and a blade as viewed from above in FIG. 2;
FIG. 4 is an explanatory diagram of a situation in which a ball sandwiched between screens is pushed out.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Circulating water, 2 ... Condenser, 4 ... Ball circulation pump, 5 ... Ball selective charging device, 6 ... Ball collection | recovery device, 7 ... Ball injection pipe, 8 ... Ball, 9 ... Narrow pipe, 10 ... Circulating water piping, DESCRIPTION OF SYMBOLS 11 ... Ball reservoir, 13 ... Wear ball counting device, 14a ... Shaft, 15 ... Blade, 16 ... Screen, 16a ... Inlet valve.

Claims (2)

ボールを用いて復水器の細管内壁を洗浄する復水器細管洗浄装置に用いられるボール選別投入器であって、
前記復水器細管洗浄装置は、
前記復水器の細管内壁を洗浄した後のボールを回収し、前記復水器に供給される冷却水に回収したボールを投入するようにした復水器細管洗浄装置であり、
ボール選別投入器は、前記回収経路から分岐した後にまた回収経路に合流する経路に設けられ、
複数のリング状の板で厚さ方向に所定距離仕切られて複数の入口弁が形成されたスクリーンを備え、前記入口弁を通過したボールは磨耗ボールとして排出し、前記入口弁を通過しないボールは使用可能なボールとして前記回収経路に送るようにすると共に、
前記リング状のスクリーンの中心部に回転軸を有し、先端部が前記入口弁内に位置し先端部の厚さが前記入口弁の所定距離よりも小さい櫛歯状の回転可能なブレードにより、前記入口弁内に停滞したボールを外側に押し戻すように構成したことを特徴とする復水器細管洗浄装置に用いられるボール選別投入器。
A ball sorting and throwing device used in a condenser thin tube cleaning device for cleaning the inner wall of a condenser thin tube using a ball,
The condenser thin tube cleaning device is:
A condenser thin tube cleaning device that collects the balls after washing the thin tube inner wall of the condenser and throws the collected balls into the cooling water supplied to the condenser,
The ball sorting and throwing device is provided in a path that joins the recovery path after branching from the recovery path,
A screen having a plurality of ring-shaped plates divided by a predetermined distance in the thickness direction to form a plurality of inlet valves is formed, balls that have passed through the inlet valves are discharged as wear balls, and balls that do not pass through the inlet valve are While being sent to the collection path as a usable ball,
A comb-shaped rotatable blade having a rotation shaft at the center of the ring-shaped screen, the tip portion being located in the inlet valve, and the thickness of the tip portion being smaller than a predetermined distance of the inlet valve, A ball sorting and throwing device used in a condenser thin tube cleaning device, wherein the ball stagnated in the inlet valve is pushed back outward.
ボールを用いて復水器の細管内壁を洗浄する復水器細管洗浄装置に用いられるボール選別投入器であって、
前記復水器細管洗浄装置は、
前記復水器の細管内壁を洗浄した後のボールを捕集し、捕集したボールを、ボール循環ポンプを経てボール回収器に回収し、前記復水器に冷却水を供給する循環水配管に投入するようにした復水器細管洗浄装置であり、
ボール選別投入器は、前記ボール循環ポンプと前記ボール回収器との間から弁を介して分岐した後に前記循環水配管に合流する経路に設けられ、
複数のリング状の板で厚さ方向に所定距離仕切られて複数の入口弁が形成されたスクリーンを備え、前記入口弁を通過したボールは磨耗ボールとして排出し、前記入口弁を通過しないボールは使用可能なボールとして前記循環水配管に送るようにすると共に、
前記入口弁を通過した磨耗ボールを計数する計数装置と、該計数装置の計数結果に応じて新品ボールを前記経路内に補給するボール貯蔵器と、前記リング状のスクリーンの中心部に回転軸を有し、先端部が前記入口弁内に位置し先端部の厚さが前記入口弁の所定距離よりも小さい櫛歯状の回転可能なブレードを備えたことを特徴とする復水器細管洗浄装置に用いられるボール選別投入器。
A ball sorting and throwing device used in a condenser thin tube cleaning device for cleaning the inner wall of a condenser thin tube using a ball,
The condenser thin tube cleaning device is:
Collect the balls after washing the inner wall of the condenser's thin tube, collect the collected balls in a ball collector via a ball circulation pump, and supply the cooling water to the condenser with circulating water piping It is a condenser thin tube cleaning device to be thrown in,
The ball sorting and charging device is provided in a path that joins the circulating water pipe after branching through a valve from between the ball circulation pump and the ball collection device,
A screen having a plurality of ring-shaped plates divided by a predetermined distance in the thickness direction to form a plurality of inlet valves is formed, balls that have passed through the inlet valves are discharged as wear balls, and balls that do not pass through the inlet valve are While being sent to the circulating water piping as a usable ball,
A counting device that counts the wear balls that have passed through the inlet valve, a ball reservoir that replenishes new balls into the path according to the counting result of the counting device, and a rotating shaft at the center of the ring-shaped screen A condenser thin tube cleaning device comprising: a comb-like rotatable blade having a tip portion located in the inlet valve and having a tip portion thickness smaller than a predetermined distance of the inlet valve Ball sorter used in
JP2001333652A 2001-10-31 2001-10-31 Ball sorting and throwing device used in condenser condenser cleaning equipment Expired - Fee Related JP3872975B2 (en)

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CN102095333B (en) * 2011-03-14 2013-02-06 沈忠东 Rubber ball cleaning system and control method for rubber ball cleaning device of condenser
KR101109103B1 (en) 2011-09-09 2012-02-15 주식회사 선일에너지 Apparatus for cleaning heat exchange machine
CN102626707B (en) * 2012-04-09 2014-04-09 清华大学 Ball storage device for rubber ball cleaning
FR3038041B1 (en) * 2015-06-26 2017-07-21 E Beaudrey Et Cie SYSTEM FOR INTERCEPTING AND COLLECTING ALTERNATIVE SCAN CLEANING BODIES
KR101811275B1 (en) * 2017-07-19 2018-01-25 (주)제스엔지니어링 Cleaning ball automatic supplying equipment in condenser tube for power plant
KR101939041B1 (en) * 2018-08-01 2019-01-17 (주)제스엔지니어링 Cleaning ball automatic supplying equipment in condenser tube for power plant
KR102040721B1 (en) * 2019-05-30 2019-11-05 (주)제스엔지니어링 Cleaning ball supplying equipment in condenser tube cleaning system for power plant

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