JP3867725B2 - Negative pressure booster - Google Patents

Negative pressure booster Download PDF

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JP3867725B2
JP3867725B2 JP2005035572A JP2005035572A JP3867725B2 JP 3867725 B2 JP3867725 B2 JP 3867725B2 JP 2005035572 A JP2005035572 A JP 2005035572A JP 2005035572 A JP2005035572 A JP 2005035572A JP 3867725 B2 JP3867725 B2 JP 3867725B2
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power piston
valve seat
negative pressure
holding
holding member
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JP2005170383A (en
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坪内  薫
昭彦 三輪
宣之 廣田
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Aisin Corp
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Aisin Seiki Co Ltd
Aisin Corp
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本発明は、車両用負圧式倍力装置に関し、特に緊急ブレーキ時のブレーキペダル踏力の不足を補うことができるようにした車両用負圧式倍力装置に関するものである。   The present invention relates to a negative pressure booster for a vehicle, and more particularly to a negative pressure booster for a vehicle that can make up for a lack of brake pedal depression force during emergency braking.

車両の進路上に突然障害物が出現して運転者が慌ててブレーキペダルを踏み込んだ時、すなわち緊急ブレーキ時においては、運転者がブレーキペダルに加える踏力は、車輪ロックに至る大きさのブレーキ液圧を発生させる踏力に比べて相当に小さく、車両のブレーキ能力が十分発揮されない場合が多いという近年の解析結果がある。この解析結果に基き、ブレーキペダルの踏込み速度やマスタシリンダ液圧の上昇速度から、通常ブレーキであるのか緊急ブレーキであるのかを判定し、緊急ブレーキ時にはブレーキ液圧を車輪ロックに至る大きさまで自動的に上昇させる装置が提案され、実用化されつつある。   When an obstacle suddenly appears on the vehicle's track and the driver rushes and depresses the brake pedal, that is, during emergency braking, the pedaling force applied by the driver to the brake pedal is brake fluid that is large enough to lock the wheel. There is a recent analysis result that the brake force of the vehicle is often not sufficiently exhibited because it is considerably smaller than the pedal force that generates pressure. Based on the results of this analysis, it is determined whether the brake is a normal brake or an emergency brake from the brake pedal depression speed and the master cylinder hydraulic pressure rising speed. A device for raising the height is proposed and put into practical use.

このような装置として様々な構成のものが提案されており、例えば特開平11−48947号公報に記載されたものがある。このものは、その入力−出力特性を、外部からの制御信号によって少なくとも2種類(通常ブレーキ用特性と緊急ブレーキ用特性)に切り換えることができるように構成し、緊急ブレーキ時には負圧式倍力装置の入力−出力特性を通常ブレーキ用特性から緊急ブレーキ用特性に切り換えることにより、運転者がブレーキペダルを強く踏み込んだ時と同じ結果を得るものである。   Various devices having various configurations have been proposed as such an apparatus, for example, one described in Japanese Patent Application Laid-Open No. 11-48947. This is configured so that its input-output characteristics can be switched to at least two types (normal brake characteristics and emergency brake characteristics) by an external control signal. By switching the input-output characteristic from the normal brake characteristic to the emergency brake characteristic, the same result as when the driver depresses the brake pedal strongly is obtained.

特開平8−318846号公報JP-A-8-318846 特開平11−48947号公報JP 11-48947 A

しかしながら、この従来の負圧式倍力装置は、大気流入制御用環状弁座とは別に、緊急ブレーキ特性に切り換えるためのソレノイドと該ソレノイドで駆動される弁座部材を有し、ペダルストロークセンサやマスタシリンダ液圧センサからの信号を処理する電子制御装置からソレノイド駆動信号を出力し、その信号に基いてソレノイドが駆動され、大気流入制御用環状弁座を有する弁座部材と対向シール部材とを離間させ、弁機構を出力増加作用状態とするものであり、ソレノイド、各種センサ、電子制御装置等を必要とするため相当に高価なものとなる。   However, this conventional negative pressure booster has a solenoid for switching to an emergency brake characteristic and a valve seat member driven by the solenoid separately from the annular valve seat for atmospheric inflow control. A solenoid drive signal is output from an electronic control unit that processes a signal from the cylinder hydraulic pressure sensor, and the solenoid is driven based on the signal to separate the valve seat member having the annular valve seat for atmospheric inflow control from the opposing seal member. Thus, the valve mechanism is brought into an output increasing action state, and requires a solenoid, various sensors, an electronic control device, and the like, which is considerably expensive.

本発明は、それ故に、ソレノイド、各種センサ、電子制御装置等を必要とせず、緊急ブレーキ時の出力増加作用状態を簡略で安価な機械的構成で達成できる負圧式倍力装置を提供することを目的とする。   Therefore, the present invention provides a negative pressure booster that does not require a solenoid, various sensors, an electronic control unit, etc., and can achieve an output increasing action state at the time of emergency braking with a simple and inexpensive mechanical configuration. Objective.

上記の目的を達成するため、内部に少なくとも一つの圧力室を形成するハウジングと、前記ハウジングの内部に前記ハウジングに対して前進及び後退可能に設置されるとともに前記圧力室を定圧室と変圧室とに分割する可動壁と、前記可動壁に結合されるパワーピストンと、前記パワーピストンの内部に前記パワーピストンに対して前進及び後退可能に設置される入力部材と、前記可動壁の移動に伴う前記パワーピストンの推進力を装置外に出力する出力部材と、前記パワーピストンに配設されるとともに後方に向いている大気流出制御用環状弁座と、前記大気流出制御用環状弁座に対向する可動部と前記パワーピストンに気密的に固定される固定部とを有する弁機構とを備え、前記大気流出制御用環状弁座が、前記パワーピストンに対して前進及び後退可能な弁座部材に配されている負圧式倍力装置において、該負圧式倍力装置が前記入力部材の前記パワーピストンに対する前進量が所定値以下の場合には前記弁座部材を前方所定位置に保持する保持手段と、前記入力部材の前記パワーピストンに対する前進量が所定値より大きい場合には前記弁座部材を後方位置に所定量移動させる可動手段と、前記パワーピストンが前記ハウジングに対して所定位置となった場合には前記弁座部材を前記前方所定位置に復帰させる復帰手段とを備え、前記保持手段は、一方端が前記パワーピストン又は該パワーピストン側部材に係合されるとともに他方端が前記弁座部材に係合される保持部材を有することを特徴とする負圧式倍力装置を構成した。   In order to achieve the above object, a housing that forms at least one pressure chamber therein, a housing that can be moved forward and backward relative to the housing inside the housing, and the pressure chamber is a constant pressure chamber and a variable pressure chamber. A movable wall divided into the movable wall, a power piston coupled to the movable wall, an input member installed inside the power piston so as to be able to move forward and backward with respect to the power piston, and the movement wall as the movable wall moves An output member that outputs the propulsion force of the power piston to the outside of the device, an atmospheric outflow control annular valve seat that is disposed on the power piston and faces rearward, and a movable facing the atmospheric outflow control annular valve seat And a valve mechanism having a fixed portion that is airtightly fixed to the power piston, and the annular valve seat for atmospheric outflow control is provided with respect to the power piston. In a negative pressure type booster arranged on a valve seat member capable of moving forward and backward, when the amount of advancement of the input member relative to the power piston by the negative pressure type booster is less than a predetermined value, the valve seat member is Holding means for holding in a predetermined front position; movable means for moving the valve seat member to a rear position by a predetermined amount when the advance amount of the input member relative to the power piston is greater than a predetermined value; and A return means for returning the valve seat member to the predetermined position in front when the valve seat member is in a predetermined position, and one end of the holding means is engaged with the power piston or the power piston side member. And a negative pressure booster characterized in that the other end has a holding member engaged with the valve seat member.

これによれば、入力部材とパワーピストンとの相対移動量が所定値より大きい場合、すなわち運転者が慌ててブレーキペダルを踏み込む緊急ブレーキ時において、保持手段による弁座部材の係止が解除され、可動手段によって弁座部材が後方に所定量移動させられて、弁座部材が弁機構の可動部を後方に押圧するため、変圧室が急速且つ強制的に大気と連通され、通常ブレーキ時より大きな推進力が可動壁、パワーピストンひいては出力部材に印加され、十分な大きさのブレーキ液圧を発生させることができる。いいかえれば、ジャンピング特性(ブレーキペダルが踏まれてブレーキ動作がなされた際に、入力部材が反力部材に当接するまでは、入力に対する出力の比率が無限大になり、このことをジャンピングと称する)を変化させて、通常ブレーキ時より大きな推進力が出力部材に印加されることになる。すなわち、通常ブレーキ用特性と緊急ブレーキ用特性の2種類の入力−出力特性を有する負圧式倍力装置を簡単な構成で実現できる。   According to this, when the relative movement amount between the input member and the power piston is larger than a predetermined value, that is, in emergency braking in which the driver rushes and depresses the brake pedal, the locking of the valve seat member by the holding means is released, Since the valve seat member is moved rearward by a predetermined amount by the movable means, and the valve seat member presses the movable portion of the valve mechanism rearward, the variable pressure chamber is rapidly and forcibly communicated with the atmosphere, which is larger than that during normal braking. A propulsive force is applied to the movable wall, the power piston, and thus the output member, so that a sufficiently large brake fluid pressure can be generated. In other words, jumping characteristics (the ratio of output to input is infinite until the input member comes into contact with the reaction member when the brake pedal is depressed and brake operation is performed, which is called jumping) Thus, a larger propulsive force than that during normal braking is applied to the output member. That is, a negative pressure booster having two types of input-output characteristics, that is, a normal brake characteristic and an emergency brake characteristic can be realized with a simple configuration.

なお、後方とは、負圧式倍力装置に対してブレーキペダル側あるいは車両後方側を意味し、前方とは、負圧式倍力装置に対してマスタシリンダ側あるいは車両前方側を意味する。   Note that the rear means the brake pedal side or the vehicle rear side with respect to the negative pressure booster, and the front means the master cylinder side or the vehicle front side with respect to the negative pressure booster.

好ましくは、入力部材および保持部材の少なくとも一方にテーパ部が設けられ、入力部材のパワーピストンに対する前進量が所定値より大きい場合には、入力部材または保持手段とテーパ部とのカム作用によって保持部材の保持を解除する。これによれば、入力部材のパワーピストンに対する前進量が所定値より大きい場合には、テーパ部のカム作用によって確実に保持部材の保持作用を解除することができ、通常ブレーキ用特性から緊急ブレーキ用特性への速やかな移行が可能となる。   Preferably, at least one of the input member and the holding member is provided with a tapered portion, and when the advance amount of the input member relative to the power piston is larger than a predetermined value, the holding member is caused by a cam action of the input member or the holding means and the tapered portion. Release the holding. According to this, when the advance amount of the input member relative to the power piston is larger than the predetermined value, the holding action of the holding member can be reliably released by the cam action of the taper portion, and the emergency brake characteristic can be Rapid transition to characteristics is possible.

大気流出制御用環状弁座は、パワーピストンと一体の第1大気流出制御用環状弁座と前記パワーピストンに対して前進及び後退可能で且つ第1大気流出制御用環状弁座と略同心の第2大気流出制御用環状弁座とからなる。これによれば、大気流出制御用環状弁座をパワーピストンと一体の第1大気流出制御用環状弁座と第1大気流出制御用環状弁座と略同心の第2大気流出制御用環状弁座とに分離することにより、大気流出制御用環状弁座を有する通常の負圧式倍力装置のパワーピストンに第2大気流出制御用環状弁座を追加するだけで通常ブレーキ用特性と緊急ブレーキ用特性の2種類の入力−出力特性を有する負圧式倍力装置を構成でき、通常の負圧式倍力装置の部品との共通化が図られて低コスト化につながる。   An atmospheric outflow control annular valve seat includes a first atmospheric outflow control annular valve seat integral with the power piston, and can be moved forward and backward with respect to the power piston and substantially concentric with the first atmospheric outflow control annular valve seat. 2 An annular valve seat for atmospheric outflow control. According to this, the annular valve seat for the atmospheric air outflow control is arranged so that the first atmospheric outflow control annular valve seat integrated with the power piston and the first atmospheric outflow control annular valve seat are substantially concentric with the second atmospheric outflow control annular valve seat. Therefore, by adding a second atmospheric outflow control annular valve seat to the power piston of an ordinary negative pressure booster having an atmospheric outflow control annular valve seat, the normal brake characteristics and emergency brake characteristics can be obtained. The negative pressure type booster having the two types of input-output characteristics can be configured, and the common use with the parts of the normal negative pressure type booster is achieved, leading to cost reduction.

本発明によれば、ソレノイド、各種センサ、電子制御装置等を必要とせず、通常ブレーキ用特性と緊急ブレーキ用特性の2種類の入力−出力特性を有する負圧式倍力装置を簡略で安価な構成で実現できる。
本発明の他の目的、効果は、添付図面を参照して後述する本発明の実施例の記載から明らかとなろう。尚、前方とは車両の前方方向を意味し、後方とは車両の後方方向を意味する。
According to the present invention, a negative pressure booster having two types of input-output characteristics, that is, a normal brake characteristic and an emergency brake characteristic, is required without requiring a solenoid, various sensors, an electronic control unit, or the like. Can be realized.
Other objects and effects of the present invention will become apparent from the description of the embodiments of the present invention described later with reference to the accompanying drawings. In addition, the front means the front direction of the vehicle, and the rear means the rear direction of the vehicle.

以下、添付図面を参照して本発明の実施形態について説明する。   Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.

図1、図2は、本発明の第1の実施例である車両用負圧式倍力装置の断面図であり、図2は、図1の一部の拡大図である。   FIG. 1 and FIG. 2 are sectional views of a negative pressure booster for a vehicle that is a first embodiment of the present invention, and FIG. 2 is an enlarged view of a part of FIG.

図1において、車両用負圧倍力装置(ブレーキブースタ)10は、前方シェル11と後方シェル12及び可動壁20とから構成され、内部が可動壁20によって負圧源に通じる定圧室23と大気と連通自在な変圧室24とに分割されるハウジング14を備える。ハウジング14内の可動壁20は、金属製のプレート18とゴム製のダイアフラム19とから成り、ハウジング14に対して前後方向移動可能に設置されている。
ダイアフラム19の外周縁のビード部は、後方シェル12の外周縁に設けられた折り返し部と前方シェル11とにより気密的に挟持されている。また、ダイアフラム19の内周縁のビード部は、パワーピストン22の前方フランジ部外周に設けられた溝に、プレート18とともに気密的に固定されている。
In FIG. 1, a negative pressure booster (brake booster) 10 for a vehicle includes a front shell 11, a rear shell 12, and a movable wall 20, and a constant pressure chamber 23 that communicates with a negative pressure source through the movable wall 20 and the atmosphere. A housing 14 is provided that is divided into a variable pressure chamber 24 that can communicate with the housing. The movable wall 20 in the housing 14 includes a metal plate 18 and a rubber diaphragm 19, and is installed so as to be movable in the front-rear direction with respect to the housing 14.
The bead portion on the outer peripheral edge of the diaphragm 19 is airtightly held between the folded portion provided on the outer peripheral edge of the rear shell 12 and the front shell 11. The bead portion on the inner peripheral edge of the diaphragm 19 is airtightly fixed together with the plate 18 in a groove provided on the outer periphery of the front flange portion of the power piston 22.

定圧室23は、負圧源であるエンジンインテークマニホールド(図示せず)に連通され、エンジン作動中は常に負圧に保たれる。変圧室24は、通路60及び弁機構36を介して定圧室23と連通・遮断されるとともに、弁機構36を介して大気とも連通・遮断される。   The constant pressure chamber 23 communicates with an engine intake manifold (not shown) which is a negative pressure source, and is always kept at a negative pressure during engine operation. The variable pressure chamber 24 is communicated / blocked with the constant pressure chamber 23 via the passage 60 and the valve mechanism 36, and is also communicated / blocked with the atmosphere via the valve mechanism 36.

図1及び図2に示されるように、パワーピストン22は、その内部で前方(図1及び図2中、左方)に位置して定圧室に連通する第1空間22aと、その内部で後方(図1及び図2中、右方)に位置して大気に連通する第2空間22bと、第1空間22aと第2空間22bとの間に介在される中間部221を有している。中間部221は、中間部221の中心部で第1空間22aと第2空間22bとを連通する第3空間22cと、第3空間22cとは別に第1空間22aと第2空間22bとを連通する通路60とを有している。   As shown in FIGS. 1 and 2, the power piston 22 has a first space 22a located in the front (leftward in FIGS. 1 and 2) and communicating with the constant pressure chamber, and a rear in the interior. It has the 2nd space 22b which is located (right in FIG.1 and FIG.2) and is connected to air | atmosphere, and the intermediate part 221 interposed between the 1st space 22a and the 2nd space 22b. The intermediate portion 221 communicates the first space 22a and the second space 22b separately from the third space 22c and the third space 22c that communicates the first space 22a and the second space 22b at the center of the intermediate portion 221. And a passage 60 to be connected.

パワーピストン22の内部には、入力部材27を構成する入力ロッド28及びプランジャ37が第1空間22a、第2空間22b、第3空間22cを貫通し、パワーピストン22に対して前後方向に移動できるように設置されている。また、入力ロッド28及びプランジャ37は、結合部80で一体的に結合され、入力ロッド28は、その後方でブレーキペダル(図示せず)に連結される。   Inside the power piston 22, the input rod 28 and the plunger 37 constituting the input member 27 penetrate the first space 22 a, the second space 22 b, and the third space 22 c and can move in the front-rear direction with respect to the power piston 22. It is installed as follows. Further, the input rod 28 and the plunger 37 are integrally coupled by a coupling portion 80, and the input rod 28 is coupled to a brake pedal (not shown) at the rear thereof.

パワーピストン22の前方端部には、出力部材55が嵌装され、パワーピストン22の前方端部と出力部材55との間には反力部材54が配設される。さらに反力部材54とプランジャ37の前方端部との間には、当接部材70が配設されるとともに、当接部材70は、前後方向移動が可能なように、パワーピストン22と一体的に配設される係止部材50の内部に設置されている。
パワーピストン22に対するプランジャ37及び入力ロッド28の移動量を規定するために、パワーピストン22の中間部221に形成された半径方向孔33にキー部材32が挿通されている。キー部材32の前後方向(図1及び図2中、左右方向)の肉厚寸法は、半径方向孔33の前後方向寸法よりも小さく、キー部材32は、パワーピストン22に対して図2中に示した距離Cだけ前後方向に移動できる。
An output member 55 is fitted to the front end portion of the power piston 22, and a reaction force member 54 is disposed between the front end portion of the power piston 22 and the output member 55. Further, a contact member 70 is disposed between the reaction force member 54 and the front end portion of the plunger 37, and the contact member 70 is integrated with the power piston 22 so as to be movable in the front-rear direction. Is installed inside the locking member 50.
In order to define the amount of movement of the plunger 37 and the input rod 28 with respect to the power piston 22, the key member 32 is inserted into the radial hole 33 formed in the intermediate portion 221 of the power piston 22. The thickness dimension of the key member 32 in the front-rear direction (left-right direction in FIGS. 1 and 2) is smaller than the front-rear direction dimension of the radial hole 33, and the key member 32 is shown in FIG. It can move in the front-rear direction by the indicated distance C.

キー部材32は、パワーピストン22の外周側に突出した両端部の後方面にて後方シェル12に当接可能であり、ハウジング14に対するパワーピストン22の後方への移動限界は、図2に示すように、半径方向孔33の前方壁がキー部材32の前方面に当接し且つキー部材32の両端部の後方面が後方シェル12に当接した位置である。キー部材32の中央部は、プランジャ37の中央部に形成された一対のフランジ面34、35間に配設されており、パワーピストン22に対するプランジャ37の後方への移動限界は、フランジ面34がキー部材32の前方面に当接し且つキー部材32の後方面が半径方向孔33の後方壁に当接した位置である。また、パワーピストン22に対するプランジャ37の前方への移動限界は、フランジ面35がキー部材32の後方面に当接し且つキー部材32の前方面が半径方向孔33の前方壁に当接した位置である。   The key member 32 can come into contact with the rear shell 12 at the rear surfaces of both ends protruding to the outer peripheral side of the power piston 22, and the limit of movement of the power piston 22 to the rear with respect to the housing 14 is as shown in FIG. In addition, the front wall of the radial hole 33 is in contact with the front surface of the key member 32, and the rear surfaces of both ends of the key member 32 are in contact with the rear shell 12. The central portion of the key member 32 is disposed between a pair of flange surfaces 34, 35 formed at the central portion of the plunger 37, and the rearward movement limit of the plunger 37 relative to the power piston 22 is determined by the flange surface 34. This is the position where the front surface of the key member 32 abuts and the rear surface of the key member 32 abuts the rear wall of the radial hole 33. The forward movement limit of the plunger 37 with respect to the power piston 22 is such that the flange surface 35 is in contact with the rear surface of the key member 32 and the front surface of the key member 32 is in contact with the front wall of the radial hole 33. is there.

パワーピストン22の内部には、パワーピストン22に対するプランジャ37の前後方向移動に応じて、変圧室24が定圧室23に連通されつつ大気から遮断される出力減少作用状態と変圧室24が定圧室23及び大気から遮断される出力保持作用状態と変圧室24が定圧室23から遮断されて大気に連通される出力増加作用状態とに切り換える弁機構36が設置されている。
上記弁機構36は、プランジャ37の後方端部に一体的に形成されている大気流入制御用環状弁座37aと、弁座部材40の後方部で第3空間22cの後方側開口回りに一体的に形成される大気流出制御用環状弁座39と、大気流出制御用環状弁座39、大気流入制御用環状弁座37a、にそれぞれ対向する弁41a、41bを有する可動部41とリテーナ42によりパワーピストン22に気密的に固定される固定部43とを有しており且つ可動部41がスプリング44によって前方へ付勢されている筒状部材45を主たる構成部材としている。
Inside the power piston 22, the variable pressure chamber 24 communicates with the constant pressure chamber 23 in accordance with the longitudinal movement of the plunger 37 relative to the power piston 22, and the variable pressure chamber 24 is connected to the constant pressure chamber 23. In addition, a valve mechanism 36 is provided for switching between an output holding action state that is cut off from the atmosphere and an output increase action state in which the variable pressure chamber 24 is cut off from the constant pressure chamber 23 and communicated with the atmosphere.
The valve mechanism 36 is integrally formed around the rear opening of the third space 22c at the rear portion of the valve seat member 40 and the annular valve seat 37a for atmospheric inflow control formed integrally at the rear end portion of the plunger 37. The movable part 41 and the retainer 42 are provided with a valve 41a, 41b facing the annular valve seat 39 for atmospheric outflow control, the annular valve seat 39 for atmospheric outflow control, and the annular valve seat 37a for atmospheric inflow control formed respectively. A cylindrical member 45 having a fixed portion 43 hermetically fixed to the piston 22 and the movable portion 41 being urged forward by a spring 44 is a main constituent member.

中間部221の第3空間22c内に配設された弁座部材40は、パワーピストン22に対して前後方向に移動可能である。
図4に斜視図で示すように、弁座部材40は、プランジャ37の外周に半径方向に突出する当接部37cが挿入されるスリット40bと、弁座部材40の前後方向に延在する貫通孔40eを備える。また、スリット40bにはキー部材32が挿通される。
弁座部材40の貫通穴40eにプランジャ37が挿入されることにより、当接部37cとスリット40bとが各々対向するとともに、当接部37cがスリット40bを介して弁座部材40の外部に突出することになる。弁座部材40を備えたプランジャ37がパワーピストン22内に配設されると、当接部37cの外周面が中間部221の内周面の凹部221aに摺接することになり、プランジャ37は、当接部37cを介して中間部221の内周部すなわちパワーピストン22の内周に摺動可能に支持されることになる。
The valve seat member 40 disposed in the third space 22 c of the intermediate portion 221 is movable in the front-rear direction with respect to the power piston 22.
As shown in a perspective view in FIG. 4, the valve seat member 40 includes a slit 40 b in which a contact portion 37 c protruding in the radial direction is inserted on the outer periphery of the plunger 37, and a penetration extending in the front-rear direction of the valve seat member 40. A hole 40e is provided. The key member 32 is inserted through the slit 40b.
By inserting the plunger 37 into the through hole 40e of the valve seat member 40, the contact portion 37c and the slit 40b face each other, and the contact portion 37c protrudes outside the valve seat member 40 through the slit 40b. Will do. When the plunger 37 provided with the valve seat member 40 is disposed in the power piston 22, the outer peripheral surface of the contact portion 37 c comes into sliding contact with the concave portion 221 a of the inner peripheral surface of the intermediate portion 221. It is slidably supported on the inner peripheral portion of the intermediate portion 221, that is, the inner periphery of the power piston 22 via the contact portion 37 c.

一方、弁座部材40は、プランジャ37の外周部とパワーピストン22の中間部221の内周部との間に位置し、大気流出制御用環状弁座39が形成されている後方端部において中間部221の内周面に対して前後方向に摺動可能に当接することになる。すなわち、パワーピストン22は、弁座部材40を後方に摺動可能に保持する保持部として中間部221を備えていることになる。
弁座部材40の中間部221に当接する後方端部の外周には、弁座部材40の後方端部と中間部221の内周面との間の気密を保つ環状シール部材46が装着されている。また、弁座部材40は、弁座部材40と中間部221の内周面に設けられたフランジ部との間に配設されたスプリング47(付勢部材)により後方に付勢されている。
On the other hand, the valve seat member 40 is located between the outer peripheral portion of the plunger 37 and the inner peripheral portion of the intermediate portion 221 of the power piston 22 and is intermediate at the rear end portion where the annular valve seat 39 for atmospheric outflow control is formed. It will contact | abut with respect to the internal peripheral surface of the part 221 so that sliding is possible in the front-back direction. That is, the power piston 22 includes the intermediate portion 221 as a holding portion that holds the valve seat member 40 slidably rearward.
An annular seal member 46 that keeps an airtight seal between the rear end portion of the valve seat member 40 and the inner peripheral surface of the intermediate portion 221 is attached to the outer periphery of the rear end portion that contacts the intermediate portion 221 of the valve seat member 40. Yes. Further, the valve seat member 40 is urged rearward by a spring 47 (biasing member) disposed between the valve seat member 40 and a flange portion provided on the inner peripheral surface of the intermediate portion 221.

プランジャ37と結合部80で一体的に連結された入力ロッド28に係止されるリテーナ58とパワーピストン22に係止されるリテーナ42との間に配設されるスプリング59は、入力ロッド28を後方へ付勢し、ブレーキペダルが踏まれていない場合には、大気流入制御用環状弁座37aを弁機構36の可動部41の弁41bに当接させ且つ可動部41の弁41aを大気流出制御用環状弁座39から距離Aだけ離間させた状態に保持する。
中間部221に形成された通路60と第1空間22aとは、弁機構36と定圧室23とを連絡し、第3空間22cは、弁機構36と変圧室とを連絡する。
パワーピストン22の前方部分の内部すなわち中間部221には、弁座部材40を後方に推進させる可動手段が配設されている。この可動手段は、弁座部材40を後方に付勢するスプリング47(付勢部材)とキー部材32から構成されている。
A spring 59 disposed between a retainer 58 that is locked to the input rod 28 that is integrally connected to the plunger 37 and the coupling portion 80 and a retainer 42 that is locked to the power piston 22 is provided to the input rod 28. When the brake pedal is not depressed, the atmospheric inflow control annular valve seat 37a is brought into contact with the valve 41b of the movable portion 41 of the valve mechanism 36 and the valve 41a of the movable portion 41 is discharged to the atmosphere. It is held in a state separated from the control annular valve seat 39 by a distance A.
The passage 60 formed in the intermediate portion 221 and the first space 22a communicate the valve mechanism 36 and the constant pressure chamber 23, and the third space 22c communicates the valve mechanism 36 and the variable pressure chamber.
A movable means for propelling the valve seat member 40 rearward is disposed inside the front portion of the power piston 22, that is, in the intermediate portion 221. The movable means includes a spring 47 (biasing member) that biases the valve seat member 40 rearward and a key member 32.

パワーピストン22の前方部分の内部すなわち第1空間22aには、保持手段48が配設されている。保持手段48は、弁座部材40の被係合部40cに係合する係合部52bを有する保持部材52と保持部材52を縮径させる方向に付勢するリング状弾性体53とからなる。保持部材52は、図5に示すように、中空円錐台をその中心軸を通る平面で切断したような半割り中空円錐台形状をしており、この半割り中空円錐台を2個対向させてパワーピストン22に組付けられる。保持部材52の係止部52cは、パワーピストン22の前方部分に固定された係止部材50の係止溝50aに嵌め込まれている。このため、保持部材52は、前後方向の移動はできないが、係止部52cを中心とする半径方向の移動が許容されている。   A holding means 48 is disposed inside the front portion of the power piston 22, that is, in the first space 22a. The holding means 48 includes a holding member 52 having an engaging portion 52 b that engages with the engaged portion 40 c of the valve seat member 40, and a ring-shaped elastic body 53 that biases the holding member 52 in a direction of reducing the diameter. As shown in FIG. 5, the holding member 52 has a half hollow truncated cone shape obtained by cutting a hollow truncated cone by a plane passing through the central axis thereof, and two half hollow truncated cones are opposed to each other. The power piston 22 is assembled. The locking portion 52 c of the holding member 52 is fitted in a locking groove 50 a of the locking member 50 fixed to the front portion of the power piston 22. For this reason, the holding member 52 cannot move in the front-rear direction, but is allowed to move in the radial direction around the locking portion 52c.

図3は、本発明の第2の実施例を示す。第2の実施例においては、パワーピストン22の中間部221の第3空間22cの後方側開口回りに一体的に形成される第1大気流出制御用環状弁座38が設けられ、第1大気流出制御用環状弁座38の内径側に、可動部41に対向する第2大気流出制御用環状弁座390を備える弁座部材400がパワーピストン22に対して前後方向移動可能に配設されている。なお、上述した以外の構成は、図2に示す第1の実施例と同じである。   FIG. 3 shows a second embodiment of the present invention. In the second embodiment, a first atmospheric outflow control annular valve seat 38 that is integrally formed around the rear side opening of the third space 22c of the intermediate portion 221 of the power piston 22 is provided. A valve seat member 400 including a second atmospheric outflow control annular valve seat 390 facing the movable portion 41 is disposed on the inner diameter side of the control annular valve seat 38 so as to be movable in the front-rear direction with respect to the power piston 22. . The configuration other than that described above is the same as that of the first embodiment shown in FIG.

図6は、本発明の第3の実施例を示し、保持手段148が第1と第2の実施例と異なる。第3の実施例において、保持手段148は、弁座部材400の被係合部400cに係合する係合部152bを有する保持部材152と、保持部材152を縮径させる方向に付勢するリング状弾性体53とからなる。
保持部材152の係止部152cは、パワーピストン22の前方部分に固定された係止部材150に設けられるとともにパワーピストン22の中心軸に対して略直角に延在する係止溝150aに嵌め込まれている。このため、保持部材152は、前後方向の移動はできないが、係止部152cを中心とする半径方向の移動が許容されている。なお、保持部材152は、図7に示すように、中空円錐台をその中心軸を通る3平面で切断したような3分割中空円錐台形状をしており、図8に示すように、この3分割中空円錐台を3個対向させてパワーピストン22に組付けられる。
FIG. 6 shows a third embodiment of the present invention, in which the holding means 148 is different from the first and second embodiments. In the third embodiment, the holding means 148 includes a holding member 152 having an engaging portion 152b that engages with the engaged portion 400c of the valve seat member 400, and a ring that urges the holding member 152 in the direction of reducing the diameter. And an elastic body 53.
The locking portion 152 c of the holding member 152 is provided in a locking member 150 fixed to the front portion of the power piston 22 and is fitted into a locking groove 150 a that extends substantially at right angles to the central axis of the power piston 22. ing. For this reason, the holding member 152 cannot move in the front-rear direction, but is allowed to move in the radial direction around the locking portion 152c. As shown in FIG. 7, the holding member 152 has a three-divided hollow frustum shape obtained by cutting the hollow frustum along three planes passing through its central axis. As shown in FIG. The three divided hollow truncated cones are opposed to each other and assembled to the power piston 22.

さらに、保持部材152の係止部152cの外周には、薄肉円筒状の規制部材170が配設され、係止部152cが係止溝150aから抜け出ることを防止している。すなわち、プランジャ37の斜面37bと保持部材152のテーパ部152aとの当接によるカム作用によって軸方向分力が保持部材152に印加されても、係止部152cの係止溝150aからの浮上がりが防止される。このため、プランジャ37のパワーピストン22に対する前進量のロスがなく、通常ブレーキ用特性から緊急ブレーキ用特性への移行が速やかに行なわれる。   Further, a thin cylindrical regulating member 170 is disposed on the outer periphery of the locking portion 152c of the holding member 152 to prevent the locking portion 152c from coming out of the locking groove 150a. That is, even if an axial component force is applied to the holding member 152 by the cam action caused by the contact between the inclined surface 37b of the plunger 37 and the tapered portion 152a of the holding member 152, the locking portion 152c is lifted from the locking groove 150a. Is prevented. For this reason, there is no loss of the advance amount of the plunger 37 with respect to the power piston 22, and the transition from the normal brake characteristic to the emergency brake characteristic is performed quickly.

なお、図6に示すように、係止部152cの係止溝150a内での回動中心軸Xを通り、且つ保持部材152のテーパ部152aと入力部材即ちプランジャ37のテーパ部37bとの当接面の中心線Xを通る平面が、パワーピストン22の中心軸Xとなす角度が30°以下に設定してある。これは、保持部材152のテーパ部152aとパワーピストン22の中心軸との距離Bを、係止部152cの回動中心とパワーピストン22の中心軸との距離Aに近づけることなり、カム作用による軸方向分力によって保持部材152が弁座部材400と係合する方向(図6において時計方向)に回動することを防止し、通常ブレーキ用特性から緊急ブレーキ用特性への移行が速やかに行なわれることを目的としている。
したがって、上記の角度は、本発明の第3の実施例にのみ適用されるものではなく、第1の実施例、第2の実施例及び後述する第4の実施例にも適用される。
Incidentally, as shown in FIG. 6, passes through the rotational center axis X 1 in a locking groove 150a of the engaging portion 152c, and the holding member 152 of the tapered portion 37b of the tapered portion 152a and the input member or plunger 37 plane through the center lines X 3 of the contact surface is, the central axis X 2 and angle of the power piston 22 is set to 30 ° or less. This is because the distance B between the taper portion 152a of the holding member 152 and the center axis of the power piston 22 is brought closer to the distance A between the rotation center of the locking portion 152c and the center axis of the power piston 22, and this is due to the cam action. The holding member 152 is prevented from rotating in the direction in which the holding member 152 engages with the valve seat member 400 (clockwise in FIG. 6) by the axial component force, and the transition from the normal brake characteristic to the emergency brake characteristic is performed quickly. The purpose is to be.
Therefore, the above angle is not only applied to the third embodiment of the present invention, but also applied to the first embodiment, the second embodiment, and the fourth embodiment described later.

図9は、本発明の第4の実施例を示し、保持手段248が第1〜3の実施例と異なる。第4の実施例において、保持手段248は、弁座部材400の被係合部400cに係合する係合部252bを有する保持部材252と、保持部材252を縮径させる方向に付勢するリング状弾性体53とからなる。
保持部材252の係止部252cは、保持部材252の本体部分と連絡部252dを介して連結されているとともに、略円筒状を呈している。
FIG. 9 shows a fourth embodiment of the present invention, and the holding means 248 is different from the first to third embodiments. In the fourth embodiment, the holding means 248 includes a holding member 252 having an engaging portion 252b that engages with the engaged portion 400c of the valve seat member 400, and a ring that urges the holding member 252 in the direction of reducing the diameter. And an elastic body 53.
The locking portion 252c of the holding member 252 is connected to the main body portion of the holding member 252 via the connecting portion 252d and has a substantially cylindrical shape.

また、パワーピストン22の前方部分に固定された係止部材250に設けられるとともにパワーピストン22の中心軸に対して略直角に延在する係止溝250aは、保持部材252の係止部252cが嵌挿される円筒状内孔となっている。さらに、係止溝250aは、係止溝250aに沿って延在する切欠250bを有している。   The locking groove 250 a provided in the locking member 250 fixed to the front portion of the power piston 22 and extending substantially perpendicular to the central axis of the power piston 22 is formed by the locking portion 252 c of the holding member 252. It is a cylindrical inner hole to be inserted. Furthermore, the locking groove 250a has a notch 250b extending along the locking groove 250a.

係止部252cは、パワーピストン22の中心軸に対して略直角方向から係止溝250aに嵌挿され、このとき係止部252cと保持部材本体とを連結している連絡部252dは、切欠250b内を通過することになる。すなわち、係止部252cと係止溝250aは、いわゆる関節状の結合をすることになる。その結果、保持部材250が係止溝250aの中心軸を回動軸として、すなわちパワーピストン22の中心軸に対して略直角な軸を回動軸として保持部材252が円滑に回動する。また、関節状の結合であるため、係止部252cが係止溝250aから抜けることがなく、信頼性の高い緊急ブレーキ機能が実現できる。
なお、保持部材252は、図7に示す第3の実施例にかかる保持部材152と係止部152C以外は同じ形状となる。すなわち、中空円錐台をその中心軸を通る3平面で切断したような3分割中空円錐台形状をしており、図8に示す第3の実施例と同様に、この3分割中空円錐台を3個対向させてパワーピストン22に組付けられる。
The engaging portion 252c is inserted into the engaging groove 250a from a direction substantially perpendicular to the central axis of the power piston 22, and at this time, the connecting portion 252d connecting the engaging portion 252c and the holding member main body is notched. It will pass through 250b. That is, the locking portion 252c and the locking groove 250a are so-called joint-shaped. As a result, the holding member 250 smoothly rotates with the central axis of the locking groove 250a as the rotation axis, that is, with the axis substantially perpendicular to the central axis of the power piston 22 as the rotation axis. Further, because of the joint-like connection, the locking portion 252c does not come out of the locking groove 250a, and a highly reliable emergency brake function can be realized.
The holding member 252 has the same shape except for the holding member 152 and the locking portion 152C according to the third embodiment shown in FIG. That is, it has a three-part hollow frustum shape that is obtained by cutting the hollow frustum along three planes passing through its central axis, and this three-part hollow frustum is divided into three parts as in the third embodiment shown in FIG. They are assembled to the power piston 22 so as to face each other.

次に、本発明の負圧式倍力装置の作動を説明するが、通常作動状態での倍力装置としての作動は、一般的に知られるものであるため説明を省略し、主に緊急ブレーキ時の作動について説明する。   Next, the operation of the negative pressure type booster of the present invention will be described. Since the operation as a booster in the normal operation state is generally known, the description thereof will be omitted and mainly during emergency braking. Will be described.

本発明の負圧式倍力装置の緊急ブレーキ特性は、ジャンピング特性を変化させて、通常ブレーキ時より大きな推進力が出力部材に印加されることによって達成されるものである。ジャンピング特性を変化させるためには、図2において、当接部材70と反力部材54との間隙Dを大きくすればよい。間隙Dの拡大は、パワーピストン22の反力部材54への当接面22dと大気流出制御用環状弁座39との距離、及びパワーピストン22の反力部材54への当接面22dと大気流入制御用環状弁座37aとの距離を拡大することと同じである。すなわち、大気流出制御用環状弁座39と大気流入制御用環状弁座37aとを後方に移動させることにより間隙Dを拡大し、当接部材70が反力部材54から反力を受けるまでの出力大きくして、入力に対する出力の比率が無限大になるいわゆるジャンピング状態での出力を通常状態よりも大きくしたものである。   The emergency brake characteristic of the negative pressure booster of the present invention is achieved by changing the jumping characteristic and applying a larger driving force to the output member than during normal braking. In order to change the jumping characteristics, the gap D between the contact member 70 and the reaction force member 54 in FIG. The gap D is increased by the distance between the contact surface 22d of the power piston 22 to the reaction force member 54 and the annular valve seat 39 for controlling air outflow, and the contact surface 22d of the power piston 22 to the reaction force member 54 and the atmosphere. This is the same as increasing the distance from the inflow control annular valve seat 37a. That is, the gap D is enlarged by moving the atmospheric outflow control annular valve seat 39 and the atmospheric inflow control annular valve seat 37a rearward, and the output until the contact member 70 receives the reaction force from the reaction force member 54. The output in the so-called jumping state where the ratio of the output to the input is infinite is made larger than the normal state.

以下に、実際の作動につき、図2及び図9に基いて説明する。
運転者が慌ててブレーキペダルを踏み込む緊急ブレーキ時において、入力部材27とパワーピストン22との相対移動量が所定値Bより大きくなると、プランジャ37の斜面37bが、保持部材52のテーパ部52aに当接するとともに、リング状弾性体53により縮径する方向に付勢されている保持部材52を半径方向に拡径させる。
テーパ部52aの最小内径部52aaがプランジャ37の段部37dに乗り上げると、弁座部材40の被係合部40cと保持部材52の係合部52bとの係合が解徐される。弁座部材40は、スプリング47(付勢部材)により後方に付勢されているため、被係合部40cの係合が解徐されると直ちに、スプリング47(付勢部材)の付勢力により後方に移動する。
The actual operation will be described below with reference to FIGS.
If the relative movement between the input member 27 and the power piston 22 is greater than a predetermined value B during emergency braking when the driver rushes and depresses the brake pedal, the inclined surface 37b of the plunger 37 contacts the tapered portion 52a of the holding member 52. The holding member 52 urged in the direction of reducing the diameter by the ring-shaped elastic body 53 is expanded in the radial direction.
When the minimum inner diameter portion 52aa of the taper portion 52a rides on the stepped portion 37d of the plunger 37, the engagement between the engaged portion 40c of the valve seat member 40 and the engaging portion 52b of the holding member 52 is released. Since the valve seat member 40 is urged rearward by a spring 47 (biasing member), as soon as the engagement of the engaged portion 40c is released, the urging force of the spring 47 (biasing member) is used. Move backwards.

弁座部材40が後方に移動すると、弁座部材40の大気流出制御用環状弁座39は、弁機構36の可動部41を構成する弁41aに当接し、定圧室23と変圧室24との連通を遮断する。このとき、プランジャ37は、入力ロッド28と一体で前方へ移動中であり、弁座部材40が弁機構36の可動部41を後方へ推し戻しているため、プランジャ37の大気流入制御用環状弁座37aと弁機構36の可動部41を構成する弁41bとが急速に離間し、変圧室24が大気と連通する。その結果、通常ブレーキ動作に比べ、定圧室23と変圧室24との連通遮断及び変圧室24が大気との連通が急速に行われるとともに、実質的に、パワーピストン22の反力部材54への当接面22dと大気流出制御用環状弁座38との距離、及びパワーピストン22の反力部材54への当接面22dと大気流入制御用環状弁座37aとの距離を拡大することになり、ジャンピング状態での出力を通常状態よりも大きくすることが可能となる。   When the valve seat member 40 moves rearward, the atmospheric outflow control annular valve seat 39 of the valve seat member 40 comes into contact with the valve 41a constituting the movable portion 41 of the valve mechanism 36, and the constant pressure chamber 23 and the variable pressure chamber 24 are in contact with each other. Block communication. At this time, since the plunger 37 is moving forward integrally with the input rod 28 and the valve seat member 40 pushes back the movable portion 41 of the valve mechanism 36, the annular valve for controlling the air inflow of the plunger 37. The seat 37a and the valve 41b constituting the movable portion 41 of the valve mechanism 36 are rapidly separated, and the variable pressure chamber 24 communicates with the atmosphere. As a result, compared with the normal brake operation, the communication between the constant pressure chamber 23 and the variable pressure chamber 24 is rapidly cut off and the variable pressure chamber 24 is communicated with the atmosphere, and the power piston 22 is substantially connected to the reaction force member 54. The distance between the contact surface 22d and the atmospheric outflow control annular valve seat 38 and the distance between the contact surface 22d of the power piston 22 to the reaction force member 54 and the atmospheric inflow control annular valve seat 37a are increased. The output in the jumping state can be made larger than that in the normal state.

通常ブレーキ特性と上記緊急ブレーキ特性とを図10に示す。図10において、通常ブレーキにおけるジャンンピングは、F01の大きさの出力しか得られないが、緊急ブレーキ時のジャンピングは、F011にまで増大し、大きなブレーキ液圧を発生させることができる。 The normal brake characteristics and the emergency brake characteristics are shown in FIG. In FIG. 10, the jumping in the normal brake can only obtain an output having the magnitude of F 01 , but the jumping during emergency braking increases to F 011 and can generate a large brake fluid pressure.

なお、上記ブレーキ動作が終了してブレーキペダルが戻されると、プランジャ37は、そのフランジ面34がキー部材32と当接しつつ後方に移動する。キー部材32が後方シェル12(固定部材)に当接すると、キー部材32が弁座部材40の前方溝壁40f(図4参照)に当接し、パワーピストン22と一体的に後退してきた弁座部材40の後方への移動を規制する。このとき、なおもパワーピストン22が後退するため、パワーピストン22と一体的に後退する保持部材52の係合部は、キー部材32を介して後方シェル12(固定部材)に当接して静止している弁座部材40の被係合部40cと係合することになり、緊急ブレーキ動作によって係合が解除された保持部材52と弁座部材40とが再係合され、次の緊急ブレーキ動作に備えることになる。   When the brake operation is finished and the brake pedal is returned, the plunger 37 moves rearward while the flange surface 34 is in contact with the key member 32. When the key member 32 comes into contact with the rear shell 12 (fixing member), the key member 32 comes into contact with the front groove wall 40f (see FIG. 4) of the valve seat member 40 and retreats integrally with the power piston 22. The backward movement of the member 40 is restricted. At this time, since the power piston 22 is still retracted, the engaging portion of the holding member 52 that is integrally retracted with the power piston 22 comes into contact with the rear shell 12 (fixing member) via the key member 32 and stops. The holding member 52 and the valve seat member 40, which are disengaged by the emergency brake operation, are engaged with the engaged portion 40c of the valve seat member 40, and the next emergency brake operation is performed. Will be prepared.

本発明の第1の実施例の負圧式倍力装置の断面図である。It is sectional drawing of the negative pressure type booster of 1st Example of this invention. 図1の要部の拡大部分図である。FIG. 2 is an enlarged partial view of a main part of FIG. 1. 本発明の第2の実施例の負圧式倍力装置の断面図である。It is sectional drawing of the negative pressure type booster of 2nd Example of this invention. 弁座部材40の組付け以前の斜視図である。It is a perspective view before the assembly of the valve seat member 40. 保持部材52の組付け以前の斜視図である。FIG. 6 is a perspective view before the holding member 52 is assembled. 本発明の第3の実施例の負圧式倍力装置の一部断面図である。It is a partial cross section figure of the negative pressure type booster of 3rd Example of this invention. 保持部材152の組付け以前の斜視図である。FIG. 10 is a perspective view before the holding member 152 is assembled. 図6のX−X断面図である。It is XX sectional drawing of FIG. 本発明の第4の実施例の負圧式倍力装置の一部断面図である。It is a partial cross section figure of the negative pressure type booster of 4th Example of this invention. 入力ロッド28に印加される力(入力)と出力部材55の推進力(出力)との関係を示す図である。FIG. 4 is a diagram illustrating a relationship between a force (input) applied to an input rod 28 and a propulsive force (output) of an output member 55.

符号の説明Explanation of symbols

10 ブレーキブースタ
11,12 シェル
14 ハウジング
20 可動壁
22 パワーピストン
23 定圧室
24 変圧室
27 入力部材
28 入力ロッド
32 キー部材
36 弁機構
37 プランジャ
37a,39 弁座
40 弁座部材
48 保持手段
50 係止部材
52 保持部材
53 リング状弾性体
54 反力部材
55 出力部材


DESCRIPTION OF SYMBOLS 10 Brake booster 11, 12 Shell 14 Housing 20 Movable wall 22 Power piston 23 Constant pressure chamber 24 Variable pressure chamber 27 Input member 28 Input rod 32 Key member 36 Valve mechanism 37 Plunger 37a, 39 Valve seat 40 Valve seat member 48 Holding means 50 Locking Member 52 Holding member 53 Ring-shaped elastic body 54 Reaction force member 55 Output member


Claims (12)

内部に少なくとも一つの圧力室を形成するハウジングと、前記ハウジングの内部に前記ハウジングに対して前進及び後退可能に設置されるとともに前記圧力室を定圧室と変圧室とに分割する可動壁と、前記可動壁に結合されるパワーピストンと、前記パワーピストンの内部に前記パワーピストンに対して前進及び後退可能に設置される入力部材と、前記可動壁の移動に伴う前記パワーピストンの推進力を装置外に出力する出力部材と、前記パワーピストンに配設されるとともに後方に向いている大気流出制御用環状弁座と、前記大気流出制御用環状弁座に対向する可動部と前記パワーピストンに気密的に固定される固定部とを有する弁機構とを備え、前記大気流出制御用環状弁座が、前記パワーピストンに対して前進及び後退可能な弁座部材に配されている負圧式倍力装置において、該負圧式倍力装置が前記入力部材の前記パワーピストンに対する前進量が所定値以下の場合には前記弁座部材を前方所定位置に保持する保持手段と、前記入力部材の前記パワーピストンに対する前進量が所定値より大きい場合には前記弁座部材を後方位置に所定量移動させる可動手段と、前記パワーピストンが前記ハウジングに対して所定位置となった場合には前記弁座部材を前記前方所定位置に復帰させる復帰手段とを備え、前記保持手段は、一方端が前記パワーピストン又は該パワーピストン側部材に係合されるとともに他方端が前記弁座部材に係合される保持部材を有することを特徴とする負圧式倍力装置。 A housing that forms at least one pressure chamber therein, a movable wall that is installed inside the housing so as to be capable of moving forward and backward with respect to the housing, and that divides the pressure chamber into a constant pressure chamber and a variable pressure chamber; A power piston coupled to the movable wall, an input member installed inside the power piston so as to be able to move forward and backward with respect to the power piston, and a propulsive force of the power piston accompanying the movement of the movable wall An output member that outputs to the power piston, an annular valve seat for atmospheric outflow control that is disposed on the power piston and faces rearward, a movable portion that faces the annular valve seat for atmospheric outflow control, and the power piston. A valve mechanism having a fixed portion fixed to the valve, and the annular valve seat for atmospheric outflow control is capable of moving forward and backward with respect to the power piston. In the negative pressure type booster arranged, the negative pressure type booster has a holding means for holding the valve seat member at a predetermined position in front when the advance amount of the input member relative to the power piston is not more than a predetermined value. When the advance amount of the input member relative to the power piston is greater than a predetermined value, a movable means for moving the valve seat member to a rear position by a predetermined amount, and when the power piston is at a predetermined position with respect to the housing And a return means for returning the valve seat member to the predetermined position in front. The holding means has one end engaged with the power piston or the power piston side member and the other end with the valve seat member. A negative pressure type booster comprising a holding member engaged with the pressure member. 請求項1において、前記入力部材および前記弁座部材と係脱自在な係合部を有する前記保持部材の少なくとも一方にテーパ部が設けられ、前記入力部材の前記パワーピストンに対する前進量が所定値より大きい場合には、前記入力部材または前記保持部材と前記テーパ部とのカム作用によって前記保持部材の保持を解除することを特徴とする負圧式倍力装置。 In Claim 1, A taper part is provided in at least one of the holding member which has an engaging part which can be engaged / disengaged with the input member and the valve seat member, and the amount of advance to the power piston of the input member from a predetermined value When it is larger, the negative pressure type booster releases the holding of the holding member by a cam action of the input member or the holding member and the tapered portion. 請求項1又は2において、前記大気流出制御用環状弁座は、前記パワーピストンと一体の第1大気流出制御用環状弁座と前記パワーピストンに対して前進及び後退可能で且つ第1大気流出制御用環状弁座と略同心の第2大気流出制御用環状弁座とからなることを特徴とする負圧式倍力装置。 3. The first atmospheric outflow control device according to claim 1, wherein the annular valve seat for atmospheric outflow control is capable of moving forward and backward relative to the first annular valve seat for atmospheric outflow control integrated with the power piston and the power piston. A negative pressure booster comprising an annular valve seat and a second atmospheric outflow control annular valve seat that is substantially concentric. 請求項1において、前記可動手段は、前記弁座部材を後方に付勢する付勢部材を少なくとも含むことを特徴とする負圧式倍力装置。 2. The negative pressure booster according to claim 1, wherein the movable means includes at least a biasing member that biases the valve seat member rearward. 請求項1乃至請求項4のいずれか1項において、前記復帰手段は、前記パワーピストンを径方向に貫通して前後方向に所定量移動可能であるとともに前記弁座部材の前記パワーピストンに対する後方への移動を規制するキー部材と前記ハウジングに固定された固定部材を含み、前記パワーピストンに対して前方に移動して前記弁座部材を前記前方所定位置に復帰させることを特徴とする負圧式倍力装置。 5. The return means according to claim 1, wherein the return means is capable of moving through the power piston in a radial direction by a predetermined amount in the front-rear direction and backward of the valve seat member with respect to the power piston. A negative pressure doubler, characterized in that it includes a key member for restricting movement of the valve and a fixing member fixed to the housing, and moves forward with respect to the power piston to return the valve seat member to the predetermined position in front. Force device. 請求項1において、前記保持部材は、複数からなるとともに、複数の前記保持部材を所定の緊縛力で内方に向かって押圧するリング状弾性体が設けられていることを特徴とする負圧式倍力装置。 2. The negative pressure doubler according to claim 1, wherein the holding member includes a plurality of ring-shaped elastic bodies that press the plurality of holding members inward with a predetermined binding force. Force device. 請求項6において、前記保持部材は、3個からなることを特徴とする負圧式倍力装置。 The negative pressure type booster according to claim 6, wherein the holding member includes three pieces. 請求項1又は2において、前記パワーピストンは、前記パワーピストンの中心軸に対して略直角に延在するように設けられた係止溝を有し、前記保持部材は、前記係止溝に係合する係止部を有することを特徴とする負圧式倍力装置。 3. The power piston according to claim 1, wherein the power piston has a locking groove provided so as to extend substantially at right angles to a central axis of the power piston, and the holding member is engaged with the locking groove. A negative pressure type booster characterized by having an engaging portion to be joined. 請求項1において、前記パワーピストンの一部を構成する係止部材は、前記パワーピストンの前端部に固定され、前記保持部材が前記パワーピストンと前記係止部材との間に配される負圧式倍力装置。 In Claim 1, the locking member which comprises a part of said power piston is fixed to the front-end part of the said power piston, and the said holding member is distribute | arranged between the said power piston and the said locking member. Boost device. 請求項8において、前記保持部材の前記係止部の外方への移動を規制する規制部材が設けられていることを特徴とする負圧式倍力装置。 9. The negative pressure booster according to claim 8, wherein a regulating member for regulating outward movement of the locking portion of the holding member is provided. 請求項8において、前記保持部材の前記係止部は、略円筒状であり、前記パワーピストンの前記係止溝は、前記保持部材の回動を許容するための切欠を有するとともに前記係止部と嵌合する円筒状内孔であることを特徴とする負圧式倍力装置。 In Claim 8, The said latching | locking part of the said holding member is substantially cylindrical shape, and the said latching groove of the said power piston has a notch for allowing rotation of the said holding member, and the said latching | locking part. A negative pressure type booster characterized by being a cylindrical inner hole that fits with. 請求項2において、前記パワーピストンは、前記パワーピストンの中心軸に対して略直角に延在するように設けられた係止溝を有し、前記保持部材は、前記係止溝に係合する係止部を有し、
前記係止部の前記係止溝内での回動中心軸を通り、且つ前記保持部材の前記テーパ部と前記入力部材の前記テーパ部との当接面の中心線を通る平面が、前記パワーピストンの中心軸となす角度が30°以下であることを特徴とする負圧式倍力装置。
3. The power piston according to claim 2, wherein the power piston has a locking groove provided so as to extend substantially at right angles to a central axis of the power piston, and the holding member is engaged with the locking groove. Having a locking part,
A plane passing through the central axis of rotation of the locking portion in the locking groove and passing through the center line of the contact surface between the tapered portion of the holding member and the tapered portion of the input member is the power. A negative pressure booster characterized in that the angle formed with the central axis of the piston is 30 ° or less.
JP2005035572A 1999-10-29 2005-02-14 Negative pressure booster Expired - Lifetime JP3867725B2 (en)

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